Batch type non-fixed shelf storage and sorting system

Through a batch-type storage and sorting system without fixed shelves, track-type storage and sorting equipment is used, combined with a control device to achieve automated storage and sorting, solving the problems of cumbersome shelf setup and low sorting efficiency in the existing technology, reducing costs and improving storage and sorting efficiency.

CN115783576BActive Publication Date: 2025-09-23INA INTELLIGENT TECH (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202111060421.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-10
Publication Date
2025-09-23
Estimated Expiration
2041-09-10

AI Technical Summary

Technical Problem

The existing cargo storage system has problems such as complicated shelf construction, large floor space, high cost, and large consumption of manpower and material resources. Especially in the clothing industry, the classification efficiency is low and errors are prone to occur.

Method used

A batch-type warehousing and sorting system without fixed shelves is adopted. Track-type storage and sorting equipment are used in combination with control devices to realize the automated storage and sorting of cargo carriers, and batch management is carried out through carrier identification codes and attribute information.

Benefits of technology

It realizes automated storage and sorting without fixed shelves, reduces construction costs, improves storage and sorting efficiency, reduces manpower and material resources, and avoids classification errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a batch-type, non-fixed-shelf warehousing and sorting system for warehousing and sorting cargo carriers carrying goods. The system comprises a cargo loading line, a transport and transfer mechanism between the warehousing and storage rooms, a transport and transfer mechanism between the storage and sorting rooms, and a control device. The control device has a cargo identification information reader capable of reading the batch information and attribute information of the goods. Therefore, the batch-type, non-fixed-shelf warehousing and sorting system can receive cargo carriers and transport and transfer them to multiple cargo storage lines for storage in batches. The control device can assign corresponding cargo sorting lines to each cargo based on the attribute information. After quickly removing the same batch of goods from the cargo storage lines, the goods are quickly and accurately diverted to the various cargo sorting lines according to the cargo attributes, thereby quickly sorting the same batch of goods. The entire warehousing, storage, and sorting process is more efficient and highly automated.
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Description

Technical Field

[0001] The present invention belongs to the field of cargo warehousing, and in particular relates to a batch-type storage and sorting system without fixed shelves. Background Art

[0002] In the prior art, cargo storage typically involves manually placing goods into containers, sorting and labeling the containers, and then placing them on different shelves according to the labels. Conveyors are then used to transport goods between different storage facilities. In these cargo storage systems, the shelves are cumbersome to set up and require a large amount of floor space. Sorting and moving the containers requires significant manpower, and the conveyor equipment also requires operating space. Consequently, these systems present challenges such as cumbersome shelf setup, large floor space occupied by the shelves and conveyor equipment, and high costs.

[0003] Furthermore, when such a cargo storage system is applied to industries where goods are in the form of soft sheets, such as the clothing industry, multiple pieces of clothing need to be packed into the same container during the warehousing process. This not only requires manpower and material resources, but also causes the clothes to be stacked and squeezed, resulting in wrinkles. Furthermore, in the clothing industry, goods are often stored according to production batches and sorted, packed, and shipped out according to clothing attributes. Clothes from the same production batch are often large in number, and clothing has multiple attributes, such as size, color, style, etc., so the actual sorting and shipping requirements are relatively complex. Manual packaging and sorting for warehousing and shipping out will be very time-consuming, inefficient, and prone to classification errors. Because multiple pieces of clothing are packed into the same container, any classification error requires manual unpacking, inspection, and repacking, which is very inconvenient.

[0004] To this end, a batch-type non-fixed shelf storage and sorting system has become an urgent need in the current clothing warehousing industry. It does not require the construction of fixed shelves, can keep clothing flat, can quickly store large quantities of goods according to the production batches of the goods, and can automatically sort according to the sorting attributes of the goods. Summary of the Invention

[0005] In order to solve the above problems, a batch-type storage and sorting system without fixed shelves is provided. The present invention adopts the following technical solutions:

[0006] The present invention provides a batch-type non-fixed shelf storage and sorting system for storing and sorting cargo carriers carrying goods, characterized in that it includes a storage device containing multiple cargo storage lines for storing cargo carriers according to different batches; at least one sorting device for sorting cargo carriers; and a control device for controlling at least the sorting process of the cargo carriers, wherein the sorting device includes multiple cargo sorting lines and a sorting transfer mechanism, the sorting transfer mechanism is used to receive cargo carriers to be sorted from the storage device and transport and transfer the cargo carriers to the cargo sorting lines according to predetermined sorting rules, the control device has at least an information storage unit and a sorting control unit, the information storage unit stores cargo identification information, attribute information and corresponding carrier identification codes of the cargo carriers, the sorting control unit controls the sorting transfer mechanism to receive cargo carriers from the storage device based on the carrier identification code, the corresponding cargo identification information and attribute information according to the sorting attributes when sorting the goods, and transfers each cargo carrier of the same batch to the cargo sorting line corresponding to its attribute.

[0007] The batch-type storage and sorting system without fixed shelves provided by the present invention may also have such technical features, wherein the sorting transfer mechanism includes: a storage output circular track, connected to each cargo storage line, for receiving cargo carriers to be sorted from the cargo storage line; a sorting entry circular track, connected to each cargo sorting line, for transferring cargo carriers from the cargo storage output circular track to the corresponding cargo sorting line; a storage and sorting room connection part, connecting the cargo storage output circular track and the sorting entry circular track; and a plurality of diversion components, respectively arranged at the connection between the sorting entry circular track and each cargo sorting line, which can connect or disconnect the sorting entry circular track and the cargo sorting line.

[0008] The batch-type non-fixed shelf storage and sorting system provided by the present invention may also have such technical features, wherein the control device also includes a reading part, the reading part has a diversion vehicle reader, which is arranged on the sorting entry circular track, and is used to read the vehicle identification code of the passing cargo vehicle, and the sorting control part includes: a sorting allocation unit, which sets a corresponding cargo sorting line for each sorting attribute allocation; an attribute acquisition unit, which searches the information storage part according to the vehicle identification code read by the diversion vehicle reader to obtain the attribute information of the cargo on the cargo vehicle; a sorting determination unit, which determines the cargo sorting line that the cargo vehicle should enter according to the attribute information and the sorting attribute; and a diversion control unit, which controls the diversion component to connect the sorting entry circular track with the cargo sorting line according to at least the determination result of the sorting determination unit, so that the cargo vehicle enters the cargo sorting line.

[0009] The batch-type non-fixed shelf warehousing and sorting system provided by the present invention may also have such technical features, wherein the sorting and allocation unit includes: a quantity counting part, which counts the total quantity of goods to be sorted corresponding to each sorting attribute; a sorting line calculation part, which calculates the number of required goods sorting lines for each sorting attribute based on the total quantity of goods obtained by statistics; and a sorting line setting part, which sets the corresponding number of goods sorting lines for each sorting attribute based on the calculated number of goods sorting lines.

[0010] The batch-type non-fixed shelf storage and sorting system provided by the present invention may also have such technical features, wherein the number of diversion carrier readers is one, which is arranged at the upstream position of the upstreammost diversion component, and the control device also includes a moving speed acquirer for acquiring the moving speed of the cargo carrier on the sorting entry circular track. The diversion control unit determines the arrival time of the cargo carrier at the corresponding diversion component based on the judgment result of the sorting judgment unit and the moving speed, and controls the diversion component to connect the sorting entry circular track with the cargo sorting line within the arrival time.

[0011] The batch-type storage and sorting system without fixed shelves provided by the present invention may also have such technical features, wherein the circular track for sorting entry is a bird hook line, having a bird hook that can hook the cargo carrier and pull it, and a bird hook seat for installing the bird hook, and the moving speed acquirer includes a photoelectric sensing unit and a speed calculation unit. The photoelectric sensing unit is arranged on the circular track for sorting entry, and is used to sense the passing bird hook seat. The speed calculation unit calculates the moving speed based on the number of bird hook seats passing in unit time and the distance between adjacent bird hook seats.

[0012] The batch-type non-fixed shelf storage and sorting system provided by the present invention may also have such technical features, wherein, there are multiple diversion vehicle readers, which are respectively arranged at the upstream position of each diversion component, and the attribute acquisition unit retrieves the attribute information according to the vehicle identification code read by each diversion vehicle reader in turn, and the sorting judgment unit judges whether the cargo carrier at each diversion vehicle reader should enter the corresponding cargo sorting line according to the attribute information and the sorting attribute in turn, and the diversion control unit controls the corresponding diversion component to connect the sorting entry circular track with the cargo sorting line when the sorting judgment unit judges as yes.

[0013] The batch type non-fixed shelf storage and sorting system provided by the present invention may also have such technical features, wherein the circular track for sorting entry is a bird hook line, which has a bird hook that can hook the cargo carrier and pull it and a bird hook seat for installing the bird hook, and a cargo position identification code is provided on the bird hook seat. The control device also includes a plurality of cargo position readers, which are respectively arranged at the upstream position of each diversion component. The number of the diversion vehicle reader is one, which is arranged at the downstream position of the connection between the circular track for sorting entry and the connection part of the storage and sorting room. One of the cargo position readers is used as a binding cargo The location reader is set at the carrier reader for diversion, and the remaining multiple cargo location readers are set as diversion cargo location readers at the upstream position of each diversion component. The diversion control unit determines the cargo sorting line that the cargo carrier should enter according to the determination result of the sorting determination unit, and determines the cargo location identification code corresponding to each cargo carrier based on the reading results of the binding cargo location reader and the diversion carrier reader. Further, when the diversion cargo location reader corresponding to the cargo sorting line reads the cargo location identification code, the diversion component is controlled to connect the sorting entry circular track with the cargo sorting line.

[0014] The batch-type non-fixed shelf storage and sorting system provided by the present invention may also have such technical features, and also includes: a warehousing device, which is used to warehousing the cargo carriers carrying the goods to be warehousing into the storage device, wherein the warehousing device has a warehousing transfer mechanism, and the warehousing transfer mechanism includes: a circular track for cargo storage entry, which is connected to each cargo storage line and is used to transfer the cargo carriers from the warehousing circular track to the corresponding cargo storage line; a warehousing storage room connection part, which connects the warehousing circular track and the cargo storage entry circular track; a plurality of distribution components, which are respectively arranged at the connection between the cargo storage entry circular track and each cargo storage line, and can connect or disconnect the cargo storage entry circular track and the cargo storage line.

[0015] The batch-type non-fixed shelf storage and sorting system provided by the present invention may also have such technical features, wherein the sorting transfer mechanism also includes: multiple sorting line full load sensors, which are arranged on each cargo sorting line and located close to the sorting entry circular track. When the sorting line full load sensor senses the cargo carrier, the sorting control unit controls the corresponding diversion component to disconnect the cargo sorting line from the sorting entry circular track.

[0016] The batch-type non-fixed shelf storage and sorting system provided by the present invention may also have the following technical features, wherein the sorting transfer mechanism further includes:

[0017] The sorting return conveyor track is connected between the sorting entry circular track and the warehousing circular track, and is used to transport the cargo carriers on the sorting entry circular track that have passed all cargo sorting lines and have not entered the cargo sorting lines back to the warehousing circular track.

[0018] Functions and effects of the invention

[0019] According to the batch-type non-fixed shelf storage and sorting system of the present invention, it includes a storage device, a sorting device and a control device. The storage device contains multiple cargo storage lines for storing cargo carriers according to different batches. The sorting device includes multiple cargo sorting lines and a sorting transfer mechanism. The control device has at least an information storage unit and a sorting control unit. The information storage unit stores cargo identification information, attribute information and the corresponding carrier identification code of the cargo carrier according to the sorting attributes when sorting the goods. Therefore, the sorting control unit can control the sorting transfer mechanism based on the carrier identification code, cargo identification information and attribute information of the cargo carrier according to the sorting attributes when sorting the goods, to receive cargo carriers put into the warehouse in batches from the storage device, and transfer the cargo carriers to the cargo sorting lines corresponding to their attributes, thereby realizing automatic sorting based on the cargo attribute information.

[0020] In addition, since the batch-type non-fixed shelf storage and sorting system of the present invention uses rails for transportation and storage, there is no need to set up fixed shelves, nor is there any need to equip stackers, shuttles and other transportation equipment. It is easy to build and low-cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic structural diagram of a batch-type non-fixed shelf storage and sorting system in Example 1 of the present invention;

[0022] Figure 2 This is a structural block diagram of a batch-type non-fixed shelf storage and sorting system in Example 1 of the present invention;

[0023] Figure 3 This is a structural diagram of the cargo loading line in the first embodiment of the present invention;

[0024] Figure 4 This is a structural diagram of the transfer mechanism for warehousing in the first embodiment of the present invention;

[0025] Figure 5 yes Figure 4 An enlarged view of the portion within the middle frame A;

[0026] Figure 6 yes Figure 5 An enlarged view of the portion within the middle frame C;

[0027] Figure 7 This is a structural diagram of the connection between the warehousing transfer mechanism and the cargo storage line in the first embodiment of the present invention;

[0028] Figure 8 yes Figure 7 An enlarged view of the portion within the middle frame B;

[0029] Figure 9yes Figure 7 An enlarged view of the portion within the middle frame D;

[0030] Figure 10 is a structural diagram of a storage line blocking portion in a first embodiment of the present invention;

[0031] Figure 11 Schematic diagram of the distribution position of the distribution carrier reader in the first embodiment of the present invention;

[0032] Figure 12 This is a structural diagram of the connection between the sorting transfer mechanism and the cargo sorting line in the first embodiment of the present invention;

[0033] Figure 13 This is a structural diagram of the sorting entry barrier in the first embodiment of the present invention;

[0034] Figure 14 Schematic diagram of the distribution position of the vehicle reader for diversion in the first embodiment of the present invention;

[0035] Figure 15 This is a workflow diagram of the goods shelving process in the first embodiment of the present invention;

[0036] Figure 16 This is a workflow diagram of the goods warehousing process in the first embodiment of the present invention;

[0037] Figure 17 This is a workflow diagram for taking out goods to be sorted in the first embodiment of the present invention;

[0038] Figure 18 This is a workflow diagram of the cargo sorting process in the first embodiment of the present invention;

[0039] Figure 19 This is a structural block diagram of a batch-type non-fixed shelf storage and sorting system in Example 2 of the present invention;

[0040] Figure 20 Schematic diagram of the distribution positions of the vehicle reader and the moving speed acquirer for diversion in the second embodiment of the present invention;

[0041] Figure 21 This is a workflow diagram of the cargo sorting process in the second embodiment of the present invention;

[0042] Figure 22 This is a structural block diagram of a batch-type non-fixed shelf storage and sorting system in Example 3 of the present invention;

[0043] Figure 23 Schematic diagram of the distribution positions of the vehicle reader and the cargo reader for diversion in the third embodiment of the present invention;

[0044] Figure 24 This is a workflow diagram of the cargo sorting process in the third embodiment of the present invention;

[0045] Figure 25 This is a structural block diagram of a batch-type non-fixed shelf storage and sorting system in a fourth embodiment of the present invention;

[0046] Figure 26 Schematic diagram of the distribution position of full-load sensors of the sorting line in the fourth embodiment of the present invention;

[0047] Figure 27 This is a workflow diagram of the cargo sorting process in the fourth embodiment of the present invention;

[0048] Figure 28 This is a structural diagram of a batch-type non-fixed shelf storage and sorting system in Example 5 of the present invention.

[0049] Reference numerals:

[0050] Batch-type non-fixed shelf storage and sorting system 100; warehousing equipment 101; storage equipment 102; sorting equipment 103; outbound equipment 104; goods loading line 21; loading line section 211; loading line buffer section 212; ascending section 213; loading line drive unit 333; loading circular track 22; storage entry circular track 23; loading connecting line 35; storage output circular track 24; sorting entry circular track 27; sorting entry blocking section 271; movable block 2711; driving cylinder 2712; sorting connecting line 36; sorting Output circular track 28; outbound circular track 30; outbound connecting line 37; cargo outbound line 31; sorting return conveyor track 272; inbound transfer mechanism 106; sorting transfer mechanism 107; outbound transfer mechanism 108; control device 30; inbound control unit 301; sorting control unit 304; outbound control unit 305; reading unit 31; carrier identification code reader 311; cargo identification information reader 312; allocation carrier reader 313i; diversion carrier reader 317j; binding cargo position reader 315; The following are the steps of: a) a cargo position reader 316j for diversion; b) a moving speed acquirer 314; c) a sorting line full load sensor 325j; c) an attribute acquisition unit 3041; a sorting allocation unit 3042; a quantity counting unit 30421; a sorting line calculation unit 30422; a sorting line setting unit 30423; a sorting determination unit 3043; a diversion control unit 3044; a first loading rail 221; a format member 222; a rail section 223 for connecting the storage side; a carrying rail 63; a derailing member 711; a derailing portion 85; a guide transfer member 712; a first main guide Guide section 81; introduction end 82; outlet end 83; turning guide connecting member 73; connecting rail 72; upper-level end 721; lower-level end 722; storage entry side connecting rail section 65; bird hook conveying unit 61; distribution component 26i, diversion component 39j; connecting rail section 341; telescopic rail section 342; cargo storage line 25i, storage line blocking part 40; blocking rod 401; blocking rod driving cylinder 402; cargo sorting line 29j; sorting line blocking part 42; hanger 200; hook 201; hanging opening 201a. DETAILED DESCRIPTION

[0051] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the batch-type non-fixed shelf storage and sorting system of the present invention is specifically described below in conjunction with embodiments and drawings.

[0052] The present invention provides a soft sheet material storage system, which may be a clothing storage system, and which uses hanging racks (i.e., hangers) as cargo carriers.

[0053] <Example 1>

[0054] Figure 1 It is a structural diagram of a batch-type non-fixed shelf storage and sorting system in an embodiment of the present invention. Figure 2 This is a structural block diagram of a batch-type non-fixed shelf storage and sorting system in an embodiment of the present invention.

[0055] like Figure 1 and Figure 2 As shown, the batch-type non-fixed shelf storage and sorting system 100 of this embodiment is a clothing storage system that uses rails to transport and store cargo carriers (hangers) carrying goods (clothing), including warehousing equipment 101, storage equipment 102, sorting equipment 103 and outbound equipment 104.

[0056] The warehousing device 101 is used to put hangers carrying clothes into the warehouse, the storage device 102 is used to store (or classify and store) the hangers, the sorting device 103 is used to classify and pick the hangers output by the storage device 102, and the outbound device 104 is used to outbound (or further classify and outbound) the hangers sorted by the sorting device 103. Figure 1 In the figure, each straight line segment or loop line represents a different track, and the arrows on these lines indicate the movement direction of the cargo carrier on the corresponding track.

[0057] The storage equipment 101 includes a plurality of loading lines 21 and a storage transfer mechanism 106. The loading lines 21 are used to receive the hangers to be stored, and the storage transfer mechanism 106 is used to transfer the hangers from the loading lines 21 to the next level equipment (i.e., the storage equipment 102).

[0058] The warehousing transfer mechanism 106 includes a circular track 22 for warehousing, a circular track 23 for storage entry, and a connecting line 35 for warehousing. Multiple cargo racking lines 21 are respectively connected to the circular track 22 for warehousing, and the connecting line 35 for warehousing connects the circular track 22 for warehousing and the circular track 23 for storage entry.

[0059] The storage device 102 includes a plurality of cargo storage lines 25i, 1≤i≤m, Figure 1 The cargo conveying directions indicated by the arrows are sequentially marked as cargo storage line 251, cargo storage line 252, ..., cargo storage line 25i, ..., cargo storage line 25m. The cargo storage line 25i is used to store hangers according to production batches.

[0060] The sorting equipment 103 includes a sorting transfer mechanism 107 and a plurality of cargo sorting lines 29j, 1≤i≤n, according to Figure 1The arrows in the middle indicate the direction of cargo transport, which is represented by cargo sorting line 291, cargo sorting line 292, ..., cargo sorting line 29j, ..., cargo sorting line 29n. The sorting transfer mechanism 107 is used to transfer hangers from the upper-level equipment (i.e., storage device 102) to each cargo sorting line 29j. The cargo sorting lines 29j are used to store hangers that have been sorted according to their attribute information.

[0061] The sorting transfer mechanism 107 includes a storage and output circular track 24 , a sorting entry circular track 27 , and a sorting connection line 36 . The sorting connection line 36 connects the storage and output circular track 24 and the sorting entry circular track 27 .

[0062] The outbound equipment 104 includes an outbound transfer mechanism 108 and multiple outbound lines 31. The outbound transfer mechanism 108 is used to transfer sorted hangers 200 to each outbound line 31. The outbound lines 31 are used to deliver hangers carrying garments to be packaged and shipped. A corresponding operating table is located on one side of the outbound line 31, where operators can package the exported garments.

[0063] The delivery transfer mechanism 108 includes a sorting and outputting circular track 28, a delivery circular track 30, and a delivery connecting line 37. A plurality of cargo delivery lines 31 are connected to the delivery circular track 30, and the delivery connecting line 37 connects the sorting and outputting circular track 28 and the delivery circular track 30.

[0064] Both ends of the cargo storage line 25i are connected to the storage entry circular track 23 and the storage output circular track 24 respectively; both ends of the cargo sorting line 29j are connected to the sorting entry circular track 27 and the sorting output circular track 28 respectively.

[0065] from Figure 1 It can be directly seen that the circular track 22 for warehousing, the circular track 23 for storage entry and the circular track 27 for sorting entry in this embodiment are all closed circular tracks, while the cargo storage line 25i and the cargo sorting line 29j are linear tracks.

[0066] In addition, in this embodiment, the number of cargo loading lines 21 is 2, the number of cargo storage lines 25i is 100, that is, m=100, and the number of cargo sorting lines 29j is 30, that is, n=30. The figure uses an abbreviated drawing method to show only part of them.

[0067] like Figure 2 As shown in , the batch-type non-fixed shelf storage and sorting system 100 of this embodiment further includes a control device 30 for controlling the process of goods entering, sorting and leaving the warehouse.

[0068] The control device 30 includes a storage control unit 301 , a sorting control unit 304 , a delivery control unit 305 , a reading unit 31 , and an information storage unit 34 .

[0069] The warehousing control unit 301 controls the process of goods entering the warehousing.

[0070] The sorting control unit 304 controls the process of sorting and sorting goods. The sorting control unit 304 includes an attribute acquisition unit 3041, a sorting allocation unit 3042, a sorting determination unit 3043, and a diversion control unit 3044.

[0071] The outbound control unit 305 controls the process of goods outbound.

[0072] The reading unit 31 is used to read the carrier identification code of the hanger passing the predetermined position and read the cargo identification information of the clothing. The reading unit 31 includes a carrier identification code reader 311, a cargo identification information reader 312, m distribution carrier readers 313i, and n diversion carrier readers 317j.

[0073] The information storage unit 34 includes a cargo information storage table that stores cargo identification information, attribute information, and a corresponding cargo carrier identification code. In this embodiment, the structure of the cargo information storage table and the stored information are shown in Table 1.

[0074] Table 1 Cargo information storage table

[0075]

[0076] Figure 3 2 is a schematic structural diagram of a cargo loading line in an embodiment of the present invention.

[0077] like Figure 3 As shown, the cargo carrier of this embodiment is a clothes hanger 200, which includes a hook 201 and a support portion (not shown) for carrying clothes. The specific structure adopts a conventional structure in the prior art. The hook 201 has a hanging opening 201a, through which the hook 201 is hung on each conveyor track.

[0078] The cargo loading line 21 includes an upper line segment 211 , an upper line buffer segment 212 , an ascending segment 213 , an upper line driving unit 333 and an upper line blocking unit 332 .

[0079] The upper line segment 211 is used to receive the hangers 200 to be stored. The upper line segment 211 is located at a relatively low position, which makes it convenient for the operator to hang the hangers 200 on the upper line segment 211. The upper line segment 211 extends downward along the conveying direction of the hangers 200. Therefore, after the hanger 200 is hung on one end of the upper line segment 211, it can rely on gravity to slide to the connection between the upper line segment 211 and the rising segment 213.

[0080] The upper line buffer section 212 is used to guide the hanger 200 received by the upper line section 211 into the circular track 22 for warehousing. The upper line buffer section 212 is located at a relatively high place, and the end of the upper line buffer section 212 close to the circular track 22 for warehousing is at the same height as the circular track 22 for warehousing. The upper line buffer section 212 also extends downward along the conveying direction of the hanger 200, so after the hanger 200 reaches the upper line buffer section 212, it can rely on gravity to slide and enter the circular track 22 for warehousing.

[0081] The rising section 213 is connected to the upper line section 211 and the upper line buffer section 212 respectively, and is used to make the hanger 200 on the upper line section 211 rise to the upper line buffer section 212 along the rising section 213. The rising section 213 extends upwardly and obliquely along the conveying direction.

[0082] The upper line driving unit 333 is used to drive the hanger 200 that reaches the connection between the upper line segment 211 and the ascending segment 213 to move along the ascending segment 213 to the upper line buffer segment 212. In this embodiment, the upper line driving unit 333 is a hoist provided on the ascending segment 213.

[0083] The carrier identification code reader 311 is set at the starting position of the upper line segment 211 of the cargo loading line 21, that is, Figure 3 At position B1, a carrier identification code reader 311 is used to read the carrier identification code of the hanger 200 to obtain the carrier identification code. In this embodiment, the hanger 200 is provided with an RFID tag containing the carrier identification code; the carrier identification code reader 311 is a handheld RFID reader that an operator can hold to read the RFID tag and obtain the carrier identification code.

[0084] The cargo identification information reader 312 is set at the starting position of the upper line segment 211 of the cargo loading line 21, and is set at approximately the same position as the carrier identification code reader 311, that is, Figure 3At position B1, the cargo identification information reader 312 is used to read the identification information of the clothing on the hanger 200 to obtain the cargo identification information of the clothing. In this embodiment, the clothing is provided with a label containing a QR code that corresponds one-to-one with the cargo identification information (i.e., the identification code) of the clothing. The cargo identification information reader 312 is a handheld barcode scanner that an operator can use to read the clothing label to obtain the corresponding cargo identification information.

[0085] After the carrier identification code reader 311 reads the carrier identification code and the cargo identification information reader 312 reads the cargo identification information, the operator inputs the carrier identification code and the cargo identification information one by one through the operation terminal, and the warehousing control unit 301 controls the information storage unit 34 to store the carrier identification code of the hanger 200 and the cargo identification information of the clothing in correspondence to realize the binding of the clothing and the hanger 200.

[0086] Figure 4 It is a structural diagram of the transfer mechanism for warehousing in an embodiment of the present invention.

[0087] like Figure 4 As shown, the storage transfer mechanism 106 includes a storage circular track 22 , a cargo storage entry circular track 23 , and a storage connection line 35 .

[0088] Figure 5 yes Figure 4 Enlarged view of the portion within frame A.

[0089] like Figure 5 As shown, the circular track 22 for warehousing is a closed circular track, and is composed of a random conveying type conveying track. In this embodiment, the random conveying type conveying track is a format type conveying track. In this embodiment, the random conveying type conveying track is a format type conveying track, which includes a plurality of format components 222. The format component 222 is used to carry and transport the hanger 200. The lower part thereof is in a "G" shape that matches the hook of the hanger 200, and the upper part thereof is a pulley (not shown in the figure) that can be accommodated in the track section of the carrying track 221 of the circular track 22 for warehousing. The format component 222 is moved along the circular track 22 for warehousing by a pulley group embedded in the circular track 22 for warehousing. Figure 5 Move in the direction indicated by the arrow D1.

[0090] The storage annular track 22 also has a storage driving unit (not shown) for driving the movement of each format member 222. The storage driving unit has a drive motor and a plurality of drive wheels, and the specific structure can adopt a conventional structure in the prior art. Figure 5 Only part of the format components 222 is shown in FIG. In fact, multiple format components 222 are arranged in accordance with Figure 5The format components 222 shown in FIG are arranged in the same manner on the entire closed ring-shaped carrying track 221.

[0091] The storage entry circular track 23 is also a closed circular track, and is composed of a single-piece conveying type conveying track. In this embodiment, the single-piece conveying type conveying track is a bird hook type conveying track. The bird hook type conveying track includes a plurality of bird hook type conveying units 61, a guide rail 62 and a carrying rail 63. Among them, the carrying rail 63 is used to carry the hanger 200, and its part close to the connecting line 35 is linear. The bird hook type conveying unit 61 is used to hook the hook 201 of the hanger 200 and transport the hanger 200. The bird hook type conveying unit 61 has a bird hook seat, and a bird hook that can hook the hook 201 is installed below the bird hook seat, and a pulley group (not shown in the figure) housed in the guide rail 62 of the storage entry circular track 23 is installed above the bird hook seat. The bird hook type conveying unit 61 is moved along the storage entry circular track 23 through the pulley group. Figure 5 Move in the direction indicated by the arrow D3.

[0092] The storage entry circular track 23 also has a storage entry drive unit (not shown in the figure), which is used to drive the movement of each bird hook type conveying unit 61. The entry drive unit has a drive motor and multiple drive wheels, and the specific structure can adopt the conventional structure in the existing technology.

[0093] The storage connection line 35 is provided between the storage circular track 22 and the storage entry circular track 23 to guide the hanger 200 to transfer from the storage circular track 22 to the storage entry circular track 23. The connection line 35 is a connecting portion including a connection track 72, a guide transfer member 712, and a turning guide connection member 73.

[0094] The connecting rail 72 has an upper end portion 721 and a lower end portion 722. The upper end portion 721 is connected to the guide transfer member 712, and the lower end portion 722 is connected to the turning guide connecting member 73. Figure 5 As shown in FIG, the upper end 721 is positioned higher than the lower end 722, causing the connecting track 72 to tilt downward in the conveying direction. Therefore, after the hanger 200 enters the connecting track 72, it can slide from the upper end 721 to the lower end 722 by gravity without the need for additional driving force. In this embodiment, based on the conveying requirement of 1.5 kg, the inclination angle of the connecting track 72 is set to 20°, ensuring a moderate sliding speed for the hanger 200, neither too slow to cause low conveying efficiency nor too fast to cause unstable conveying of the hanger 200.

[0095] Figure 6 yes Figure 5 Enlarged view of the portion inside frame C.

[0096] like Figure 5 and Figure 6 As shown, the upper end 721 of the connecting track 72 is connected to the guide transfer component 712, and is further connected to the derail component 711 on the circular track 22 for warehousing. The guide transfer component 712 has an introduction end 82 that gradually widens along the conveying direction, a first main guide section 81 with a certain curvature, and an output end 83 that matches the connecting track. The derail component 711 has a derail portion 85, and the derail portion 85 has an inclined surface, which is connected to the introduction end 82 of the guide transfer component 712. Therefore, when the hanger 200 on the circular track 22 for warehousing moves to the derail portion 85 along the format-type conveying track, it can be guided by the inclined surface to turn, thereby leaving the circular track 22 for warehousing. Subsequently, the hanger 200 is guided to turn via the first main guide section 81 of the guide transfer component 712, and then transferred to the connecting track 72, along Figure 7 The direction indicated by the middle arrow D2 moves on the connecting track 72 .

[0097] The lower end 722 of the connecting track 72 is connected to the supporting track 63 of the storage access circular track 23 via a turning guide connecting member 73. The turning guide connecting member 73 has two connecting ends and a second main guide section with a certain curvature. The two connecting ends match the connecting track 72. The supporting track 63 has the same structure as the connecting track 72, so the two connecting ends also match the supporting track 63.

[0098] After the hanger 200 slides to the next end 722, it is guided by the turning guide connecting member 73 and transferred to the carrying track 63. It is further hooked by the bird hook conveying unit 61 on the guide rail 62 and driven by the bird hook conveying unit 61 to move along the storage entry ring track 23. Figure 5 Move in the direction indicated by arrow D3.

[0099] Figure 7 1 is a diagram showing the connection structure between the warehousing transfer mechanism and the cargo storage line in an embodiment of the present invention.

[0100] like Figure 7 As shown, one end of a plurality of cargo storage lines 25i is sequentially connected to the storage entry circular track 23, and the storage Figure 7 The direction indicated by the middle arrow D5, i.e., the conveying direction of the hanger 200, is used to sequentially record the plurality of cargo storage lines 25i as cargo storage line 251, cargo storage line 252, ..., cargo storage line 25i, ..., cargo storage line 25m. In this embodiment, m=100.

[0101] Figure 8 yes Figure 7 Enlarged view of the portion within frame B.

[0102] like Figure 8As shown, the warehousing transfer mechanism 106 also includes m distribution components 26i, which are respectively arranged at the connection between the storage entry circular track 23 and each cargo storage line 25i, and can connect or disconnect the storage entry circular track 23 and the corresponding cargo storage line 25i.

[0103] The distribution assembly 26i includes a connecting track segment 341, a telescopic track segment 342 and a telescopic drive member (not shown in the figure).

[0104] The telescopic track section 342 is arranged on the rear end of the gap of the supporting track 63, and can extend a section of the track under the drive of the telescopic driving member, and the extended section of the track is fitted with the connecting track section 341, so that the corresponding gap 631 is in a closed state. At this time, the hanger 200 transported on the storage entry circular track 23 will continue to move forward when passing through the distribution component 26i, and will not enter the corresponding cargo storage line 25i; in addition, the telescopic track section 342 can also retract the extended section of the track under the drive of the telescopic driving member, so that the corresponding gap 631 is in an open state. At this time, the hanger 200 will directly enter the corresponding cargo storage line 25i through the gap 631 when passing through the distribution component 26i.

[0105] Figure 9 yes Figure 7 An enlarged view of the inner part of the middle frame D. In order to clearly illustrate the structure of this part, Figure 7 The structure in the middle frame D is rotated and enlarged to obtain Figure 9 . Figure 10 4 is a structural diagram of a storage line blocking portion in an embodiment of the present invention.

[0106] like Figure 1 、 Figure 7 、 Figure 9 and Figure 10 As shown, one end of the cargo storage line 25i is connected to the storage entry circular track 23, and the other end is connected to the sorting entry circular track 24. The cargo storage line 25i is further provided with a storage line blocking portion 40 at one end close to the sorting entry circular track 24, for blocking or releasing the hangers 200 at that position.

[0107] The storage line blocking portion 40 has a blocking rod 401 and a blocking rod driving cylinder 402 connected to the blocking rod 401. The blocking rod 401 can be turned under the drive of the blocking rod driving cylinder 402. Figure 9 and Figure 10 When the position shown in FIG. 1 is reached, the gear lever 401 blocks the hanger 200 at one end of the cargo storage line 25i. Figure 10 When the direction indicated by the middle arrow turns, the lever 401 releases the hanger 200 at one end of the cargo storage line 25i, and the hanger 200 moves along the Figure 9 Move in the direction indicated by the middle arrow D5, enter the transfer track 41 after being guided by the turning guide transfer member 73, and follow Figure 9 Move in the direction indicated by the middle arrow D6, the transfer track 41 is connected to the sorting entry circular track 24, and the transfer track 41 is inclined downward along the conveying direction, so that the hanger 200 can slide down through the transfer track 41 and be hooked by the format component 222 on the sorting entry circular track 24, thereby entering the sorting entry circular track 24.

[0108] Figure 11 Schematic diagram of the distribution position of the distribution carrier reader in an embodiment of the present invention.

[0109] like Figure 11 As shown, m dispensing carrier readers 313i are respectively arranged on the storage entry circular track 22 at upstream positions of the corresponding dispensing components 26i for reading the carrier identification codes of the passing hangers 200.

[0110] In this embodiment, the distribution carrier reader 313i is an RFID reader, which is fixedly installed on the side of the storage entry circular track 23 by a bracket. Its height position corresponds to the position of the hanger 200 when it passes on the storage entry circular track 23. Therefore, it can read the RFID tag on the hanger 200 when it passes, and does not hinder the movement of the hanger 200 on the storage entry circular track 23.

[0111] Figure 12 This is a structural diagram of the connection between the sorting transfer mechanism and the cargo sorting line in an embodiment of the present invention.

[0112] like Figure 12 As shown, the sorting transfer mechanism 107 includes a storage output circular track 24 composed of a format-type conveying track, a sorting entry circular track 27 composed of a bird hook-type conveying track, and a sorting connecting line 36 connecting the two circular tracks. The n cargo sorting lines 29j are connected to the sorting entry circular track 27 in sequence.

[0113] like Figure 7 and Figure 12 As shown, the structure of the transfer mechanism 107 for sorting is consistent with the structure of the transfer mechanism 106 for warehousing, and the connection structure between the transfer mechanism 107 for sorting and the n cargo sorting lines 29j is also consistent with the connection structure between the transfer mechanism 106 for warehousing and the m cargo storage lines 25i, which will not be repeated here.

[0114] A sorting line blocking portion 42 is provided at one end of the goods sorting line 29j close to the sorting output circular track 28. Its structure and working principle are consistent with those of the storage line blocking portion 40, and will not be repeated here.

[0115] The sorting entry circular track 27 is further provided with a sorting entry blocking portion 271 for temporarily storing the unsuccessfully sorted hangers 200 on the sorting entry circular track 27 .

[0116] Figure 13 It is a structural diagram of the sorting entry blocking part in an embodiment of the present invention.

[0117] like Figure 12 and Figure 13 As shown, the sorting entry blocking portion 271 is embedded in the upstream position of the connection between the sorting entry circular track 27 and the sorting connection line 36, that is, Figure 12 The position indicated by B2 is used to block hangers 200 that have not entered the goods sorting line 29j, temporarily storing them there. Specifically, the sorting entry blocking member 271 comprises a movable block 2711 disposed within a groove on the sorting entry circular track 27 and a driving cylinder 2712. The driving cylinder 2712 can move the movable block 2711 up and down, thereby blocking or allowing the hangers 200 to pass.

[0118] Figure 14 Schematic diagram of the installation of a diversion vehicle reader in an embodiment of the present invention.

[0119] like Figure 14 As shown, n diverter assemblies 39j are respectively disposed at the junction of the sorting entry circular track 27 and each cargo sorting line 29j, and are used to connect or disconnect the sorting entry circular track 27 from the corresponding cargo sorting line 29j. The structure and operating principle of the diverter assemblies 39j are consistent with those of the distribution assembly 26i and will not be repeated here.

[0120] N diverter carrier readers 317j are positioned upstream of and adjacent to the corresponding diverter assemblies 39j, and are used to read the carrier identification codes of passing hangers 200. In this embodiment, the diverter carrier readers 317j are RFID readers, fixedly mounted on the side of the sorting entry circular track 27 via brackets. Their height corresponds to the position of hangers 200 as they pass along the sorting entry circular track 27. Therefore, they can read the RFID tags on the passing hangers 200 without hindering the movement of the hangers 200 along the sorting entry circular track 27.

[0121] The warehousing control unit 301 is used to control the operation of various components related to warehousing in the control device 30, including: allocating cargo storage lines 25i to each hanger 200 based on production batches and predetermined cargo warehousing rules; controlling the allocation component 26i to connect the corresponding cargo storage line 25i with the storage entry circular track 23 based on the carrier identification code; and controlling the warehousing transfer mechanism 106 to transfer the hanger 200 to the corresponding cargo storage line 25i.

[0122] The warehousing control unit 301 also stores predetermined rules for goods entry. In this embodiment, these rules assign clothing from the same production batch to the same or several consecutive goods storage lines 25i, and set a storage limit for each of these lines. For example, if a storage line 25i can hold a maximum of 10 hangers 200, the warehousing control unit 301 will assign hangers 200 1-10 to storage line 251, hangers 200 11-20 to storage line 252, and so on.

[0123] The sorting control unit 304 is used to control the work of various components related to classification and picking in the control device 30, including: based on the cargo identification information and the predetermined cargo retrieval rules, controlling the sorting transfer mechanism 107 to take out each hanger 200 from the cargo storage line 25i and transport the hanger 200 to the sorting entry circular track 27; based on the cargo identification information and the predetermined cargo sorting rules, allocating the cargo sorting line 29j to each hanger 200; based on the carrier identification code, controlling the diversion component 39j to connect the corresponding cargo sorting line 29j with the sorting entry circular track 27; controlling the sorting transfer mechanism 107 to transport the hanger 200 to the corresponding cargo sorting line 29j.

[0124] The sorting control unit 304 also stores predetermined rules for removing goods and sorting goods. In this embodiment, the rules for removing goods are to sequentially remove garments from the same production batch on multiple cargo storage lines 25i; the rules for sorting goods are to sort garments whose attribute information includes sorting attributes to the same cargo sorting line 29j or to several consecutive cargo sorting lines 29j.

[0125] like Figure 2 As shown, specifically, the sorting control unit 304 includes an attribute acquisition unit 3041 , a sorting allocation unit 3042 , a sorting determination unit 3043 and a diversion control unit 3044 .

[0126] The attribute acquisition unit 3041 searches the information storage unit 34 based on the carrier identification code read by the diversion carrier reader 317 j to acquire the attribute information of the clothing on the hanger 200.

[0127] The sorting allocation unit 3042 is used to allocate and set a corresponding cargo sorting line 29j for each sorting attribute. The sorting allocation unit 3042 includes a quantity counting part 30421, a sorting line calculating part 30422 and a sorting line setting part 30423.

[0128] The quantity statistics part 30421 is used to count the total quantity of goods corresponding to the sorting attributes in the same batch of goods.

[0129] In this embodiment, the sorting attribute is set to color, which includes white and black. The quantity counting part 30421 traverses the goods information storage table and finds that there are 10 pieces of clothing corresponding to the sorting attribute "white" and 40 pieces of clothing corresponding to the sorting attribute "black".

[0130] The sorting line calculation part 30422 is used to calculate the required number of cargo sorting lines 29j for each sorting attribute based on the total quantity corresponding to each attribute obtained by the quantity statistics part 30421.

[0131] In this embodiment, there are 10 white garments in total, and it is calculated that one cargo sorting line 29j is required for the sorting attribute "white". There are 40 black garments in total, and it is calculated that four cargo sorting lines 29j are required for the sorting attribute "black".

[0132] The sorting line setting part 30423 is used to set a corresponding number of cargo sorting lines 29j for each sorting attribute based on the number of cargo sorting lines 29j obtained by the sorting line calculation part 30422.

[0133] In this embodiment, based on the calculation results of the sorting line calculation part 30422, with the rule that each cargo sorting line 29j can store a maximum of 10 pieces of clothing, cargo sorting line 291 is assigned to the sorting attribute "white", and cargo sorting lines 292 to 295 are assigned to the sorting attribute "black".

[0134] The sorting determination unit 3043 determines the goods sorting line 29j to which the hanger 200 should enter based on the attribute information and the sorting attribute.

[0135] In this embodiment, according to the setting of the sorting line setting part 30423, white clothing should enter the current cargo sorting line 291. The clothing corresponding to the hanger 200 has attributes such as "white, size L, summer style, pure cotton material", and the attributes of the clothing include the sorting attribute "white". Therefore, the sorting determination unit 3043 determines that the hanger 200 should enter the current cargo sorting line 291.

[0136] The diversion control unit 3044 controls the diversion component 26b to connect or disconnect the sorting entry circular track 27 with the goods sorting line 29 according to the determination result of the sorting determination unit 3213, thereby completing the classification and sorting of the hangers 200.

[0137] In this embodiment, according to the determination result of the sorting determination unit 3043, the hanger 200 with white clothing should enter the current cargo sorting line 291. The diversion control unit 3044 controls the corresponding diversion component 391 to connect the sorting entry circular track 27 with the current cargo sorting line 291, so that the hanger 200 enters the current cargo sorting line 291.

[0138] Figure 15 4 is a workflow diagram of the goods shelving process in an embodiment of the present invention.

[0139] like Figure 15 As shown, in the implementation of the present invention, the process of putting 100 hangers 200 of the same production batch on the shelves includes the following steps:

[0140] Step S1-1:

[0141] The operator starts the storage circular track 22 and the storage entry circular track 23 through the operation terminal, that is, starts the corresponding storage driving unit and storage entry driving unit through the storage control unit 301, and then enters step S1-1a.

[0142] Step S1-1a:

[0143] Set k=1, that is, specify the first hanger 200. Then go to step S1-2.

[0144] Step S1-2:

[0145] The operator uses a handheld scanner to read the carrier identification code of the k-th hanger 200 and the cargo identification information of the clothing on the hanger 200. Then, the process proceeds to step S1-3.

[0146] Steps S1-3:

[0147] The warehousing control unit 301 controls the information storage unit 34 to store the read carrier identification code and the cargo identification information in correspondence, thereby binding the garments to the corresponding hangers 200. Then, the process proceeds to step S1-4.

[0148] Steps S1-4:

[0149] The warehousing control unit 301 allocates the goods storage line 25i to the k-th hanger 200. Then, the process proceeds to step S1-5.

[0150] Steps S1-5:

[0151] The operator hangs the hanger 200 on the upper line segment 211 of the goods loading line 21. Then proceed to step S1-6.

[0152] Steps S1-6:

[0153] It is determined whether k is equal to 100, that is, whether all the hangers 200 of this batch have been put on the shelves. If it is determined to be yes, the clothes of this batch have been put on the shelves. If it is determined to be no, the process proceeds to step S1-6a.

[0154] Step S1-6a:

[0155] Set k=k+1, that is, designate the next hanger 200. Then return to step S1-2.

[0156] Figure 16 It is a workflow diagram of the goods warehousing process in an embodiment of the present invention.

[0157] like Figure 16 As shown, in the above-mentioned steps of the goods shelving process, after a hanger 200 is hung on the upper line segment 211 of the goods shelving line 21, the warehousing process of the hanger 200 includes the following steps:

[0158] Step S2-1:

[0159] The hanger 200 slides on the upper segment 211 by gravity to the connection between the upper segment 211 and the rising segment 213. Then, the process proceeds to step S2-2.

[0160] Step S2-2:

[0161] The hoist lifts the hanger 200 along the ascending section 213 to the upper line buffer section 212. Then enter step S2-3.

[0162] Step S2-3:

[0163] The hanger 200 slides from the upper line buffer section 212 to the storage ring track 22 by gravity. Then, the process proceeds to step S2-4.

[0164] Step S2-4:

[0165] The storage driving unit drives the structural member 222 to move the hanger 200 on the storage circular track 22. Then, the process proceeds to step S2-4a.

[0166] Step S2-4a:

[0167] Set k=1, that is, designate the first dispensing carrier reader 261. Then proceed to step S2-5.

[0168] Step S2-5:

[0169] The storage drive unit drives the structural member 222 to move the hanger 200 to the distribution carrier reader 26k, and then proceeds to step S2-6.

[0170] Step S2-6:

[0171] The distribution carrier reader 26k reads the carrier identification code of the hanger 200. Then, the process proceeds to step S2-7.

[0172] Step S2-7:

[0173] The storage control unit 301 searches the cargo storage line 25i that the hanger 200 should enter based on the read carrier identification code, and then proceeds to step S2-8.

[0174] Step S2-8:

[0175] Determine whether k is equal to i, that is, whether the cargo storage line 25k corresponding to the current assigned carrier reader 26k is the cargo storage line 25i that the hanger 200 should enter. If the judgment is yes, go to step S2-9; if the judgment is no, go to step S2-8a.

[0176] Step S2-8a:

[0177] Set k=k+1, that is, designate a dispensing carrier reader 26k, and then return to step S2-5.

[0178] Step S2-9:

[0179] The storage control unit 301 controls the distribution unit 26k to connect the corresponding goods storage line 25k and the storage entry circular track 23. Then, the process proceeds to step S2-10.

[0180] Step S2-10:

[0181] The hanger 200 moves to the distribution assembly 26k and enters the corresponding cargo storage line 25k to complete the storage.

[0182] Figure 17 This is a workflow diagram for taking out goods to be sorted from the same production batch in an embodiment of the present invention.

[0183] like Figure 17 As shown, the process of taking out a batch of goods to be sorted includes the following steps:

[0184] Step S3-1:

[0185] The operator inputs the production batch, total quantity and sorting attributes of the garments to be sorted through the operation terminal, and then enters step S3-2.

[0186] Step S3-2:

[0187] The operator activates the storage output circular track 24 and the sorting entry circular track 27 through the operation terminal, that is, the sorting control unit 304 activates the corresponding storage output drive unit and sorting entry drive unit. Then, the process proceeds to step S3-3.

[0188] Step S3-3:

[0189] The sorting allocation unit 3042 allocates corresponding goods sorting lines 29j to 29j+a for each sorting attribute, and then proceeds to step S3-4.

[0190] Step S3-4:

[0191] The sorting control unit 304 obtains the storage lines 25i to 25i+b of the goods to be taken out based on the production batch query, and then enters step S3-4a.

[0192] Step S3-4a:

[0193] Set k=i, that is, specify the first cargo storage line 25i from which the hanger 200 is to be taken out. Then enter step S3-5.

[0194] Steps S3-5:

[0195] The sorting control unit 304 controls the storage line blocking unit 40 of the goods storage line 25k to release the hanger 200. Then, the process proceeds to step S3-6.

[0196] Steps S3-6:

[0197] The sorting control unit 304 waits for a predetermined time, that is, waits for all the hangers 200 on the cargo storage line 25k to be taken out, and then enters step S3-7.

[0198] Steps S3-7:

[0199] Determine whether k is equal to i+b, that is, whether the last cargo storage line 25i+b from which the hangers 200 are to be taken out has been designated. If not, proceed to step S3-7a; if yes, complete the removal of the batch of clothes to be sorted.

[0200] Step S3-7a:

[0201] Set k=k+1, that is, specify the next cargo storage line 25k, and then return to step S3-5.

[0202] In the above process, after the clothes hanger 200 is released and leaves the cargo storage line 25i, it enters the sorting entry circular track 27 through the turning guide connecting member 73 and the transfer track 41.

[0203] Figure 184 is a workflow diagram of the cargo sorting process in an embodiment of the present invention.

[0204] like Figure 18 As shown, when a clothes hanger 200 to be sorted is taken out from the goods storage line 25i, the sorting and sorting process of the clothes hanger 200 includes the following steps:

[0205] Step S4-1:

[0206] The hanger 200 moves into the sorting entry circular track 27. Then, the process proceeds to step S4-2.

[0207] Step S4-2:

[0208] The sorting entry drive unit drives the structural member 222 to drive the hanger 200 to move on the sorting entry circular track 27. Then, step S4-2a is entered.

[0209] Step S4-2a:

[0210] Set k=1, that is, specify the first diversion carrier reader 3171 along the conveying direction, and then proceed to step S4-3.

[0211] Step S4-3:

[0212] The sorting entry drive unit drives the structural member 222 to move the hanger 200 to the diversion carrier reader 317k, and then enters step S4-4.

[0213] Step S4-4:

[0214] The carrier reader 317k reads the carrier identification code of the hanger 200. Then, the process proceeds to step S4-5.

[0215] Step S4-5:

[0216] The attribute acquisition unit 3041 acquires attribute information of the clothing on the hanger 200 according to the read carrier identification code, and then proceeds to step S4-6.

[0217] Steps S4-6:

[0218] The sorting line determination unit 3042 determines whether the hanger 200 should enter the corresponding goods sorting line 29k based on the acquired attribute information. If the determination is yes, the process proceeds to step S4-7; if the determination is no, the process proceeds to step S4-9.

[0219] Steps S4-7:

[0220] The sorting control unit 304 controls the diverter assembly 39k to connect the goods sorting line 29k with the sorting entry circular track 27. Then, the process proceeds to step S4-8.

[0221] Steps S4-8:

[0222] The hanger 200 moves to the diversion component 39k and enters the connected goods sorting line 29k to complete the sorting of the hanger 200.

[0223] Steps S4-9:

[0224] Determine whether k is equal to n, that is, whether the current diversion vehicle reader 317k is the last diversion vehicle reader 317n along the conveying direction. If so, proceed to step S4-10; if not, proceed to step S4-9a.

[0225] Step S4-9a:

[0226] Set k=k+1, that is, designate the next diversion carrier reader 317k, and then return to step S4-3.

[0227] Steps S4-10:

[0228] The sorting entry driving unit driving structural component 222 drives the hanger 200 to move to the sorting entry blocking portion 271 for temporary storage.

[0229] During the above process, if the hanger 200 does not enter any of the cargo sorting lines 29j, it will continue to move forward under the drive of the sorting entry drive unit until it is blocked at the sorting entry blocking member 271. After the operator observes the phenomenon of clothing retention, the hangers 200 that have not been successfully sorted on the sorting entry circular track 27 can be collected and put back online for processing.

[0230] <Example 2>

[0231] This embodiment provides a batch-type storage and sorting system 100 without fixed shelves.

[0232] For the sake of convenience, the same symbols are given to the same structures in this embodiment as in the first embodiment, and the same descriptions are omitted.

[0233] In the first embodiment, the reading unit 31 has n diverter carrier readers 317j, which are respectively arranged at upstream positions of the n diverter components 39j on the sorting entry circular track 27 to read the carrier identification code of the passing hanger 200.

[0234] Figure 19 This is a structural block diagram of a batch-type non-fixed shelf storage and sorting system in an embodiment of the present invention.

[0235] Figure 20 Schematic diagram of the distribution positions of the vehicle reader and the moving speed acquirer for diversion in an embodiment of the present invention.

[0236] like Figure 19 and Figure 20 As shown, compared with the first embodiment, in this embodiment, the reading unit 31 has only one diversion vehicle reader 3171, which is arranged at the upstream position of the most upstream diversion component 391; at the same time, in this embodiment, the reading unit 31 also has a moving speed acquirer 314 for acquiring the moving speed of the hanger 200 on the sorting entry circular track 27, and the moving speed acquirer 314 is arranged at approximately the same position as the diversion vehicle reader 3171.

[0237] The moving speed acquirer 314 includes a photoelectric sensor and a speed calculation unit. The photoelectric sensor is embedded in the cargo storage entry circular track 23 and senses the presence of passing birdhook conveyor units 61. The speed calculation unit calculates the moving speed based on the number of birdhook conveyor units 61 passing per unit time and the spacing between adjacent birdhook conveyor units 61. In this embodiment, since the birdhook conveyor units 61 are closely adjacent to each other, the spacing between adjacent birdhook conveyor units 61 is equal to the length of the birdhook conveyor units 61.

[0238] In this embodiment, the sorting allocation unit 3042 allocates the cargo sorting line 29j to the hanger 200 in the same manner. The sorting determination unit 3043 calculates the arrival time of the hanger 200 at the cargo sorting line 29j to be entered based on the above-mentioned moving speed, and determines whether the hanger 200 should enter the current cargo sorting line 29k based on the arrival time.

[0239] Figure 21 1 is a workflow diagram of the cargo sorting process in an embodiment of the present invention.

[0240] like Figure 21 As shown, the cargo sorting process in this embodiment includes steps S5-1 to S5-10. Except for the above description, they basically correspond to steps S4-1 to S4-10 of the cargo sorting process in the first embodiment, and therefore will not be repeated.

[0241] <Example 3>

[0242] This embodiment provides a batch-type storage and sorting system 100 without fixed shelves.

[0243] In the first embodiment, the reading unit 31 has n diverter carrier readers 317j, which are respectively arranged at upstream positions of the n diverter components 39j on the sorting entry circular track 27 to read the carrier identification code of the passing hanger 200.

[0244] Figure 22 This is a structural block diagram of a batch-type non-fixed shelf storage and sorting system in an embodiment of the present invention.

[0245] Figure 23Schematic diagram of the distribution of the diversion vehicle reader and the cargo location reader in an embodiment of the present invention.

[0246] like Figure 22 and Figure 23 As shown, compared to the first embodiment, in this embodiment, the reading unit 31 includes a diverting carrier reader 3171, located downstream of the connection between the sorting entry circular track 27 and the sorting connection line 36. Furthermore, the reading unit 31 includes n+1 cargo location readers for reading the cargo location identification codes of passing bird hook conveyor units 61. One cargo location reader, serving as a binding cargo location reader 315, is located at the diverting carrier reader 320. The remaining n cargo location readers, serving as diverting cargo location readers 316j, are located upstream of the n diverting components 39j.

[0247] When the hanger 200 passes through the binding cargo location reader 315, the binding cargo location reader 315 reads the cargo location identification code of the bird hook type conveyor unit 61 corresponding to the hanger 200, and the sorting control unit 304 controls the information storage unit 34 to store the cargo location identification code of the bird hook type conveyor unit 61, the carrier identification code of the hanger 200 and the cargo identification information of the clothes in correspondence to achieve binding of the three.

[0248] Subsequently, when the clothes hanger 200 reaches the position of the diversion cargo location reader 316j, the diversion cargo location reader 316j reads the cargo location identification code of the corresponding bird hook seat, the attribute acquisition unit 3041 obtains the attribute information of the clothing according to the cargo location identification code, and the sorting determination unit 3043 determines whether the clothes hanger 200 should enter the current cargo sorting line 29k according to the attribute information.

[0249] Figure 24 1 is a workflow diagram of the cargo sorting process in an embodiment of the present invention.

[0250] like Figure 24 As shown, the cargo sorting process of this embodiment includes steps S6-1 to S6-12, which, except for the above description, correspond to steps S4-1 to S4-10 in the first embodiment, and thus will not be repeated.

[0251] <Example 4>

[0252] The present invention provides a batch-type storage and sorting system 100 without fixed shelves.

[0253] Figure 25 This is a structural block diagram of a batch-type non-fixed shelf storage and sorting system in an embodiment of the present invention.

[0254] Figure 26 Schematic diagram of the distribution position of full-load sensors on the sorting line in an embodiment of the present invention.

[0255] like Figure 25 and Figure 26 As shown, compared to the first embodiment, the control device 30 in this embodiment further includes a sensing unit 32 comprising n sorting line full load sensors 325j, each positioned at one end of each of the n sorting lines 29j near the sorting entry circular track 27, for sensing the arrival of hangers 200 at that location. In this embodiment, the sorting line full load sensors 325j are photoelectric sensing units embedded in the sorting lines 29j near one end of the sorting entry circular track 27. If an excessive number of hangers 200 are carried on a sorting line 29j and an upstream hanger 200 reaches the location of the sorting line full load sensor 325j, the sorting line full load sensor 325j generates a corresponding full load signal.

[0256] When the sorting line full load sensor 325j senses the hanger 200 and generates a full load signal, the sorting control unit 304 controls the corresponding diversion component 39j to disconnect the corresponding cargo sorting line 29j from the sorting entry circular track 27, so that the hanger 200 no longer enters the fully loaded cargo sorting line 29j.

[0257] Figure 27 1 is a workflow diagram of the cargo sorting process in an embodiment of the present invention.

[0258] like Figure 27 As shown, in this embodiment, the cargo sorting process includes steps S7-1 to S7-11, which, except for the above description, correspond to steps S4-1 to S4-10 in the first embodiment, and thus will not be repeated.

[0259] <Example 5>

[0260] This embodiment provides a batch-type storage and sorting system 100 without fixed shelves.

[0261] In the first embodiment, the clothes hangers 200 that have not been successfully sorted are stranded on the sorting entry circular track 27. After observing this phenomenon, the operator can collect and re-shelf these clothes hangers 200.

[0262] Figure 28 It is a structural diagram of a batch-type non-fixed shelf storage and sorting system in an embodiment of the present invention.

[0263] like Figure 1 and Figure 28As shown, compared with the first embodiment, in this embodiment, the sorting transfer mechanism 107 further has a sorting return conveying track 272, which is connected between the sorting entry circular track 27 and the warehousing circular track 22, and is used to convey the hangers 200 on the sorting entry circular track 27 that have passed through all the goods sorting lines 29j and have not entered any of the goods sorting lines 29j back to the warehousing circular track 22, so that these hangers 200 can be re-warehoused for storage.

[0264] The structure of the sorting return conveying track 272 is consistent with that of the , which is a bird hook type conveying track. A return blocking part is provided at one end close to the circular track 22 for storage. The structure of the return blocking part is consistent with the structure of the storage line blocking part 40, and the description is not repeated here. The supporting track 63 at one end of the sorting return conveying track 272 close to the circular track 22 for storage is connected with a turning guide connecting component 72, which can release the hanger 200 from the bird hook type conveying unit 61 and transfer it to the format component 222 of the circular track 22 for storage when it reaches this position. It will not be repeated here.

[0265] Example Function and Effect

[0266] According to the batch-type non-fixed shelf storage and sorting system 100 provided in the first embodiment, it includes a storage device 101, a storage device 102, a sorting device 103, a storage device 104, and a control device 30. The storage device 101 has a cargo loading line 21 and a storage transfer mechanism 106. The storage device 102 has m cargo storage lines 25i for storing hangers 200 according to different batches. The sorting device 103 includes n cargo sorting lines 29j and a sorting transfer mechanism 107. The control device 30 has an information storage unit 34, a reading unit 31, and a storage control unit 301. , sorting control unit 304, and outbound control unit 305. The information storage unit 34 stores the cargo identification information, attribute information, and corresponding carrier identification code of the cargo carrier. Therefore, the sorting control unit 304 can control the sorting transfer mechanism 107 to receive the batched warehoused hangers 200 from the storage device 102 based on the carrier identification code of the hanger 200, the cargo identification information, and attribute information of the clothing, according to the sorting attributes when sorting the clothing. It then transfers each hanger 200 to the cargo sorting line 29j corresponding to its attribute, thereby achieving automated classification and picking based on the clothing attribute information. In addition, because the batch-type non-fixed shelf storage and sorting system 100 of this embodiment uses rails for transportation and storage, it does not require the construction of fixed shelves, nor does it require the use of stackers, shuttles, and other transportation equipment. It is easy to build and low-cost.

[0267] Specifically, the warehousing transfer mechanism 106 has a circular track 22 for warehousing, a circular track 23 for storage entry, a connecting line 35 for warehousing and m distribution components 26i. The reading unit 31 has m distribution carrier readers 313i, which are arranged at the upstream position of the corresponding distribution components 26i. The warehousing control unit 301 also stores predetermined goods warehousing rules, so that warehousing is carried out according to production batches. Therefore, the control device 30 can control the hangers 200 according to the production batch information and the carrier identification code read by the distribution carrier reader 313i to be stored in the goods storage line 25i in sequence according to the batch information, so that the warehousing efficiency is high and the degree of automation is high.

[0268] Furthermore, the sorting transfer mechanism 107 has a storage output circular track 24, a sorting entry circular track 27, a sorting connecting line 36 and n diversion components 39j. The reading unit 31 has n diversion carrier readers 317j, which are arranged at the upstream position of the corresponding diversion components 39j. The sorting control unit 304 also stores predetermined cargo sorting rules for classification and picking according to sorting attributes. Therefore, the control device 30 can control the hangers 200 according to the attribute information of the clothing and the carrier identification code read by the diversion carrier reader 317j to be stored in each cargo sorting line 29j according to the sorting attributes. The sorting efficiency is high, the degree of automation is high and the error probability is low.

[0269] Specifically, the sorting control unit 304 has an attribute acquisition unit 3041, so it can obtain the attribute information of the clothing corresponding to the hanger 200. Since it has a sorting allocation unit 3042, it can set the corresponding cargo sorting line 29j for each sorting attribute allocation. Since it has a sorting determination unit 3043, it can determine the cargo sorting line 29j that the hanger 200 should enter based on the attribute information and sorting attributes of the clothing. Also, since it has a diversion control unit 3044, it can control the diversion component 39j to connect the sorting entry circular track 27 with the cargo sorting line 29j that should be entered, so that the hanger 200 can enter the cargo sorting line 29j allocated according to the sorting attributes.

[0270] In the second embodiment, the reading unit 31 includes a diverter reader 3171 and a movement speed detector 314. This allows the reader to detect the movement speed of the hanger 200 on the sorting entry circular track 27. Based on the movement speed, the arrival time of the hanger 200 at the intended goods sorting line 29j is calculated. Based on this arrival time, the reader 31 controls the diverter assembly 39j to connect the sorting entry circular track 27 with the intended goods sorting line 29j, thereby allowing the hanger 200 to enter the intended goods sorting line 29j. This embodiment's reading unit 31 comprises only two readers, resulting in a relatively simple structure and lower cost. Furthermore, the speed-based control method also ensures a smooth sorting process.

[0271] In Example 3, the reading unit includes a diversion carrier reader 3171 and n+1 cargo location readers, one of which serves as a binding cargo location reader 315, and the remaining n cargo location readers 316j are located upstream of the corresponding diversion component 39j. The distribution and control method of the readers in Example 3 are very similar to those in Example 1. The difference is that Example 1 controls by reading the carrier identification code of the hanger 200, while Example 3 controls by reading the cargo location identification code of the corresponding bird hook seat. As the hanger 200 moves on the track, it may shake due to movement speed, environmental factors, and other factors, which may slightly affect the reading of the carrier identification code. The bird hook seat, on the other hand, moves via a pulley system embedded in the track, which is relatively stable. Therefore, the control method based on the cargo location identification code is more accurate, the probability of sorting errors is reduced, and the need for manual intervention is correspondingly reduced.

[0272] In the fourth embodiment, the control device 30 further includes a sensing unit 32, which includes n sorting line full-load sensors 325j. These sensors are located on the corresponding goods sorting line 29j, near one end of the sorting entry circular track 27. When the goods sorting line 29j is full, they generate a corresponding full-load signal. Therefore, the sorting control unit 304 can control the corresponding diversion component 39j to disconnect the goods sorting line 29j from the sorting entry circular track 27 when the goods sorting line 29j is full. This prevents excessive hangers 200 from being stacked on the goods sorting line 29j and affecting subsequent sorting and warehousing. This further improves the reliability of the system.

[0273] In the fifth embodiment, since the sorting transfer mechanism 107 also has a sorting return conveying track 272, the hangers 200 that have not been successfully sorted and are stranded on the sorting entry circular track 27 can be transported back to the warehousing circular track 22 through the sorting return conveying track 272, so that these hangers 200 can be automatically re-warehoused for storage without the need for manual intervention, further reducing manpower.

[0274] The above embodiments are only used to illustrate specific implementations of the present invention, and the present invention is not limited to the description scope of the above embodiments.

[0275] In the above embodiment, the number of cargo storage lines 25i is 100 and the number of cargo sorting lines 29j is 30. In other embodiments of the present invention, fewer or more cargo storage lines 25i and cargo sorting lines 29j may be configured according to actual needs.

[0276] In the above embodiment, the batch-type non-fixed shelf storage and sorting system 100 includes a sorting device 103. After the clothes are sorted once, they are directly transported to the corresponding operation table for packaging and shipment. In other solutions of the present invention, multiple sorting devices 103 connected in series can also be set according to actual needs, and can further automatically sort by attributes. For example, the first level of sorting is to sort by the color of the clothes, and the second level of sorting is to sort by the size of the clothes. After the two levels of sorting, the clothes are transported to the corresponding operation table for packaging and shipment.

[0277] In the above embodiment, the operator inputs the total quantity of a batch of clothing through the operation terminal, and the control device 30 allocates the required cargo storage line 25 based on this total quantity. In other embodiments of the present invention, other methods can also be used to obtain the total quantity of a batch of clothing. For example, a corresponding reading unit is provided at the upstream position where the storage circular track 22 connects to the cargo loading line 21. The control device 30 counts based on the reading results of the reading unit, thereby automatically obtaining the total quantity of the batch of clothing. These two methods can also be used in combination, and the total quantity of the batch of clothing obtained by both methods can serve as a reference for each other, reducing the possibility of error.

[0278] In the above embodiment, the information storage unit 34 stores attribute information of the clothing, which is pre-entered by the operator through the operation terminal. In other schemes of the present invention, the control device 30 can also be connected to the production system to automatically obtain the cargo information.

Claims

1. A batch-type non-fixed shelf storage and sorting system for storing and sorting cargo carriers carrying goods, characterized in that: include: a storage device comprising a plurality of cargo storage lines for storing the cargo carriers in different batches; A warehousing device, used for warehousing the cargo carrier carrying the cargo to be warehousing into the storage device; at least one sorting device for sorting the cargo carriers; as well as A control device, at least for controlling the sorting process of the cargo carrier, Wherein, the warehousing equipment has a transfer mechanism for warehousing, The warehousing transfer mechanism includes: Circular track for storage; a storage entry circular track connected to each of the cargo storage lines, and used to transfer the cargo carriers from the storage entry circular track into the corresponding cargo storage line; a warehousing connecting line connecting the warehousing circular track and the storage entry circular track; and A plurality of distribution components are respectively arranged at the connection between the storage entry circular track and each of the cargo storage lines, and can connect or disconnect the storage entry circular track and the cargo storage lines. The sorting equipment includes multiple cargo sorting lines and a sorting transfer mechanism. The sorting transfer mechanism is used to receive the cargo carrier to be sorted from the storage device and transfer the cargo carrier to the cargo sorting line according to a predetermined retrieval rule and a predetermined sorting rule. The taking-out rule is to take out goods of the same production batch from multiple goods storage lines in sequence; the sorting rule is to sort goods whose attribute information contains sorting attributes to the same goods sorting line or multiple consecutive goods sorting lines. The control device at least comprises an information storage unit and a sorting control unit. The information storage unit stores cargo identification information and attribute information of the cargo and a corresponding carrier identification code of the cargo carrier. The sorting control unit controls the sorting transfer mechanism to receive the cargo carriers from the storage device and transfer each cargo carrier to the cargo sorting line corresponding to its attribute based on the carrier identification code, the corresponding cargo identification information, and the attribute information according to the sorting attribute when sorting the cargo. The sorting transfer mechanism includes: A storage output circular track connected to each of the cargo storage lines, for receiving the cargo carriers to be sorted from the cargo storage lines; A sorting entry circular track connected to each of the cargo sorting lines, for transferring the cargo carriers from the cargo storage and output circular track to the corresponding cargo sorting line; A sorting connection line connecting the goods storage and output circular track and the sorting entry circular track; and A plurality of diversion components are respectively arranged at the connection between the circular track for sorting entry and each of the cargo sorting lines, and can connect or disconnect the circular track for sorting entry and the cargo sorting lines. The warehousing connection line and the sorting connection line both include a connection track, a guide transfer component, and a turning guide connection component. The upper end of the connecting track of the storage connection line is connected to the guide transfer component and further connected to the off-track component on the storage circular track, and the lower end is connected to the turning guide connecting component and further connected to the storage entry circular track. The upper end of the connecting track of the sorting connecting line is connected to the guide transfer component and further connected to the, the lower end is connected to the turning guide connecting component and further connected to the storage output circular track, the lower end is connected to the turning guide connecting component and further connected to the sorting entry circular track, Corresponding to the 1.5kg transport requirement, the inclination angle of the connecting track is 20°. The guide transfer member has an introduction end portion that gradually widens along the conveying direction, a first main guide section with an arc, and an exit end portion that matches the connecting track. The control device also includes a reading unit and a storage control unit. The reading unit has a plurality of dispensing carrier readers, each of which is disposed at an upstream position of each of the dispensing components. The warehousing control unit warehouses the goods of the same production batch into the same or several consecutive goods storage lines based on the production batch information and the carrier identification code read by the assigned carrier reader. The reading unit also has a diversion carrier reader, which is arranged on the sorting entry circular track and is used to read the carrier identification code of the passing cargo carrier. The sorting control unit includes: A sorting and allocation unit, which allocates and sets the corresponding cargo sorting line for each of the sorting attributes; an attribute acquisition unit, which searches an information storage unit according to the carrier identification code read by the diversion carrier reader to acquire the attribute information of the cargo on the cargo carrier; A sorting determination unit determines the cargo sorting line that the cargo carrier should enter according to the attribute information and the sorting attribute; and a diversion control unit, which controls the diversion component to connect the sorting entry circular track with the cargo sorting line at least according to the determination result of the sorting determination unit, so as to allow the cargo carrier to enter the cargo sorting line; The sorting and distribution unit includes: The quantity statistics part counts the total quantity of the goods of the same production batch to be sorted corresponding to each of the sorting attributes; A sorting line calculation part, for each of the sorting attributes, calculates the number of the required cargo sorting lines based on the total quantity of the cargo obtained by statistics; and The sorting line setting part sets a corresponding number of the cargo sorting lines based on the calculated number of the cargo sorting lines for each of the sorting attributes.

2. The batch-type non-fixed shelf storage and sorting system according to claim 1 is characterized by: in, The number of the diversion carrier reader is one, which is arranged at the upstream position of the most upstream diversion component. The reading unit further includes a moving speed acquirer for acquiring the moving speed of the cargo carrier on the sorting entry circular track. The diversion control unit determines the arrival time of the cargo carrier at the corresponding diversion component according to the determination result of the sorting determination unit and the moving speed, and controls the diversion component to connect the sorting entry circular track with the cargo sorting line within the arrival time.

3. The batch-type non-fixed shelf storage and sorting system according to claim 2 is characterized in that: in, The circular track for sorting entry is a birdhook line, which has a birdhook capable of hooking the cargo carrier and pulling it, and a birdhook seat for installing the birdhook. The moving speed acquirer includes a photoelectric sensing part and a speed calculation part. The photoelectric sensing part is arranged on the circular track for sorting entry, and is used to sense the passing bird hook seat. The speed calculation part calculates the moving speed according to the number of the bird hook seats passed in unit time and the distance between adjacent bird hook seats.

4. The batch-type non-fixed shelf storage and sorting system according to claim 1 is characterized in that: in, There are multiple diversion carrier readers, each of which is arranged at the upstream position of each diversion component. The attribute acquisition unit sequentially retrieves and acquires the attribute information according to the vehicle identification code read by each of the diversion vehicle readers. The sorting determination unit determines whether the cargo carrier at each diversion carrier reader should enter the corresponding cargo sorting line according to the attribute information and the sorting attribute. The diversion control unit controls the corresponding diversion component to connect the sorting entry circular track with the goods sorting line when the sorting determination unit determines that the result is yes.

5. The batch-type non-fixed shelf storage and sorting system according to claim 1 is characterized in that: in, The circular track for sorting entry is a birdhook line, which has a birdhook capable of hooking the cargo carrier and pulling it, and a birdhook seat for installing the birdhook. The bird hook seat is provided with a cargo location identification code. The control device further includes a plurality of cargo position readers, each of which is disposed at an upstream position of each of the diversion components. The number of the diversion vehicle reader is one, which is set at the downstream position where the sorting entry circular track is connected with the sorting connection line. One of the cargo position readers is set as a binding cargo position reader at the diversion carrier reader, and the remaining cargo position readers are set as diversion cargo position readers at the upstream position of each diversion component. The diversion control unit determines the cargo sorting line that the cargo carrier should enter based on the determination result of the sorting determination unit, determines the cargo location identification code corresponding to each of the cargo carriers based on the reading results of the binding cargo location reader and the diversion vehicle reader, and further controls the diversion component to connect the sorting entry circular track with the cargo sorting line when the diversion cargo location reader corresponding to the cargo sorting line reads the cargo location identification code.

6. The batch-type non-fixed shelf storage and sorting system according to claim 1 is characterized in that: in, The sorting transfer mechanism further comprises: The sorting return conveying track is connected between the sorting entry circular track and the warehousing circular track, and is used to convey the cargo carriers on the sorting entry circular track that have passed all the cargo sorting lines and have not entered the cargo sorting lines back to the warehousing circular track.

7. The batch-type non-fixed shelf storage and sorting system according to claim 1 is characterized in that: in, The control device further includes a sensing unit, The sensing unit has a plurality of sorting line full load sensors, which are arranged on each of the cargo sorting lines and are located near the sorting entry circular track. When the sorting line full-load sensor senses the cargo carrier, the sorting control unit controls the corresponding diversion component to disconnect the cargo sorting line from the sorting entry circular track.

Citation Information

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