A device for recycling waste materials of metallographic specimen mountings
By adopting an inclined fixed jaw pressure plate and a reciprocating swinging jaw seat in the metallographic specimen mounting waste recycling device, and equipping it with noise reduction and dust reduction components, the safety and environmental protection issues during the crushing of phenolic resin waste are solved, and safe and efficient recycling is achieved.
Patent Information
- Application Number
- CN202211492054.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-25
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-11-25
AI Technical Summary
When the existing double jaw crusher crushes and recycles phenolic resin sample waste, small fragments are easy to splash, threatening the safety of workers, and generating noise and dust, polluting the environment.
A device for recycling waste metallographic specimen mountings is designed. It adopts an inclined fixed jaw pressure plate and a reciprocating movable jaw seat, combined with silencer and dust reduction components. The silencer holes and airbag system reduce noise and dust, and prevent fragments from splashing.
It improves work safety, reduces noise and dust, protects the environment, and realizes the effective recycling of phenolic resin waste.
Smart Images

Figure CN115780053B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of crushing and recycling equipment, in particular to a device for recycling waste materials of metallographic sample mountings. Background Art
[0002] Phenolic resin is widely used in mounting materials, especially in the materials and chemical engineering colleges of major universities. In order to facilitate the removal of samples, researchers use powdered or granular phenolic resin to mount and shape the samples. Subsequent research on the samples requires the samples to be removed from the shaped solid phenolic resin mounts, which will produce a large amount of solid phenolic resin mounting waste, causing environmental pollution and a huge waste of materials. With the in-depth development of environmental protection concepts, saving resources and recycling materials have become topics of concern. Studies have found that solid phenolic resin can be recycled. Therefore, the crushing and recycling of phenolic resin mounting waste is of great significance to protecting the environment, saving resources and reducing scientific research costs.
[0003] The double jaw crusher in the prior art can easily generate small fragments that fly upwards during crushing and recycling, threatening the lives of workers. Summary of the Invention
[0004] Therefore, the technical problem to be solved by the present invention is to provide a device for recycling metallographic specimen mounting waste with improved safety.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: A device for recycling waste materials of metallographic specimen mountings, comprising a box body, a fixed jaw pressure plate, a movable jaw seat and a movable jaw pressure plate, the fixed jaw seats are fixedly installed on both sides of the box body through brackets, the fixed jaw pressure plates are fixedly installed on the two fixed jaw seats, the movable jaw seat is installed between the two fixed jaw seats, the movable jaw pressure plates are fixedly installed on both sides of the movable jaw seat, a first axial hole is opened on the middle lower part of the movable jaw seat, a first shaft rod is rotatably installed in the first axial hole, and the end of the first shaft rod is fixedly connected to the side wall of the box body; the movable jaw seat swings back and forth around the first shaft rod.
[0006] In the above-mentioned device for recycling waste materials of metallographic specimen mountings, the two fixed jaw pressure plates are symmetrically arranged about the center line of the box body, and the distance between the working surfaces of the two fixed jaw pressure plates gradually increases from the bottom to the top; the two movable jaw pressure plates are symmetrically arranged about the center line of the movable jaw seat, and the distance between the working surfaces of the two movable jaw pressure plates gradually increases from the bottom to the top.
[0007] The above-mentioned device for recycling waste metallographic specimen mountings has a silencer assembly installed on the movable jaw seat, and the silencer assembly includes a silencer hole penetrating through the side wall of the movable jaw pressure plate, the silencer hole is perpendicular to the working surface of the movable jaw pressure plate, one end of the silencer hole penetrates into the movable jaw seat, the cross-sectional shape of the silencer hole is hexagonal, and silencer cotton is installed on the side wall of the silencer hole.
[0008] The above-mentioned device for recycling waste materials of metallographic specimen mountings has a mounting groove in the movable jaw seat, and the dust reduction component is installed in the mounting groove. The dust reduction component includes a pendulum, an airbag and an air guide tube. The top of the pendulum is hinged to the side wall of the mounting groove, and the airbags are installed on both sides of the bottom of the pendulum. The other side of the airbag is connected to the inner wall of the mounting groove, one end of the air guide tube is in fluid communication with the airbag, and the other end of the air guide tube is in fluid communication with the silencer hole.
[0009] The above-mentioned metallographic specimen mounting waste recycling device has two parallel crushing rollers arranged directly below the two fixed jaw pressure plates, and a third shaft is coaxially fixedly installed on the crushing rollers. The other end of the third shaft is rotatably connected to the box body, and a hopper is installed at the inner bottom of the box body.
[0010] The above-mentioned metallographic specimen mounting waste recycling device has an arc-shaped slide groove on the side wall of the box body, a second axial hole is opened on the middle top of the movable jaw seat, a second shaft rod is fixedly installed in the second axial hole, and the end of the second shaft rod is slidably installed in the arc-shaped slide groove.
[0011] The technical solution of the present invention achieves the following beneficial technical effects:
[0012] 1. The present invention is capable of crushing solid phenolic resin by providing two inclined fixed jaw pressure plates and a reciprocating movable jaw seat. During the crushing process, as the movable jaw pressure plate continuously approaches the fixed jaw pressure plate, the gap between the movable jaw pressure plate and the fixed jaw pressure plate gradually becomes narrower at the top and wider at the bottom, and an oblique downward force is generated, thereby reducing the upward flying of sample waste fragments and improving safety.
[0013] 2. The present invention can reduce the noise during crushing by providing a silencer component, and can also provide a dust reduction component. The dust reduction component can swing with the swing of the movable jaw seat, squeezing the airbag on one side, and blowing the air out obliquely downward through the silencer hole, thereby suppressing the dust generated during crushing. It can also unclog the silencer hole to avoid clogging of the silencer hole. At the same time, the airbag on the other side is stretched to draw air at an oblique upward angle to suck in the scattered dust, thereby further reducing the scattered dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A front cross-sectional view of the present invention;
[0015] Figure 2 A front cross-sectional view of the movable jaw seat of the present invention after it has been swung to one side;
[0016] Figure 3 A front cross-sectional view of the box of the present invention;
[0017] Figure 4 A front view of the movable jaw seat of the present invention;
[0018] Figure 5 A three-dimensional view of the fixed jaw pressure plate of the present invention;
[0019] Figure 6 A three-dimensional view of the movable jaw seat of the present invention;
[0020] Figure 7 A three-dimensional view of the movable jaw pressure plate of the present invention;
[0021] Figure 8 A partial schematic diagram of the muffler hole of the present invention;
[0022] Figure 9 An enlarged schematic diagram of the dust suppression assembly of the present invention.
[0023] The reference numerals in the figure are as follows: 1-box; 2-bracket; 3-fixed jaw seat; 4-fixed jaw pressure plate; 5-movable jaw seat; 501-mounting groove; 502-first axial hole; 503-second axial hole; 6-silencer assembly; 601-silencer hole; 602-silencer cotton; 7-dust reduction assembly; 701-pendulum; 702-airbag; 703-air guide tube; 8-first shaft; 9-second shaft; 10-arc chute; 11-movable jaw pressure plate; 12-third shaft; 13-crushing roller; 14-bin. DETAILED DESCRIPTION
[0024] In this embodiment, a metallographic specimen mounting waste material recycling device is provided. Figure 1-2, including a box body 1, a fixed jaw pressure plate 4, a movable jaw seat 5 and a movable jaw pressure plate 11, the fixed jaw seats 3 are fixedly installed on both sides of the box body 1 through the bracket 2, the two fixed jaw seats 3 are fixedly installed with the fixed jaw pressure plates 4, the movable jaw seat 5 is installed between the two fixed jaw seats 3, and the movable jaw pressure plates 11 are fixedly installed on both sides of the movable jaw seat 5. A first shaft hole 502 is opened on the lower middle part of the movable jaw seat 5, and a first shaft rod 8 is rotatably installed in the first shaft hole 502. The end of the first shaft rod 8 is fixedly connected to the side wall of the box body 1, and the movable jaw seat 5 swings back and forth around the first shaft rod 8; An arc-shaped slide groove 10 is provided on the side wall of the box body 1, and a second axial hole 503 is provided on the middle top of the movable jaw seat 5. A second shaft rod 9 is fixedly installed in the second axial hole 503, and the end of the second shaft rod 9 is slidably installed in the arc-shaped slide groove 10. By setting two inclined fixed jaw pressure plates 4 and a reciprocating movable jaw seat 5, solid phenolic resin can be crushed. During the crushing process, as the movable jaw pressure plate 11 continuously approaches the fixed jaw pressure plate 4, the gap between the movable jaw pressure plate 11 and the fixed jaw pressure plate 4 gradually becomes narrower at the top and wider at the bottom, and an oblique downward force is generated, thereby reducing the upward flying of embedded waste fragments to improve safety.
[0025] The two fixed jaw pressure plates 4 are symmetrically arranged about the center line of the box body 1, and the distance between the working surfaces of the two fixed jaw pressure plates 4 gradually increases from the bottom to the top; the two movable jaw pressure plates 11 are symmetrically arranged about the center line of the movable jaw seat 5, and the distance between the working surfaces of the two movable jaw pressure plates 11 gradually increases from the bottom to the top.
[0026] Two parallel crushing rollers 13 are provided directly below the two fixed jaw pressure plates 4. A third shaft 12 is coaxially fixedly mounted on the crushing rollers 13. The other end of the third shaft 12 is rotatably connected to the box body 1. A silo 14 is installed at the inner bottom of the box body 1.
[0027] like Figure 4 、 Figure 8 As shown, a silencer assembly 6 is installed on the movable jaw seat 5, and the silencer assembly 6 includes a silencer hole 601 that penetrates the side wall of the movable jaw pressure plate 11. The silencer hole 601 is perpendicular to the working surface of the movable jaw pressure plate 11. One end of the silencer hole 601 penetrates into the movable jaw seat 5. The cross-sectional shape of the silencer hole 601 is hexagonal. Silencer cotton 602 is installed on the side wall of the silencer hole 601. By setting the silencer assembly 6, the noise during crushing can be reduced.
[0028] like Figure 4 、 Figure 9As shown, a mounting groove 501 is provided in the movable jaw seat 5, and the dust reduction assembly 7 is installed in the mounting groove 501. The dust reduction assembly 7 includes a pendulum 701, an air bag 702 and an air guide tube 703. The top of the pendulum 701 is hinged to the side wall of the mounting groove 501, and the air bags 702 are installed on both sides of the bottom of the pendulum 701. The other side of the air bag 702 is connected to the inner wall of the mounting groove 501, and one end of the air guide tube 703 is in fluid communication with the air bag 702. The other end of the air guide tube 703 is in fluid communication with the silencer hole 601. By setting the dust reduction component 7, the dust reduction component 7 can swing with the swing of the movable jaw seat 5, squeezing the air bag 702 on one side, and the air is blown out obliquely downward through the silencer hole 601, thereby suppressing the dust generated during crushing, and can dredge the silencer hole 601 to avoid clogging of the silencer hole 601. At the same time, the air bag 702 on the other side is stretched, and air is sucked out at an oblique upward angle to suck in the scattered dust, thereby further reducing the scattered dust.
[0029] Working process: connect the second shaft 9 to the external power, so that the movable jaw seat 5 can swing back and forth around the first shaft 8; connect the two crushing rollers 13 to the rotating power, so that the two crushing rollers 13 can rotate inward synchronously;
[0030] The waste is put into the box 1, and as the movable jaw seat 5 swings back and forth, the movable jaw pressure plate 11 is used to push the waste, and the waste is squeezed and crushed between the fixed jaw pressure plates 4. Synchronously, due to the swing of the movable jaw seat 5, the pendulum 701 installed inside it swings along with it, as shown in FIG. Figure 2 As shown, when the movable jaw seat 5 swings to the right, the pendulum 701 swings and squeezes the right airbag 702, so that the gas inside it is blown out through the silencer hole 601, which can prevent the silencer hole 601 from being blocked and can also blow air diagonally downward to avoid dust flying. The airbag 702 on the left is stretched, and the silencer hole 601 on the left is facing diagonally upward to suck the gas above, thereby further avoiding dust flying.
[0031] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the claims of this patent application.
Claims
1. A device for recycling waste metallographic specimen mounting materials, characterized in that: It includes a box body, a fixed jaw pressure plate, a movable jaw seat and a movable jaw pressure plate. The fixed jaw seats are fixedly installed on both sides of the box body through brackets. The fixed jaw pressure plates are fixedly installed on the two fixed jaw seats. The movable jaw seat is installed between the two fixed jaw seats. The movable jaw pressure plates are fixedly installed on both sides of the movable jaw seat. A first shaft hole is opened on the middle lower part of the movable jaw seat. A first shaft rod is rotatably installed in the first shaft hole. The end of the first shaft rod is fixedly connected to the side wall of the box body; the movable jaw seat swings back and forth around the first shaft rod. The two fixed jaw pressure plates are symmetrically arranged about the center line of the box body, and the distance between the working surfaces of the two fixed jaw pressure plates gradually increases from the bottom to the top; the two movable jaw pressure plates are symmetrically arranged about the center line of the movable jaw seat, and the distance between the working surfaces of the two movable jaw pressure plates gradually increases from the bottom to the top; during crushing, as the movable jaw pressure plate continuously approaches the fixed jaw pressure plate, the gap between the movable jaw pressure plate and the fixed jaw pressure plate gradually becomes narrower at the top and wider at the bottom; A silencer assembly is installed on the movable jaw seat. The silencer assembly includes a silencer hole that penetrates the side wall of the movable jaw pressure plate. The silencer hole is perpendicular to the working surface of the movable jaw pressure plate. One end of the silencer hole penetrates into the movable jaw seat. The cross-section of the silencer hole is hexagonal. Silencing cotton is installed on the side wall of the silencer hole. An installation groove is opened in the movable jaw seat, and the dust reduction component is installed in the installation groove. The dust reduction component includes a pendulum, an air bag and an air guide tube. The top of the pendulum is hinged to the side wall of the installation groove, and air bags are installed on both sides of the bottom of the pendulum. The other side of the air bag is connected to the inner wall of the installation groove. One end of the air guide tube is connected to the fluid of the air bag, and the other end of the air guide tube is connected to the fluid of the silencer hole.
2. The device for recycling waste metallographic specimen mountings according to claim 1, characterized in that: Two parallel crushing rollers are arranged directly below the two fixed jaw pressure plates. A third shaft is coaxially fixedly installed on the crushing rollers. The other end of the third shaft is rotatably connected to the box body, and a silo is installed at the inner bottom of the box body.
3. The device for recycling waste metallographic specimen mounting materials according to claim 1, characterized in that: An arc-shaped slide groove is provided on the side wall of the box body, and a second axial hole is provided on the middle top of the movable jaw seat. A second shaft rod is fixedly installed in the second axial hole, and the end of the second shaft rod is slidably installed in the arc-shaped slide groove.
Citation Information
Patent Citations
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