A high-efficiency punching machine for automobile parts processing and its use method
By designing a high-efficiency stamping machine, the up and downward movement of stamping molds is driven by lifting columns and gas pressure, the problem of workpieces is solved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202211449437.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-18
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2042-11-18
AI Technical Summary
In the prior art, the stamped workpiece is still stuck on the bottom stamping abrasive tool after being lifted up on the stamping head at the top, and the staff needs to use tools to pick it out, which is more troublesome to use and reduces production efficiency.
A high-efficiency stamping machine for processing automobile parts is designed, using lifting columns to drive upward and downward movement of upward and downward movement. Combined with the design of the slide plate and piston rod, the piston support rod is used to push the piston support rod to raise the downward movement, realizing the simultaneous movement of molds on both sides of the upper and lower sides, solving the problem of workpiece stuck.
It improves production efficiency and can stamp two workpieces at the same time, reduces manual intervention, avoids the situation where the workpiece is stuck in the processing position after processing, and reduces production and labor costs.
Smart Images

Figure CN115740146B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts processing, and in particular to a high-efficiency punching machine for automobile parts processing and a use method thereof. Background Art
[0002] Automobiles are called "machines that change the world". Since the automobile industry has a strong industrial correlation, it is regarded as an important symbol of a country's economic development level. Stamping is a relatively important process in automobile manufacturing. Stamping is a forming method that relies on presses and dies to apply external forces to plates, strips, pipes and profiles to produce plastic deformation or separation, thereby obtaining workpieces of the required shape and size. Stamping and forging belong to plastic processing, collectively known as forging. The blanks for stamping are mainly hot-rolled and cold-rolled steel plates and strips. Among the steel materials in the world, 60% to 70% are plates, most of which are stamped into finished products. Stamping is a processing method with high production efficiency and low material consumption. The stamping process is suitable for the production of large batches of parts and products, which is easy to realize mechanization and automation, and has high production efficiency. At the same time, stamping production can not only strive to achieve less waste and no waste production, but also make full use of scraps in some cases.
[0003] Existing patent publication number: CN111618186A discloses a rapid stamping device for automobile parts processing and a method of using the same, comprising a base and a support rod, wherein the upper end surface of the base is fixedly connected to a workbench, the left and right sides of the workbench are fixedly connected to support rods, the upper end surfaces of the support rods are fixedly connected to a top plate, an alarm light is fixedly connected to the right side of the upper end surface of the top plate, a stamping device is fixedly connected to the center of the lower end surface of the top plate, and a protective frame is slidably connected to the outer side of the stamping device; in the present invention, by providing a pressure plate, a guide rod, a telescopic spring and a fixing ring, when the workpiece is accurately placed in the mold frame, the guide rod slides into the limit groove and the start button is not started; when the workpiece is not accurately placed, the workpiece is located above the limit groove, the guide rod moves upward to squeeze the start button, and the stamping device stops working, the alarm light comes on, and people are reminded to perform maintenance work.
[0004] The above technical solution ensures the processing quality of the workpiece. However, in the actual stamping process, after the top punch head presses the workpiece, due to different mold designs and pressing strengths, and using the pressing method as a stamping condition, the workpiece after pressing and stamping is often still stuck on the bottom stamping mold after the top punch head is lifted up, and the staff often need to use tools to pick it out, which is more troublesome to use and reduces production efficiency. Utility Model Content
[0005] The purpose of the present invention is to solve the problem in the prior art that after the top punching head is lifted up, the workpiece after pressing and stamping is still stuck on the bottom stamping mold, which often requires workers to use tools to pick it out, which is troublesome to use.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a high-efficiency stamping machine for processing automobile parts, comprising: an outer frame, a conveying device is arranged at the bottom of the inner wall of the outer frame, a processing device is arranged inside the outer frame, a stamping device is arranged at the top of the inner wall of the outer frame, the conveying device comprises a support leg and a roller, a plurality of the support legs are fixedly mounted at the bottom of the inner wall of the outer frame, the rollers are movably embedded in the top of the support legs, a plurality of the outer surfaces of the rollers are movably connected with a conveyor belt, the stamping device comprises a lifting column and an upper punching platform, the lifting column is fixedly mounted on the top of the inner wall of the outer frame, the upper punching platform is fixedly connected to the lifting column, the processing device comprises a support table, an electric Machine and bottom air pump, multiple support platforms are fixedly installed on the bottom of the inner wall of the outer frame, multiple punching platforms are fixedly installed on the top of the outer surfaces of the support platforms, the motor is fixedly installed on the bottom of the inner wall of the outer frame, the output shaft of the motor is fixedly connected with a rotating shaft, one end of the outer surface of the rotating shaft is fixedly connected with a valve switch, one end of the outer surface of the valve switch is fixedly connected with an air valve, multiple multi-section rods are fixedly installed on the bottom of the outer surface of the outer frame, the bottom air pump is fixedly installed on the bottom of the inner wall of the outer frame, a piston support rod is movably embedded in the inner wall of the bottom air pump, a lower punching platform is fixedly installed on the top of the outer surface of the piston support rod, and multiple multi-section rods are fixedly installed on the bottom of the outer surface of the lower punching platform.
[0007] As a preferred embodiment, a plurality of connecting rods are fixedly installed on the top of the outer surface of the upper punch platform, and a slide plate is fixedly installed on the top of the outer surfaces of the plurality of connecting rods, a slide groove is opened on one side of the inner wall of the outer frame, and the slide plate is slidably embedded in the inner wall of the slide groove, a pressure rod is fixedly installed on one side of the outer surface of the slide plate, a piston rod is fixedly installed on the bottom of the outer surface of the pressure rod, a plug is fixedly installed on the bottom end of the outer surface of the piston rod, and a plurality of limit strips are fixedly installed on one side of the inner wall of the outer frame, wherein a plurality of support strips are fixedly installed on the top of the outer surfaces of two of the limit strips.
[0008] The technical effect of adopting the above further scheme is: the lifting column serves as the main power source to provide power for stamping the upper and lower parts, the slide plate transfers the up and down movement to the position of the piston rod, and provides thrust for the compressed air inside the piston rod. The setting of multiple connecting rods ensures that the slide plate is parallel to the upper punch platform when moving up and down, and the setting of the slide groove also enhances the stability of the slide plate when moving.
[0009] As a preferred embodiment, a top air pump is fixedly installed on the top of the outer surface of the plurality of support bars, and a pipeline is fixedly installed on the bottom of the outer surface of the top air pump.
[0010] The technical effect of adopting the above further solution is that the pipeline serves as a gas transfer channel between the upper and lower parts.
[0011] As a preferred embodiment, a stroke channel is fixedly installed inside the top air pump, the plug is slidably embedded in the inner wall of the stroke channel, an outlet hole is opened at the bottom of the inner wall of the top air pump, and a one-way valve is fixedly installed at the bottom of the inner wall of the top air pump.
[0012] The technical effect of adopting the above further scheme is: the setting of the one-way valve ensures that after processing, when the piston rod moves upward, the gas will be sucked into the inside of the top air pump from the outside, and when the piston rod is pressed downward, the gas will only pass through the pipeline.
[0013] As a preferred embodiment, a plurality of connecting shafts are movably installed on one side of the inner wall of the outer frame, a plurality of first vertical gears are fixedly installed on the outer surfaces of the plurality of connecting shafts, threaded sliders are slidably connected to both sides of the outer surface of the stamping platform, threaded rods are threadedly embedded in the interiors of the plurality of threaded sliders, a plurality of limit blocks are fixedly installed on both sides of the outer surface of the stamping platform, the threaded rods are movably embedded in the interiors of the limit blocks, a second vertical gear is fixedly installed on one end of the outer surfaces of the plurality of threaded rods, and the second vertical gear is meshingly connected to the first vertical gear.
[0014] The technical effect of adopting the above further scheme is: the limit block provides support for the fixation of the threaded rod, the threaded slider serves as a device for pushing the workpiece to push the workpiece for transfer, and the setting of multiple second vertical gears and threaded rods saves the setting of the power source, and only a few power sources are needed to achieve the rotation effect of multiple threaded rods.
[0015] As a preferred implementation, the pipeline is fixedly connected to the outer surface of the bottom air pump, and a pressure relief pipe is fixedly installed on the outer surface of the bottom air pump.
[0016] The technical effect of adopting the above further solution is that both the pipeline and the pressure relief pipe are made of high-pressure materials to ensure the safety of gas transportation.
[0017] As a preferred implementation, the air valve is fixedly sleeved on the outer surface of the pressure relief pipe, and one end of the outer surface of the pressure relief pipe is fixedly connected to the bottom of the outer surface of the stamping platform.
[0018] The technical effect of adopting the above further solution is that the air valve acts as a bottom gas jet switch to ensure timely adjustment of the internal air pressure during operation, as well as timely adjustment of the ejection of the workpiece through the air hole.
[0019] As a preferred embodiment, upper dies are movably mounted on the bottom of the outer surfaces of the upper punching platform and the punching platform, and lower dies are opened on the top of the outer surfaces of the lower punching platform and the punching platform.
[0020] The technical effect of adopting the above further solution is: the detachable upper die makes it convenient to stamp workpieces of different specifications and styles.
[0021] As a preferred embodiment, a plurality of air holes are formed at the bottom of the outer surface of one of the lower molds, and the plurality of air holes are evenly distributed inside the stamping platform.
[0022] The technical effect of adopting the above further solution is: the arrangement of evenly distributed air holes is used to eject the workpiece and provide sufficient power, thereby ensuring even force on multiple surfaces.
[0023] A method for using a high-efficiency punching machine for processing automobile parts comprises the following steps:
[0024] S1. Place two workpieces above the two lower dies respectively, and then drive the upper punch to press down through the downward pressure of the lifting column, and then drive the upper upper die to approach the lower die to extrude and punch the workpiece. At the same time, in the process of the upper punch moving downward, the connecting rod pulls the slide plate to slide on the inner wall of the slide slot, driving the pressure rod to move downward, thereby pressing the piston rod to move downward on the inner wall of the stroke channel, squeezing the gas on the inner wall of the top air pump through the outlet hole into the inside of the pipeline, and then the subsequent gas is pressed into the inside of the bottom air pump through the pipeline. The internal air pressure of the bottom air pump gradually increases, and then pushes the piston support rod to drive the lower punch to move up, and then drives the lower die on the top of the lower punch to move toward the adjacent upper die to punch the bottom workpiece.
[0025] S2. The output shaft of the motor rotates to drive the rotation of the rotating shaft. The rotating shaft is connected to a valve switch for closing and opening the air valve, thereby reducing or maintaining the air pressure on the inner wall of the bottom air pump. When the stamping is completed, the valve switch is turned to release the pressure inside the bottom air pump. The piston support rod drives the lower punch to gradually reset. The gas inside the bottom air pump is pressed into the interior of the processing device through the pressure relief pipe and sprayed out from multiple air holes, thereby lifting the workpiece stuck in the upper lower mold to avoid being stuck in the upper lower mold.
[0026] S3. An external power source drives the connecting shaft to rotate, wherein the first vertical gear is meshed with the second vertical gear, which in turn drives the threaded rod to rotate. The threaded slider is slidably embedded in the outer surface of the punching table. As the threaded rod rotates, the threaded slider threadedly connected to the threaded rod is driven to slide on the surface of the punching table, thereby pushing the workpiece out of the processing position until the workpiece is pushed to the upper surface of the right side of the conveyor belt and then transmitted by the conveyor belt.
[0027] S4. The external power source drives the left roller to rotate, and then drives the conveyor belt to rotate through the conveyor belt, so as to convey the processed workpiece to the subsequent process position, thereby realizing the transfer of the processed workpiece.
[0028] Compared with the prior art, the advantages and positive effects of the present invention are:
[0029] The camming mechanism of the present invention is a kind of high-efficiency punching machine, and its upper and lower parts are connected with the camming mechanism, and its upper and lower parts are connected with the camming mechanism, so that the camming mechanism can be directly connected with the camming mechanism, and the camming mechanism can be directly connected with the camming mechanism.
[0030] 2. The present invention makes great use of the downward pressure power of the top, and adjusts the internal pressure by controlling the switch of the air valve of the bottom air pump through the motor. When the pressure is released, the internal gas is pressed into the interior of the stamping table through the pressure relief pipe and sprayed out from multiple air holes to detach the workpiece stuck on the surface of the lower die, avoiding jamming due to excessive pressure. Since the lower die at the bottom is set in an upper position, it will fall freely under the action of gravity without the need for additional spray holes, which is more convenient for disassembly after workpiece processing and avoids the situation where the workpiece is stuck in the processing position after processing. Compared with the traditional high-efficiency stamping machine for processing automotive parts, the present invention solves the problem that after the punching head at the top of the traditional stamping device presses the workpiece, due to different mold designs and pressing strengths, and using the pressing method as the stamping condition, the workpiece after pressing and stamping is often still stuck on the bottom stamping mold after the top punching head is lifted, and the staff often needs to use tools to pick it out, which is more troublesome to use, thereby improving production efficiency.
[0031] 3. The present invention drives the rotation of the connecting shaft through an external power source, and then drives the threaded slider to slide on the surface of the punching table through the meshing first vertical gear and the second vertical gear, so that the threaded slider can push and transfer the workpiece that is no longer stuck. The arrangement of multiple second vertical gears and threaded rods saves the setting of the power source, and only a few power sources are needed to achieve the rotation effect of multiple threaded rods. Compared with traditional high-efficiency stamping machines for processing automotive parts, the present invention reduces the setting of power sources and reduces production costs.
[0032] 4. The present invention drives the roller on one side to rotate through an external power source, and multiple rollers drive the conveyor belt for transmission, thereby conveying and moving the processed workpiece. The external moving track can be set up to the position of the subsequent process to facilitate subsequent processing, and can be combined with automatic loading to achieve automated stamping. Compared with the traditional high-efficiency stamping machine for processing automotive parts, the present invention greatly reduces the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0034] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0035] Figure 3 It is a structural schematic diagram of the transmission device of the present invention;
[0036] Figure 4 It is a structural schematic diagram of the jetting device of the present invention;
[0037] Figure 5 It is a side view structural schematic diagram of the present invention;
[0038] Figure 6 It is a schematic diagram of the structure of the top air pump of the present invention;
[0039] Figure 7 It is a schematic diagram of the structure inside the top air pump of the present invention;
[0040] Figure 8 For the present invention Figure 2 The enlarged view of point A in the middle;
[0041] Fig. 9 For the present invention Figure 4 Enlarged view of point B in the middle.
[0042] Legend:
[0043] 1. Outer frame; 2. Conveying device; 3. Processing device; 4. Punching device; 5. Punching table; 6. Connecting shaft; 7. Top air pump; 8. Air valve; 9. Rotating shaft; 10. Piston support rod; 11. Upper die; 12. Lower die; 101. Motor; 102. Multi-section rod; 103. Lower punching table; 104. Bottom air pump; 201. Support foot; 202. Roller; 203. Conveyor belt; 301. Support table; 401. Lifting column; 402. Upper punching table; 403. Connecting shaft Connecting rod; 404, slide plate; 405, slide groove; 406, pressure rod; 407, piston rod; 408, limit strip; 409, support strip; 501, air hole; 601, first vertical gear; 602, second vertical gear; 603, threaded rod; 604, limit block; 605, threaded slider; 701, pipeline; 702, plug; 703, travel channel; 704, outlet hole; 705, one-way valve; 801, valve switch; 901, pressure relief pipe. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] See also Figure 1-9The present invention provides a technical solution: a high-efficiency stamping machine for processing automobile parts, comprising: an outer frame 1, a conveying device 2 is arranged at the bottom of the inner wall of the outer frame 1, a processing device 3 is arranged inside the outer frame 1, and a stamping device 4 is arranged at the top of the inner wall of the outer frame 1, the conveying device 2 comprises a support foot 201 and a roller 202, a plurality of support feet 201 are fixedly installed at the bottom of the inner wall of the outer frame 1, the rollers 202 are movably embedded at the top of the support feet 201, and the outer surfaces of the plurality of rollers 202 are movably connected with a conveyor belt 203, the stamping device 4 comprises a lifting column 401 and an upper punching platform 402, the lifting column 401 is fixedly installed at the top of the inner wall of the outer frame 1, and the upper punching platform 402 is fixedly connected to the lifting column 401, the processing device 3 comprises a support platform 301, a motor 101 and a bottom gas Pump 104, multiple support platforms 301 are fixedly installed at the bottom of the inner wall of the outer frame 1, and a punching platform 5 is fixedly installed on the top of the outer surface of the multiple support platforms 301. The motor 101 is fixedly installed at the bottom of the inner wall of the outer frame 1. The output shaft of the motor 101 is fixedly connected with a rotating shaft 9, and one end of the outer surface of the rotating shaft 9 is fixedly connected with a valve switch 801, and one end of the outer surface of the valve switch 801 is fixedly connected with an air valve 8. A plurality of multi-section rods 102 are fixedly installed at the bottom of the outer surface of the outer frame 1. The bottom air pump 104 is fixedly installed at the bottom of the inner wall of the outer frame 1. The inner wall of the bottom air pump 104 is movably embedded with a piston support rod 10, and a lower punching platform 103 is fixedly installed on the top of the outer surface of the piston support rod 10. The multiple multi-section rods 102 are fixedly installed at the bottom of the outer surface of the lower punching platform 103. The up and down movement of the lifting column 401 drives the movement of the upper punch 402. The connecting rod 403 here serves as a connecting device between the slide plate 404 and the upper punch 402, so that the slide plate 404 moves up and down at the same time as the lifting column 401, and then drives the piston rod 407 to pressurize the interior of the top air pump 7, and the gas entering the interior of the top air pump 7 during the pullback is pressed into the interior of the bottom air pump 104 through the pipeline 701, thereby pushing the piston support rod 10 to lift the lower punch 103, so that the upper punch 402 and the lower punch 103 on the upper and lower sides move toward the direction of the stamping table 5 at the same time. There are two workpieces to be processed, which are placed at the positions of the two lower molds 12 respectively. With the movement of the upper punch 402 and the lower punch 103, the top upper mold 11 and the bottom lower mold 12 gradually squeeze the workpiece from The stamping is completed, and the work efficiency is greatly improved compared with the traditional stamping method. Two workpieces can be stamped at the same time, wherein the upper die 11 is a detachable stamping die, which is convenient for stamping workpieces of different specifications and styles. In addition, the downward pressure power of the top is greatly utilized, and the switch of the air valve 8 of the bottom air pump 104 is controlled by the motor 101 to adjust the internal pressure. When the pressure is released, the internal gas is pressed into the interior of the stamping table 5 through the pressure relief pipe 901, and is sprayed out from multiple air holes 501 to detach the workpiece stuck on the surface of the lower die 12 to avoid being stuck due to excessive pressure. Since the lower die 12 at the bottom is set in an upper position, it will fall freely under the action of gravity without the need for additional spray holes, which is more convenient for disassembly of the workpiece after processing, and avoids the situation where the workpiece is stuck in the processing position after processing.In addition, the connecting shaft 6 is driven to rotate by an external power source, and then the first vertical gear 601 and the second vertical gear 602 are meshed to drive the threaded slider 605 to slide on the surface of the punching table 5, so that the threaded slider 605 can push and transfer the workpiece that is no longer stuck. Subsequently, the roller 202 on one side is driven to rotate by an external power source, and multiple rollers 202 drive the conveyor belt 203 to transmit, so that the processed workpiece is conveyed and moved. The external moving track can be set up to the subsequent process position to facilitate subsequent processing.
[0046] See also Figure 1-9 A plurality of connecting rods 403 are fixedly installed on the top of the outer surface of the upper punching platform 402, and a slide plate 404 is fixedly installed on the top of the outer surface of the plurality of connecting rods 403. A slide groove 405 is opened on one side of the inner wall of the outer frame 1, and the slide plate 404 is slidably embedded in the inner wall of the slide groove 405. A pressure rod 406 is fixedly installed on one side of the outer surface of the slide plate 404, and a piston rod 407 is fixedly installed on the bottom of the outer surface of the pressure rod 406. A plug 702 is fixedly installed on the bottom end of the outer surface of the piston rod 407. It is equipped with multiple limit bars 408, among which multiple support bars 409 are fixedly installed on the top of the outer surface of two limit bars 408. The lifting column 401 serves as the main power source to provide power for the upper and lower parts of the stamping. The slide plate 404 transfers the up and down movement to the position of the piston rod 407, providing thrust for the internal compressed air of the piston rod 407. The setting of multiple connecting rods 403 ensures that the slide plate 404 is parallel to the upper punching platform 402 when moving up and down. The setting of the slide groove 405 also enhances the stability of the slide plate 404 when moving.
[0047] See also Figure 1-9 A top air pump 7 is fixedly installed on the top of the outer surface of the plurality of support bars 409, and a pipeline 701 is fixedly installed on the bottom of the outer surface of the top air pump 7, and the pipeline 701 serves as a gas transfer channel between the upper and lower parts.
[0048] See also Figure 1-9 A stroke channel 703 is fixedly installed inside the top air pump 7, and a plug 702 is slidably embedded in the inner wall of the stroke channel 703. An outlet hole 704 is opened at the bottom of the inner wall of the top air pump 7, and a one-way valve 705 is fixedly installed at the bottom of the inner wall of the top air pump 7. The setting of the one-way valve 705 ensures that after processing, when the piston rod 407 moves upward, the gas will be sucked into the inside of the top air pump 7 from the outside, and when the piston rod 407 is pressed downward, the gas will only pass through the pipeline 701.
[0049] See also Figure 1-9A plurality of connecting shafts 6 are movably installed on one side of the inner wall of the outer frame 1, and a plurality of first vertical gears 601 are fixedly set on the outer surfaces of the plurality of connecting shafts 6, and threaded sliders 605 are slidably connected to both sides of the outer surface of the stamping table 5, and threaded rods 603 are threadedly embedded in the interiors of the plurality of threaded sliders 605, and a plurality of limit blocks 604 are fixedly installed on both sides of the outer surface of the stamping table 5, and the threaded rods 603 are movably embedded in the interiors of the limit blocks 604, and a second vertical gear 602 is fixedly set on one end of the outer surfaces of the plurality of threaded rods 603, and the second vertical gear 602 is meshedly connected with the first vertical gear 601, and the limit blocks 604 provide support for the fixation of the threaded rods 603. The threaded sliders 605, as a device for pushing the workpiece, can push the workpiece to be transferred, and the setting of the plurality of second vertical gears 602 and the threaded rods 603 saves the setting of the power source, and only a few power sources are required to achieve the rotation effect of the plurality of threaded rods 603.
[0050] See also Figure 1-9 The pipeline 701 is fixedly connected to the outer surface of the bottom air pump 104, and a pressure relief pipe 901 is fixedly installed on the outer surface of the bottom air pump 104. Both the pipeline 701 and the pressure relief pipe 901 are made of high-pressure materials to ensure the safety of gas transportation.
[0051] See also Figure 1-9 The air valve 8 is fixedly sleeved on the outer surface of the pressure relief pipe 901, and one end of the outer surface of the pressure relief pipe 901 is fixedly connected to the bottom of the outer surface of the stamping table 5. The air valve 8 serves as a bottom gas jet switch to ensure timely adjustment of the internal air pressure during operation, as well as timely adjustment of the workpiece ejected through the air hole 501.
[0052] See also Figure 1-9 The upper punch 402 and the bottom of the outer surface of the punching table 5 are both movably equipped with an upper die 11, and the lower punch 103 and the top of the outer surface of the punching table 5 are both provided with a lower die 12. The detachable upper die 11 is convenient for stamping workpieces of different specifications and styles.
[0053] See also Figure 1-9 A plurality of air holes 501 are formed at the bottom of the outer surface of one of the lower molds 12, and the plurality of air holes 501 are evenly distributed inside the punching table 5. The evenly distributed air holes 501 are arranged to eject the workpiece from the card and provide sufficient power to ensure uniform force on multiple surfaces.
[0054] A method for using a high-efficiency punching machine for processing automobile parts comprises the following steps:
[0055] S1. Place the two workpieces above the two lower molds 12 respectively, and then drive the upper punch 402 to be pressed down by the downward pressure of the lifting column 401, and then drive the upper upper mold 11 to be close to the lower mold 12 to squeeze and punch the workpiece. At the same time, in the process of the upper punch 402 moving downward, the connecting rod 403 pulls the slide plate 404 to slide on the inner wall of the slide groove 405, driving the pressure rod 406 to move downward, thereby pressing the piston rod 407 to move downward on the inner wall of the stroke channel 703, squeezing the gas on the inner wall of the top air pump 7 through the outlet hole 704 into the inside of the pipeline 701, and then the subsequent gas is pressed into the inside of the bottom air pump 104 through the pipeline 701. The internal air pressure of the bottom air pump 104 gradually increases, and then pushes the piston support rod 10 to drive the lower punch 103 to move upward, and then drives the lower mold 12 on the top of the lower punch 103 to move toward the adjacent upper mold 11 to punch the bottom workpiece.
[0056] S2. The output shaft of the motor 101 rotates to drive the rotation of the rotating shaft 9. The rotating shaft 9 is connected to a valve switch 801 for closing and opening the air valve 8, thereby reducing or maintaining the air pressure on the inner wall of the bottom air pump 104. When the stamping is completed, the valve switch 801 is turned to relieve the pressure inside the bottom air pump 104. The piston support rod 10 drives the lower punch 103 to gradually reset. The gas inside the bottom air pump 104 is pressed into the interior of the processing device 3 through the pressure relief pipe 901 and sprayed out from multiple air holes 501, thereby lifting the workpiece stuck in the upper lower mold 12 to avoid being stuck in the upper lower mold 12.
[0057] S3. An external power source drives the connecting shaft 6 to rotate, wherein the first vertical gear 601 is meshed with the second vertical gear 602, thereby driving the threaded rod 603 to rotate, and the threaded slider 605 is slidably embedded in the outer surface of the punching table 5. As the threaded rod 603 rotates, the threaded slider 605 threadedly connected to the threaded rod 603 is driven to slide on the surface of the punching table 5, thereby pushing the workpiece out of the processing position until the workpiece is pushed to the upper right surface of the conveyor belt 203 and then transmitted by the conveyor belt 203.
[0058] S4. The external power source drives the left roller 202 to rotate, and then drives the conveyor belt 203 to rotate through the conveyor belt 203, so as to convey the processed workpiece to the subsequent process position, thereby realizing the transfer of the processed workpiece.
[0059] Working principle: The upper punching platform 402 is driven to move up and down by the lifting column 401. The connecting rod 403 here serves as a connecting device between the slide plate 404 and the upper punching platform 402, so that the slide plate 404 moves up and down at the same time as the lifting column 401, and then drives the piston rod 407 to pressurize the inside of the top air pump 7, and the gas entering the top air pump 7 during the pullback is pressed into the inside of the bottom air pump 104 through the pipeline 701, thereby pushing the piston support rod 10 to lift the lower punching platform 103, so as to realize the upper and lower sides of the upper punching platform 40 2 and the lower punch 103 move toward the direction of the punching table 5 at the same time. There are two workpieces to be processed, which are placed at the positions of the two lower dies 12 respectively. As the upper punch 402 and the lower punch 103 move, the top upper die 11 and the bottom lower die 12 gradually squeeze the workpieces to complete the punching. Compared with the traditional punching method, the work efficiency is greatly improved, and two workpieces can be punched at the same time. The upper die 11 is a detachable stamping die, which is convenient for punching workpieces of different specifications and styles. In addition, the downward pressure of the top is greatly utilized. Force, the switch of the air valve 8 of the bottom air pump 104 is controlled by the motor 101 to adjust the internal pressure. When the pressure is released, the internal gas is pressed into the interior of the stamping table 5 through the pressure relief pipe 901, and is ejected from multiple air holes 501 to detach the workpiece stuck on the surface of the lower die 12 to avoid being stuck due to excessive pressure. Since the lower die 12 at the bottom is set in an upper position, it will fall freely under the action of gravity without the need for additional spray holes, which is more convenient for disassembly after the workpiece is processed, and the situation where the workpiece is stuck in the processing position after processing is avoided. In addition, the rotation of the connecting shaft 6 is driven by an external power source, and then the threaded slider 605 is driven to slide on the surface of the stamping table 5 through the meshing connection of the first vertical gear 601 and the second vertical gear 602, so that the threaded slider 605 can push and transfer the workpiece that is no longer stuck. Subsequently, the roller 202 on one side is driven to rotate by the external power source, and the multiple rollers 202 drive the conveyor belt 203 to transmit, so that the processed workpiece is conveyed and moved, and the external moving track can be set to the position of the subsequent process to facilitate subsequent processing.
[0060] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A high-efficiency punching machine for processing automobile parts, comprising: An outer frame (1), characterized in that: a conveying device (2) is arranged at the bottom of the inner wall of the outer frame (1), a processing device (3) is arranged inside the outer frame (1), a punching device (4) is arranged at the top of the inner wall of the outer frame (1), the conveying device (2) comprises a support foot (201) and a roller (202), a plurality of the support feet (201) are fixedly mounted at the bottom of the inner wall of the outer frame (1), the rollers (202) are movably embedded in the top of the support feet (201), the outer surfaces of the plurality of the rollers (202) are movably connected to a conveyor belt (203), the punching device (4) comprises a lifting column (401) and an upper punching platform (402), The lifting column (401) is fixedly mounted on the top of the inner wall of the outer frame (1); the upper punching platform (402) is fixedly connected to the lifting column (401); the processing device (3) comprises a support platform (301), a motor (101) and a bottom air pump (104); a plurality of the support platforms (301) are fixedly mounted on the bottom of the inner wall of the outer frame (1); a punching platform (5) is fixedly mounted on the top of the outer surface of the plurality of support platforms (301); the motor (101) is fixedly mounted on the bottom of the inner wall of the outer frame (1); an output shaft of the motor (101) is fixedly connected to a rotating shaft (9); one end of the outer surface of the rotating shaft (9) is fixedly connected to a valve switch (80 1), one end of the outer surface of the valve switch (801) is fixedly connected to an air valve (8), a plurality of multi-section rods (102) are fixedly installed at the bottom of the outer surface of the outer frame (1), the bottom air pump (104) is fixedly installed at the bottom of the inner wall of the outer frame (1), a piston support rod (10) is movably embedded in the inner wall of the bottom air pump (104), a lower punching platform (103) is fixedly installed at the top of the outer surface of the piston support rod (10), and the plurality of multi-section rods (102) are fixedly installed at the bottom of the outer surface of the lower punching platform (103); a plurality of connecting rods (403) are fixedly installed at the top of the outer surface of the upper punching platform (402), and the plurality of connecting rods (403) are fixedly installed at the bottom of the outer surface of the upper punching platform (402). ) are fixedly mounted with a slide plate (404) at the top of the outer surface, a slide groove (405) is provided on one side of the inner wall of the outer frame (1), the slide plate (404) is slidably embedded in the inner wall of the slide groove (405), a pressure rod (406) is fixedly mounted on one side of the outer surface of the slide plate (404), a piston rod (407) is fixedly mounted on the bottom of the outer surface of the pressure rod (406), a plug (702) is fixedly mounted on the bottom end of the outer surface of the piston rod (407), a plurality of limit bars (408) are fixedly mounted on one side of the inner wall of the outer frame (1), wherein a plurality of support bars (409) are fixedly mounted on the top of the outer surfaces of two of the limit bars (408); A top air pump (7) is fixedly installed on the top of the outer surface of the plurality of support bars (409), and a pipe (701) is fixedly installed on the bottom of the outer surface of the top air pump (7); a stroke channel (703) is fixedly installed inside the top air pump (7), the plug (702) is slidably embedded in the inner wall of the stroke channel (703), an outlet hole (704) is opened at the bottom of the inner wall of the top air pump (7), and a one-way valve (705) is fixedly installed at the bottom of the inner wall of the top air pump (7); the pipe (701) is fixedly connected to the outer surface of the bottom air pump (104), and a pressure relief pipe (901) is fixedly installed on the outer surface of the bottom air pump (104).
2. The high-efficiency punching machine for automobile parts processing according to claim 1, characterized in that: A plurality of connecting shafts (6) are movably mounted on one side of the inner wall of the outer frame (1), and a plurality of first vertical gears (601) are fixedly mounted on the outer surfaces of the plurality of connecting shafts (6). Threaded sliders (605) are slidably connected to both sides of the outer surface of the punching platform (5), and threaded rods (603) are threadedly embedded in the interior of the plurality of threaded sliders (605). A plurality of limit blocks (604) are fixedly mounted on both sides of the outer surface of the punching platform (5), and the threaded rods (603) are movably embedded in the interior of the limit blocks (604). A second vertical gear (602) is fixedly mounted on one end of the outer surfaces of the plurality of threaded rods (603), and the second vertical gear (602) is meshingly connected to the first vertical gear (601).
3. The high-efficiency punching machine for automobile parts processing according to claim 1, characterized in that: The air valve (8) is fixedly sleeved on the outer surface of the pressure relief pipe (901), and one end of the outer surface of the pressure relief pipe (901) is fixedly connected to the bottom of the outer surface of the punching platform (5).
4. The high-efficiency punching machine for automobile parts processing according to claim 3, characterized in that: An upper die (11) is movably mounted on the bottom of the outer surface of the upper punching platform (402) and the punching platform (5), and a lower die (12) is opened on the top of the outer surface of the lower punching platform (103) and the punching platform (5).
5. The high-efficiency punching machine for automobile parts processing according to claim 4, characterized in that: A plurality of air holes (501) are formed at the bottom of the outer surface of one of the lower dies (12), and the plurality of air holes (501) are evenly distributed inside the punching platform (5).
6. A method for using a high-efficiency punching machine for processing automobile parts, characterized in that: A high-efficiency stamping machine for processing automobile parts according to any one of claims 1 to 5 is used, comprising the following steps: S1. Two workpieces are placed above the two lower molds (12) respectively, and then the upper punch (402) is pressed down by the lifting column (401), thereby driving the upper mold (11) to approach the lower mold (12) to press and punch the workpieces. At the same time, during the downward movement of the upper punch (402), the connecting rod (403) pulls the slide plate (404) to slide on the inner wall of the slide groove (405), driving the pressure rod (406) to move downward, thereby pressing the piston rod (407) in the stroke. The inner wall of the channel (703) moves downward, squeezing the gas on the inner wall of the top air pump (7) through the outlet hole (704) into the interior of the pipe (701), and then the gas is pressed into the interior of the bottom air pump (104) through the pipe (701). The internal air pressure of the bottom air pump (104) gradually increases, and then the piston support rod (10) drives the lower punch (103) to move upward, and then drives the lower die (12) on the top of the lower punch (103) to move toward the adjacent upper die (11), so as to punch the bottom workpiece; S2, the output shaft of the motor (101) rotates to drive the rotating shaft (9) to rotate. The rotating shaft (9) is connected to a valve switch (801) for closing and opening the air valve (8), thereby reducing or maintaining the air pressure on the inner wall of the bottom air pump (104). When the punching is completed, the valve switch (801) is rotated to release the pressure inside the bottom air pump (104). The piston support rod (10) drives the lower punch (103) to gradually reset. The gas inside the bottom air pump (104) is pressed into the interior of the processing device (3) through the pressure relief pipe (901) and ejected from the multiple air holes (501), thereby lifting the workpiece stuck inside the upper lower mold (12) to avoid being stuck inside the upper lower mold (12); S3, an external power source drives the connecting shaft (6) to rotate, wherein the first vertical gear (601) is meshedly connected with the second vertical gear (602), thereby driving the threaded rod (603) to rotate, and the threaded slider (605) is slidably embedded in the outer surface of the punching table (5). As the threaded rod (603) rotates, the threaded slider (605) threadedly connected to the threaded rod (603) is driven to slide on the surface of the punching table (5), thereby pushing the workpiece out of the processing position until the workpiece is pushed to the upper surface of the right side of the conveyor belt (203) and then transferred by the conveyor belt (203); S4. An external power source drives the left rotating roller (202) to rotate, and then drives the conveyor belt (203) to rotate through the conveyor belt (203), so as to convey the processed workpiece to the subsequent process position, thereby realizing the transfer of the processed workpiece.
Citation Information
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