An intelligent variable frequency, variable wave and variable amplitude feeder control system

Abstract

The present invention discloses an intelligent variable frequency, variable wave and variable amplitude feeder control system, which is used for communication connection with an external flexible feeder to control the vibration of the flexible feeder, including: an expert action parameter module, which is used for presetting various parameters corresponding to the expert action; an action module, which is connected to the expert parameter module and also performs human-computer interaction with a person, and is used for receiving the expert action data packet packaged by the expert action parameter module for selection by a person; an operation module, which is connected to the external flexible feeder and has a status display box and a plurality of operation boxes therein, which are used for real-time display of the flexible feeder status information and control of the flexible feeder. The intelligent variable frequency, variable wave and variable amplitude feeder control system of the present invention can effectively realize the presetting of the expert action data packet through the setting of the expert action parameter module, and then realize the rapid setting of the feeder through the setting of the action module.

Description

Technical Field

[0001] The invention relates to a feeder, and more particularly to an intelligent variable frequency, variable wave and variable amplitude feeder control system. Background Art

[0002] The flexible feeding system mainly relies on a flexible vibration plate to continuously supply raw materials. However, the existing flexible feeding system has a low level of intelligence and does not have the ability to automatically load and transport workpieces using visual guidance, which seriously affects the scope of application of the flexible feeding system.

[0003] Therefore, in the prior art, there is a patent number 202110785323.6, named Flexible Vibration Plate Flexible Feeding System Loader Feeding Vibration Plate Vision System, which mainly realizes the positioning of materials through a vision-guided positioning unit set inside the handling robot, and then transports the materials through the handling robot to realize flexible feeding. However, the above method requires the setting of a vision-guided positioning unit on the one hand, and also requires the setting of an image analysis system matching the vision-guided positioning unit. It can be seen that the cost of the feeder will be greatly increased. On the other hand, since the number of materials that the handling robot can carry at one time is limited, the feeding efficiency of the loader will be greatly reduced, further increasing the use cost of the loader. Summary of the invention

[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a low-cost intelligent variable frequency, variable wave and variable amplitude feeder control system.

[0005] To achieve the above object, the present invention provides the following technical solution: an intelligent variable frequency, variable wave and variable amplitude feeder control system, which is used to communicate with an external flexible feeder to control the vibration of the flexible feeder, including:

[0006] The expert action parameter module is used to preset various parameters corresponding to the expert actions, and to correspond the expert actions to the set parameters one by one, and to package them into expert action data packets;

[0007] The action module is connected with the expert parameter module and also performs human-computer interaction with a person, and is used to receive the expert action data packet packaged by the expert action parameter module for selection by a person;

[0008] The operation module is connected to the external flexible feeder and has a status display frame and a plurality of operation frames therein for displaying the status information of the flexible feeder in real time and controlling the flexible feeder.

[0009] As a further improvement of the present invention, the expert action parameter module includes:

[0010] A frequency setting module is used to set the current frequency of the control motor;

[0011] Amplitude setting module, used to set the current amplitude of the control motor;

[0012] A limit value setting module, used for setting limit values;

[0013] An increment value setting module is used to set the increment value;

[0014] The variable frequency and variable amplitude mode setting module is used to set the variable frequency or variable amplitude mode;

[0015] Specify the waveform module to set the current waveform of the motor control;

[0016] The value change mode setting module is used to set the value change mode.

[0017] As a further improvement of the present invention, the frequency setting module has a starting frequency setting box for setting the starting frequency by numerical input, the amplitude setting module has a starting amplitude setting box for setting the starting amplitude by numerical input, the limit value setting module has a limit value setting box for setting the limit value by numerical input, and the incremental value setting module has an incremental value setting box for setting the incremental value by numerical input.

[0018] As a further improvement of the present invention, the variable frequency and amplitude mode setting module has a mode selection box, so that the selection of the variable frequency and amplitude mode can be achieved by clicking on the list selection; the specified waveform module has a waveform selection box, so that the waveform selection can be achieved by clicking on the list selection; the value change mode setting module has a value change mode selection box, so that the selection of the value change mode can be achieved by clicking on the list selection.

[0019] As a further improvement of the present invention, the action module is provided with a plurality of click buttons, and the click buttons correspond one to one with the expert actions. When the user motor clicks the button, the action module inputs the corresponding expert action data packet into the flexible feeder.

[0020] As a further improvement of the present invention, the operation module includes:

[0021] A light source selection module, used to select a light source and adjust the brightness of the light source;

[0022] A feeder selection module for selecting a feeder and adjusting the frequency and amplitude of the current input to the motor in the feeder;

[0023] IO information display window, used to display the status of each port connected to the feeder;

[0024] The control parameter setting module is used to set the action mode, signal mode and signal source of the feeder.

[0025] The beneficial effect of the present invention is that through the setting of the expert action parameter module, the various parameters corresponding to the preset expert actions can be effectively realized, and packaged into expert action data packets, and then through the setting of the action module, the expert action data packets can be effectively received, and then provided to people for selection. After the person's selection is completed, it is input into the flexible feeder, so that the flexible feeder performs action feeding according to the input expert action data packet. Compared with the method in the prior art, the method of changing the control system of the feeder itself is adopted to realize feeding for different materials. Compared with the method of using a handling robot in the prior art, it has the effects of low cost and high efficiency while achieving a wider scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is the module block diagram of the intelligent variable frequency, variable wave and variable amplitude feeder control system. DETAILED DESCRIPTION

[0027] The present invention will be further described in detail below in conjunction with the embodiments given in the accompanying drawings. The existing flexible vibration disk is mainly divided into a frame itself and a loading disk, and the frame itself plays a key role in support and fixation. The frame itself is usually composed of a bottom plate, a voice coil motor module (composed of at least one motor seat and at least one voice coil motor), a cover plate and a flexible vibration disk controller, so the frequency and amplitude of the input motor current adjusted below are to adjust the frequency and amplitude of the current input to the voice coil motor module.

[0028] Reference Figure 1 As shown, an intelligent variable frequency variable wave variable amplitude feeder control system of this embodiment is used to communicate with an external flexible feeder to control the vibration of the flexible feeder, including:

[0029] The expert action parameter module 1 is used to preset various parameters corresponding to the expert actions, and to correspond the expert actions to the set parameters one by one, and to package them into expert action data packets;

[0030] The action module 2 is connected to the expert parameter module 1 and also performs human-computer interaction with a person, and is used to receive the expert action data packet packaged by the expert action parameter module 1 for selection by a person;

[0031] The operation module 3 is connected to the external flexible feeder, and has a status display box and several operation boxes therein for displaying the status information of the flexible feeder in real time and controlling the flexible feeder. That is, in the process of using the control system of this embodiment, it is only necessary to connect the system to the flexible feeder, and the parameters of the expert action can be preset through the expert action parameter module 1, and the expert action can be output to the external flexible feeder through the action mode 2. Through the setting of the operation module 3, the real-time manual control of the flexible feeder can be effectively realized. Compared with the method of using a handling robot in the prior art, on the one hand, it can effectively play a role in a wide range of applications, and on the other hand, it has lower costs and higher efficiency.

[0032] As a specific implementation of the improvement, the expert action parameter module 1 includes:

[0033] A frequency setting module is used to set the current frequency of the control motor;

[0034] Amplitude setting module, used to set the current amplitude of the control motor;

[0035] A limit value setting module, used for setting limit values;

[0036] An increment value setting module is used to set the increment value;

[0037] The variable frequency and variable amplitude mode setting module is used to set the variable frequency or variable amplitude mode;

[0038] Specify the waveform module to set the current waveform of the motor control;

[0039] The value change mode setting module is used to set the value change mode. Through the setting of the above module, Xiouao can effectively preset various parameters during the operation of the flexible feeder.

[0040] As a specific implementation of the improvement, the frequency setting module has a starting frequency setting box for setting the starting frequency by numerical input, the amplitude setting module has a starting amplitude setting box for setting the starting amplitude by numerical input, the limit value setting module has a limit value setting box for setting the limit value by numerical input, and the incremental value setting module has an incremental value setting box for setting the incremental value by numerical input. Through the settings of the above-mentioned setting boxes, some numerical parameter settings can be realized by direct input, which effectively increases the setting efficiency.

[0041] As a specific implementation of the improvement, the frequency and amplitude change mode setting module has a mode selection box, which is used to select the frequency and amplitude change mode by clicking on the list. The specified waveform module has a waveform selection box, which is used to select the waveform by clicking on the list. The value change mode setting module has a value change mode selection box, which is used to select the value change mode by clicking on the list. By setting the above selection boxes, some types of settings can be achieved by effectively clicking.

[0042] As a specific implementation of the improvement, the action module 2 is provided with a plurality of click buttons, and the click buttons correspond one-to-one to the expert actions. When the user motor clicks the button, the action module 2 inputs the corresponding expert action data packet into the flexible feeder, so that the expert action can be quickly set simply and effectively.

[0043] As an improved specific implementation, the operation module 3 includes:

[0044] A light source selection module, used to select a light source and adjust the brightness of the light source;

[0045] A feeder selection module for selecting a feeder and adjusting the frequency and amplitude of the current input to the motor in the feeder;

[0046] IO information display window, used to display the status of each port connected to the feeder;

[0047] The control parameter setting module is used to set the action mode, signal mode and signal source of the feeder. Through the setting of the above modules and the display window, the status of each port can be displayed in real time. At the same time, the corresponding action mode, signal mode and signal source can be set, and the input current frequency and amplitude in the flexible feeder can be adjusted in real time, further realizing people's real-time control of the flexible feeder.

[0048] To sum up, the control system of this embodiment, when applied to a flexible feeder, can output user-defined waveforms, frequencies, and amplitudes. For ultra-light materials or soft materials, it can greatly accelerate the material movement speed and improve the turnover rate. Compared with traditional flexible feeders, it can effectively avoid the problem that after the user adjusts a certain frequency amplitude, it always works according to this parameter and cannot change continuously within a frequency range; the movement speed of solid materials and the turnover of materials are relatively low, and if the corresponding personnel do not adjust the appropriate parameters, the overall system efficiency will be low.

[0049] The control system of this embodiment has 14 built-in standard actions, 14 enhanced actions, 25 expert actions, and 30 combined actions. At the same time, the standard actions are equipped with 16 parameter groups.

[0050] Each action is configured with 16 parameter groups, which are used to call different parameters for different materials; 4 waveforms are optional, which can be fixed or set to variable waveform mode according to user settings;

[0051] By changing the waveform frequency and amplitude in steps on the time axis, the waveform of the simulated wave action can be modulated;

[0052] In the strong mode, the material can be moved and turned more efficiently and quickly; in the gentle and silent mode, the material can be moved more gently while reducing friction and wear;

[0053] 30 built-in combination actions, which can be switched and called according to the timeline settings, and various standard actions, enhanced actions and expert actions can be switched and executed in sequence or in a reciprocating cycle;

[0054] The intelligent flexible vibration plate supports 5-way direct vibration control of the silo for feeding the flexible feeder, as well as 5-way light source control for cooperating with the CCD vision system fill light control, and supports full-color light source.

[0055] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An intelligent variable frequency, variable wave and variable amplitude feeder control system, used to communicate with an external flexible feeder to control the vibration of the flexible feeder, characterized by: include: The expert action parameter module (1) is used to preset various parameters corresponding to the expert action, and to correspond the expert action to the set parameters one by one, and to package them into an expert action data packet; The action module (2) is connected to the expert action parameter module (1) and also performs human-computer interaction with a person, and is used to receive the expert action data packaged by the expert action parameter module (1) for selection by a person; An operating module (3) is connected to the external flexible feeder and has a status display frame and a plurality of operating frames therein for displaying the status information of the flexible feeder in real time and controlling the flexible feeder; The expert action parameter module (1) comprises: Frequency setting module, used to set the current frequency of the control motor; Amplitude setting module, used to set the current amplitude of the control motor; A limit value setting module is used to set the limit value; Incremental value setting module, used to set the incremental value; The variable frequency and variable amplitude mode setting module is used to set the variable frequency or variable amplitude mode; Specify the waveform module to set the current waveform of the motor control; Value change mode setting module, used to set the value change mode; The frequency setting module includes a starting frequency setting box for setting the starting frequency by numerical input; the amplitude setting module includes a starting amplitude setting box for setting the starting amplitude by numerical input; the limit value setting module includes a limit value setting box for setting the limit value by numerical input; the incremental value setting module includes an incremental value setting box for setting the incremental value by numerical input; The variable frequency and amplitude mode setting module has a mode selection box, which allows the selection of the variable frequency and amplitude mode to be achieved by clicking on the list. The specified waveform module has a waveform selection box, which allows the selection of the waveform to be achieved by clicking on the list. The value change mode setting module has a value change mode selection box, which allows the selection of the value change mode to be achieved by clicking on the list.

2. The intelligent variable frequency, variable wave and variable amplitude feeder control system according to claim 1 is characterized in that: The action module (2) is provided with a plurality of click buttons, each of which corresponds to an expert action. When the user motor clicks a button, the action module (2) inputs the corresponding expert action data packet into the flexible feeder.

3. The intelligent variable frequency, variable wave and variable amplitude feeder control system according to claim 2 is characterized in that: The operation module (3) includes: a light source selection module for selecting a light source and adjusting the brightness of the light source; a feeder selection module for selecting a feeder and adjusting the current frequency and amplitude of the motor input into the feeder; an IO information display window for displaying the status of each port connected to the feeder; and a control parameter setting module for setting the action mode, signal mode and signal source of the feeder.

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