Design and processing method of frame type dispersion disc

Abstract

The application relates to a design and processing method of a frame type dispersion disc, and the structure of the frame type dispersion disc is as follows: a thin connecting plate in a hexagonal star shape is arranged, a through hole is formed in the middle part of the connecting plate, a hollow cylindrical shaft sleeve is matched and installed, dispersion rods are uniformly arranged on the side part of the shaft sleeve along the outer circumferential surface of the shaft sleeve, a connecting groove is arranged on the sharp corner of the connecting plate, and the dispersion rods are fixed with the connecting plate through the connecting groove. By processing the dispersion rods into a bending angle and arranging the closed dispersion rods, the contact area of the dispersion disc and the material can be increased, the dispersion area of the dispersion disc can be increased, the material dispersion and refinement effect is better, and the dispersion disc has higher heat dissipation efficiency; meanwhile, by designing the effective diameter of the dispersion rods, the speed change rate of the dispersion disc can be reduced, the flow field range formed by the dispersion disc in the container can be increased, and the dispersion efficiency of the dispersion disc is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of dispersion machine auxiliary equipment, and particularly relates to a design and processing method of a frame type dispersion disc. BACKGROUND

[0002] High-speed dispersion machines are widely used in the fields of lithium batteries, papermaking, pharmaceuticals and chemical industry, and the principle is to use the centrifugal force generated by the high-speed rotation of the dispersion disc to make two or more phases of materials subjected to shearing, grinding, high-frequency vibration and high-speed stirring, so that the materials are ground and dispersed, and the material particles become finer.

[0003] When the dispersion machine works, a container is used to hold the corresponding materials, the motor is started, the dispersion shaft drives the dispersion disc to rotate at high speed, the dispersion disc rotates at high speed in the container while revolving around the center of the container, so that the slurry in the whole container can be fully mixed and dispersed. The dispersion disc type has a flat disc sawtooth type, a three-blade type and a needle type. The outer periphery of the disc body of the flat disc sawtooth type dispersion disc is provided with dispersion blades, the outer periphery of the disc body of the three-blade type dispersion disc is provided with a folded edge, and the outer periphery of the disc body of the needle type dispersion disc is provided with needle-shaped dispersion rods. In the prior art, the dispersion rods are fixed on the disc body. The dispersion structure of these dispersion discs is open, the contact area with the materials is small, and the dispersion area is limited, so that the dispersion efficiency is not high, and the heat dissipation effect is poor. SUMMARY

[0004] In view of the above-mentioned shortcomings in the prior production technology, the present application provides a design and processing method of a frame type dispersion disc with a reasonable structure. By processing the dispersion rods with a bending angle and setting the closed dispersion rods, the contact area of the dispersion disc with the materials is increased, the dispersion area of the dispersion disc is increased, the material dispersion and refinement effect is better, and the dispersion disc has a higher heat dissipation efficiency. At the same time, by designing the effective diameter of the dispersion rod, the speed variation rate of the dispersion disc is reduced, the flow field range formed by the dispersion disc in the container is increased, and the dispersion efficiency of the dispersion disc is improved.

[0005] The technical scheme adopted by the present application is as follows:

[0006] A design and processing method of a frame type dispersion disc, the structure of the frame type dispersion disc comprises a thin connecting plate in the shape of a hexagonal star, a through hole is formed in the middle of the connecting plate, the through hole is matched with a hollow cylindrical shaft sleeve, dispersion rods are uniformly arranged on the side of the shaft sleeve along the outer periphery of the shaft sleeve, a connecting groove is arranged at the sharp corner of the connecting plate, and the dispersion rods are fixed with the connecting plate through the connecting groove.

[0007] The design and processing method of the frame type dispersion disc comprises the following steps:

[0008] S1. According to the use scene of the frame type dispersion disc, the length L of the single dispersion rod, the radius R of the connecting plate and the height M of the shaft sleeve are set;

[0009] According to the target effective dispersion area ratio a and the effective dispersion area particle unit distance speed change difference b, the effective diameter D of the dispersion rod is obtained, and the effective diameter D can be obtained by formula (1):

[0010] D >= 0.053 * L + 0.026 * a - 0.075 * b + 0.01 * b2 + 25.97 (1)

[0011] In the formula, a represents the target effective dispersion area ratio, b represents the effective dispersion area particle unit distance speed change difference, D represents the effective diameter of the dispersion rod, and L represents the length of the dispersion rod;

[0012] According to the radius R of the connecting plate and the height M of the shaft sleeve, the bending angle Ψ of the dispersion rod is determined, and the bending angle Ψ of the dispersion rod can be obtained by formula (2):

[0013] M - 60 = M / 8 + (L - R / 12 - M / 8) * sin (Ψ - 90) Ψ ∈ (110°, 160°)

[0014] L = 0.91 * R + (0.5 * R - D * sqrt (2)) / sin Ψ Ψ ∈ (30°, 80°) (2)

[0015] In the formula, M represents the height of the shaft sleeve, R represents the radius of the connecting plate, L represents the length of the dispersion rod, D represents the effective diameter of the dispersion rod, and Ψ represents the bending angle of the dispersion rod;

[0016] S2. According to the design size in step S1, single parts are made: shaft sleeve, connecting plate, dispersion rod;

[0017] S3. The prepared shaft sleeve is fixed in the middle of the connecting plate, and the dispersion rod is placed in the connecting groove at the sharp corner of the connecting plate. One end of the dispersion rod is placed in contact with the outer circumferential surface of the shaft sleeve, and the position of the parts is preliminarily fixed by spot welding;

[0018] S4. Further welding forming, welding the two ends of the dispersion rod connected with the shaft sleeve and the connecting plate;

[0019] S5. The welded dispersion disc is shaped;

[0020] S6. The installation hole in the shaft sleeve is machined to the required size, and the key groove on the inside of the installation hole is formed by wire cutting;

[0021] S7. Polishing and deburring, and polishing the surface of the frame type dispersion disc.

[0022] Further technical solutions are as follows:

[0023] The machining steps of the single part in step S2 are as follows:

[0024] Machining the shaft sleeve: a round steel with a sawing height value of M, a mounting through hole matched with the dispersing machine is machined in the middle of the round steel;

[0025] Machining the connecting plate: a circular plate with a cutting radius value of R is machined to form, and a through hole matched with the shaft sleeve is machined in the middle of the connecting plate;

[0026] Machining a single dispersing rod: a vertical steel strip with a cutting length value of L, the bottom surface diameter of the steel strip is greater than the value of the effective diameter D of the dispersing rod 3 in step S1, and then it is bent to form according to the bending angle Ψ.

[0027] The end of the dispersing rod matched with the connecting plate passes through the connecting plate and exposes a length below the plane of the connecting plate.

[0028] The value range of the dispersion area ratio α is 10%-15%, and the value range of the speed change difference β in the effective dispersion area particle unit distance is 40m / s-80m / s.

[0029] The dispersing rod uses a columnar dispersing rod, the columnar dispersing rod is in a cylindrical shape, and the columnar dispersing rod is provided with a first bending angle Ψ1 and a second bending angle Ψ2.

[0030] The first bending angle Ψ1 is 135°, the second bending angle Ψ2 is 135°, and the bottom surface diameter D of the columnar dispersing rod is 100mm.

[0031] The connecting groove of the connecting plate for mounting the columnar dispersing rod is a round hole.

[0032] The dispersing rod uses a strip-shaped dispersing rod, the strip-shaped dispersing rod is in a cubic shape, the shape of the bottom surface of the strip-shaped dispersing rod is a square, and the strip-shaped dispersing rod is provided with a third bending angle Ψ3.

[0033] The third bending angle Ψ3 is 65°, and the side length of the square bottom surface of the strip-shaped dispersing rod is 71mm.

[0034] The connecting groove of the connecting plate for mounting the strip-shaped dispersing rod is a square groove.

[0035] The beneficial effects of the present application are as follows:

[0036] The present application is reasonable and convenient to operate, by machining the bending angle of the dispersing rod, the dispersing disc forms a closed multi-dispersing rod structure, so that the contact range of the dispersing disc with the material is wider, the rotating flow field formed by the dispersing disc makes the material in the container more fully fused, thereby improving the dispersion efficiency and making the dispersed particles of the material more refined; at the same time, good heat dissipation effect can also be achieved, and heat generation during dispersion operation is reduced.

[0037] The present application also has the following advantages:

[0038] (1) The frame type dispersion disc provided by the present application has a dispersion area ratio of 11% or more, which is 3-4 times that of a traditional dispersion disc. When dispersing the same volume of material, the frame type dispersion disc takes less time, which can effectively shorten the material dispersion time.

[0039] (2) The design and processing method provided by the present application can design dispersion rods of different shapes by changing the bending angle and effective diameter of the dispersion rod, under the condition of ensuring a certain dispersion area ratio and speed change rate, so as to adapt to different material dispersion scenes.

[0040] (3) The dispersion disc designed by the present application has a dispersion rod that protrudes from the lower surface of the connecting plate by a certain length, which can make the material below the dispersion disc also be subjected to dispersion action, thereby improving the dispersion efficiency.

[0041] (4) The present application adopts stainless steel material, the processing technology is simple, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0042] Figure 1 is a structural schematic diagram of example one in the present application.

[0043] Figure 2 is a front view of Figure 1 .

[0044] Figure 3 is a structural schematic diagram of the connecting plate in example one.

[0045] Figure 4 is a structural schematic diagram of the dispersion rod in example one.

[0046] Figure 5 is a schematic diagram of the present application in a working state.

[0047] Figure 6 is a structural schematic diagram of example two in the present application.

[0048] Figure 7 is a front view of Figure 6 .

[0049] Figure 8 is a structural schematic diagram of the connecting plate in example two.

[0050] Figure 9 is a structural schematic diagram of the dispersion rod in example two.

[0051] Figure 10 is a bottom view of Figure 9 .

[0052] Wherein: 1, shaft sleeve; 2, connecting plate; 3, dispersion rod; 4, container;

[0053] 301, cylindrical dispersion rod; 302, strip-shaped dispersion rod. DETAILED DESCRIPTION

[0054] The specific embodiments of the present application will be described below in conjunction with the accompanying drawings.

[0055] Example one:

[0056] As shown in the figure, the initial shape of the dispersion rod 3 is set to be cylindrical, providing a design and processing method of a frame type dispersion disc. Figures 1-5 The structure of the frame type dispersion disc is as follows: a thin connecting plate 2 in the shape of a hexagonal star, a through hole is opened in the middle of the connecting plate 2, the through hole is matched and installed with a hollow cylindrical shaft sleeve 1, the side of the shaft sleeve 1 is uniformly provided with dispersion rods 3 along the outer circumferential surface of the shaft sleeve 1, the sharp corners of the connecting plate 2 are provided with connecting grooves, and the dispersion rods 3 are fixed with the connecting plate 2 through the connecting grooves.

[0057] The number of dispersion rods 3 matched and installed with the connecting plate 2 is set to be 6.

[0058] The value range of the dispersion area ratio α is 10%-15%, and the value range of the effective dispersion area particle unit distance speed change difference β is 40m / s-80m / s. The dispersion area ratio α represents the ratio between the effective dispersion area volume of the dispersion disc and the effective volume of the dispersion equipment container. The larger the value of the dispersion area ratio α, the larger the dispersion area of the dispersion disc, the wider the dispersion range, that is, the higher the dispersion efficiency. The dispersion area ratio α of the traditional single dispersion disc is about 5%; the effective dispersion area particle unit distance speed change difference β represents the ratio between the difference between the minimum speed and the maximum speed of the peripheral particles in the effective dispersion area of the dispersion disc during dispersion operation and the spatial distance between the two particles. The smaller the value of the effective dispersion area particle unit distance speed change difference β, the more obvious the influence of the dispersion disc on the surrounding dispersion particles during dispersion, which can provide more powerful dispersion effect, and the higher the dispersion efficiency. Under the same conditions, the effective dispersion area particle unit distance speed change difference β of the traditional dispersion disc is about 90m / s or more, that is, the dispersion speed of the traditional dispersion disc per unit time decays significantly.

[0059] In this embodiment, the value of the dispersion area ratio α is 15%, and the value of the effective dispersion area particle unit distance speed change difference β is 70m / s. The design and processing method of the frame type dispersion disc with the cylindrical dispersion rod 301 includes the following steps:

[0060]

[0061] ​S1. According to the use scene of the frame type dispersion disc, the length L of the single dispersion rod 3, the radius R of the connecting plate 2 and the height M of the shaft sleeve 1 are set;

[0062] According to the target effective dispersion area proportion a and the effective dispersion area particle unit distance speed change difference b, the effective diameter D of the dispersion rod 3 is obtained, and the effective diameter D can be obtained by formula (1):

[0063] D≥0.053·L+0.026·a-0.075·b+0.01·b2+25.97 (1)

[0064] In the formula, a represents the target effective dispersion area proportion, b represents the effective dispersion area particle unit distance speed change difference, D represents the effective diameter of the dispersion rod 3, and L represents the length of the dispersion rod 3;

[0065] According to the radius R of the connecting plate 2 and the height M of the shaft sleeve 1, the bending angle Ψ of the dispersion rod 3 is determined, and the bending angle Ψ of the dispersion rod 3 can be obtained by formula 2:

[0066] M-60=M / 8+(L-R / 12-M / 8)·sin(Ψ-90)Ψ∈(110°,160°)

[0067] L=0.91·R+(0.5·R-D√2) / sinΨ Ψ∈(30°,80°) (2)

[0068] In the formula, M represents the height of the shaft sleeve 1, R represents the radius of the connecting plate 2, L represents the length of the dispersion rod 3, D represents the effective diameter of the dispersion rod 3, and Ψ represents the bending angle of the dispersion rod 3.

[0069] S1.1. The diameter d1 of the container 4 matched by the frame type dispersion disc in this embodiment is 2960mm, so the radius R of the connecting plate 2 can be determined as 370mm, the bottom diameter d2 of the shaft sleeve 1 is 220mm, the side length of the shaft sleeve 1, that is, the height M of the shaft sleeve 1 is 380mm, and the length L of the dispersion rod 3 is 465mm;

[0070] According to formula (1), the effective diameter D of the dispersion rod 3 is greater than or equal to 95.96mm, in order to ensure the structural strength, the effective diameter D of the dispersion rod 3 is taken as 100mm, and the bottom diameter of the columnar dispersion rod 301 is 100mm;

[0071] The columnar dispersion rod 301 and the shaft sleeve 1, the connecting plate 2 form a closed pentagon, the internal angle sum is 540°, the columnar dispersion rod 301 has two bending angles Ψ, which are the first bending angle Ψ1 and the second bending angle Ψ2, and satisfy Ψ1+Ψ2=270°, then Ψ1 and Ψ2 are both ∈(110°, 160°), the value of Ψ1 is determined by formula (2) to be about 134°, the value of Ψ1 is taken as 135°, and the value of Ψ2 is 135°.

[0072] S2. According to the design size in step S1, single parts are manufactured: the shaft sleeve 1, the connecting plate 2, and the columnar dispersion rod 301;

[0073] S2.1. The shaft sleeve 1 is processed: a round steel with a height value of M is sawn, that is, a round steel with a side length of M=380 mm, and a mounting through hole matched with the dispersion shaft of the dispersion machine is processed in the middle of the round steel;

[0074] S2.2. The connecting plate 2 is processed: a circular plate with a radius value of R=370 mm is cut to be shaped, a through hole matched with the shaft sleeve 1 is processed in the middle of the connecting plate 2, the diameter of the through hole is the same as the diameter d1 of the outer circumference of the shaft sleeve 1, the diameter of the through hole is 220 mm, the circular plate is processed into a hexagonal star shape, and a connecting groove matched with the columnar dispersion rod 301 is processed at the sharp corner, in the embodiment, the connecting groove is a circular hole, and the diameter value of the circular hole is equal to the bottom surface diameter value of the columnar dispersion rod 301, that is, the diameter value of the circular hole is 100 mm;

[0075] S2.3. A single columnar dispersion rod 301 is processed: a vertical cylindrical steel strip with a length value of L=465 mm is cut, the bottom surface diameter of the cylindrical steel strip is greater than the effective diameter D of the dispersion rod 3 obtained in step S1, in the embodiment, the bottom surface diameter value of the cylindrical steel strip is 100 mm, which meets the demand, and the cylindrical steel strip is further bent according to the bending angle Ψ to be shaped, the columnar dispersion rod 301 is provided with the first bending angle Ψ1 and the second bending angle Ψ2, the first bending angle Ψ1 is 135°, and the second bending angle Ψ2 is 135°, and one end of the bent columnar dispersion rod 301 is fixed to the side surface of the shaft sleeve 1, and the other end is fixed to the circular hole at the sharp corner of the connecting plate 2;

[0076] S3. The manufactured shaft sleeve 1 is fixed in the middle of the connecting plate 2 and is welded and fixed, the dispersion rod 3 is placed in the circular hole at the sharp corner of the connecting plate 2, one end of the dispersion rod 3 is placed in abutment with the outer circumferential surface of the shaft sleeve 1, is positioned by spot welding, and the positions of the parts are preliminarily fixed, one end of the bent dispersion rod 3 is fixed to the side surface of the shaft sleeve 1, and the other end is fixed to the circular hole at the sharp corner of the connecting plate 2, and the end of the dispersion rod 3 matched with the connecting plate 2 for installation passes through the circular hole at the sharp corner of the connecting plate 2 and exposes a length on the lower plane of the connecting plate 2;

[0077] S4. Further welding is performed to form, and the two ends of the dispersion rod 3 connected with the shaft sleeve 1 and the connecting plate 2 are fully welded;

[0078] S5. Shape the welded dispersion disc;

[0079] S6. Machining the mounting through hole inside the bushing 1 to fit the disperser to the required size, and wire cutting the keyway on the inner side of the mounting through hole;

[0080] S7. Grind and deburr the surface of the frame-type dispersion disc.

[0081] The dispersing disc is installed at the end of the high-speed dispersing shaft of the disperser. After the bushing 1 is fitted into the dispersing shaft, the bushing 1 and the bottom of the dispersing shaft are fastened with a pressure cap by bolts and washers.

[0082] The frame-type dispersion disk provided in this embodiment can be designed through the above process. The functions of each part of the frame-type dispersion disk in this embodiment are as follows:

[0083] The bushing 1 is used to mate with the dispersing shaft on the disperser. A keyway is provided in the through hole in the middle of the bushing 1 to mate with the key on the dispersing shaft. Six columnar dispersing rods 301 are welded to the side of the bushing 1. The material of the columnar dispersing rods 301 is stainless steel. The bushing 1 is fixed to the connecting plate 2 by welding. The round hole provided on the connecting plate 2 is fixed to the columnar dispersing rods 301 by welding. When the columnar dispersing rods 301 are welded to the connecting plate 2, the lower end of the columnar dispersing rods 301 will protrude a certain length from the lower plane of the connecting plate 2, which can make the material below the dispersing rod have a better dispersion effect.

[0084] In this embodiment, the dispersing rod 3 is a columnar dispersing rod 301. The side bends of the columnar dispersing rod 301 are continuous without sharp edges, making it suitable for dispersing small particulate materials.

[0085] Example 2:

[0086] like Figures 6-10 As shown, the difference between this embodiment and Embodiment 1 is that the dispersing rod 3 uses a strip-shaped dispersing rod 302, which is cubic in shape and has a square cross-sectional area at the bottom. The strip-shaped dispersing rod 302 is provided with a third bending angle Ψ3.

[0087] In this embodiment, the bottom cross-sectional area of ​​the dispersing rod 3 is square. According to step S1 in embodiment one, the effective diameter D of the dispersing rod 3 is ≥95.96mm, that is, the diagonal length of the bottom surface of the strip-shaped dispersing rod 302 is ≥95.96mm. Therefore, the side length of the bottom surface of the strip-shaped dispersing rod 302 is determined to be 71mm.

[0088] In this embodiment, the strip-shaped dispersing rod 302 has only one third bending angle Ψ3. The third bending angle Ψ3 is calculated according to step S1 in embodiment one:

[0089] The dispersing rod 3, the shaft sleeve 1 and the connecting plate 2 form a closed quadrilateral, the internal angle sum is 360°, the included angle between the dispersing rod 3 and the shaft sleeve 1 is obtuse, the bending angle of the dispersing rod 3 is Ψ3∈(30°, 80°), and the third bending angle Ψ3 of the strip dispersing rod 302 is about 65° according to formula (2).

[0090] The third bending angle Ψ3 is 65° according to the value range of the bending angle Ψ and the value range of the effective diameter D, and the square side length of the bottom surface of the strip dispersing rod 302 is 71 mm.

[0091] The steps S2 and S3 in the first embodiment are replaced by the following steps:

[0092] S2. The single parts, the shaft sleeve 1, the connecting plate 2 and the strip dispersing rod 302, are manufactured according to the design size.

[0093] S2.1. The shaft sleeve 1 is processed: a round steel with a height value of M is sawn, that is, a round steel with a side length of M=380 mm is sawn, and a mounting through hole matched with the dispersing shaft of the dispersing machine is processed in the middle of the round steel;

[0094] S2.2. The connecting plate 2 is processed: a circular plate with a cut radius value of R=370 mm is used to process a shape, a through hole matched with the shaft sleeve 1 is processed in the middle of the connecting plate 2, the diameter of the through hole is the same as the diameter d1 of the outer circumference of the shaft sleeve 1, the diameter of the through hole is 220 mm, the circular plate is processed into a hexagonal star shape, a connecting groove matched with the strip dispersing rod 302 is processed at the sharp corner, the connecting groove is a square groove in this embodiment, the square groove is a square, and the side length value of the square groove is the side length value of the bottom surface of the strip dispersing rod 302, that is, the side length value of the square groove is 71 mm;

[0095] S2.3. A single strip dispersing rod 302 is processed: a vertical cuboid steel strip with a square bottom surface with a length value of L=465 mm is cut, the length value of the diagonal line of the bottom surface of the cuboid steel strip is greater than the effective diameter D of the dispersing rod 3 obtained in step S1, the side length value of the steel strip is 71 mm in this embodiment, which meets the demand, and the strip dispersing rod 302 is bent according to the bending angle Ψ, the strip dispersing rod 302 is provided with a third bending Ψ3, the third bending angle Ψ3 is 65°, and one end of the bent strip dispersing rod 302 is fixed to the side surface of the shaft sleeve 1, and the other end is fixed to the square groove at the sharp corner of the connecting plate 2.

[0096] S3. The prepared shaft sleeve 1 is fixed in the middle of the connecting plate 2, and is welded and fixed. The strip-shaped dispersion rod 302 is placed in the square groove at the sharp corner of the connecting plate 2, one end of the strip-shaped dispersion rod 302 is placed in close contact with the outer circumferential surface of the shaft sleeve 1, spot welding is positioned, the position of the parts is preliminarily fixed, the strip-shaped dispersion rod 302 after bending is fixed at one end with the side surface of the shaft sleeve 1, and at the other end with the square groove at the sharp corner of the connecting plate 2. The end of the strip-shaped dispersion rod 302 fitted and installed with the connecting plate 2 passes through the square groove at the sharp corner of the connecting plate 2 and exposes a length of the lower plane of the connecting plate 2.

[0097] In the embodiment, the dispersion rod 3 is a strip-shaped dispersion rod 302. The edges of the side of the strip-shaped dispersion rod 302 have a certain grinding effect on large-particle materials when the dispersion disc rotates at high speed, so that better dispersion and homogenization effects can be achieved, and the strip-shaped dispersion rod 302 is suitable for large-particle material dispersion scenes.

[0098] The frame-type dispersion disc structure provided by the application can increase the contact area of the dispersion disc and the materials, and improve the dispersion efficiency and heat dissipation efficiency. By designing the bending angle Ψ and effective diameter D of the dispersion rod 3, the dispersion area ratio of the dispersion disc can be improved, the speed change rate can be reduced, and the dispersion efficiency of the dispersion disc can be improved.

[0099] The above description is an explanation of the application, not a limitation of the application. The scope of the application is defined in the claims. Within the protection scope of the application, any form of modification can be made.

Claims

1. A method for designing and processing a frame dispersion disc, characterized in that: The structure of the frame type dispersion disc comprises a thin connecting plate (2) in the shape of a hexagonal star, a through hole is formed in the middle of the connecting plate (2), the through hole is matched with a hollow cylindrical shaft sleeve (1), the side of the shaft sleeve (1) is uniformly provided with dispersion rods (3) along the outer circumferential surface of the shaft sleeve (1), the sharp corners of the connecting plate (2) are provided with connecting grooves, and the dispersion rods (3) are fixed with the connecting plate (2) through the connecting grooves; The design and processing method of the frame type dispersion disc comprises the following steps: S1. According to the use scene of the frame type dispersion disc, the length L of a single dispersion rod (3), the radius R of the connecting plate (2) and the height M of the shaft sleeve (1) are set; According to the target effective dispersion area ratio α and the effective dispersion area particle unit distance speed change difference β, the effective diameter D of the dispersion rod (3) is obtained, and the effective diameter D can be obtained by formula (1): D ≥ 0.053 · L + 0.026 · a - 0.075 · β + 0.01 · β 2 + 25.97 (1) In the formula, α represents the target effective dispersion area ratio, β represents the effective dispersion area particle unit distance speed change difference, D represents the effective diameter of the dispersion rod (3), and L represents the length of the dispersion rod (3); According to the radius R of the connecting plate (2) and the height M of the shaft sleeve (1), the bending angle Ψ of the dispersion rod (3) is determined, and the bending angle Ψ of the dispersion rod (3) can be obtained by formula (2): M-60=M / 8+(L-R / 12-M / 8)·sin(Ψ-90) Ψ∈(110°,160°) L=0.91·R+(0.5·R-D√2) / sinΨΨ∈(30°,80°) (2) In the formula, M represents the height of the shaft sleeve (1), R represents the radius of the connecting plate (2), L represents the length of the dispersion rod (3), D represents the effective diameter of the dispersion rod (3), and Ψ represents the bending angle of the dispersion rod (3); S2. According to the design size in step S1, a single part: the shaft sleeve (1), the connecting plate (2) and the dispersion rod (3) is manufactured; S3. The manufactured shaft sleeve (1) is fixed in the middle of the connecting plate (2), and is welded and fixed. The dispersion rod (3) is placed in the connecting groove at the sharp corner of the connecting plate (2), one end of the dispersion rod (3) is placed in close contact with the outer circumferential surface of the shaft sleeve (1), and the position of the part is preliminarily fixed by spot welding; S4. Further welding and forming, the two ends of the dispersion rod (3) connected with the shaft sleeve (1) and the connecting plate (2) are fully welded; S5. The welded dispersion disc is shaped; S6. The installation through hole inside the shaft sleeve (1) matched with the dispersion machine is machined to the required size, and the key groove on the inner side of the installation through hole is formed by wire cutting; S7. Polishing and deburring, and polishing the surface of the frame type dispersion disc.

2. The design and fabrication method of a frame-type dispersion disc as described in claim 1, characterized in that: The processing steps of the single part in step S2 are as follows: Processing the shaft sleeve (1): sawing a round steel with a height value of M, and processing an installation through hole matched with the dispersion machine in the middle of the round steel; Processing the connecting plate (2): using a cut circular plate with a radius value of R to process and form, and processing a through hole matched with the shaft sleeve (1) in the middle of the connecting plate (2); Processing a single dispersion rod (3), cutting a vertical steel bar with a length value of L, the bottom surface diameter of the steel bar is greater than the effective diameter D of the dispersion rod (3) in step S1, and then the steel bar is bent and formed according to the bending angle Ψ.

3. The design and fabrication method of a frame-type dispersion disc as described in claim 1, characterized in that: The one end of the dispersing rod (3) installed in cooperation with the connecting plate (2) penetrates through the connecting plate (2) and exposes a length of the lower surface of the connecting plate (2).

4. The design and fabrication method of a frame-type dispersion disc as described in claim 1, characterized in that: The value range of the dispersion area ratio α is 10%-15%, and the value range of the effective dispersion area particle unit distance speed change difference β is 40m / s-80m / s.

5. The design and fabrication method of a frame-type dispersion disc as described in claim 1, characterized in that: The dispersing rod (3) uses a columnar dispersing rod (301), which is in a cylindrical shape, and is provided with a first bending angle Ψ1 and a second bending angle Ψ2.

6. The design and fabrication method of a frame-type dispersion disc as described in claim 5, characterized in that: The first bending angle Ψ1 is 135°, the second bending angle Ψ2 is 135°, and the bottom surface diameter D of the columnar dispersing rod (301) is 100mm.

7. The design and fabrication method of a frame-type dispersion disc as described in claim 5, characterized in that: The connecting groove of the connecting plate (2) for installing the columnar dispersing rod (301) is a round hole.

8. The design and fabrication method of a frame-type dispersion disc as described in claim 1, characterized in that: The dispersing rod (3) uses a strip-shaped dispersing rod (302), which is in a cubic shape, and the bottom surface of the strip-shaped dispersing rod (302) is in a square shape, and the strip-shaped dispersing rod (302) is provided with a third bending angle Ψ3.

9. The design and fabrication method of a frame-type dispersion disc as described in claim 8, characterized in that: The third bending angle Ψ3 is 65°, and the bottom surface square side length of the strip-shaped dispersing rod (302) is 71mm.

10. The design and fabrication method of a frame-type dispersion disc as described in claim 8, characterized in that: The connecting groove of the connecting plate (2) for installing the strip-shaped dispersing rod (302) is a square groove.

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