A fully mechanized intelligent top coal caving equipment

By designing fully mechanized intelligent top coal caving equipment with automatic classification and water spraying for dust reduction, the problem of inadequate movement of the tail beam and the inserting plate was solved, automatic classification and dust reduction in coal mines were achieved, the integration and automation level of the equipment was improved, and water resources were saved.

CN115773152BActive Publication Date: 2025-09-12鄂尔多斯市国源矿业开发有限责任公司
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Patent Information

Application Number
CN202211621087.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-16
Publication Date
2025-09-12
Estimated Expiration
2042-12-16

AI Technical Summary

Technical Problem

The existing fully mechanized mining working face top coal caving equipment is prone to problems with the tail beam and the inserting plate not moving properly when performing low-level top coal caving operations, which affects the smooth progress of coal caving. At the same time, it is impossible to classify the coal mine and reduce dust, which endangers the health of workers.

Method used

A fully mechanized intelligent top coal caving equipment consisting of a conveying component, a material receiving component, a traveling component, a water outlet component and a conversion component was designed to realize automatic classification of coal mines and water spraying for dust reduction. The double-layer conveying component and the camera were used to identify the composition of the coal mines. The water outlet component automatically sprayed water for dust reduction, and the water spraying position was switched through the conversion component.

Benefits of technology

It realizes automatic classification and dust reduction in coal mines, improves the integration and automation level of the equipment, reduces the working space, saves water resources, and improves energy utilization and the linkage of the equipment.

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Abstract

The present invention discloses a comprehensive mining intelligent top coal caving equipment, which belongs to the technical field of coal mining equipment. The equipment comprises a conveying component, a material receiving component, a walking component, a water outlet component and a conversion component. The conveying component is placed in a coal mining environment, the walking component is arranged above the conveying component, the walking component walks on the ground on both sides of the conveying component, the material receiving component is arranged on the walking component, the material receiving component is used to realize the classification of coal mines, the material receiving component is provided with a water outlet component, the water outlet component is used to spray water to reduce dust on the coal mines that fall on the conveying component, and the material receiving component is also provided with a conversion component, the conversion component is connected to the water outlet component, and the material receiving component controls the water outlet position in the water outlet component through the conversion component. The present invention can automatically realize the classification of coal mines and automatically reduce dust on the separated coal mines, and the equipment has a high degree of integration and automation.
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Description

Technical Field

[0001] The present invention relates to the technical field of coal mining equipment, and in particular to a fully mechanized intelligent top coal caving equipment. Background Art

[0002] Existing top coal caving equipment for fully mechanized mining faces includes a shearer, hydraulic supports, a shearer-hydraulic support relative positioning device, a support controller, a support server, and a solenoid valve driver. The shearer-hydraulic support relative positioning device includes a central system processing unit and an infrared sensor. The infrared sensor consists of an infrared transmitter mounted at the center of the shearer and infrared receivers mounted on each hydraulic support. Each infrared receiver, support controller, support server, and solenoid valve driver communicate with the central system processing unit via wireless industrial Ethernet. Each hydraulic support is a low-level top coal caving hydraulic support with a tail beam and a sprag mechanism. The tail beam and sprag mechanism includes a tail beam, a tail beam inclination adjustment hydraulic cylinder, a sprag, and a sprag extension and retraction hydraulic cylinder. Infrared receivers mounted on each hydraulic support sequentially receive infrared signals and transmit them to the support controller. The support controller reports the shearer's position information to the support server. The support server determines the shearer's position and transmits this information to the monitoring host. The monitoring host monitors the supports according to a pre-programmed procedure, determining coal caving instructions based on the position of the shearer and sending these instructions to the support server. The support server receives these instructions and transmits them to the support controller. The support controller, in response to these instructions, controls the solenoid valve drivers to open the corresponding solenoid valves, completing the hydraulic support movement, raising and lowering, and coal caving. Under the control of the central system processing unit, the support server, and the support controller, coal caving is performed using a first-round roughing-out followed by a second-round catch-up. The 10th support behind the shearer begins the first round of caving, which lasts no longer than 25.5 seconds. Simultaneously, the 15th support behind the shearer begins the second round of catch-up caving, which lasts no longer than 25.5 seconds. Existing top coal caving equipment in fully mechanized mining faces uses a clock-based program to control the swing of the tail beam and the extension and retraction of the inserts in a sequential order. During coal caving, if there is gangue blocking the tail beam, both the swing of the tail beam and the extension of the inserts may be hindered. It is easy for the tail beam and the inserting plate to fail to perform the action properly, that is, the problem of carrying out the next action procedure, which affects the smooth progress of coal placement.

[0003] Utility model patent publication number CN213953634U discloses a novel top coal caving equipment for fully mechanized mining working faces. The equipment comprises a shearer, a hydraulic support, a shearer-hydraulic support relative positioning device, a support controller, a support server, and a solenoid valve driver. Each hydraulic support is equipped with a tail beam and splice plate caving mechanism. The tail beam and splice plate caving mechanism comprises a tail beam, a tail beam inclination adjustment hydraulic cylinder, a splice plate, and a splice plate extension hydraulic cylinder. The splice plate extension hydraulic cylinder is equipped with a splice plate travel sensor. The tail beam is equipped with a tail beam inclination sensor, both of which are connected to a central system processing unit. The splice plate travel sensor is an electromagnetic proximity switch located at the front of the tail beam and at the rear of the splice plate. When the splice plate reaches its front stop, the electromagnetic proximity switch is triggered. This utility model can promptly detect and resolve faults such as improper tail beam or splice plate movement, making it suitable for fully mechanized top coal caving operations. However, this technical solution does not allow for coal sorting during transportation or dust reduction, which is detrimental to worker health. Summary of the Invention

[0004] In response to the above technical problems, the technical solution adopted by the present invention is: a comprehensive mining intelligent top coal caving equipment, including a conveying component, a material receiving component, a walking component, a water outlet component and a conversion component. The conveying component is placed in the coal mining environment, the walking component is arranged above the conveying component, and the walking component walks on the ground on both sides of the conveying component. The material receiving component is arranged on the walking component. The material receiving component is used to realize the classification of coal mines. The material receiving component is provided with a water outlet component, and the water outlet component is used to spray water to reduce dust on the coal mines that fall on the conveying component. The material receiving component is also provided with a conversion component, and the conversion component is connected to the water outlet component. The material receiving component controls the water outlet position in the water outlet component through the conversion component.

[0005] Furthermore, the conveying assembly includes a first conveying frame, the first conveying frame is arranged on the ground of the coal mine, an intermediate bracket is fixedly installed in the middle of the length direction of the first conveying frame, a plurality of conveying rollers are rotatably installed between the intermediate bracket and the first conveying frames on both sides, a first conveyor belt is arranged on the outside of the plurality of conveying rollers between the intermediate bracket and the first conveying frames on both sides, a plurality of rotating roller brackets are fixedly installed on the top of the intermediate bracket, conveying rollers are rotatably installed between the plurality of rotating roller brackets, a second conveyor belt is arranged on the outside of the plurality of conveying rollers located above the intermediate bracket, both sides of the first conveying frame and the second conveyor belt are provided with material baffles, the material baffles located on both sides of the second conveyor belt are fixedly installed on the intermediate bracket through connecting plates, the material baffles located on both sides of the first conveying frame are fixedly installed on the first conveying frame through connecting plates, and the conveying rollers located at the inner end of the first conveying frame and the conveying rollers located at the end above the intermediate bracket are both connected to the motor.

[0006] Furthermore, the walking assembly includes a bearing platform, the conveying assembly is arranged in the middle part below the bearing platform, two track wheels are rotatably installed on the bearing platforms on both sides of the conveying assembly, tracks are provided on the outer sides of the two track wheels on the same side of the conveying assembly, a first pulley is coaxially fixedly installed on one of the track wheels on the same side of the conveying assembly, a walking motor is fixedly installed on the bearing platform, a first pulley is fixedly installed on the output shaft of the walking motor, the two first pulleys on the same side of the conveying assembly form a belt transmission through a first belt, and the material receiving assembly is arranged on the bearing platform.

[0007] Furthermore, the material receiving assembly includes a material receiving trough, a plurality of third electric cylinders are provided on the supporting platform, the material receiving trough is fixedly mounted on the plurality of third electric cylinders, a material discharge trough is rotatably mounted on the first end of the material receiving trough, a push plate is slidably mounted on the other end of the material receiving trough, a first electric cylinder is fixedly mounted on the bottom of the material receiving trough, the push plate is fixedly connected to the movable end of the first electric cylinder through a connecting rod, the material receiving trough and the bottom of the material discharge trough are connected through a second electric cylinder, the end of the material receiving trough is connected to the side of the material discharge trough through a soft material, and a camera for identifying the composition of the coal mine is provided on the side of the material receiving trough.

[0008] Furthermore, a flip plate is rotatably installed on one end of the material receiving trough near the discharge trough, and the rotating shaft of the flip plate is rotatably installed on both sides of the material receiving trough. The rotating shaft of the flip plate is coaxially fixedly connected to the flip motor, and the flip motor is fixedly installed on the material receiving trough. The rotating shaft of the flip plate is connected to the conversion component, and a discharge pipe is fixedly installed on the material receiving trough below the flip plate. The interior of the discharge pipe is a hollow structure. The discharge pipe is used to lead the coal mine to the first conveyor belt, and a second nozzle is provided on the outlet of the discharge pipe. A fixing frame is fixedly installed above the material receiving trough near one end of the discharge trough, and a first nozzle is provided on the fixing frame. The first nozzle and the second nozzle are connected to the water outlet component.

[0009] Furthermore, the water outlet assembly includes a water tank, which is fixedly mounted on a material receiving trough, and a piston cylinder is also fixedly mounted on the material receiving trough, a piston is provided inside the piston cylinder, the piston is connected to a connecting rod through a push rod, the piston cylinder is connected to the water tank through a connecting pipe, a one-way valve is provided on the connecting pipe, one end of the water outlet pipe extends into the water tank, and the other end extends from the piston cylinder, a first branch pipe and a second branch pipe are provided on the water outlet pipe, the first branch pipe is connected to the third water pipe through the second water pipe, the third water pipe is connected to the second nozzle located on the discharge pipe, the second branch pipe is connected to the first nozzle through the first water pipe, and the conversion assembly is used to switch the water flow in the first branch pipe and the second branch pipe.

[0010] Furthermore, the conversion assembly includes a sliding rod, both ends of the sliding rod are inserted into the first branch and the second branch, a second pulley is coaxially fixedly installed on the rotating shaft of the flip plate, a rotating shaft is rotatably installed on the side of the material receiving trough, a third pulley is coaxially fixedly installed on the rotating shaft, the third pulley forms a belt transmission with the second pulley through the second belt, the first end of the driving rod is fixedly installed on the end of the rotating shaft, a sliding slot hole is provided on the sliding rod, the driving rod is provided in the sliding slot hole, a pin shaft passing through the radial direction of the sliding rod is provided in the sliding slot hole, a long hole is provided on the driving rod, and the pin shaft is provided in the long hole on the driving rod.

[0011] Compared with the prior art, the present invention has the following advantages: (1) the conveying assembly provided in the present invention has a double-layer structure, which increases the degree of integration of the device and reduces the working space; (2) the material receiving assembly provided in the present invention can transport the coal to different positions on the conveying assembly according to the composition of the coal, thereby realizing automatic classification of the coal; (3) the water outlet assembly provided in the present invention automatically drives water spraying to reduce dust when the material receiving assembly is unloading, without the need to set up an additional power source, thereby improving the energy utilization rate and the linkage of the device; (4) the conversion assembly provided in the present invention can automatically switch the water spraying position according to the composition of the coal, thereby improving the degree of automation and preventing the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 Schematic diagram of the overall structure of the present invention (first perspective).

[0013] Figure 2 Schematic diagram of the overall structure of the present invention (second viewing angle).

[0014] Figure 3 It is a schematic diagram of the structure of the conveying component of the present invention.

[0015] Figure 4 This is a schematic structural diagram of the present invention after removing the conveying component (first perspective).

[0016] Figure 5 for Figure 4 A local enlarged schematic diagram of point A in the middle.

[0017] Figure 6 This is a schematic structural diagram of the present invention after removing the conveying component (second perspective).

[0018] Figure 7 for Figure 6 A partial enlarged schematic diagram of point B in the middle.

[0019] Figure 8 This is a schematic structural diagram of the present invention after removing the conveying component (third perspective).

[0020] Figure 9 for Figure 8 Schematic diagram of the structure of the middle joint component with part of the structure hidden Figure 1 .

[0021] Figure 10 for Figure 8 Schematic diagram of the structure of the middle joint component with part of the structure hidden Figure 2 .

[0022] Reference numerals: 1- conveying assembly; 101- first conveying frame; 102- first conveyor belt; 103- intermediate bracket; 104- rotating roller bracket; 105- second conveyor belt; 106- conveyor roller; 107- connecting plate; 108- material blocking plate; 2- material receiving assembly; 201- material receiving trough; 202- pushing plate; 203- camera; 204- connecting rod; 205- first electric cylinder; 206- fixing bracket; 207- first nozzle; 208- discharging trough; 209- second electric cylinder; 210- turning motor; 211- turning plate; 212- feeding pipe; 213- second nozzle; 3- walking assembly; 3 01-carrying platform; 302-third electric cylinder; 303-track wheel; 304-track; 305-first pulley; 306-travel motor; 307-first belt; 4-water outlet assembly; 401-push rod; 402-piston cylinder; 403-water tank; 404-connecting pipe; 405-first water pipe; 406-water outlet pipe; 407-first branch pipe; 408-second water pipe; 409-second branch pipe; 410-third water pipe; 5-conversion assembly; 501-sliding rod; 502-second pulley; 503-second belt; 504-driving rod; 505-rotating shaft; 506-third pulley. DETAILED DESCRIPTION

[0023] refer to Figures 1-10 A fully mechanized intelligent top coal caving equipment includes a conveying component 1, a material receiving component 2, a walking component 3, a water outlet component 4 and a conversion component 5. The conveying component 1 is placed in a coal mining environment, the walking component 3 is arranged above the conveying component 1, and the walking component 3 walks on the ground on both sides of the conveying component 1. The material receiving component 2 is arranged on the walking component 3. The material receiving component 2 is used to realize the classification of coal mines. The material receiving component 2 is provided with a water outlet component 4. The water outlet component 4 is used to spray water to reduce dust on the coal mines falling on the conveying component 1. The material receiving component 2 is also provided with a conversion component 5. The conversion component 5 is connected to the water outlet component 4. The material receiving component 2 controls the water outlet position in the water outlet component 4 through the conversion component 5.

[0024] like Figure 1 、 Figure 3As shown, the conveying assembly 1 includes a first conveyor frame 101, a first conveyor belt 102, an intermediate bracket 103, a rotating roller bracket 104, a second conveyor belt 105, a conveyor roller 106, a connecting plate 107 and a material blocking plate 108. The first conveyor frame 101 is set on the ground of the coal mine. The intermediate bracket 103 is fixedly installed in the middle of the length direction of the first conveyor frame 101. A plurality of conveyor rollers 106 are rotatably installed between the intermediate bracket 103 and the first conveyor frames 101 on both sides. The first conveyor belt 102 is set outside the plurality of conveyor rollers 106 between the intermediate bracket 103 and the first conveyor frames 101 on both sides. A plurality of rotating roller brackets 104 are fixedly installed on the top of the intermediate bracket 103. A conveying roller 106 is rotatably installed, and a second conveyor belt 105 is arranged on the outside of the multiple conveying rollers 106 located above the intermediate bracket 103. Both sides of the first conveyor frame 101 and the second conveyor belt 105 are provided with a material baffle 108. The material baffles 108 on both sides of the second conveyor belt 105 are fixedly installed on the intermediate bracket 103 through connecting plates 107. The material baffles 108 on both sides of the first conveyor frame 101 are fixedly installed on the first conveyor frame 101 through connecting plates 107. The conveying roller 106 located at the inner end of the first conveyor frame 101 and the conveying roller 106 located at the upper end of the intermediate bracket 103 are both connected to the motor, and the motor is used to drive the first conveyor belt 102 and the second conveyor belt 105 to transport forward.

[0025] like Figure 4 、 Figure 5 As shown, the walking component 3 includes a carrying platform 301, a third electric cylinder 302, a track wheel 303, a track 304, a first pulley 305, a walking motor 306 and a first belt 307. The conveying component 1 is arranged in the middle part below the carrying platform 301, and multiple third electric cylinders 302 are arranged on the carrying platform 301. Two track wheels 303 are rotatably installed on the carrying platforms 301 on both sides of the conveying component 1, and the track 304 is arranged on the outer sides of the two track wheels 303 on the same side of the conveying component 1. The first pulley 305 is coaxially fixedly installed on one of the track wheels 303 on the same side of the conveying component 1, and the carrying motor 306 is fixedly installed on the carrying platform 301. The first pulley 305 is fixedly installed on the output shaft of the walking motor 306. The two first pulleys 305 on the same side of the conveying component 1 form a belt transmission through the first belt 307, and the material receiving component 2 is arranged on the carrying platform 301.

[0026] like Figure 1 、 Figure 2 、 Figure 4 、 Figure 8 、 Figure 9As shown, the material receiving assembly 2 includes a material receiving trough 201, a push plate 202, a camera 203, a connecting rod 204, a first electric cylinder 205, a fixing frame 206, a first nozzle 207, a discharge trough 208, a second electric cylinder 209, a flip motor 210, a flip plate 211, a feed pipe 212 and a second nozzle 213. The material receiving trough 201 is fixedly mounted on the movable ends of the plurality of third electric cylinders 302. The discharge trough 208 is rotatably mounted on the first end of the material receiving trough 201, and the other end of the material receiving trough 201 is slidably mounted. Equipped with a push plate 202, a first electric cylinder 205 is fixedly installed at the bottom of the material receiving trough 201, and the push plate 202 is fixedly connected to the movable end of the first electric cylinder 205 through a connecting rod 204. The material receiving trough 201 and the bottom of the material discharging trough 208 are connected through a second electric cylinder 209. The fixed end of the second electric cylinder 209 is rotatably mounted on the discharge pipe 212 at the bottom of the material receiving trough 201, and the movable end of the second electric cylinder 209 is rotatably mounted on the bottom of the material discharging trough 208. The end of the material receiving trough 201 and the side of the material discharging trough 208 are connected by a soft The soft material in this embodiment is a plastic woven cloth. A camera 203 for identifying the composition of the coal mine is provided on the side of the receiving trough 201. A flip plate 211 is rotatably installed on one end of the receiving trough 201 close to the discharge trough 208. The rotating shaft of the flip plate 211 is rotatably installed on both sides of the receiving trough 201. The rotating shaft of the flip plate 211 is coaxially fixedly connected to the flip motor 210. The flip motor 210 is fixedly installed on the receiving trough 201. The rotating shaft of the flip plate 211 is connected to the conversion component. 5 connection, a feeding pipe 212 is fixedly installed on the receiving trough 201 below the flip plate 211, and the interior of the feeding pipe 212 is a hollow structure. The feeding pipe 212 is used to guide the coal mine to the first conveyor belt 102. A second nozzle 213 is provided on the outlet of the feeding pipe 212. A fixing frame 206 is fixedly installed above one end of the receiving trough 201 near the discharge trough 208. The fixing frame 206 is provided with a first nozzle 207. The first nozzle 207 and the second nozzle 213 are connected to the water outlet component 4.

[0027] like Figure 6 、 Figure 7 、 Figure 10As shown, the water outlet assembly 4 includes a push rod 401, a piston cylinder 402, a water tank 403, a connecting pipe 404, a first water pipe 405, a water outlet pipe 406, a first branch pipe 407, a second water pipe 408, a second branch pipe 409 and a third water pipe 410. The water tank 403 is fixedly mounted on the material receiving trough 201, and the material receiving trough 201 is also fixedly mounted with a piston cylinder 402. A piston is provided inside the piston cylinder 402. The piston is connected to the connecting rod 204 through the push rod 401. The piston cylinder 402 is connected to the water tank 403 through the connecting pipe 404. A one-way valve is provided on the connecting pipe 404. The water outlet One end of the tube 406 extends into the water tank 403, and the other end extends from the piston cylinder 402. A first branch pipe 407 and a second branch pipe 409 are provided on the water outlet pipe 406. The first branch pipe 407 and the second branch pipe 409 are connected to the water outlet pipe 406. The first branch pipe 407 is connected to the third water pipe 410 through the second water pipe 408. The third water pipe 410 is connected to the second nozzle 213 located on the discharge pipe 212. The second branch pipe 409 is connected to the first nozzle 207 through the first water pipe 405. The conversion assembly 5 is used to switch the water flow in the first branch pipe 407 and the second branch pipe 409.

[0028] like Figure 6 、 Figure 7 As shown, the conversion assembly 5 includes a slide bar 501, a second pulley 502, a second belt 503, a driving rod 504, a rotating shaft 505 and a third pulley 506. Both ends of the slide bar 501 are inserted into the first branch pipe 407 and the second branch pipe 409. The second pulley 502 is coaxially fixedly installed on the rotating shaft of the flip plate 211. The rotating shaft 505 is rotatably installed on the side of the material receiving trough 201. The third pulley 506 is coaxially fixedly installed on the rotating shaft 505. The third pulley 506 forms a belt transmission with the second pulley 502 through the second belt 503. The first end of the driving rod 504 is fixedly installed on the end of the rotating shaft 505. A slide slot hole is provided on the slide bar 501, and the driving rod 504 is provided in the slide slot hole. A pin shaft passing through the radial direction of the slide bar 501 is provided in the slide slot hole. A long hole is provided on the driving rod 504, and the pin shaft is provided in the long hole on the driving rod 504.

[0029] The working principle of the comprehensive mining intelligent top coal caving equipment disclosed in the present invention is: the mined coal is placed on the receiving trough 201. In order to prevent the distance between the discharge position and the receiving trough 201 from being too high and causing excessive impact on the receiving trough 201, thereby causing damage, a third electric cylinder 302 is set between the receiving trough 201 and the supporting platform 301. The third electric cylinder 302 is used to control the height of the receiving trough 201 and thus adjust the distance between the receiving trough 201 and the discharge position. In order to adapt to the height change of the receiving trough 201 and ensure that the coal flowing out of the discharge trough 208 falls accurately on the second conveyor belt 105, a second electric cylinder 209 is set between the receiving trough 201 and the bottom of the discharge trough 208. The second electric cylinder 209 is used to adjust the angle between the discharge trough 208 and the receiving trough 201. The coal falling on the receiving trough 201 is captured by the camera 203 to identify whether it is coal or coal gangue.

[0030] If the falling coal is coal, start the first electric cylinder 205, and the first electric cylinder 205 drives the push plate 202 to slide inside the receiving trough 201 through the connecting rod 204, and pushes the coal inside the receiving trough 201 from the discharge trough 208 to the second conveyor belt 105, and is transported by the second conveyor belt 105; if the falling coal is gangue, first start the flip motor 210, and the flip motor 210 drives the flip plate 211 to rotate, and the flip plate 211 blocks the entrance of the discharge trough 208, and opens the discharge pipe 212 at the same time, and then start the first electric cylinder 205, and the push plate 202 drives the gangue to fall from the discharge pipe 212 onto the two first conveyor belts 102, and is transported by the first conveyor belt 102, thereby realizing the classification of coal and gangue.

[0031] When the first electric cylinder 205 is started, the first electric cylinder 205 drives the piston inside the piston cylinder 402 to slide through the connecting rod 204 and the piston cylinder 402. The piston compresses the gas inside the water tank 403, so that the water in the water tank 403 flows out through the water outlet pipe 406. There are two water inlets at both ends of the slide bar 501. At this time, there are two situations. When the flip plate 211 does not flip, one water inlet on the slide bar 501 is connected to the second branch pipe 409, and the water in the water tank 403 is transported to the first nozzle 207 through the water outlet pipe 406, the second branch pipe 409, and the first water pipe 405 to be sprayed out to reduce dust on the coal on the discharge trough 208; when the flip plate 211 does not flip, one water inlet on the slide bar 501 is connected to the second branch pipe 409. When 211 flips, the rotating shaft of the flip plate 211 drives the second pulley 502 to rotate, and the second pulley 502 drives the third pulley 506 to rotate through the second belt 503, and the third pulley 506 drives the rotating shaft 505 to rotate, and the rotating shaft 505 drives the driving rod 504 to swing, and the driving rod 504 drives the slide bar 501 to slide through the pin shaft inside the slide bar 501, so that the water inlet hole at the other end of the slide bar 501 is connected to the first branch pipe 407. At this time, the water in the water tank 403 is transported to the second nozzle 213 through the outlet pipe 406, the first branch pipe 407, the second water pipe 408, and the third water pipe 410 to be sprayed out, thereby realizing the dust reduction operation on the coal gangue.

Claims

1. A fully mechanized intelligent top coal caving equipment, characterized by: The invention comprises a conveying component (1), a material receiving component (2), a walking component (3), a water outlet component (4) and a conversion component (5), wherein the conveying component (1) is placed in a coal mining environment, the walking component (3) is arranged above the conveying component (1), and the walking component (3) walks on the ground on both sides of the conveying component (1), the material receiving component (2) is arranged on the walking component (3), the material receiving component (2) is used to realize the classification of coal mines, the material receiving component (2) is provided with a water outlet component (4), and the water outlet component (4) is used to spray water to reduce dust on the coal mines falling on the conveying component (1), and the material receiving component (2) is also provided with a conversion component (5), the conversion component (5) is connected to the water outlet component (4), and the material receiving component (2) controls the water outlet position in the water outlet component (4) through the conversion component (5); The walking assembly (3) includes a bearing platform (301), the conveying assembly (1) is arranged in the middle below the bearing platform (301), two crawler wheels (303) are rotatably mounted on the bearing platforms (301) on both sides of the conveying assembly (1), crawler belts (304) are arranged on the outer sides of the two crawler wheels (303) on the same side of the conveying assembly (1), a first pulley (305) is coaxially fixedly mounted on one of the crawler wheels (303) on the same side of the conveying assembly (1), a walking motor (306) is fixedly mounted on the bearing platform (301), and a first pulley (305) is fixedly mounted on the output shaft of the walking motor (306), and the two first pulleys (305) on the same side of the conveying assembly (1) form a belt drive through a first belt (307), and the material receiving assembly (2) is arranged on the bearing platform (301); The material receiving assembly (2) includes a material receiving trough (201), a plurality of third electric cylinders (302) are provided on the supporting platform (301), the material receiving trough (201) is fixedly mounted on the plurality of third electric cylinders (302), a material discharging trough (208) is rotatably mounted on the first end of the material receiving trough (201), a push plate (202) is slidably mounted on the other end of the material receiving trough (201), a first electric cylinder (205) is fixedly mounted on the bottom of the material receiving trough (201), the push plate (202) is fixedly connected to the movable end of the first electric cylinder (205) through a connecting rod (204), the material receiving trough (201) and the bottom of the material discharging trough (208) are connected through a second electric cylinder (209), the end of the material receiving trough (201) and the side of the material discharging trough (208) are connected through a soft material, and a camera (203) for identifying the composition of coal is provided on the side of the material receiving trough (201); A flip plate (211) is rotatably mounted on one end of the receiving trough (201) near the discharging trough (208), and the rotating shaft of the flip plate (211) is rotatably mounted on both sides of the receiving trough (201). The rotating shaft of the flip plate (211) is coaxially fixedly connected to the flip motor (210), and the flip motor (210) is fixedly mounted on the receiving trough (201). The rotating shaft of the flip plate (211) is connected to the conversion component (5), and the receiving trough (201) located below the flip plate (211) is fixedly mounted. A discharge pipe (212) is provided, the interior of the discharge pipe (212) is a hollow structure, the discharge pipe (212) is used to guide the coal mine to the first conveyor belt (102), a second nozzle (213) is provided on the outlet of the discharge pipe (212), a fixing frame (206) is fixedly installed above one end of the receiving trough (201) near the discharge trough (208), a first nozzle (207) is provided on the fixing frame (206), and the first nozzle (207) and the second nozzle (213) are connected to the water outlet component (4).

2. The fully mechanized intelligent top coal caving equipment according to claim 1, characterized in that: The water outlet assembly (4) includes a water tank (403), the water tank (403) is fixedly mounted on the material receiving trough (201), the material receiving trough (201) is also fixedly mounted with a piston cylinder (402), a piston is provided inside the piston cylinder (402), the piston is connected to the connecting rod (204) through a push rod (401), the piston cylinder (402) and the water tank (403) are connected through a connecting pipe (404), a one-way valve is provided on the connecting pipe (404), one end of the water outlet pipe (406) extends into the water tank (403), and the other end extends from the piston cylinder (402), the water outlet A first branch pipe (407) and a second branch pipe (409) are provided on the pipe (406); the first branch pipe (407) and the second branch pipe (409) are connected to the water outlet pipe (406); the first branch pipe (407) is connected to the third water pipe (410) through the second water pipe (408); the third water pipe (410) is connected to the second nozzle (213) located on the discharge pipe (212); the second branch pipe (409) is connected to the first nozzle (207) through the first water pipe (405); and the conversion component (5) is used to switch the water flow in the first branch pipe (407) and the second branch pipe (409).

3. The fully mechanized intelligent top coal caving equipment according to claim 2, characterized in that: The conversion assembly (5) includes a slide rod (501), the two ends of the slide rod (501) are inserted into the first branch pipe (407) and the second branch pipe (409), a second pulley (502) is coaxially fixedly installed on the rotating shaft of the flip plate (211), a rotating shaft (505) is rotatably installed on the side of the material receiving trough (201), a third pulley (506) is coaxially fixedly installed on the rotating shaft (505), the third pulley (506) forms a belt transmission with the second pulley (502) through the second belt (503), the first end of the driving rod (504) is fixedly installed at the end of the rotating shaft (505), a slide slot hole is provided on the slide rod (501), the driving rod (504) is provided in the slide slot hole, a pin shaft passing through the radial direction of the slide rod (501) is provided in the slide slot hole, a long hole is provided on the driving rod (504), and the pin shaft is provided in the long hole on the driving rod (504).

4. The fully mechanized intelligent top coal caving equipment according to claim 1, characterized in that: The conveying assembly (1) includes a first conveying frame (101), the first conveying frame (101) is arranged on the ground of the coal mine, an intermediate bracket (103) is fixedly installed in the middle of the length direction of the first conveying frame (101), a plurality of conveying rollers (106) are rotatably installed between the intermediate bracket (103) and the first conveying frames (101) on both sides, a first conveyor belt (102) is arranged outside the plurality of conveying rollers (106) between the intermediate bracket (103) and the first conveying frames (101) on both sides, a plurality of rotating roller brackets (104) are fixedly installed on the top of the intermediate bracket (103), and a plurality of conveying rollers (106) are rotatably installed between the plurality of rotating roller brackets (104). 06), a second conveyor belt (105) is provided on the outside of a plurality of conveyor rollers (106) located above the intermediate bracket (103), and a material baffle (108) is provided on both sides of the first conveyor bracket (101) and the second conveyor belt (105), the material baffles (108) located on both sides of the second conveyor belt (105) are fixedly mounted on the intermediate bracket (103) through a connecting plate (107), and the material baffles (108) located on both sides of the first conveyor bracket (101) are fixedly mounted on the first conveyor bracket (101) through a connecting plate (107), and the conveyor rollers (106) located at the inner end of the first conveyor bracket (101) and the conveyor rollers (106) located at the upper end of the intermediate bracket (103) are both connected to a motor.

Citation Information

Patent Citations

  • Novel top coal caving equipment for fully mechanized coal mining face

    CN213953634U

  • Dust fall spraying device for coal mining

    CN217270184U