Liquid cooling server system

Abstract

The present invention discloses a liquid-cooled server system, including a liquid-cooled server and an intelligent cold tank structure; the server includes a sealed heat dissipation fin shell, a sealing cover, a waterproof indicator light, a heat collecting plate, a heat collector for a heating device, a thermal conductive film grease, an intelligent temperature, humidity and oxygen controller, a sealing system, server electrical components and components; the cold tank structure includes upper and lower cold tank sealing plates, a power signal line bridge, a server positioning frame, a refrigerant liquid monitoring device, a refrigerant liquid inlet structure, a refrigerant liquid outlet structure, and a cold tank operation control device; the server is hung on the server positioning frame and arranged in an array within the cold tank structure. The present invention is suitable for use with servers of various models, and can be efficiently and conveniently assembled and used with the cold tank structure, with low power loss; it is conducive to large-scale server liquid cooling layout and industrial application of high-density and large-scale server cooling, and has excellent safety and stability, versatility and applicability.

Description

Technical Field

[0001] The present invention belongs to the technical field of server liquid cooling, and in particular relates to a liquid cooling server system. Background Art

[0002] Data center servers have high requirements for heat dissipation. Traditional heat dissipation methods mainly include air-cooled computer room air conditioners, fans, and other power-consuming methods to achieve the corresponding heat dissipation requirements. First, the power consumption is high, and second, the corresponding noise is large. For servers with increasingly higher density, traditional server casings or cabinets combined with air cooling can no longer meet the server heat dissipation needs; therefore, liquid cooling server technology came into being. Its basic principle is to remove the heat generated by the heating elements in the server through a cooling medium. Compared with traditional air cooling, it has the advantages of high heat exchange density, good energy saving effect, reduced noise, and heat recovery.

[0003] Existing liquid-cooled servers, such as a liquid-cooled server cabinet, are specifically a cabinet-type structure, which adopts upper spraying and is circulated by a liquid pump in conjunction with a circulation pipeline to achieve liquid cooling. Spraying requires additional electricity and once the spraying stops, it will cause the temperature inside the cabinet to be unstable; another example is an immersion liquid-cooled server, which specifically adopts the method of directly immersing the server motherboard in the refrigerant. This method will cause the server motherboard to be oxidized by the refrigerant over a long period of time, resulting in a shortened lifespan. In addition, all servers and heating components in the liquid-cooled server are concentrated on one motherboard, and are not independent. When the motherboard is partially damaged, it will cause all servers to The server is damaged; another example is an immersed phase change rack-mounted liquid-cooled server with an upper refrigeration module, which specifically fills multiple servers with liquid separately, and the liquid refrigerant absorbs heat and then turns into gaseous refrigerant for output, and a unified refrigeration module and branch pipelines are used for liquid circulation. This technical solution is for a fixed space and size, and cannot achieve the increase or decrease of servers and the adaptability of the number of servers, and the refrigerant pipeline is complicated and has poor practicality; and the existing liquid-cooled server refrigerant uses special refrigerant or chemical liquid as the refrigerant, which is expensive and pollutes the environment. Therefore, in response to the above problems, this technical solution proposes a liquid-cooled server. Summary of the Invention

[0004] The present invention provides a liquid cooling server system to solve the above problems.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The liquid-cooled server system of the present invention includes a cold tank structure with a groove-shaped sealed inner tank and a server immersed below the liquid level of the refrigerant inside the cold tank structure. The refrigerant can directly use natural water, without the need for special refrigerant or chemical refrigerant, thereby improving environmental protection requirements; saving air-conditioning system expenses and achieving environmentally friendly, energy-saving and low-carbon operation results to the greatest extent.

[0007] The cold tank structure includes a cold tank lower cover plate arranged around the outside of the groove-shaped sealed inner tank, a cold tank upper cover plate arranged above the cold tank lower cover plate, at least one power signal line bridge adjustably mounted on the positioning ribs of the positioning frame of the top crossbeam of the groove-shaped sealed inner tank, a server positioning frame located between the positioning ribs of the positioning frame, a refrigerant liquid monitoring device arranged at the bottom of the server positioning frame, a refrigerant liquid inlet structure arranged on one side of the cold tank structure, a refrigerant liquid outlet structure arranged on the other side of the cold tank structure, and a cold tank operation control device located on the side of the cold tank lower cover plate;

[0008] The servers are hung on a server positioning rack and arranged in an array within a cold tank structure, with the bottom of the servers immersed in refrigerant and the wiring output terminals of the servers located at the top. The servers are in the shape of a flat box, comprising a sealed heat sink fin shell, a sealing cover with handles and positioning handles on both sides of the top, and server electrical components and components disposed inside the servers. The servers are positioned and hung in conjunction with the server positioning rack through T-shaped guide positioning slots on the sides and the handle positioning handles.

[0009] Furthermore, the lower cover plate of the cold trough is detachably connected to the cover plate mounting hole on the vertical beam at the corner position of the groove-shaped sealed inner tank through the side cover plate mounting hook; the vertical beam is also provided with a cable slot hole for cable routing.

[0010] Furthermore, the power signal line bridge is a gantry structure, and the bottom is engaged with the top crossbeam of the groove-shaped sealed inner tank through an inverted "concave" structure. The server positioning frame is connected to the positioning frame positioning rib through a connecting piece with positioning holes and a positioning frame bolt.

[0011] Furthermore, a PDU power interface is provided in the upper crossbeam of the power signal line bridge and is covered by a line bridge cover plate, and line outlet holes are provided at intervals on both sides of the upper crossbeam.

[0012] Furthermore, a plurality of server positioning slots are provided at lateral intervals on both sides of the server positioning frame, and two rows of server positioning connection screws with T-shaped handles on the top are threadedly connected to the server positioning frame.

[0013] Furthermore, a sensor mounting beam is installed at the bottom of the server positioning frame through a connecting piece, and a refrigerant liquid monitoring device is installed on the sensor mounting beam through a sensor beam fixing bolt. The refrigerant liquid monitoring device includes a high liquid level temperature sensor, a middle liquid level temperature sensor, a low liquid level temperature sensor and a liquid level sensor.

[0014] Furthermore, the refrigerant liquid inlet structure includes a water inlet tank, a plurality of liquid inlet shunt pipes connected to the upper part of the water inlet tank, and a main liquid inlet pipe connecting each liquid inlet shunt pipe. The main liquid inlet pipe is fixed by a valve pipe positioning clamp and the input end is installed with a main liquid inlet solenoid valve, a liquid inlet flow sensor, and a manual main valve; a liquid inlet hole is provided between the water inlet tank and the groove-shaped sealed inner tank.

[0015] Furthermore, the refrigerant discharge structure includes a drainage overflow tank, a plurality of drainage overflow branches connected to the bottom of the drainage overflow tank, a drain pipe connected to the drainage overflow branch, a drainage flow sensor installed on the drain pipe, and an electromagnetic drain valve. A drainage liquid level overflow hole connected to the drainage overflow tank is provided at intervals between horizontal lines on the surface of the top crossbeam of the groove-shaped sealed inner tank on the same side of the drainage overflow tank.

[0016] Furthermore, the cold tank operation control device includes a controller and a liquid level transmitter, a switch, a power circuit breaker, a cold tank emergency brake switch, a forced liquid supply button and a forced liquid discharge button electrically connected to the controller; the power circuit breaker is installed at the rear of the opening opened in the lower cover plate of the cold tank through a DIN rail, and is fixed and sealed using a power hatch through the power hatch mounting bolts.

[0017] Furthermore, a cold trough support leg is provided at the bottom of the cold trough structure.

[0018] Furthermore, the sealing cover and the heat sink housing are sealed by a sealing nut and a sealing gasket.

[0019] Furthermore, the handle positioning handle is open, and cooperates with the T-shaped handle and the server positioning connection screw to perform positioning and locking; the T-shaped guide positioning groove corresponds to the server positioning groove and is slidingly limited.

[0020] Furthermore, the wiring output end includes a waterproof data interface extending from the top sealing cover, a waterproof output data line, a waterproof power reset button, a waterproof power line terminal, a waterproof radio frequency antenna, and an exhaust valve; an indicator light is installed on the surface of the sealing cover through the indicator light nut sealing cover.

[0021] Furthermore, the server electrical components and components are arranged on at least one side of the inner wall of the heat dissipation fin housing.

[0022] Furthermore, the server electrical and component parts include a heat collector plate installed on the positioning protrusion on the inner wall of the heat sink fin shell through a heat collector plate mounting guide groove, and a memory collector array group, memory bar, GPU collector array group, and GPU installed on the heat collector plate through collector bolts; an HDD hard disk, a server power supply, and an intelligent temperature, humidity, and oxygen controller are also installed on the heat collector plate, and a server mainboard is installed through mainboard mounting positioning bolts, and a CPU group, CPU collector, GPU combination, and computing power unit assembly are installed on the server mainboard through a CPU bracket.

[0023] Furthermore, a heat-conducting film is provided between the heat collecting plate and the inner wall of the heat dissipating fin shell.

[0024] Furthermore, the interior of the server is filled with nitrogen.

[0025] A cold tank structure for a liquid-cooled server is a cold tank structure with structural features in the above-mentioned liquid-cooled server system.

[0026] A liquid cooling server is a server having the structural features in the above liquid cooling server system.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] (1) The cold tank structure can exist independently and is suitable for use with servers of various models, rather than with specific models. The server and the cold tank structure can be assembled and used efficiently and conveniently;

[0029] (2) The immersion method is used to cool the liquid-cooled server. Different from the existing technology, the power loss generated by maintaining a stable state is only at the solenoid valve, sensor, and controller level, and the power loss is small;

[0030] (3) The use of a hanging array layout with adjustable position and selectable server models and sizes is conducive to large-scale server liquid cooling layout. Different from the existing technology of single small-sized server cooling, it can realize high-density and large-scale server cooling industrial scene applications;

[0031] (4) The server adopts a closed structure in which the server electrical and component parts are all located inside, with only the top exposed to the outside. The interior is filled with nitrogen and a corresponding exhaust valve is provided, which can ensure the efficient isolation of the internal components from the external refrigerant, ensuring the safety and stability of the internal components. The refrigerant can directly use natural water, without the need for special refrigerant or chemical refrigerant, which improves environmental protection requirements; saves the air conditioning system expenses and achieves environmental protection, energy saving and low carbon operation results to the greatest extent;

[0032] (5) The power signal line bridge with a gantry structure is conducive to sorting and positioning the terminals and cables at the wiring output end of the top of the installed server to ensure output and connection stability; and the server positioning frame is located on the power signal line bridge, which is also convenient for position positioning and wiring coordination. The server positioning frame adopts a positioning frame bolt and a positioning frame positioning rib positioning connection method, which is conducive to adjusting the position and distance according to servers of different sizes and models, and has good versatility and applicability.

[0033] (6) The lower cover plate of the cold trough is detachably connected to the cover plate mounting hole on the vertical beam at the corner of the trough-shaped sealed inner tank through the side cover plate mounting hook; the vertical beam is also provided with a cable slot for cable routing. This detachable connection method is convenient for maintenance and repair, and the overall appearance is beautiful; the cable slot can facilitate routing and avoid the mess caused by the cables;

[0034] (7) The high liquid level temperature sensor, the middle liquid level temperature sensor, and the low liquid level temperature sensor are used to detect the temperature data information corresponding to different layer heights in the refrigerant to achieve efficient safety monitoring.

[0035] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0037] Figure 1 This is a schematic structural diagram of a cold tank structure in a liquid cooling server system according to a specific embodiment 1 of the present invention;

[0038] Figure 2 for Figure 1 Schematic diagram of the structural explosion;

[0039] Figure 3 for Figure 2 A partial enlarged view of position A in the middle;

[0040] Figure 4 for Figure 2 A partial enlarged view of position B in the middle;

[0041] Figure 5 for Figure 1 The right side view of the structure;

[0042] Figure 6 for Figure 1 Rear view of the structure;

[0043] Figure 7 for Figure 1 The main view of the structure;

[0044] Figure 8 for Figure 1 The left view of the structure;

[0045] Figure 9 for Figure 1 Bottom view of the structure;

[0046] Figure 10 for Figure 1 A top view of the structure;

[0047] Figure 11 for Figure 10 Middle CC section view;

[0048] Figure 12 for Figure 10 Middle DD section view;

[0049] Figure 13 for Figure 11 A partial enlarged view of the F position in the middle;

[0050] Figure 14 for Figure 12 A partial enlarged view of the G position in the middle;

[0051] Figure 15 for Figure 10 Middle EE section view;

[0052] Figure 16 for Figure 1 A top view of a specific embodiment of installing a server in a cooling tank structure;

[0053] Figure 17 for Figure 16 Middle HH section view;

[0054] Figure 18 for Figure 1 A top view of another embodiment of the structure of installing a server in an intermediate cooling tank structure;

[0055] Figure 19 for Figure 18 Middle II section view;

[0056] Figure 20 This is a system control principle framework diagram of a liquid cooling server system of the present invention;

[0057] Figure 21 This is a schematic structural diagram of a cold tank structure in a liquid cooling server system according to a specific embodiment 2 of the present invention;

[0058] Figure 22 for Figure 21 Schematic diagram of the structural explosion;

[0059] Figure 23 for Figure 21 A top view of a specific embodiment of installing a server in a cooling tank structure;

[0060] Figure 24 for Figure 23 Middle JJ section view;

[0061] Figure 25 for Figure 21 A top view of another embodiment of the structure of installing a server in an intermediate cooling tank structure;

[0062] Figure 26 for Figure 25 Middle KK section view;

[0063] Figure 27 This is a schematic structural diagram of a cold tank structure in a liquid cooling server system according to a specific embodiment 3 of the present invention;

[0064] Figure 28 for Figure 27 Schematic diagram of the structural explosion;

[0065] Figure 29 for Figure 27 A top view of the structure;

[0066] Figure 30 for Figure 29 mid-LL section view;

[0067] Figure 31 for Figure 27 A top view of a specific embodiment of installing a server in a cooling tank structure;

[0068] Figure 32 for Figure 31 Middle MM section view;

[0069] Figure 33 for Figure 27 A top view of another embodiment of the structure of installing a server in an intermediate cooling tank structure;

[0070] Figure 34 for Figure 33 Middle NN section view;

[0071] Figure 35 This is a schematic structural diagram of a server in a liquid cooling server system according to a specific embodiment 4 of the present invention;

[0072] Figure 36 for Figure 35 Schematic diagram of the structural explosion;

[0073] Figure 37 for Figure 35 The main view of the structure;

[0074] Figure 38 for Figure 35 The left view of the structure;

[0075] Figure 39 for Figure 35 Bottom view of the structure;

[0076] Figure 40 for Figure 35 Sectional line identification diagram;

[0077] Figure 41 for Figure 40 Middle OO section view;

[0078] Figure 42 for Figure 40 Middle PP cross-sectional view;

[0079] Figure 43 for Figure 40 Middle QQ section view;

[0080] Figure 44 for Figure 40 mid-RR section view;

[0081] Figure 45 for Figure 44 A partial enlarged view of the middle S position;

[0082] Figure 46 This is a schematic structural diagram of a server in a liquid cooling server system according to a specific embodiment 5 of the present invention;

[0083] Figure 47 for Figure 46 Schematic diagram of the structural explosion;

[0084] Figure 48 for Figure 46 The main view of the structure;

[0085] Figure 49 for Figure 48 Middle TT cross-section;

[0086] Figure 50 for Figure 48 Middle UU cross-sectional view;

[0087] Figure 51 This is a structural diagram of a server in a liquid cooling server system according to a specific embodiment 6 of the present invention;

[0088] Figure 52 for Figure 51 Schematic diagram of the structural explosion;

[0089] Figure 53 for Figure 51 The main view of the structure;

[0090] Figure 54 for Figure 53 Middle VV section view;

[0091] Figure 55 for Figure 53 Middle WW section view;

[0092] Figure 56 for Figure 53 Middle XX section view;

[0093] Figure 57 This is a schematic structural diagram of a server in a liquid cooling server system according to a specific embodiment 7 of the present invention;

[0094] Figure 58 for Figure 57 Schematic diagram of the structural explosion;

[0095] Figure 59 for Figure 57 The main view of the structure;

[0096] Figure 60 for Figure 57 Middle YY section view;

[0097] Figure 61 for Figure 57 ZZ section view;

[0098] Figure 62 for Figure 57 A top view of the structure;

[0099] Figure 63 This is a first basic principle diagram of the liquid-cooled server system of the present invention;

[0100] Figure 64 A second basic principle diagram of the liquid-cooled server system of the present invention;

[0101] Figure 65 This is a third basic principle diagram of the liquid-cooled server system of the present invention;

[0102] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0103] 1-cold tank structure, 101-water inlet compartment, 1011-liquid inlet manifold, 1111-sealing plate mounting hook, 1112-sealing plate mounting hole, 1012-main liquid inlet pipe, 1013-liquid level transmitter, 1014-drain flow sensor, 10141-drain pipe, 1015-support, 1016-liquid inlet hole, 1017-valve pipe positioning clamp, 1018-main liquid inlet solenoid valve, 1019-manual main valve, 102-drain overflow compartment, 1021-water overflow branch pipe, 1022-electromagnetic drain valve, 103-inverted "concave" structure, 104-power signal line bridge, 1041-PDU power interface, 1042-line bridge cover Plate, 105-Server positioning frame, 1051-T-shaped handle, 1052-Server positioning slot, 1053-Server positioning connecting screw, 1054-Sensor mounting beam, 1055-Connector, 1056-Sensor beam fixing bolt, 1057-High liquid level temperature sensor, 1058-Low liquid level temperature sensor, 1059-Medium liquid level temperature sensor, 1060-Liquid level sensor, 1061-Positioning frame bolt, 106-Positioning frame positioning rib, 107-Cold tank upper cover, 1071-Drainage level overflow hole, 108-Cable slot, 109-Controller, 1091-Forced liquid supply button, 1092-Forced drainage Button, 1093-Cold Trough Emergency Brake Switch, 1094-Switch, 1095-Power Circuit Breaker, 1096-DIN Rail, 1097-Power Supply Hatch, 1098-Power Supply Hatch Mounting Bolts, 110-Cold Trough Support, 111-Cold Trough Lower Cover, 2-Server, 201-T-Guide Positioning Slot, 202-Heat Sink Fin Housing, 2021-Sealing Gasket, 2022-Thermal Conductive Film, 2023-HDD Hard Drive, 2025-Nitrogen Filling, 2026-Heat Collector, 20261-Heat Collector Mounting Guide, 203-Sealing Cover, 2031-Sealing Nut, 2032-Handle Positioning Handle, 204-Exhaust Valve, 205-Waterproof data interface, 206-Waterproof RF antenna, 207-Waterproof output data cable, 208-Waterproof power reset button, 209-Waterproof power cord terminal, 210-Indicator light nut sealing cover, 2101-Indicator light, 211-Server motherboard, 2111-CPU group, 21111-CPU bracket, 2112-CPU collector, 2113-Computing power unit assembly, 2114-Intelligent temperature, humidity and oxygen controller, 2115-Memory collector array group, 2116-Collector bolts, 2117-Memory modules, 2118-Server power supply, 2444-Motherboard mounting positioning bolts, 3-Refrigeration liquid. DETAILED DESCRIPTION

[0104] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0105] In the description of the present invention, it should be understood that the terms "inside", "outside", "upper", "lower", "bottom", "side", "top", "array" and the like indicate orientation or positional relationships and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0106] The principle of this technical solution is:

[0107] like Figure 63 As shown, the first basic principle diagram of the liquid-cooled server of the present technical solution is shown; it specifically includes a cooling liquid tank, a drain port is provided on the upper part of the cooling liquid tank, a liquid inlet is provided on the lower part, and the interior is filled with cooling liquid, which can be water; the water-cooled server is arranged inside the cooling liquid tank and is located below the liquid level; the water-cooled server includes a heat exchange shell and a sealed heat-conducting back cover, a power module is provided inside the server, and is sealed and connected to the heat exchange shell through a sealing ring and a sealing bolt; a flexible heat conductor is installed on the inner wall of the sealed heat-conducting back cover for a PCB circuit board, and a heating chip and electronic components are installed on the PCB board; the sealing cover and the heat shell are sealed by a sealing bolt and a sealing ring The two heat exchangers are sealed and connected, and the upper part realizes the output of signal and power lines through a gas and liquid leakage-proof sealing module; a thermally conductive film or paste is provided between the inner wall of the heat exchange shell and the sealed heat-conducting back cover and the heating chip and electronic components for heat conduction, so that the heat is conducted to the heat exchange shell or the heat-conducting back cover, and then exchanged with the external coolant to realize heat exchange, and the remaining internal space is filled with nitrogen to ensure the stability of the electronic components; and the liquid circulates and interacts through the drain port and the liquid inlet to achieve the temperature stability of the coolant; in this technical solution, a group of heating chips and flexible heat conductors are provided, and one side is directly bonded to the heat exchange shell or the heat-conducting back cover through a thermally conductive film or paste or a flexible heat conductor, and the other side is also bonded and conducted.

[0108] like Figure 64 As shown, the second basic principle diagram of the liquid cooling server of this technical solution is shown; the difference from the first basic principle diagram is that a single group of heat-generating chips and electronic components are set on one side for conduction, while the other side is not conducted, and the internal width and size are larger;

[0109] like Figure 65As shown, the third basic principle diagram of the liquid-cooled server of this technical solution is shown; the difference from the second basic principle diagram is that two groups are used, and the heating chips and electronic components are set on one side for conduction, and the other side is not conducted, forming a distance between each other, and the internal width and size are larger. Specific embodiment 1:

[0111] See also Figure 1-20 As shown, a liquid cooling server system of the present invention comprises a cold tank structure 1 with a groove-shaped sealed inner tank and a server 2 immersed in a refrigerant 3 below the liquid level inside the cold tank structure 1; the cold tank structure 1 is specifically as follows Figure 1 As shown, the cold tank structure 1 in this specific embodiment is rectangular as a whole, and the aspect ratio is about 1:1.2:1. The refrigerant 3 in this specific embodiment uses water. Of course, solutions using other liquid substances and producing the same effect should also fall within the scope of protection of this technical solution;

[0112] like Figure 1-15 As shown, the cold tank structure 1 includes a cold tank lower cover plate 111 arranged around the outside of the groove-shaped sealed inner tank, a cold tank upper cover plate 107 arranged on the upper part of the cold tank lower cover plate 111, a power signal line bridge 104 that is adjustably mounted on the positioning frame positioning rib 106 of the top crossbeam of the groove-shaped sealed inner tank, a server positioning frame 105 located on both sides of the positioning frame positioning rib 106, a refrigerant liquid monitoring device arranged at the bottom of the server positioning frame 105, a refrigerant liquid inlet structure arranged on one side of the cold tank structure 1, a refrigerant liquid outlet structure arranged on the other side of the cold tank structure 1, and a cold tank operation control device located on the side of the cold tank lower cover plate 111; a cold tank support foot 110 is provided at the bottom of the cold tank structure 1, and the cold tank support foot 110 is used to achieve a padding effect on the cold tank structure 1;

[0113] The lower cover plate 111 of the cold tank is detachably connected to the cover plate mounting hole 1112 on the vertical beam at the corner of the trough-shaped sealed inner tank through the side cover plate mounting hook 1111; the vertical beam is also provided with a cable slot 108 for cable routing. This detachable connection method is convenient for maintenance and repair, and the overall appearance is beautiful; the cable slot 108 can facilitate cable routing and avoid the clutter caused by cables;

[0114] Among them, the power signal line bridge 104 is a gantry structure, the bottom of which is engaged with the top crossbeam of the groove-shaped sealed inner tank through an inverted "concave" structure 103, and the server positioning frame 105 is connected to the positioning frame positioning rib 106 through a connecting piece with positioning holes and a positioning frame bolt 1061; the power signal line bridge 104 with a gantry structure is conducive to sorting and positioning the terminals and cables at the wiring output end of the top of the installed server 2 to ensure output and connection stability; and the server positioning frame 105 is located on the power signal line bridge 104, which is also convenient for position positioning and wiring coordination. The server positioning frame 105 is connected to the positioning frame positioning rib 106 by the positioning frame bolt 1061, which is conducive to adjusting the position and distance according to servers of different sizes and models, and has good versatility and applicability.

[0115] Among them, a PDU power interface 1041 is set in the upper crossbeam of the power signal line bridge 104 and is covered by a line bridge cover 1042. There are cable outlet holes at intervals on both sides of the upper crossbeam; the PDU power interface 1041 is used to power the server 2 and is covered by the line bridge cover 1042 for surface protection;

[0116] The server positioning frame 105 has a plurality of server positioning slots 1052 spaced laterally apart on both sides. The server positioning frame 105 is threadedly connected with two rows of server positioning screws 1053 with T-shaped handles 1051 on top. The number and position of the server positioning screws 1053 on the corresponding T-shaped handles 1051 are consistent with those of the server positioning slots 1052.

[0117] Among them, a sensor mounting beam 1054 is installed at the bottom of the server positioning frame 105 through a connecting piece 1055, and a refrigerant monitoring device is installed on the sensor mounting beam 1054 through a sensor beam fixing bolt 1056. The refrigerant monitoring device includes a high liquid level temperature sensor 1057, a medium liquid level temperature sensor 1059, a low liquid level temperature sensor 1058 and a liquid level sensor 1060; the high liquid level temperature sensor 1057, the medium liquid level temperature sensor 1059, and the low liquid level temperature sensor 1058 are respectively used to detect temperature data information corresponding to different layer heights in the refrigerant 3, and can perform safety detection in real time according to the temperature. When the temperature is abnormally too high, an alarm can be generated according to the set temperature threshold; the liquid level sensor 1060 is used to detect the liquid level height of the refrigerant 3, and the liquid level height is abnormally too low or too high;

[0118] The refrigerant liquid inlet structure includes a water inlet tank 101, a plurality of liquid inlet shunt pipes 1011 connected to the upper part of the water inlet tank 101, a main liquid inlet pipe 1012 connected to each liquid inlet shunt pipe 1011, the main liquid inlet pipe 1012 is fixed by a valve pipe positioning hoop 1017 and the input end is installed with a main liquid inlet solenoid valve 1018, a liquid inlet flow sensor 1015, and a manual main valve 1019; a liquid inlet hole 1016 is provided between the water inlet tank 101 and the groove-shaped sealed inner tank; Manual master control is performed through a manual master valve 1019, automatic liquid inlet switch control is performed through a main liquid inlet solenoid valve 1018, and flow data is monitored by a liquid inlet flow sensor 1015; the main liquid inlet pipe 1012 and the corresponding valves or master control are fixedly connected through a valve pipe positioning clamp 1017; the refrigerant 3 entering through the main liquid inlet pipe 1012 sequentially enters the liquid inlet diversion pipe 1011 and flows into the groove-shaped sealed inner tank of the cold tank structure 1 through the liquid inlet hole 1016;

[0119] The refrigerant liquid outlet structure includes a drainage overflow chamber 102, a plurality of drainage overflow branches 1021 connected to the bottom of the drainage overflow chamber 102, a drainage pipe 10411 connected to the drainage overflow branch 1021, a drainage flow sensor 1014 installed on the drainage pipe 10411, and an electromagnetic drain valve 1022. A drainage level overflow valve connected to the drainage overflow chamber 102 is provided at a distance between the horizontal lines on the top crossbeam surface of the groove-shaped sealed inner tank on the same side of the drainage overflow chamber 102. The discharge flow rate data is monitored by the discharge flow sensor 1014, and the automatic discharge switch is controlled by the electromagnetic discharge valve 1022; the discharged refrigerant 3 is output from the discharge level overflow hole 1071, and sequentially passes through the drainage overflow chamber 102, the drainage overflow branch pipe 1021, and finally discharged from the drain pipe 10411; the above-mentioned liquid inlet and discharge processes are respectively monitored by a liquid level transmitter 1013 and controlled by the cold tank operation controller;

[0120] The cold tank operation control device includes a controller 109 and a liquid level transmitter 1013 electrically connected to the controller 109, a switch 1094, a power circuit breaker 1095, a cold tank emergency brake switch 1093, a forced liquid supply button 1091, and a forced liquid discharge button 1092; the power circuit breaker 1095 is installed at the rear of the opening of the cold tank lower cover plate 111 via a DIN rail 1096, and is fixed and sealed using a power hatch 1097 through power hatch mounting bolts 1098; the cold tank emergency brake switch 1093 is used to perform switching braking in an emergency, and the power circuit breaker 1095 is used to realize switching and disconnecting the power supply of each electrical appliance, and the switch 1094 is used for data information exchange. The controller 109 performs overall control, and a PLC controller can be used to perform forced liquid supply or liquid discharge actions respectively through the forced liquid supply button 1091 and the forced liquid discharge button 1092;

[0121] like Figure 16-19 As shown, the server 2 is suspended on the server positioning frame 105 and arranged in an array within the cold tank structure 1. The bottom of the server 2 is immersed in the refrigerant 3 and the server's wiring output terminal is located at the top. The server 2 is a flat box body, including a sealed heat sink fin shell 202, a sealing cover 203 with handle positioning handles 2032 on both sides of the top, and the server electrical and component components arranged inside the server 2. The server 2 is positioned and suspended in conjunction with the server positioning frame 105 through the T-shaped guide positioning slots 201 on the side and the handle positioning handle 2032.

[0122] in, Figure 16-17 A method for hanging and connecting a server 2 is shown. In this embodiment, four servers 2 are hung on both sides of a server positioning frame 105. In this case, the gaps between the sides of the corresponding servers 2 are larger, and the width of each server 2 is larger.

[0123] like Figure 18-19 Another hanging connection method of the server 2 is shown. In this embodiment, an assembly method of hanging eight servers 2 on both sides of the server positioning frame 105 is provided. At this time, the gap between the corresponding sides of each server 2 is smaller, and the size and width of each server 2 are smaller.

[0124] like Figure 20 As shown, a schematic diagram of the control principle of the corresponding system is shown. Its application is that the corresponding server is used in the liquid cooling scenario of the cloud server, which can be monitored and controlled through mobile APP, PC or other linked intelligent control terminals; the server is controlled as a whole by an intelligent controller, which is connected to an emergency brake switch, a forced drainage switch, a forced liquid supply switch, a high liquid level temperature sensor, a medium liquid level temperature sensor, a low liquid level temperature sensor, a liquid level height sensor 1, a liquid level height sensor 2, a liquid inlet flow sensor, a liquid discharge flow sensor, a liquid level transmitter 1, a liquid level transmitter 2, a main liquid inlet flow solenoid valve, and a trickle liquid inlet flow solenoid valve, and the intelligent controller is connected to the AC power supply through an AC\DC module and a circuit breaker leakage protector. Specific embodiment 2:

[0126] like Figure 21-26As shown, the difference between this specific embodiment and specific embodiment 1 is that the cold tank structure 1 is rectangular, and the length, width and height ratio is about 4:1.1. Three server positioning racks 105 are provided, corresponding to the two power signal line bridges 104. The server positioning racks 105 are arranged at equal intervals in the cold tank structure 1, providing four spaces for hanging servers 2. The second server positioning rack 105 is located in the middle and between the two power signal line bridges 104. The first and third server positioning racks 105 are respectively located completely below the two power signal line bridges 104.

[0127] like Figure 23-24 As shown, a method of hanging and connecting a server 2 is shown. In this embodiment, four servers 2 are hung on both sides of the server positioning frame 105. In this case, the gaps between the sides of the corresponding servers 2 are large, and the width of each server 2 is large. In this embodiment, a total of sixteen servers 2 are hung.

[0128] like Figures 25-26 As shown, another hanging connection method of the server 2 is shown. In this embodiment, an assembly method of hanging eight servers 2 on both sides of the server positioning frame 105 is provided. At this time, the gap between the corresponding sides of each server 2 is small, and the size and width of each server 2 are small. In this embodiment, a total of thirty-two servers 2 are hung. Specific embodiment 3:

[0130] like Figure 27-34 As shown, the difference between this embodiment and the embodiment 2 is that the cold tank structure 1 is rectangular, and the length, width and height ratio is about 8:1.1. Three server positioning racks 105 are provided, and four corresponding power signal line bridges 104 are evenly spaced. The server positioning racks 105 are evenly spaced in the cold tank structure 1, providing eight spaces for hanging servers 2. The specific structure is as follows Figures 27-30 As shown;

[0131] like Figures 31-32 As shown, a method of hanging and connecting a server 2 is shown. In this embodiment, four servers 2 are hung on both sides of the server positioning frame 105. In this case, the gaps between the sides of the corresponding servers 2 are large, and the width of each server 2 is large. In this embodiment, a total of 32 servers 2 are hung.

[0132] like Figures 33-34 As shown, another hanging connection method of the server 2 is shown. In this embodiment, an assembly method of hanging eight servers 2 on both sides of the server positioning frame 105 is provided. At this time, the gap between the corresponding sides of each server 2 is small, and the size and width of each server 2 are small. In this embodiment, a total of sixty-four servers 2 are hung. Specific embodiment 4:

[0134] like Figures 35-45 As shown, the structure of a server 2 is shown, in which a sealing cover 203 of the server 2 and a heat sink housing 202 are sealed together by a sealing nut 2031 and a sealing gasket 2021 .

[0135] Among them, the handle positioning handle 2032 is open, and cooperates with the T-shaped handle 1051 and the server positioning connecting screw 1053 to perform positioning and locking; the T-shaped guide positioning groove 201 corresponds to the server positioning groove 1052 and is slidingly limited.

[0136] Among them, the wiring output end includes a waterproof data interface 205 extending from the top sealing cover 203, a waterproof output data line 207, a waterproof power reset button 208, a waterproof power line terminal 209, a waterproof RF antenna 206, and an exhaust valve 204; an indicator light 2101 is installed on the surface of the sealing cover 203 through the indicator light nut sealing cover 210.

[0137] In this specific embodiment, the server electrical and component parts are arranged on one side of the inner wall of the heat sink housing 202, and the width of the housing of the server 2 is relatively narrow;

[0138] Among them, the server electrical and component parts include a heat collector plate 2026 installed on the positioning protrusion on the inner wall of the heat sink fin shell 202 through the heat collector plate mounting guide groove 20261, and a memory collector array group 2115, memory bar 2117, GPU collector array group, and GPU installed on the heat collector plate 2026 through the collector bolt 2116; the heat collector plate 2026 is also equipped with an HDD hard disk 2023, a server power supply 2118, and an intelligent temperature, humidity, and oxygen controller 2114, and a server mainboard 211 is installed through the mainboard mounting positioning bolts 2444, and the server mainboard 211 is equipped with a CPU group 2111, a CPU collector 2112, and a computing power unit assembly 2113 through a CPU bracket 21111.

[0139] A heat-conducting film 2022 is provided between the heat collecting plate 2026 and the inner wall of the heat dissipating fin shell 202 .

[0140] Among them, the interior of the server is filled with nitrogen 2025. Specific embodiment 5:

[0142] like Figures 46-50 As shown, the structure of the second server 2 is shown. Compared with the server structure in specific embodiment 4, its width is wider in size and the corresponding installed server electrical and component devices are more. Specific embodiment 6:

[0144] like Figures 51-56As shown, the structure of the third server 2 is shown. Compared with the server structure in the specific embodiment 5, the width of the server 2 is wider, and the corresponding installed server electrical and component components are more; Specific embodiment 7:

[0146] like Figures 57-62 As shown, the structure of the fourth server 2 is shown, which differs from specific embodiments 4-6 in that the server electrical and component parts are arranged on both sides of the inner wall of the heat sink fin shell 202 and form a relative spacing, and the corresponding wiring output terminals output on the sealing cover 203 are arranged in two rows.

[0147] This technical solution only discloses the specific embodiment of the above-mentioned corresponding liquid-cooled server system. Of course, the liquid-cooled server cold tank structure corresponding to the system, the cold tank structure which is the structural feature of the above-mentioned liquid-cooled server system, and the independent existence of the liquid-cooled server in the liquid-cooled server system are also within the protection scope of this technical solution.

[0148] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A liquid cooling server system, characterized in that: The invention comprises a cold tank structure with a groove-shaped sealed inner tank and a liquid-cooled server immersed below the liquid level of the refrigerant in the cold tank structure; The cold tank structure includes a cold tank lower cover plate arranged around the outside of the groove-shaped sealed inner tank, a cold tank upper cover plate arranged above the cold tank lower cover plate, at least one power signal line bridge adjustably mounted on the positioning ribs of the positioning frame of the top crossbeam of the groove-shaped sealed inner tank, a server positioning frame located between the positioning ribs of the positioning frame, a refrigerant liquid monitoring device arranged at the bottom of the server positioning frame, a refrigerant liquid inlet structure arranged on one side of the cold tank structure, a refrigerant liquid outlet structure arranged on the other side of the cold tank structure, and a cold tank operation control device located on the side of the cold tank lower cover plate; The servers are suspended on the server positioning rack and arranged in an array within the cold tank structure, with the bottom of the servers immersed in the refrigerant and the server wiring output terminals located at the top. The servers are flat, box-shaped, and include a sealed heat sink fin housing, a sealing cover with handles and positioning handles on both sides of the top, and server electrical components and components disposed within the server. The servers are positioned and suspended by the server positioning rack using T-shaped guide positioning slots and handles on the sides. The sealing cover and the heat sink housing are sealed by a sealing nut and a sealing gasket; The server electrical and component parts are arranged on at least one side of the inner wall of the heat dissipation fin housing; The cold tank operation control device includes a controller and a liquid level transmitter electrically connected to the controller, a switch, a power circuit breaker, a cold tank emergency brake switch, a forced liquid supply button, and a forced liquid discharge button; the power circuit breaker is mounted on the rear of the opening of the cold tank lower cover plate via a DIN rail and is fixed and sealed using a power hatch through the power hatch mounting bolts; The bottom of the cold trough structure is provided with a cold trough support foot.

2. The liquid cooling server system according to claim 1, characterized in that: The handle positioning handle is open and cooperates with the T-shaped handle and the server positioning connecting screw to perform positioning and locking; the T-shaped guide positioning groove corresponds to the server positioning groove and is slidingly limited.

3. The liquid cooling server system according to claim 1, characterized in that: The wiring output end includes a waterproof data interface extending from the top sealing cover, a waterproof output data line, a waterproof power reset button, a waterproof power line terminal, a waterproof radio frequency antenna, and an exhaust valve; an indicator light is installed on the surface of the sealing cover through the indicator light nut sealing cover.

4. The liquid cooling server system according to claim 1, characterized in that: The server electrical and component parts include a heat collector plate installed on the positioning protrusion on the inner wall of the heat sink fin shell through a heat collector plate mounting guide groove, a memory collector array group, a memory bar, a GPU collector array group, a GPU, and a heating chip collector installed on the heat collector plate through collector bolts. An HDD hard disk, a server power supply, and an intelligent temperature, humidity, and oxygen controller are also installed on the heat collector plate, and a server mainboard is installed through mainboard mounting positioning bolts. A CPU group, a CPU collector, a GPU combination, and a computing power unit assembly are installed on the server mainboard through a CPU bracket.

5. The liquid cooling server system according to claim 1, characterized in that: A heat-conducting film is provided between the heat collecting plate and the inner wall of the heat dissipation fin shell.

6. The liquid cooling server system according to claim 1, characterized in that: The interior of the server is filled with nitrogen.

7. The liquid cooling server system according to claim 1, characterized in that: The lower cover plate of the cold trough is detachably connected to the cover plate mounting hole on the vertical beam at the corner position of the groove-shaped sealed inner tank through the side cover plate mounting hook; the vertical beam is also provided with a cable slot hole for cable routing.

8. The liquid cooling server system according to claim 1, characterized in that: The power signal line bridge is a gantry structure, and the bottom is engaged with the top crossbeam of the groove-shaped sealed inner tank through an inverted "concave" structure. The server positioning frame is connected to the positioning frame positioning rib through a connecting piece with positioning holes and a positioning frame bolt.

9. The liquid cooling server system according to claim 8, characterized in that: A PDU power interface is provided in the upper crossbeam of the power signal line bridge and is covered by a line bridge cover plate. Wire outlet holes are provided at intervals on both sides of the upper crossbeam.

10. The liquid cooling server system according to claim 1, characterized in that: A plurality of server positioning slots are arranged at lateral intervals on both sides of the server positioning frame, and two rows of server positioning connection screws with T-shaped handles on the top are threadedly connected to the server positioning frame.

11. The liquid cooling server system according to claim 1, characterized in that: A sensor mounting beam is installed at the bottom of the server positioning frame through a connecting piece. The sensor mounting beam is installed with a refrigerant liquid monitoring device through a sensor beam fixing bolt. The refrigerant liquid monitoring device includes a high liquid level temperature sensor, a medium liquid level temperature sensor, a low liquid level temperature sensor and a liquid level sensor.

12. The liquid cooling server system according to claim 1, characterized in that: The refrigerant liquid inlet structure includes a water inlet tank, a plurality of liquid inlet shunt pipes connected to the upper part of the water inlet tank, and a main liquid inlet pipe connecting each liquid inlet shunt pipe. The main liquid inlet pipe is fixed by a valve pipe positioning clamp and the input end is installed with a main liquid inlet solenoid valve, a liquid inlet flow sensor, and a manual main valve; a liquid inlet hole is provided between the water inlet tank and the groove-shaped sealed inner tank.

13. The liquid cooling server system according to claim 1, characterized in that: The refrigerant liquid outlet structure includes a drainage overflow compartment, a plurality of drainage overflow branches connected to the bottom of the drainage overflow compartment, a drain pipe connected to the drainage overflow branch, a drainage flow sensor installed on the drain pipe, and an electromagnetic drain valve. A drainage liquid level overflow hole connected to the drainage overflow compartment is provided at intervals between horizontal lines on the surface of the top crossbeam of the groove-shaped sealed inner tank on the same side of the drainage overflow compartment.

14. A liquid cooling server, characterized in that: A server having the structural features of the liquid-cooled server system according to any one of claims 1 to 6.

15. A liquid cooling server cold tank structure, characterized in that: The cold tank structure has the structural features in the liquid cooling server system as described in any one of claims 1 and claims 7-13.

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