A fully automatic shearing and capping machine and control method

Abstract

The present invention discloses a fully automatic shearing and covering integrated machine and a control method, wherein a storage part is used to place and store a loading tray, the loading tray comprises a detachable upper cover and a bottom tray, and the upper cover and the bottom tray are connected by a fixing piece; a tray taking module is used to transport the loading tray from the storage part to a calibration area; a material unloading module comprises a tray separating mechanism and a first detection mechanism, the tray separating mechanism is used to transport the loading tray to a tray loading area and separate the upper cover from the bottom tray in preparation for lens tray loading, and after the upper cover is separated, it is transported to an upper cover temporary storage area through the tray separating mechanism; the first detection mechanism is used for positioning and calibrating the tray separating mechanism and detecting abnormal conditions in the tray loading area; a lens processing module is used to transport, shear and detect injection molded parts, the lens processing module comprises a loading mechanism, a shearing mechanism, a conveying mechanism and a second detection mechanism, the second detection mechanism is used to detect the shearing condition of the lens to trigger the shearing mechanism to automatically adjust and correct; the conveying mechanism is used to load the lens into the bottom tray.

Description

Technical Field

[0001] The present invention relates to the technical field of lens shearing, and in particular to a fully automatic shearing and capping machine and a control method. Background Art

[0002] Injection-molded lenses are used in the production of products such as optical lenses and camera modules. These lenses are insert-molded to create a radially shaped part resembling a tree. The part consists of a trunk and branches, with the lenses located at the ends of the branches. The lens is then coated with injection molding compound to form the molded lens. When used, the molded lens must be sheared from the ends of the branches before further processing.

[0003] Typically, injection-molded lenses require manual shearing, but shearing efficiency is affected by the operator's skill level and cannot guarantee uniformity. With the development and popularization of concepts and technologies such as data-driven management of unmanned workshops and fully automated production lines, a fully automatic shearing and capping machine and control method are needed to maximize production efficiency, achieve high-precision automated production, and reduce labor costs.

[0004] The present invention is proposed in view of the deficiencies in the prior art. Summary of the Invention

[0005] The purpose of the present invention is to provide a new technical solution for fully automatic shearing and the all-in-one machine, so as to enhance the automation of the entire process and achieve the purpose of improving the efficiency of lens shearing.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a fully automatic shearing and capping integrated machine, including a machine body, the machine body including a storage part, a workbench arranged on one side of the storage part, the workbench is provided with a calibration area, an upper cover temporary storage area, a tray loading area and an abnormal area, the calibration area, the upper cover temporary storage area and the abnormal area are adjacent to each other and are arranged on one side of the tray loading area; the machine body also includes a tray taking module arranged between the storage part and the tray loading area, a material unloading module arranged above the tray loading area, and a lens processing module arranged on one side of the tray loading area in sequence; the storage part is used to place and store the loading tray, the loading tray includes a detachable upper cover and a bottom tray, and the upper cover and the bottom tray are connected by a fixing piece; the tray taking module is used to take the loading tray from The storage section is transported to the calibration area; the unloading module includes a tray separation mechanism and a first detection mechanism, the tray separation mechanism is used to transport the loading tray to the loading area and separate the upper cover from the bottom tray in preparation for lens loading, and after the upper cover is separated, it is transported to the upper cover temporary storage area through the tray separation mechanism; the first detection mechanism is used for positioning and calibrating the tray separation mechanism and detecting abnormal conditions in the loading area; the lens processing module is used for conveying, shearing and detecting injection molded parts, the lens processing module includes a loading mechanism, a shearing mechanism, a conveying mechanism and a second detection mechanism, the second detection mechanism is used to detect the shearing condition of the lens to trigger the shearing mechanism to automatically adjust and correct; the conveying mechanism is used to load the lenses into the bottom tray.

[0007] According to the fully automatic shearing and capping integrated machine described above, the storage part includes a fixed bracket arranged on the machine body and a plurality of storage bins arranged on the fixed bracket, a plurality of support parts arranged at intervals are provided in the storage bin, the support parts are movably plugged with the loading tray, and a tray-taking space is formed between each of the support parts; the tray-taking module includes a tray-taking mechanism and a first driving device for driving the tray-taking mechanism to move along the X-axis, Y-axis and Z-axis directions, the tray-taking mechanism includes a clamping table, a sliding cylinder for driving the clamping table to move along the X-axis direction and a first driving device for driving the clamping table to move along the Z-axis direction The positioning cylinder for positioning the clamping table moves the clamping table along the X-axis direction into the disc retrieval space through the sliding cylinder. The clamping table is provided with a first clamping part and a second clamping part respectively located at both ends. The clamping table is lifted by the positioning cylinder to contact the loading disc. After the first clamping part and the second clamping part clamp the loading disc, they are moved down and reset by the positioning cylinder. The clamping table makes the loading disc withdraw from the supporting part through the sliding cylinder, and then the loading disc is transported to the calibration area through the first driving device.

[0008] According to the above-mentioned fully automatic shearing and covering integrated machine, the blanking module also includes a second driving device for driving the tray separation mechanism to move along the X-axis, Y-axis and Z-axis directions, and the tray separation mechanism includes a first clamping jaw and a third driving device for driving the first clamping jaw, and the first clamping jaw clamps and transports the loading tray through the third driving device, and separates the upper cover from the chassis; a pin is installed above the first clamping jaw, and the pin is opposite to the fixing part and moves relative to the fixing part, and the pin is used to separate the upper cover; the first detection mechanism includes a first adsorption device and a first detection camera arranged adjacent to the tray separation mechanism, the first detection camera is used to detect abnormal conditions in the tray loading area, and the first adsorption device is used to transport the lenses detected to be abnormal to the abnormal area; a displacement sensor for detecting the flatness of the chassis is also provided on one side of the pin.

[0009] The fully automatic shearing and capping integrated machine described above, wherein the loading area includes a first tray and a second tray for carrying the chassis and a servo motor for driving the first tray and the second tray to move, the first tray is arranged below the second tray, and the first tray and the second tray are both provided with a plurality of chassis points for loading the chassis, the chassis points are provided with a backlight source, one side of the chassis is fixed to the chassis points by a limit member, the other side of the chassis is provided with a first positioning hole, and the chassis point is provided with a second positioning hole corresponding to the first positioning hole; one side of the first tray and the second tray are both provided with a fine-tuning mechanism, the fine-tuning mechanism includes a fine-tuning frame provided on one side of the chassis point and a fine-tuning cylinder connected to the fine-tuning frame, the fine-tuning cylinder drives the fine-tuning frame to align the first positioning hole with the second positioning hole to fix the chassis.

[0010] In the fully automatic shearing and capping machine described above, the feeding mechanism is arranged on one side of the shearing mechanism, and the feeding mechanism includes a feeding device arranged on the outside of the machine body, a first transfer device arranged on the machine body, and a second transfer device arranged on one side of the first transfer device; the feeding device is used to transport the injection molded parts to the first transfer position; the first transfer device is used to transport the injection molded parts from the first transfer position to the second transfer position, and the second transfer device is used to transport the injection molded parts from the second transfer position to the shearing mechanism for lens shearing.

[0011] In the fully automatic shearing and capping machine described above, the feeding device includes a first workpiece seat and a fourth drive device for driving the first workpiece seat, an injection-molded part is placed on the first workpiece seat, and the first workpiece seat is obliquely moved by the fourth drive device to transport the injection-molded part to the first transfer position; the first loading device includes a second clamp and a fifth drive device for driving the second clamp to move along the Y-axis and Z-axis directions, and a first conveying device is also provided under the first loading device, the first conveying device includes a second workpiece seat and a sixth drive device for driving the second workpiece seat to move along the Y-axis direction, the second clamp is moved to the first transfer position by the fifth drive device to clamp the injection-molded part, and the injection-molded part is transported to the second workpiece seat, and the second workpiece seat transports the injection-molded part to the second transfer position through the sixth drive device.

[0012] According to the above-mentioned fully automatic shearing and capping integrated machine, the second transfer device includes a first bracket fixedly mounted on the workbench, a cantilever bracket connected to the first bracket and a seventh drive device for driving the cantilever bracket to move along the Y-axis and Z-axis directions, and a third clamping jaw, a fourth clamping jaw and a fifth clamping jaw are arranged at equal intervals on the cantilever bracket, and the third clamping jaw, the fourth clamping jaw and the fifth clamping jaw follow the cantilever bracket to move through the seventh drive device; a second conveying device is also provided on one side of the second transfer device, and the second conveying device includes a conveying platform arranged on the workbench, a conveying platform arranged on the conveying platform The first rotating support and the second rotating support on both sides and the eighth driving device for driving the conveying platform to move along the X-axis direction, the second transferring device transports the injection molded part from the second transferring position to the first rotating support and the second rotating support, and the conveying platform transports the injection molded part to the shearing mechanism for lens shearing through the eighth driving device; the first rotating support and the second rotating support both include a third workpiece seat and a rotating motor for driving the third workpiece seat to rotate, and the end of the third workpiece seat is provided with bosses arranged at equal intervals, and a limiting gap is formed between each of the bosses for fixing the injection molded part.

[0013] The fully automatic shearing and capping integrated machine described above, the shearing mechanism includes a first shearing device and a second shearing device arranged on the workbench, the first shearing device and the second shearing device are close to the feeding mechanism and are arranged at intervals, the first shearing device and the second shearing device both include a clamp assembly and a shearing assembly installed on the workbench, the clamp assembly is arranged on one side of the shearing assembly, the clamp assembly is used to clamp the lens on the injection molded part, the shearing assembly includes a first shearing arm and a second shearing arm arranged up and down and a ninth driving device for driving the first shearing arm and the second shearing arm to shear; the conveying mechanism includes a second adsorption device and a third adsorption device arranged on the workbench, and a tenth driving device for driving the second adsorption device and the third adsorption device to move along the X-axis, Y-axis and Z-axis directions, the second adsorption device and the third adsorption device adsorb the sheared lens from the shearing mechanism and transport the lens to the loading area and load it into the chassis; the conveying mechanism also includes a second detection camera arranged on one side of the second adsorption device and a third detection camera arranged on one side of the third adsorption device, the second detection camera and the third detection camera are used to detect the loading status of the lenses on the chassis.

[0014] In the fully automatic shearing and capping machine described above, the second detection mechanism includes a fixed seat arranged between the loading area and the shearing mechanism, a first detection device and a second detection device arranged at both ends of the fixed seat, the first detection device and the second detection device both include a detection fixture assembly for detecting the shearing condition of the lens and a fourth detection camera arranged below the detection fixture assembly, and after the detection fixture assembly and the fourth detection camera detect abnormal lenses, they trigger the automatic correction of the shearing mechanism.

[0015] The present invention also provides a control method for a fully automatic shearing and capping machine, comprising:

[0016] Step 1: Retrieving the disc. The disc retrieval mechanism moves relative to the storage portion along the X-axis, Y-axis, and Z-axis directions to a position opposite to the disc retrieval space via the first drive device. The clamping table enters the disc retrieval space via the slide cylinder and is lifted upward by the positioning cylinder until it contacts the loading disc. The first clamping portion and the second clamping portion then clamp the loading disc and transport it from the storage portion to the calibration area.

[0017] Step 2: Separate the trays. The tray separation mechanism moves relative to the tray loading area along the X-axis, Y-axis, and Z-axis directions to above the calibration area via a second drive device. After moving downward, the loading tray is clamped by the first clamping jaw and transported to the chassis hole on the first tray or the second tray. The first clamping jaw cooperates with the ejector pin to separate the upper cover, leaving the chassis in the chassis hole for lens loading. The chassis is fixed by a fine-tuning mechanism, and the flatness between the chassis and the first tray or the second tray is detected by a displacement sensor. If an abnormality is detected, the chassis is returned to the storage bin via the first clamping jaw.

[0018] Step 3: Loading: The feeding device receives the injection molded part and transports it to the first transfer position. The second clamping claw of the first transfer device grips the injection molded part and transfers it to the first conveying device. The first conveying device transports the injection molded part from the first transfer position to the second transfer position. Then, the third clamping claw of the second transfer device transports the injection molded part from the second transfer position to the first rotating support and the second rotating support. The conveying platform transports the injection molded part to the shearing mechanism for shearing.

[0019] Step 4: Shearing. The first rotating support and the second rotating support drive their respective injection molded parts to rotate and shear. The first shearing device and the second shearing device respectively perform a lens shearing on the injection molded parts on the first rotating support and the second rotating support. After the first shearing is completed, the injection molded parts are returned to the second transfer device through the conveying platform to exchange the processing position. After the positions of the injection molded parts on the first rotating support and the second rotating support are exchanged, they are transported to the shearing position through the conveying platform for a second shearing.

[0020] Step 5: Inspection: The cut lens is adsorbed by the second adsorption device and the third adsorption device and transported to the fourth detection camera for lower centering inspection of the lens. The second detection camera and the third detection camera are used to perform upper centering inspection on the lens. If abnormal centering of the lens is detected, the first shearing device and the second shearing device are triggered to automatically adjust the clamp assembly and the shearing assembly for correction;

[0021] Step 6: Lens loading. After inspection, the lenses are transported to the loading area above the bottom plate by the second and third adsorption devices. The second and third detection cameras detect the empty holes to position the second and third adsorption devices.

[0022] Step seven, cover and store, the chassis loaded with lenses is inspected by the first inspection mechanism, the chassis that passes the inspection is taken from the upper cover temporary storage area by the tray taking mechanism, the upper cover is closed and the complete loaded tray is transported to the storage part, and the chassis that fails the inspection is transported to the abnormal area by the first adsorption device.

[0023] The beneficial effects of the present invention are:

[0024] The fully automatic cutting and capping integrated machine is mainly used for the full-process automated production of cutting, testing, loading and warehousing of injection-molded lenses. It also combines the production steps of storage, arrangement and placement of the loading tray, and separate covers in preparation for lens loading and automatic capping after loading, so as to facilitate the continuity of picking and placing or process during operation. It combines multiple detection mechanisms such as the first detection mechanism and the second detection mechanism to perform multi-directional positioning calibration and automatic correction adjustment. It is suitable for unmanned workshops that require rapid arrangement, loading and closing of covers, etc., reduces manual loading time, enhances the later robot loading and unloading and workshop data management, and thus improves the production and processing efficiency of injection-molded lens cutting, testing, turntable and warehousing.

[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The structure of the present invention is schematically shown Figure 1 ;

[0027] Figure 2 The structure of the present invention is schematically shown Figure 2 ;

[0028] Figure 3 for Figure 2 A magnified view of part A in FIG;

[0029] Figure 4 This is an exploded view of the storage unit and the tray retrieval module of the present invention;

[0030] Figure 5 for Figure 4 A magnified view of part B in FIG;

[0031] Figure 6 A perspective view of the blanking module of the present invention;

[0032] Figure 7 This is an exploded view of the blanking module of the present invention;

[0033] Figure 8 A perspective view of the tray loading area of ​​the present invention;

[0034] Figure 9 for Figure 8 A magnified view of part C in FIG;

[0035] Figure 10 An exploded view of the tray loading area of ​​the present invention;

[0036] Figure 11 is a three-dimensional diagram of a lens processing module of the present invention;

[0037] Figure 12 for Figure 11 A magnified view of part D in FIG.

[0038] Figure 13 A perspective view of the first transfer device and the first conveying device of the present invention;

[0039] Figure 14 A perspective view of the second transfer device and the second conveying device of the present invention;

[0040] Figure 15 is a perspective view of the shearing mechanism of the present invention;

[0041] Figure 16 for Figure 15 A magnified view of part E in FIG;

[0042] Figure 17 is an exploded view of the transmission mechanism of the present invention;

[0043] Figure 18 It is a three-dimensional diagram of the second detection mechanism of the present invention. DETAILED DESCRIPTION

[0044] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0045] like Figure 1As shown in —18, a fully automatic shearing and capping integrated machine of this embodiment includes a machine body, characterized in that: the machine body includes a storage part 1, a workbench 2 arranged on one side of the storage part 1, and the workbench 2 is provided with a calibration area 21, an upper cover temporary storage area 22, a loading area 23 and an abnormal area 24, and the calibration area 21, the upper cover temporary storage area 22 and the abnormal area 24 are adjacent to each other and are arranged on one side of the loading area 23; the machine body also includes a tray taking module 3 arranged between the storage part 1 and the loading area 23, a material unloading module 4 arranged above the loading area 23, and a lens processing module 5 arranged on one side of the loading area 23 in sequence; the storage part 1 is used to place and store a loading tray 11, and the loading tray 11 includes a detachable upper cover 111 and a bottom tray 112, and the upper cover 111 and the bottom tray 112 are connected by a fixing member 113; the tray taking module 3 is used to take the loading tray 11 from the storage part 1 and the loading area 23 The storage section 1 is transported to the calibration area 21; the unloading module 4 includes a tray separation mechanism 41 and a first detection mechanism 42, the tray separation mechanism 41 is used to transport the loading tray 11 to the tray loading area 23 and separate the upper cover 111 from the bottom tray 112 in preparation for lens tray loading, and the upper cover 111 is transported to the upper cover temporary storage area 22 through the tray separation mechanism 41 after separation; the first detection mechanism 42 is used for positioning and calibration of the tray separation mechanism 41 and detecting abnormal conditions in the tray loading area 23; the lens processing module 5 is used for conveying, shearing and detecting injection molded parts, the lens processing module 5 includes a loading mechanism 51, a shearing mechanism 52, a conveying mechanism 53 and a second detection mechanism 54, the second detection mechanism 54 is used to detect the shearing condition of the lens to trigger the shearing mechanism 52 to automatically adjust and correct; the conveying mechanism 53 is used to load the lens into the bottom tray 112. Figure 1As shown in FIG3 , the fully automatic shearing and capping integrated machine is mainly used for the fully automated production of the shearing, testing, tray loading and warehousing of injection molded lenses. It also combines the production steps of storage, arrangement, placement, and separation of covers of the loading tray 11 in preparation for tray loading of lenses and automatic capping after tray loading, so as to facilitate the continuity of picking and placing or process during operation. It is suitable for unmanned workshops that require rapid arrangement, covering and closing, etc., reduces manual loading time, enhances the later robot loading and unloading and workshop data management, and thus improves the production and processing efficiency of injection molded lens shearing, testing, turntable and warehousing. Among them, the loading tray 11 is provided with a plurality of evenly distributed lens holes, which are used to place the cut lenses. In this embodiment, the fully automatic shearing and capping integrated machine can support the use of loading trays 11 of various specifications, with strong applicability and high production efficiency. For example, for a loading tray 11 with 8 to 16 holes, it is better to use a loading tray 11 with an even number of lens holes. The upper cover temporary storage area 22 can be set in multiple places to achieve large-capacity storage of the upper cover 111; the calibration area 21 can be used as a transfer area for the two processes of taking out and arranging the loading tray 11. and the positioning mechanism of the tray-dividing mechanism 41, so that the two processes of taking out the loading tray 11 from the storage part 1 and arranging and placing the loading tray 11 are more coherent, and the tray-dividing mechanism 41 arranges and places the loading tray 11 more accurately; the fully automatic shearing and capping integrated machine is provided with a variety of detection mechanisms, during the loading process of the chassis 112, it is positioned by the first detection mechanism 42 so that the tray-dividing mechanism 41 can calibrate its positioning, and the first detection mechanism 42 can detect the flatness between the chassis 112 and the tray loading area 23 through a laser displacement sensor. If the first The detection mechanism 42 detects that the flatness of the chassis 112 is abnormal, and triggers the tray separation mechanism 41 to clamp the abnormal chassis 112 and return it to the storage part 1 to ensure high-precision tray placement of lenses. During the lens loading process, the first detection mechanism 42 can also detect whether the lens is abnormal from the upper part of the tray loading area 23. If an abnormal lens is detected, the abnormal lens will be transported to the abnormal area 24 through the first detection mechanism 42; in addition, the chassis 112 can also be marked by DMC scanning code to facilitate accurate placement in the tray loading area 23; the lens processing module 5 can also The feeding mechanism 51, the shearing mechanism 52, the conveying mechanism 53 and the second detection mechanism 54 are combined for use, and the entire process of loading, shearing, conveying, tray loading, capping and storage of injection molded parts is automated to a great extent, reducing manual labor and further improving the efficiency of lens cutting; the storage part 1 combines the functions of the raw material warehouse and the finished product warehouse to enhance the functionality of the storage part 1, thereby making the various functional modules of the machine body reasonably distributed, and effectively utilizing its layout to make the operation of each process more coherent, thereby improving the production efficiency of the fully automatic shearing and capping machine.The main working process of the fully automatic shearing and covering integrated machine is as follows: the tray taking module 3 takes the loading tray 11 out of the storage part 1 and transports it to the calibration area 21, the tray separating mechanism 41 transports the loading tray 11 from the calibration area to the tray loading area 23, separates the upper cover 111, and transports the upper cover 111 to the upper cover temporary storage area 22 for storage, and retains the bottom tray 112 in the tray loading area 23 for loading, the lens processing module 5 transports the injection molded parts to the shearing mechanism 52 through the loading mechanism 51 for lens shearing, and the sheared lenses are then loaded into the bottom tray 112 through the conveying mechanism 53. After loading is completed, the top cover 111 is transported from the upper cover temporary storage area 22 to the bottom tray 112 for covering, and finally the loading tray 11 with lenses is transported to the storage part for storage by the tray taking module 3.

[0046] Preferably, the storage portion 1 includes a fixed bracket 12 provided on the body and a plurality of storage bins 13 provided on the fixed bracket 12, wherein a plurality of spaced supporting portions 131 are provided in the storage bin 13, and the supporting portions 131 are movably connected to the loading tray 11, and a tray-taking space 132 is formed between each of the supporting portions 131; the tray-taking module 3 includes a tray-taking mechanism 31 and a first driving device 32 for driving the tray-taking mechanism 31 to move along the X-axis, Y-axis and Z-axis directions, the tray-taking mechanism 31 includes a clamping table 311, a sliding cylinder 312 for driving the clamping table 311 to move along the X-axis direction and a positioning cylinder 313 for positioning the clamping table 311, The clamping platform 311 is moved along the X-axis direction into the disk-taking space 132 by the slide cylinder 312. The clamping platform 311 is provided with a first clamping portion 3111 and a second clamping portion 3112 respectively located at both ends. The clamping platform 311 is lifted to contact with the loading disk 11 by the positioning cylinder 313. After the first clamping portion 3111 and the second clamping portion 3112 clamp the loading disk 11, they are moved down and reset by the positioning cylinder 313. The clamping platform 311 makes the loading disk 11 withdraw from the supporting portion 131 by the slide cylinder 312, and then the loading disk 11 is transported to the calibration area 21 by the first driving device 32. Figure 4—5, in this embodiment, the storage section 1 adopts a magazine method, and there is no contact between the loading trays 11 so that the clamping table 311 can accurately clamp the loading tray 11. The storage section 1 is formed by two layers of storage bins 13 to achieve large-capacity storage of the loading trays 11, and each of the storage bins 13 is fixed and not easy to loosen; the first driving device 32 is preferably a gantry with a guide rail and cooperates with a driving motor to realize the movement of the disc-taking mechanism between the storage section 1 and the calibration area 21 along the X-axis, Y-axis and Z-axis directions, and the sliding cylinder 312 and the positioning cylinder 313 are combined to realize the accurate positioning of the clamping table 311 to take the disc, which effectively ensures the high accuracy of the clamping table 311 in taking the disc, so as to facilitate the smooth progress of the next process.

[0047] Preferably, the unloading module 4 further includes a second driving device 43 for driving the tray separation mechanism 41 to move along the X-axis, Y-axis and Z-axis directions, the tray separation mechanism 41 includes a first clamping jaw 411 and a third driving device 412 for driving the first clamping jaw 411, the first clamping jaw 411 clamps and transports the loading tray 11 through the third driving device 412, and separates the upper cover 111 from the bottom plate 112; an ejector pin 413 is installed above the first clamping jaw 411, and the ejector pin 413 is in contact with the fixed plate 112. The fixed part 113 is positioned relative to and moves relative to the fixed part 113. The ejector pin 413 is used to separate the upper cover 111. The first detection mechanism 42 includes a first adsorption device 421 and a first detection camera 422 arranged adjacent to the tray separation mechanism 41. The first detection camera 422 is used to detect abnormal conditions in the tray loading area 23. The first adsorption device 421 is used to transport the detected abnormal lenses to the abnormal area 24. A displacement sensor for detecting the flatness of the bottom plate 112 is also provided on one side of the ejector pin 413. Figure 6As shown in FIG7 , in order to stably load the lenses on the loading tray 11, the fixing member 113 is used to connect the upper cover 111 and the bottom plate 112. The fixing member 113 is preferably a latch with low production cost. The ejector pin 413 is a structure for separating the upper cover, which cooperates with the first clamping claw 411 to separate the upper cover 111, so as to facilitate the smooth progress of the next process. In addition, the second driving device 43 and the third driving device 412 preferably adopt a driving motor and a corresponding linear guide rail to realize the movement of the first clamping claw 411 in three basic degrees of freedom. The first clamping claw 411 includes four claws arranged perpendicular to each other, and the inner walls of the four claws are aligned with the loading The four sides of the tray 11 cooperate with each other to firmly clamp the loading tray 11; the first detection camera 422 detects whether there is any abnormality in the loading area 23 from the top, including detecting the position of the calibration area 21 to accurately position the tray separation mechanism 41, detecting whether the flatness of the chassis 112 and the loading area 23 is abnormal, detecting whether the loading condition of the lens is abnormal, detecting whether the shearing quality of the lens is abnormal, whether the center of the lens is aligned with the center of the chassis 112, etc., so as to realize the functions of positioning and calibration of the first clamping jaw 411, automatic adjustment of closing and correction, screening of abnormal lenses, etc., thereby ensuring the smooth closing of the upper cover 111 and ensuring the stable quality of the finished product.

[0048] Preferably, the loading area 23 includes a first tray 231 and a second tray 232 for carrying the chassis 112 and a servo motor for driving the first tray 231 and the second tray 232 to move. The first tray 231 is arranged below the second tray 232. The first tray 231 and the second tray 232 are both provided with a plurality of chassis acupoints 2301 for loading the chassis 112. The chassis acupoints 2301 are provided with backlight sources. One side of the chassis 112 is fixed to the chassis acupoints 2301 by a limiting member. The other side of the chassis 112 is provided with a There is a first positioning hole 1121, and the chassis point 2301 is provided with a second positioning hole 2302 corresponding to the first positioning hole 1121; the first tray 231 and the second tray 232 are both provided with a fine-tuning mechanism 233 on one side, and the fine-tuning mechanism 233 includes a fine-tuning frame 2331 provided on one side of the chassis point 2301, and a fine-tuning cylinder 2332 connected to the fine-tuning frame 2331. The fine-tuning cylinder 2332 drives the fine-tuning frame 2331 to align the first positioning hole 1121 with the second positioning hole 2302 to fix the chassis 112. Figure 8As shown in FIG. 10 , in this embodiment, the first tray 231 and the second tray 232 are preferably driven by a servo motor to achieve efficient tray changing and high-precision repeated tray changing. The first tray 231 and the second tray 232 are also provided with a separate fine-tuning mechanism 233, which uses a fine-tuning cylinder 2332 to fix the chassis 112, effectively preventing the chassis 112 from being deflected by vibration and ensuring the accuracy of lens loading. The bottom of the first tray 231 and the second tray 232 are also provided with a backlight to facilitate imaging by the detection camera above the loading area 23, so as to achieve precise control of the flatness of the first tray 231 and the second tray 232. In addition, the loading area 23 can also be provided with a tray lifting device located below the first tray 231 and the second tray 232 to shorten the distance during the process of loading the tray 11 and loading the lenses, and to achieve precise positioning and facilitate tray arrangement.

[0049] Preferably, the feeding mechanism 51 is provided on one side of the shearing mechanism 52, and the feeding mechanism 51 includes a feeding device 511 provided on the outside of the machine body, a first transfer device 512 provided on the machine body, and a second transfer device 513 provided on one side of the first transfer device 512; the feeding device 511 is used to transport the injection molded parts to the first transfer position; the first transfer device 512 is used to transport the injection molded parts from the first transfer position to the second transfer position, and the second transfer device 513 is used to transport the injection molded parts from the second transfer position to the shearing mechanism 52 for lens shearing. Figure 11 As shown, multiple feeding mechanisms are provided to transfer the injection molded parts so as to increase the feeding speed of the injection molded parts.

[0050] Furthermore, the feeding device 511 includes a first workpiece seat 5111 and a fourth driving device 5112 for driving the first workpiece seat 5111, an injection molded part is placed on the first workpiece seat 5111, and the first workpiece seat 5111 is obliquely moved by the fourth driving device 5112 to transport the injection molded part to the first transfer position; the first transfer device 512 includes a second clamping jaw 5121 and a fifth driving device 5122 for driving the second clamping jaw 5121 to move along the Y-axis and Z-axis directions, the first A first conveying device 514 is further provided below the transfer device 512. The first conveying device 514 includes a second workpiece seat 5141 and a sixth driving device 5142 for driving the second workpiece seat 5141 to move along the Y-axis direction. The second clamping jaw 5121 is moved to the first transfer position by the fifth driving device 5122 to clamp the injection molded part and transport the injection molded part to the second workpiece seat 5141. The second workpiece seat 5141 transports the injection molded part to the second transfer position by the sixth driving device 5142. Figure 11As shown in FIG. 13 , in this embodiment, the feeding device 511 is docked with the injection molding machine manipulator. The fourth drive device 5112 is preferably guided by an oblique linear guide and a corresponding guide cylinder, driving the first workpiece holder 5111 to move obliquely from a high position to a low position, which is adjacent to the first transfer device 512 and serves as the first transfer position. The second clamping jaw 5121 grips the main body of the injection molded part and transfers it to the second workpiece holder 5141. The first conveying device 514 is preferably guided by a linear guide and a corresponding cylinder, driving the second workpiece holder 5141 to move along the Y-axis to a second transfer position, which is adjacent to the second transfer device 513 and uses multiple linear guides and corresponding guide cylinders to ensure fast and stable conveying of the injection molded parts. Stable material feeding and transfer helps extend the service life of the cylinders. In addition, the first workpiece holder 5111 and the second workpiece holder 5141 are angle-adjustable to facilitate stable material transfer.

[0051] Furthermore, the second transfer device 513 includes a first bracket 5131 fixedly mounted on the workbench 2, a cantilever bracket 5132 connected to the first bracket 5131 and a seventh driving device 5133 for driving the cantilever bracket 5132 to move along the Y-axis and Z-axis directions, and a third clamping jaw 5134, a fourth clamping jaw 5135 and a fifth clamping jaw 5136 are evenly spaced on the cantilever bracket 5132, and the third clamping jaw 5134, the fourth clamping jaw 5135 and the fifth clamping jaw 5136 follow the cantilever bracket 5132 to move through the seventh driving device 5133; a second conveying device 515 is also provided on one side of the second transfer device 513, and the second conveying device 515 includes a conveying platform 5151 provided on the workbench 2, and a conveying platform 5151 provided on both sides of the conveying platform The first rotating support 5152 and the second rotating support 5153 and the eighth driving device 5154 for driving the conveying platform 5151 to move along the X-axis direction, the second transfer device 513 transports the injection molded part from the second transfer position to the first rotating support 5152 and the second rotating support 5153, and the conveying platform 5151 transports the injection molded part to the shearing mechanism 52 for lens shearing through the eighth driving device 5154; the first rotating support 5152 and the second rotating support 5153 both include a third workpiece seat 5155 and a rotating motor for driving the third workpiece seat 5155 to rotate, and the end of the third workpiece seat 5155 is provided with bosses 5101 arranged at equal intervals, and a limiting gap 5102 is formed between each of the bosses 5101 for fixing the injection molded part. Figure 14As shown, in this embodiment, the injection molded part is transported to the second transfer position by the first conveying device 514, the third clamping claw 5134 in the second transfer device 513 clamps the injection molded part, and then the seventh driving device 5133 moves relative to the conveying platform 5151 along the Y-axis direction, thereby transporting the injection molded part to the first rotating support 5152, and then returns to the second transfer position to transfer the new injection molded part to the second rotating support 5153, as shown. Figure 16 As shown, the third workpiece seat 5155 is provided with a limiting gap 5102, and the limiting gap 5102 can cooperate with the fixed transportation of the tree-shaped injection molded parts to ensure stable transplantation of the injection molded parts. In addition, the third workpiece seat 5155 on the two rotating supports rotates by a rotating motor, and each rotation is about 60 degrees. The detection camera in the corresponding detection mechanism can automatically correct or manually set the correction shearing angle, which makes it easier for the shearing mechanism 52 to align with the shearing position on the injection molded part for shearing, thereby improving the shearing efficiency of the lens.

[0052] Preferably, the shearing mechanism 52 includes a first shearing device 521 and a second shearing device 522 provided on the workbench 2, the first shearing device 521 and the second shearing device 522 are close to the feeding mechanism 51 and are spaced apart, the first shearing device 521 and the second shearing device 522 both include a clamp assembly 501 and a shearing assembly 502 installed on the workbench 2, the clamp assembly 501 is provided on one side of the shearing assembly 502, the clamp assembly 501 is used to clamp the lens on the injection molded part, the shearing assembly 502 includes a first shearing arm 5021 and a second shearing arm 5022 provided up and down and a ninth driving device 5023 for driving the first shearing arm 5021 and the second shearing arm 5022 to shear; the conveyor The mechanism 53 includes a second adsorption device 531 and a third adsorption device 532 provided on the workbench 2, and a tenth driving device 533 for driving the second adsorption device 531 and the third adsorption device 532 to move along the X-axis, Y-axis and Z-axis directions. The second adsorption device 531 and the third adsorption device 532 adsorb the sheared lenses from the shearing mechanism 52 and transport the lenses to the loading area 23 to be loaded into the chassis 112. The conveying mechanism 53 also includes a second detection camera 534 provided on one side of the second adsorption device 531 and a third detection camera 535 provided on one side of the third adsorption device 532. The second detection camera 534 and the third detection camera 535 are used to detect the loading status of the lenses on the chassis 112. Figure 15As shown, the first shearing device 521 and the second shearing device 522 form a double-station shearing with a fast shearing speed, wherein the clamp assembly 501 includes two lens clamping claws arranged opposite to each other, and the two lens clamping claws can expand outward and contract inward relative to the lens to clamp the lens, so as to facilitate the shearing by the first shearing arm 5021 and the second shearing arm 5022. The first shearing arm 5021 and the second shearing arm 5022 are independently configured with linear motor control, and the control accuracy is high; the driving device in the conveying mechanism 53 preferably adopts a gantry with a guide rail arranged above the loading area 23, so that the conveying mechanism 53 moves between the loading area 23 and the second detection mechanism 54, and the gantry is configured with a dual-axis linear motor in the X-axis direction and a linear motor in the Y-axis direction, which can repeat the positioning accuracy. The degree of precision is high, and the second adsorption device 531 and the third adsorption device 532 are moved by independent screws in the Z-axis direction, and the second adsorption device 531 and the third adsorption device 532 are respectively configured with the second detection camera 534 and the third detection camera 535 to achieve high-precision and efficient loading of lenses; the second detection camera 534 and the third detection camera 535 respectively take pictures and record the centering of the lens tray from the top, which can achieve high-precision lens loading, and the second adsorption device 531 and the third adsorption device 532 preferably adopt suction nozzle adsorption to stabilize the airflow, reduce the friction contact area, and control the generation of static electricity to balance the absorption and improve the vacuum breaking stability. A separate ion wind gun can also be configured to effectively remove static electricity and other impurities within the working stroke.

[0053] Preferably, the second detection mechanism 54 includes a fixing seat 541 provided between the tray loading area 23 and the shearing mechanism 52, a first detection device 542 and a second detection device 543 provided at both ends of the fixing seat 541, the first detection device 542 and the second detection device 543 both including a detection fixture assembly 5401 for detecting the shearing condition of the lens and a fourth detection camera 5402 provided below the detection fixture assembly 5401, the detection fixture assembly 5401 and the fourth detection camera 5402 trigger the shearing mechanism 52 to automatically correct after detecting an abnormal lens. Figure 18 As shown, in this embodiment, the first detection device 542 and the second detection device 543 are both provided with a fourth detection camera 5402 located at the bottom, and the fourth detection camera 5402 is used to center the lens from the bottom to detect the shearing quality of the lens, such as detecting and recording the length and angle of the incision of the lens, and triggering the shearing mechanism 52 to automatically adjust and correct in time according to the detection data to improve the shearing quality of the lens next time. Combined with the second detection camera 534 and the third detection camera 535 for upper centering of the conveying mechanism 53, it can effectively detect whether the size of the lens after shearing is qualified, so as to facilitate timely adjustment of the machine to ensure the quality of the finished product and shearing efficiency.

[0054] The present invention also provides a control method for the fully automatic shearing and capping machine described above, the control method comprising:

[0055] Step 1: Removing the disc. The disc removal mechanism 31 moves relative to the storage section 1 along the X-axis, Y-axis, and Z-axis directions to a position opposite to the disc removal space 132 via the first drive device 32. The clamping table 311 enters the disc removal space 132 via the slide cylinder 312 and is lifted upward by the positioning cylinder 313 until it contacts the loading disc 11. Then, the first clamping portion 3111 and the second clamping portion 3112 clamp the loading disc 11 and transport the loading disc 11 from the storage section 1 to the calibration area 21.

[0056] Step 2: Separate the trays. The tray separation mechanism 41 moves relative to the tray loading area 23 along the X-axis, Y-axis, and Z-axis directions to above the calibration area 21 via the second drive device 43. After moving downward, the first clamping jaw 411 clamps the loading tray 11 and transports it to the chassis acupoint 2301 on the first tray 231 or the second tray 232. The first clamping jaw 411 cooperates with the ejector pin 413 to separate the upper cover 111, leaving the chassis 112 in the chassis acupoint 2301 for lens loading. The chassis 112 is fixed by the fine-tuning mechanism 233. The flatness between the chassis 112 and the first tray 231 or the second tray 232 is detected by a displacement sensor. If an abnormality is detected, the chassis 112 is returned to the storage bin 13 via the first clamping jaw 411.

[0057] Step 3: Loading: The feeding device 511 receives the injection molded part and transports it to the first transfer position. The second clamping jaw 5121 of the first transfer device 512 grips the injection molded part and transfers it to the first conveying device 514. The first conveying device 514 transports the injection molded part from the first transfer position to the second transfer position. Then, the third clamping jaw 5134 of the second transfer device 513 transports the injection molded part from the second transfer position to the first rotating support 5152 and the second rotating support 5153. The conveying platform 5151 transports the injection molded part to the shearing mechanism 52 for shearing.

[0058] Step 4: Shearing. The first rotating support 5152 and the second rotating support 5153 drive their respective injection molded parts to rotate and shear. The first shearing device 521 and the second shearing device 522 respectively shear the injection molded parts on the first rotating support 5152 and the second rotating support 5153. After the first shearing is completed, the injection molded parts are returned to the second transfer device 513 through the conveying platform 5151 to exchange the processing position. After the positions of the injection molded parts on the first rotating support 5152 and the second rotating support 5153 are exchanged, they are transported to the shearing position through the conveying platform 5151 for a second shearing.

[0059] Step 5: Inspection: The cut lens is adsorbed by the second adsorption device 531 and the third adsorption device 532 and transported to the fourth inspection camera 5402 for lower centering inspection of the lens. The second inspection camera 534 and the third inspection camera 535 are used to inspect the upper centering of the lens. If abnormal centering of the lens is detected, the first shearing device 521 and the second shearing device 522 are triggered to automatically adjust the clamp assembly 501 and the shearing assembly 502 for correction.

[0060] Step 6: Lens loading. After inspection, the lenses are transported to the loading area 23 above the bottom plate 112 by the second adsorption device 531 and the third adsorption device 532 for loading into the tray. The second detection camera 534 and the third detection camera 535 detect the empty holes to position the second adsorption device 531 and the third adsorption device 532.

[0061] Step 7: Close the cover for storage. The first detection mechanism 42 is used to detect the chassis 112 loaded with lenses. The chassis 112 that passes the inspection is removed from the upper cover temporary storage area 22 by the tray removal mechanism 31, and the upper cover 111 is closed and the complete loading tray 11 is transported to the storage part 1. The chassis 112 that fails the inspection is transported to the abnormal area 24 by the first adsorption device 421.

[0062] The fully automatic cutting and capping machine is mainly used for the full-process automation production of cutting, testing, loading and warehousing of injection-molded lenses. It also combines the production steps of storage, arrangement, placement, and separation of the loading tray 11 in preparation for loading the lenses and automatic closing of the lids after loading, so as to facilitate the continuity of picking and placing or process during operation. The fully automatic cutting and capping machine is also provided with multiple detection cameras, which perform multi-faceted positioning calibration and automatic correction adjustment of the cutting mechanism from a visual perspective. It is suitable for unmanned workshops that require rapid arrangement, loading and closing of lids, etc., reduces manual loading time, enhances the later robot loading and unloading and workshop data management, and thus improves the production and processing efficiency of injection-molded lens cutting, testing, turntable and warehousing.

[0063] The above examples are merely provided to further illustrate the technical content of the present invention for easier understanding by the reader, but do not limit the embodiments of the present invention to these examples. Any extension or re-creation of the technology based on the present invention is protected by the present invention. The scope of protection of the present invention shall be determined by the claims.

Claims

1. A fully automatic cutting and capping machine, comprising a machine body, characterized in that: The machine body comprises a storage portion (1), a workbench (2) arranged on one side of the storage portion (1), a calibration area (21), an upper cover temporary storage area (22), a tray loading area (23) and an abnormal area (24) being arranged on the workbench (2), and the calibration area (21), the upper cover temporary storage area (22) and the abnormal area (24) are arranged adjacent to each other and are arranged on one side of the tray loading area (23); The machine body further comprises a tray taking module (3) arranged between the storage portion (1) and the tray loading area (23), a material unloading module (4) arranged above the tray loading area (23), and a lens processing module (5) arranged in sequence on one side of the tray loading area (23); The storage portion (1) is used for placing and storing a loading tray (11), wherein the loading tray (11) comprises a detachable upper cover (111) and a bottom plate (112), wherein the upper cover (111) and the bottom plate (112) are connected via a fixing member (113); The tray retrieval module (3) is used to transport the loading tray (11) from the storage portion (1) to the calibration area (21); The unloading module (4) comprises a tray separation mechanism (41) and a first detection mechanism (42). The tray separation mechanism (41) is used to transport the loading tray (11) to the tray loading area (23) and separate the upper cover (111) from the bottom tray (112) to prepare for lens tray loading. After the upper cover (111) is separated, it is transported to the upper cover temporary storage area (22) through the tray separation mechanism (41). The first detection mechanism (42) is used to position and calibrate the tray separation mechanism (41) and detect abnormal conditions in the tray loading area (23). The lens processing module (5) is used to transport, shear, and inspect the injection molded parts. The lens processing module (5) comprises a loading mechanism (51), a shearing mechanism (52), a conveying mechanism (53), and a second inspection mechanism (54). The second inspection mechanism (54) is used to detect the shearing condition of the lens to trigger the shearing mechanism (52) to automatically adjust and correct. The conveying mechanism (53) is used to load the lens into the chassis (112).

2. The fully automatic cutting and capping machine according to claim 1, characterized in that: The storage portion (1) comprises a fixed bracket (12) provided on the machine body and a plurality of storage bins (13) provided on the fixed bracket (12); a plurality of spaced supporting portions (131) are provided in the storage bin (13); the supporting portions (131) are movably connected to the loading tray (11); and a tray-taking space (132) is formed between each of the supporting portions (131); The disc taking module (3) comprises a disc taking mechanism (31) and a first driving device (32) for driving the disc taking mechanism (31) to move along the X-axis, Y-axis and Z-axis directions. The disc taking mechanism (31) comprises a clamping platform (311), a slide cylinder (312) for driving the clamping platform (311) to move along the X-axis direction and a positioning cylinder (313) for positioning the clamping platform (311). The clamping platform (311) moves along the X-axis direction into the disc taking space (132) through the slide cylinder (312). The clamping platform (311) is provided with first clamping devices located at both ends. The holding portion (3111) and the second clamping portion (3112) are provided, wherein the clamping platform (311) is lifted to contact with the loading disc (11) by the positioning cylinder (313), the first clamping portion (3111) and the second clamping portion (3112) clamp the loading disc (11) and then move downward to reset by the positioning cylinder (313), the clamping platform (311) causes the loading disc (11) to withdraw from the supporting portion (131) by the sliding cylinder (312), and then the loading disc (11) is transported to the calibration area (21) by the first driving device (32).

3. The fully automatic cutting and capping machine according to claim 1, characterized in that: The unloading module (4) further includes a second driving device (43) for driving the tray separation mechanism (41) to move along the X-axis, Y-axis and Z-axis directions, the tray separation mechanism (41) includes a first clamping jaw (411) and a third driving device (412) for driving the first clamping jaw (411), the first clamping jaw (411) clamps and transports the loading tray (11) through the third driving device (412), and separates the upper cover (111) from the bottom plate (112); a ejector pin (413) is installed above the first clamping jaw (411), the ejector pin (413) is positioned opposite to the fixing member (113) and moves relative to the fixing member (113), and the ejector pin (413) is used to separate the upper cover (111); The first detection mechanism (42) comprises a first adsorption device (421) and a first detection camera (422) arranged adjacent to the tray separation mechanism (41); the first detection camera (422) is used to detect abnormal conditions in the tray loading area (23); and the first adsorption device (421) is used to transport the lenses detected to be abnormal to the abnormal area (24); A displacement sensor for detecting the flatness of the chassis (112) is also provided on one side of the ejector pin (413).

4. The fully automatic shearing and capping machine according to claim 1, characterized in that: The loading area (23) includes a first tray (231) and a second tray (232) for carrying the chassis (112) and a servo motor for driving the first tray (231) and the second tray (232) to move, the first tray (231) is arranged below the second tray (232), the first tray (231) and the second tray (232) are both provided with a plurality of chassis points (2301) for loading the chassis (112), the chassis points (2301) are provided with a backlight source, one side of the chassis (112) is fixed to the chassis points (2301) by a limiting member, and the other side of the chassis (112) is provided with a first A positioning hole (1121) is provided on the chassis acupuncture point (2301), and a second positioning hole (2302) corresponding to the first positioning hole (1121) is provided on one side of the first tray (231) and the second tray (232); a fine-tuning mechanism (233) is provided on one side of the first tray (231) and the second tray (232); the fine-tuning mechanism (233) comprises a fine-tuning frame (2331) provided on one side of the chassis acupuncture point (2301), and a fine-tuning cylinder (2332) connected to the fine-tuning frame (2331); the fine-tuning cylinder (2332) drives the fine-tuning frame (2331) so that the first positioning hole (1121) is aligned with the second positioning hole (2302), so as to fix the chassis (112).

5. The fully automatic shearing and capping machine according to claim 1, characterized in that: The feeding mechanism (51) is provided on one side of the shearing mechanism (52), and the feeding mechanism (51) comprises a feeding device (511) provided on the outside of the machine body, a first transfer device (512) provided on the machine body, and a second transfer device (513) provided on one side of the first transfer device (512); The feeding device (511) is used to transport the injection molded part to a first transfer position; the first transfer device (512) is used to transport the injection molded part from the first transfer position to a second transfer position; and the second transfer device (513) is used to transport the injection molded part from the second transfer position to the shearing mechanism (52) for lens shearing.

6. The fully automatic shearing and capping machine according to claim 5, characterized in that: The feeding device (511) comprises a first workpiece seat (5111) and a fourth driving device (5112) for driving the first workpiece seat (5111), an injection molded part is placed on the first workpiece seat (5111), and the first workpiece seat (5111) is obliquely moved by the fourth driving device (5112) to transport the injection molded part to a first transfer position; The first transfer device (512) includes a second clamping jaw (5121) and a fifth driving device (5122) for driving the second clamping jaw (5121) to move along the Y-axis and Z-axis directions. A first conveying device (514) is also provided below the first transfer device (512). The first conveying device (514) includes a second workpiece seat (5141) and a sixth driving device (5142) for driving the second workpiece seat (5141) to move along the Y-axis direction. The second clamping jaw (5121) moves to the first transfer position through the fifth driving device (5122) to clamp the injection molded part, so that the injection molded part is transported to the second workpiece seat (5141). The second workpiece seat (5141) transports the injection molded part to the second transfer position through the sixth driving device (5142).

7. The fully automatic shearing and capping machine according to claim 5, characterized in that: The second transfer device (513) comprises a first bracket (5131) fixedly mounted on the workbench (2), a cantilever bracket (5132) connected to the first bracket (5131), and a seventh drive device (5133) for driving the cantilever bracket (5132) to move along the Y-axis and Z-axis directions, a third clamping jaw (5134), a fourth clamping jaw (5135), and a fifth clamping jaw (5136) are arranged at equal intervals on the cantilever bracket (5132), and the third clamping jaw (5134), the fourth clamping jaw (5135), and the fifth clamping jaw (5136) follow the cantilever bracket (5132) and move through the seventh drive device (5133); A second conveying device (515) is further provided on one side of the second transfer device (513). The second conveying device (515) comprises a conveying platform (5151) provided on the workbench (2), a first rotating support (5152) and a second rotating support (5153) provided on both sides of the conveying platform (5151), and an eighth driving device (5154) for driving the conveying platform (5151) to move along the X-axis direction. The second transfer device (513) transports the injection molded parts from the second transfer position to the first rotating support (5152) and the second rotating support (5153). On the support (5153), the conveying platform (5151) transports the injection molded part to the shearing mechanism (52) for lens shearing through the eighth driving device (5154); the first rotating support (5152) and the second rotating support (5153) both include a third workpiece seat (5155) and a rotating motor for driving the third workpiece seat (5155) to rotate, and the end of the third workpiece seat (5155) is provided with bosses (5101) arranged at equal intervals, and a limiting gap (5102) is formed between each of the bosses (5101) for fixing the injection molded part.

8. The fully automatic shearing and capping machine according to claim 1, characterized in that: The shearing mechanism (52) comprises a first shearing device (521) and a second shearing device (522) provided on the workbench (2); the first shearing device (521) and the second shearing device (522) are close to the feeding mechanism (51) and are spaced apart; the first shearing device (521) and the second shearing device (522) both comprise a clamping assembly (501) and a shearing assembly (502) installed on the workbench (2); the clamping assembly (501) is provided on one side of the shearing assembly (502); the clamping assembly (501) is used to clamp the lens on the injection molded part; the shearing assembly (502) comprises a first shearing arm (5021) and a second shearing arm (5022) provided in an upper and lower manner, and a ninth driving device (5023) for driving the first shearing arm (5021) and the second shearing arm (5022) to shear; the conveyor The mechanism (53) comprises a second adsorption device (531) and a third adsorption device (532) provided on the workbench (2), and a tenth driving device (533) for driving the second adsorption device (531) and the third adsorption device (532) to move along the X-axis, Y-axis and Z-axis directions, wherein the second adsorption device (531) and the third adsorption device (532) adsorb the sheared lenses from the shearing mechanism (52) and transport the lenses to the loading area (23) to be loaded into the chassis (112); the conveying mechanism (53) further comprises a second detection camera (534) provided on one side of the second adsorption device (531) and a third detection camera (535) provided on one side of the third adsorption device (532), wherein the second detection camera (534) and the third detection camera (535) are used to detect the loading status of the lenses on the chassis (112).

9. The fully automatic shearing and capping machine according to claim 1, characterized in that: The second detection mechanism (54) includes a fixed seat (541) arranged between the loading area (23) and the shearing mechanism (52), a first detection device (542) and a second detection device (543) arranged at both ends of the fixed seat (541), the first detection device (542) and the second detection device (543) both including a detection fixture assembly (5401) for detecting the shearing condition of the lens and a fourth detection camera (5402) arranged below the detection fixture assembly (5401), and the detection fixture assembly (5401) and the fourth detection camera (5402) trigger the shearing mechanism (52) to automatically correct after detecting an abnormal lens.

10. A control method for the fully automatic shearing and capping machine according to any one of claims 1 to 9, characterized in that: The control method of the fully automatic shearing and capping machine includes: Step 1: Retrieving the disc. The disc-retrieving mechanism (31) moves relative to the storage section (1) along the X-axis, Y-axis, and Z-axis directions to a position opposite to the disc-retrieving space (132) via the first driving device (32). The clamping table (311) enters the disc-retrieving space (132) via the slide cylinder (312), is lifted upwards to contact the loading disc (11) via the positioning cylinder (313), and then clamps the loading disc (11) via the first clamping portion (3111) and the second clamping portion (3112) and transports the loading disc (11) from the storage section (1) to the calibration area (21). Step 2: separating the trays. The tray separation mechanism (41) moves relative to the tray loading area (23) along the X-axis, Y-axis and Z-axis directions to above the calibration area (21) through the second driving device (43). After moving downward, the loading tray (11) is clamped by the first clamping claw (411) and transported to the chassis point (2301) on the first tray (231) or the second tray (232). The first clamping claw (411) cooperates with the ejector pin (413) to separate the upper cover (111), leaving the chassis (112) at the chassis point (2301) for lens loading. The chassis (112) is fixed by the fine-tuning mechanism (233). The flatness between the chassis (112) and the first tray (231) or the second tray (232) is detected by the displacement sensor. If the detection is abnormal, the chassis (112) is returned to the storage bin (13) by the first clamping claw (411); Step three, loading, the feeding device (511) receives the injection molded part and transports it to the first transfer position, the second clamping claw (5121) in the first transfer device (512) clamps the injection molded part and transfers it to the first conveying device (514), the first conveying device (514) transports the injection molded part from the first transfer position to the second transfer position, and then the third clamping claw (5134) in the second transfer device (513) transports the injection molded part from the second transfer position to the first rotating support (5152) and the second rotating support (5153), and the conveying platform (5151) transports the injection molded part to the shearing mechanism (52) for shearing; Step 4: Shearing. The first rotating support (5152) and the second rotating support (5153) drive their respective injection molded parts to rotate and shear. The first shearing device (521) and the second shearing device (522) respectively perform a lens shearing on the injection molded parts on the first rotating support (5152) and the second rotating support (5153). After the first shearing is completed, the injection molded parts are returned to the second transfer device (513) through the conveying platform (5151) to exchange the processing position. After the positions of the injection molded parts on the first rotating support (5152) and the second rotating support (5153) are exchanged, they are transported to the shearing position through the conveying platform (5151) for a second shearing. Step 5: Inspection: The cut lens is adsorbed by the second adsorption device (531) and the third adsorption device (532) and transported to the fourth detection camera (5402) for lower centering inspection of the lens, and the upper centering inspection of the lens is performed by the second detection camera (534) and the third detection camera (535). If abnormal centering of the lens is detected, the first shearing device (521) and the second shearing device (522) are triggered to automatically adjust the clamp assembly (501) and the shearing assembly (502) for correction; Step 6: Lens loading. After inspection, the lenses are transported to the loading area (23) above the bottom plate (112) by the second adsorption device (531) and the third adsorption device (532). The holes are divided and loaded onto the bottom plate (112). The second detection camera (534) and the third detection camera (535) detect the empty holes to position the second adsorption device (531) and the third adsorption device (532). Step seven, closing the cover for storage, the chassis (112) loaded with lenses is inspected by the first inspection mechanism (42), the chassis (112) that passes the inspection is taken from the upper cover temporary storage area (22) by the tray taking mechanism (31), the upper cover (111) is closed, and the complete loading tray (11) is transported to the storage section (1), and the chassis (112) that fails the inspection is transported to the abnormal area (24) by the first adsorption device (421).

Images