A boiler flue gas integrated treatment system
By designing the integrated boiler flue gas treatment system and using energy absorption, filtration and purification components, the problems of easy blockage and slow filtration speed in the prior art are solved, and efficient removal of solid particles and polluted gases in the flue gas and Effective utilization of energy.
Patent Information
- Application Number
- CN202211505049.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-28
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2042-11-28
AI Technical Summary
In the existing boiler flue gas treatment equipment, the filter screen is prone to clogging, and the filtration speed is limited by the filter screen, making it difficult to effectively remove solid particles and polluted gases in the flue gas.
A boiler flue gas integrated treatment system is designed, including energy absorption components, filter components and purification components. The energy-absorbing assembly converts the heat energy in the flue gas into electrical energy through the heat absorption chamber and the power generation assembly; the filter assembly uses a centrifugal cylinder and a spiral nozzle to separate the gas from the solid particles; the purification assembly absorbs and filters the flue gas through the purification box and the exhaust cylinder. Pollutants.
It realizes efficient separation of flue gas from solid particles and effective purification of polluted gases, avoids the problems of filter clogging and limited filtration speed, reduces the temperature of flue gas emissions, and reduces energy waste.
Smart Images

Figure CN115804986B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste gas treatment equipment, and in particular to an integrated boiler flue gas treatment system. Background Art
[0002] A boiler is an energy conversion device. The energy input to the boiler includes chemical energy and electrical energy in the fuel. The boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. The original meaning of pot refers to a water container heated on fire, and furnace refers to a place where fuel is burned. The boiler consists of two major parts: pot and furnace. The hot water or steam produced in the boiler can directly provide the required thermal energy for industrial production and people's lives, or it can be converted into mechanical energy through a steam power device, or the mechanical energy can be converted into electrical energy through a generator. The boiler that provides hot water is called a hot water boiler, which is mainly used for life and has a small number of applications in industrial production. The boiler that produces steam is called a steam boiler, often referred to as a boiler, and is mostly used in thermal power plants, ships, locomotives and industrial and mining enterprises. However, the boiler will produce exhaust gas during operation, which will cause serious air pollution.
[0003] Prior art, the invention patent with announcement number CN104959006B discloses a boiler flue gas treatment tower, belonging to the technical field of waste gas treatment equipment, the treatment tower includes a tower body with a flue gas inlet, a flue gas outlet and a liquid outlet, the tower body is provided with a plurality of heat absorbing pipe groups for making the flue gas flow back in the tower body, a suspended particle filter screen arranged in layers, a sulfur dioxide filter screen and a nozzle arranged on the side wall of the tower body and connected to the liquid infusion pipeline below the sulfur dioxide filter screen and facing the tower body; the heat absorbing pipe group is connected to the circulating pipeline connected to the pump and the steam-water separator arranged outside the tower body through its water inlet and the steam-water outlet. Although it can solve the problem of air pollution caused by the direct discharge of boiler flue gas into the air, the filter screen is prone to clogging during operation, and the filtration speed is limited by the filter screen. Summary of the invention
[0004] To overcome the defects of the above-mentioned prior art, the present invention provides the following technical solutions: a boiler flue gas integrated treatment system, comprising an energy absorption component, the energy absorption component comprises a heat absorption chamber, heat absorption plates arranged parallel to each other are fixedly installed in the heat absorption chamber, a mounting seat is fixedly installed on the heat absorption chamber, a sliding block is slidably installed in the mounting seat through a sliding rod, a vibration paddle and a paddle are fixedly installed on the sliding block, a power generation component is fixedly installed on the heat absorption chamber, and a heat dissipation fan is rotatably installed on the side of the power generation component; a filter component, the filter component comprises a centrifugal cylinder, a conical cover and a centrifugal cover are fixedly installed on the top and bottom ends of the centrifugal cylinder, respectively, and a spiral nozzle is fixedly arranged on the centrifugal cover; a purification component, the purification component comprises a tail purification box and a head purification box, a corner smoking pipe is fixedly installed on the head purification box, a primary air intake pipe extending to the bottom of the head purification box is fixedly installed on the corner smoking pipe, a terminal air intake pipe extending to the bottom of the tail purification box is fixedly installed on the head purification box, and an exhaust pipe is fixedly installed on the tail purification box.
[0005] Preferably, the mounting seat and the sliding rod are fixedly connected, the sliding block and the sliding rod are slidably connected, a pulley bracket is also fixedly installed in the heat absorption chamber, a first belt transmission mechanism is rotatably installed on the pulley bracket, a sliding block is fixedly provided on the first belt transmission mechanism, and the shift rod is slidably installed on the sliding block.
[0006] Preferably, the spiral nozzles are arranged in a circular array on the centrifugal cover, and the spiral nozzles are distributed in a spiral shape relative to the axis of the centrifugal cover.
[0007] Preferably, a gear sleeve is fixedly mounted on the centrifugal cover, a gear bracket is fixedly mounted on the gear sleeve, a top executing gear and a bottom executing gear are rotatably mounted on the gear bracket, a top intermediate gear and a bottom intermediate gear are respectively gear-engaged on the top executing gear and the bottom executing gear, a top driving gear and a bottom driving gear are respectively gear-engaged on the top intermediate gear and the bottom intermediate gear, and the top intermediate gear, the bottom intermediate gear, the top driving gear and the bottom driving gear are all rotatably mounted on the gear bracket.
[0008] Preferably, the top drive gear and the bottom drive gear are driven by a top drive motor and a bottom drive motor respectively, a mounting cylinder is fixedly mounted on the gear sleeve, the mounting cylinder is fixedly mounted on the heat absorption chamber, and the top drive motor and the bottom drive motor are fixedly mounted on the centrifugal cover and the mounting cylinder respectively.
[0009] Preferably, a first boost fan and a second boost fan are rotatably mounted on the mounting cylinder, the second boost fan is fixedly connected to a top execution gear, and the first boost fan is fixedly connected to a bottom execution gear.
[0010] Preferably, a smoking motor is fixedly mounted on the corner smoking pipe, a smoking fan is fixedly mounted on the output shaft of the smoking motor, and the smoking fan is rotatably mounted on the inner wall of the corner smoking pipe.
[0011] Preferably, a diverter hood is fixedly mounted on the corner smoking pipe, and the exhaust pipe, the tail purification box, the terminal air intake pipe, the head purification box, the corner smoking pipe, the diverter hood, and the centrifugal cylinder are internally connected.
[0012] Preferably, a turbine sleeve is fixedly mounted on the splitter cover, an exhaust pipe is fixedly mounted on the turbine sleeve, a turbine is rotatably mounted on the turbine sleeve, the turbine is rotatably connected to a linkage rod via a second belt drive mechanism, the linkage rod is fixedly connected to one of the pulleys of the first belt drive mechanism, and the power generation assembly consists of a heat sink and a power generation diode.
[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) By setting a filter component, the present invention can separate gas from solid particles, thereby facilitating targeted cleaning and removal of solid particles in the later stage; (2) By setting a purification component, the present invention can absorb and filter polluted gases in the flue gas, thereby preventing pollutants from being discharged into the atmosphere and causing pollution to the environment, and at the same time can reduce the temperature of the flue gas after discharge; (3) By setting an energy absorption component, the present invention can convert part of the heat energy in the flue gas into electrical energy, thereby reducing energy waste; (4) The present invention adopts the combination of a filter component and a purification component, and can purify the flue gas and filter the solid particles in the flue gas without setting a filter. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 It is a cross-sectional view of the overall structure of the present invention.
[0016] Figure 3 This is a cross-sectional view of the mounting seat structure of the present invention.
[0017] Figure 4 For the present invention Figure 3 Schematic diagram of the structure at point A in the middle.
[0018] Figure 5 For the present invention Figure 3 Schematic diagram of the structure at point B in the middle.
[0019] Figure 6 This is a structural sectional view of the slider of the present invention.
[0020] Figure 7 It is a cross-sectional view of the filter assembly structure of the present invention.
[0021] Figure 8 It is a schematic diagram of the gear sleeve structure of the present invention.
[0022] Fig. 9 It is a schematic diagram of the structure of the mounting seat of the present invention.
[0023] Fig.10 It is a schematic diagram of the structure of the splitter cover of the present invention.
[0024] Fig.11 It is a schematic diagram of the turbine structure of the present invention.
[0025] In the figure: 101-heat absorption chamber; 102-heat absorption plate; 103-mounting seat; 104-pulley bracket; 105-sliding rod; 106-first belt transmission mechanism; 107-sliding block; 108-paddle rod; 109-sliding block; 110-vibration paddle; 111-linkage rod; 112-second belt transmission mechanism; 113-turbine; 114-turbine sleeve; 115-exhaust pipe; 116-power generation component; 117-cooling fan; 201-centrifugal cylinder; 202-centrifugal cover; 203-spiral nozzle; 204-gear sleeve; 205-gear bracket; 206-top drive motor; 20 7-top drive gear; 208-bottom drive gear; 209-bottom drive motor; 210-top intermediate gear; 211-bottom intermediate gear; 212-top execution gear; 213-bottom execution gear; 214-first boost fan; 215-second boost fan; 216-installation tube; 217-conical cover; 301-exhaust pipe; 302-rear purification box; 303-dividing hood; 304-corner smoking pipe; 305-smoking motor; 306-primary air intake pipe; 307-head purification box; 308-drain seat; 309-terminal air intake pipe; 310-smoking fan. DETAILED DESCRIPTION
[0026] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0027] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0028] like Figure 3-Figure 6 , Fig. 9 and Fig.11As shown, the present invention provides a technical solution: a boiler flue gas integrated treatment system, including an energy absorption component, the energy absorption component includes a heat absorption chamber 101, heat absorption plates 102 arranged parallel to each other are fixedly installed in the heat absorption chamber 101, a mounting seat 103 is fixedly installed on the heat absorption chamber 101, a slider 109 is slidably installed in the mounting seat 103 through a sliding rod 105, a vibration paddle 110 and a paddle 108 are fixedly installed on the slider 109, and a power generation component 116 is fixedly installed on the heat absorption chamber 101. (The power generation component 116 is composed of a heat sink and a power generation diode), a heat dissipation fan 117 is rotatably installed on the side of the power generation component 116, the mounting seat 103 and the sliding rod 105 are fixedly connected, the slider 109 and the sliding rod 105 are slidably connected, and a pulley bracket 104 is also fixedly installed in the heat absorption chamber 101, and a first belt transmission mechanism 106 is rotatably installed on the pulley bracket 104, a sliding block 107 is fixedly provided on the first belt transmission mechanism 106, and a lever 108 is slidably installed on the sliding block 107.
[0029] like Figure 7 , Figure 8 As shown, the filter assembly includes a centrifugal cylinder 201, the top and bottom ends of the centrifugal cylinder 201 are respectively fixedly mounted with a conical cover 217 and a centrifugal cover 202, the centrifugal cover 202 is fixedly provided with a spiral nozzle 203, the spiral nozzle 203 is circularly arrayed on the centrifugal cover 202, and the spiral nozzle 203 is spirally distributed relative to the axis of the centrifugal cover 202, the centrifugal cover 202 is fixedly mounted with a gear sleeve 204, the gear sleeve 204 is fixedly mounted with a gear bracket 205, a top execution gear 212 and a bottom execution gear 213 are rotatably mounted on the gear bracket 205, the top execution gear 212 and the bottom execution gear 213 are respectively gear-engaged with a top intermediate gear 210 and a bottom intermediate gear 211, and the top intermediate gear 210 and the bottom intermediate gear 211 are respectively gear-engaged with a top drive gear 212 and a bottom drive gear 213. The driving gear 207 and the bottom driving gear 208, the top intermediate gear 210, the bottom intermediate gear 211, the top driving gear 207 and the bottom driving gear 208 are all rotatably mounted on the gear bracket 205, the top driving gear 207 and the bottom driving gear 208 are driven by the top driving motor 206 and the bottom driving motor 209 respectively, a mounting cylinder 216 is fixedly mounted on the gear sleeve 204, the mounting cylinder 216 is fixedly mounted on the heat absorption chamber 101, the top driving motor 206 and the bottom driving motor 209 are respectively fixedly mounted on the centrifugal cover 202 and the mounting cylinder 216, the first boost fan 214 and the second boost fan 215 are rotatably mounted on the mounting cylinder 216, the second boost fan 215 is fixedly connected to the top executing gear 212, and the first boost fan 214 is fixedly connected to the bottom executing gear 213.
[0030] like Figure 1 , Figure 2As shown, the purification assembly includes a rear purification box 302 and a front purification box 307, the front purification box 307 is fixedly provided with a corner smoking pipe 304, the corner smoking pipe 304 is fixedly provided with a primary air intake pipe 306 extending to the bottom of the front purification box 307, the front purification box 307 is fixedly provided with a terminal air intake pipe 309 extending to the bottom of the rear purification box 302, the rear purification box 302 is fixedly provided with an exhaust pipe 301, the corner smoking pipe 304 is fixedly provided with a smoking motor 305, the output shaft of the smoking motor 305 is fixedly provided with a smoking fan 310, and the smoking fan 310 is rotatably provided on the rotating shaft. On the inner wall of the corner smoking pipe 304, a diverter hood 303 is fixedly installed on the corner smoking pipe 304, the exhaust pipe 301, the tail purification box 302, the terminal air intake pipe 309, the head purification box 307, the corner smoking pipe 304, the diverter hood 303, and the centrifugal cylinder 201 are internally connected, a turbine sleeve 114 is fixedly installed on the diverter hood 303, an exhaust pipe 115 is fixedly installed on the turbine sleeve 114, a turbine 113 is rotatably installed on the turbine sleeve 114, the turbine 113 is rotatably connected to the linkage rod 111 through the second belt transmission mechanism 112, and the linkage rod 111 is fixedly connected to one of the pulleys of the first belt transmission mechanism 106.
[0031] The working principle of the boiler flue gas integrated treatment system disclosed in the present invention is as follows: first, the mounting base 103 is installed on the boiler exhaust port. When the flue gas enters the heat absorption chamber 101, part of the heat in the flue gas will be absorbed by the heat absorption sheet 102. The heat absorption sheet 102 transfers the temperature to the heat absorption chamber 101. A temperature difference will be generated at both ends of the power generation diode on the power generation component 116. At this time, the heat energy of the heat absorption chamber 101 can be converted into electrical energy for utilization. At the same time, the top drive motor 206 and the bottom drive motor 209 need to be started. The output shafts of the top drive motor 206 and the bottom drive motor 209 are respectively The top driving gear 207 and the bottom driving gear 208 are driven to rotate respectively, and the top driving gear 207 and the bottom driving gear 208 drive the top executing gear 212 and the bottom executing gear 213 to rotate respectively through the top intermediate gear 210 and the bottom intermediate gear 211, and the top executing gear 212 and the bottom executing gear 213 will respectively drive the second boosting fan 215 and the first boosting fan 214 to rotate, thereby driving the smoke flow in the installation cylinder 216. When the smoke moves to the spiral nozzle 203, since the spiral nozzle 203 is spirally arranged, the smoke ejected from the spiral nozzle 203 will spirally rotate. The smoke turns upward. At this time, the solid particles in the smoke will be pulled to the inner wall surface of the centrifugal cylinder 201 because there is no other force to offset the centrifugal force generated by the high-speed rotation. At this time, the solid particles in the smoke at the axis position of the centrifugal cylinder 201 are less than the solid particles far away from the axis of the centrifugal cylinder 201. At this time, the smoke in the middle will pass through the conical cover 217 and enter the turbine sleeve 114, while the smoke on the outside will enter the diverter cover 303. At the same time, the smoking motor 305 is started, and the smoking motor 305 drives the smoking fan 310 to rotate, and generates a pressure difference to suck the smoke in the diverter cover 303. To the primary air intake pipe 306, the flue gas in the primary air intake pipe 306 will be discharged into the head purification box 307. It should be noted that the head purification box 307 is provided with a calcium hydroxide solution for absorbing carbon dioxide gas in the flue gas and reducing the temperature of the flue gas. Then the calcium hydroxide solution will generate bubbles to discharge the undissolved gas, which is then discharged into the tail purification box 302 through the terminal air intake pipe 309. The tail purification box 302 is provided with a sodium hydroxide solution for absorbing sulfur dioxide gas in the flue gas and further reducing the temperature of the flue gas, and is discharged outward through the exhaust pipe 301. A purification component can be installed on the exhaust pipe 115 as needed to purify the flue gas discharged from the exhaust pipe 115.At the same time, the flue gas discharged upward in the turbine sleeve 114 will drive the turbine 113 to rotate, and the turbine 113 drives the linkage rod 111 to rotate through the second belt transmission mechanism 112, and the linkage rod 111 drives the first belt transmission mechanism 106 to rotate. The rotation of the first belt transmission mechanism 106 will drive the lever 108 to move back and forth in a straight line to the left, and at the same time, the sliding block 107 and the lever 108 will slide relative to each other, and the slider 109 will also rotate synchronously. At this time, the vibration paddle 110 will continuously contact each heat absorbing sheet 102, causing the heat absorbing sheet 102 to vibrate, thereby shaking off the solid particles attached to the surface of the heat absorbing sheet 102, and discharging them into the head purification box 307 through the rising flue gas. A detachable sewage seat 308 is set at the bottom of the head purification box 307. When too much non-meltable solid enters the head purification box 307, the inside of the head purification box 307 can be cleaned by disassembling the sewage seat 308.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A boiler flue gas integrated treatment system, characterized in that: The energy absorption component comprises a heat absorption chamber (101), wherein heat absorption plates (102) arranged parallel to each other are fixedly installed in the heat absorption chamber (101), a mounting seat (103) is fixedly installed on the heat absorption chamber (101), a slider (109) is slidably installed in the mounting seat (103) via a sliding rod (105), a vibration paddle (110) and a paddle (108) are fixedly installed on the slider (109), a power generation component (116) is fixedly installed on the heat absorption chamber (101), and the power generation component (116) A heat dissipation fan (117) is rotatably mounted on the side of the heat absorption chamber (101); the mounting seat (103) and the sliding rod (105) are fixedly connected, the sliding block (109) and the sliding rod (105) are slidably connected, a pulley bracket (104) is also fixedly mounted in the heat absorption chamber (101), a first belt transmission mechanism (106) is rotatably mounted on the pulley bracket (104), a sliding block (107) is fixedly arranged on the first belt transmission mechanism (106), and the lever (108) is slidably mounted on the sliding block (107); A filter assembly, the filter assembly comprising a centrifugal cylinder (201), the top and bottom ends of the centrifugal cylinder (201) being respectively fixedly mounted with a conical cover (217) and a centrifugal cover (202), the centrifugal cover (202) being fixedly mounted with a spiral nozzle (203); the spiral nozzles (203) being arranged in a circular array on the centrifugal cover (202), and being distributed in a spiral shape relative to the axis of the centrifugal cover (202); the centrifugal cover (202) being fixedly mounted with a gear sleeve (203); 4), a gear support (205) is fixedly mounted on the gear sleeve (204), a top execution gear (212) and a bottom execution gear (213) are rotatably mounted on the gear support (205), a top intermediate gear (210) and a bottom intermediate gear (211) are respectively gear-engaged on the top execution gear (212) and the bottom execution gear (213), and a top driving gear (207) and a bottom intermediate gear (211) are respectively gear-engaged on the top intermediate gear (210) and the bottom intermediate gear (211). The bottom driving gear (208), the top intermediate gear (210), the bottom intermediate gear (211), the top driving gear (207) and the bottom driving gear (208) are all rotatably mounted on the gear bracket (205); the top driving gear (207) and the bottom driving gear (208) are driven by the top driving motor (206) and the bottom driving motor (209) respectively; a mounting cylinder (216) is fixedly mounted on the gear sleeve (204); the mounting cylinder (216) is fixedly mounted on the heat absorption chamber (101); the top driving motor (206) and the bottom driving motor (209) are fixedly mounted on the centrifugal cover (202) and the mounting cylinder (216) respectively; a first boosting fan (214) and a second boosting fan (215) are rotatably mounted on the mounting cylinder (216); the second boosting fan (215) is fixedly connected to the top execution gear (212); and the first boosting fan (214) is fixedly connected to the bottom execution gear (213); A purification assembly, the purification assembly comprising a rear purification box (302) and a front purification box (307), the front purification box (307) being fixedly mounted with a corner smoking pipe (304), the corner smoking pipe (304) being fixedly mounted with a primary air intake pipe (306) extending to the bottom of the front purification box (307), the front purification box (307) being fixedly mounted with a terminal air intake pipe (309) extending to the bottom of the rear purification box (302), and the rear purification box (302) being fixedly mounted with an exhaust pipe (301); the corner smoking pipe (304) being fixedly mounted with a primary air intake pipe (306) extending to the bottom of the front purification box (307), A smoking motor (305) is fixedly mounted on the smoking pipe (304), a smoking fan (310) is fixedly mounted on the output shaft of the smoking motor (305), and the smoking fan (310) is rotatably mounted on the inner wall of the corner smoking pipe (304); a flow divider (303) is fixedly mounted on the corner smoking pipe (304), and the exhaust pipe (301), the rear purification box (302), the terminal air intake pipe (309), the front purification box (307), the corner smoking pipe (304), the flow divider (303), and the centrifugal cylinder (201) are internally connected; A turbine sleeve (114) is fixedly mounted on the splitter cover (303), an exhaust pipe (115) is fixedly mounted on the turbine sleeve (114), a turbine (113) is rotatably mounted on the turbine sleeve (114), the turbine (113) is rotatably connected to a linkage rod (111) via a second belt transmission mechanism (112), and the linkage rod (111) is fixedly connected to one of the pulleys of the first belt transmission mechanism (106); the power generation assembly (116) is composed of a heat sink and a power generation diode; The smoke ejected from the spiral nozzle (203) rotates and moves upward. The solid particles in the smoke at the axis position of the centrifugal cylinder (201) are less than the solid particles far from the axis of the centrifugal cylinder (201). The smoke in the middle part enters the turbine sleeve (114) through the conical cover (217), and the smoke on the outside enters the splitter cover (303). The smoke discharged upward in the turbine sleeve (114) drives the turbine (113) to rotate. The turbine (113) drives the linkage rod (111) to rotate through the second belt transmission mechanism (112). The linkage rod ( 111) drives the first belt transmission mechanism (106) to rotate, and the rotation of the first belt transmission mechanism (106) drives the lever (108) to move back and forth in a left straight line, and at the same time, the sliding block (107) and the lever (108) slide relative to each other, and the slider (109) rotates synchronously; the vibrating lever (110) continuously contacts each heat absorbing plate (102), causing the heat absorbing plate (102) to vibrate, thereby shaking off the solid particles attached to the surface of the heat absorbing plate (102), and discharging them into the first purification box (307) through the rising flue gas.
Citation Information
Patent Citations
Boiler flue gas treatment tower
CN104959006B
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CN104785446A
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CN106925519A