Production line for heat treatment using forging waste heat

By designing a production line including forging equipment, feeding equipment, continuous heat treatment furnace and transport components, the problem of ineffective utilization of waste heat after the forging of the heart disk is solved, and energy saving and heat treatment efficiency are improved.

CN115807154BActive Publication Date: 2025-05-23CRRC QIQIHAR ROLLING CO LTD
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Patent Information

Application Number
CN202211563403.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-07
Publication Date
2025-05-23
Estimated Expiration
2042-12-07

AI Technical Summary

Technical Problem

The waste heat after the forging of the upper heart plate cannot be effectively utilized, resulting in waste of energy.

Method used

A production line for heat treatment using forging waste heat is designed, including forging equipment, feeding equipment, continuous heat treatment furnace and transfer assembly. The forged upper plate is transported to the continuous heat treatment furnace for heat treatment through a transfer truck.

Benefits of technology

The waste heat after the forging of the heart disk is effectively utilized, energy saving and heat treatment efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a production line for heat treatment using forging waste heat, comprising: forging equipment, having a forging station; feeding equipment, comprising a transfer vehicle, an annular feeding rail and a feeding tray, the annular feeding rail drives the feeding tray to move along its extension direction, the annular feeding rail has a feeding station and a transfer station, and the transfer vehicle is arranged between the forging station and the feeding station; a continuous heat treatment furnace, the continuous heat treatment furnace comprises a furnace body, an annular heat treatment rail, a plurality of carrier vehicles and a driving member, the annular heat treatment rail is arranged in the furnace and extends out of the furnace, a plurality of carrier vehicles are arranged on the annular heat treatment rail, and the driving member can drive the plurality of carrier vehicles to move; a transfer assembly, comprising a transfer rail and a transfer claw, the annular heat treatment rail has a material receiving station and a material unloading station, and the transfer claw has a transfer position and a material receiving position. Through the solution of the present application, the problem that the waste heat after the forging of the upper core plate cannot be effectively utilized, resulting in a waste of energy, can be solved.
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Description

Technical Field

[0001] The invention relates to the technical field of heat treatment, and in particular to a production line for performing heat treatment using forging waste heat. Background Art

[0002] The upper center plate is a key part connecting the carriage and bogie of a railway freight car. The upper center plate is installed on the bogie, and the carriage loaded with goods is pressed on the plate surface of the upper center plate through the center plate seat. When the wheels on the bogie are braked or the carriage is towed, the upper center plate effectively connects the bogie and the carriage to achieve transmission, braking and relative steering between the two, so that the railway freight car can run safely.

[0003] In the related art, during the manufacturing process, the upper core plate needs to be forged on a forging device, and then the forged upper core plate is transferred to a trolley-type resistance furnace for quenching or normalizing, and then tempered in a tempering furnace.

[0004] However, since manual assistance is required for loading the upper core plate during quenching or normalizing, in order to ensure personnel safety, the forged upper core plate must be cooled to room temperature before normalizing and loading. The residual heat after forging the upper core plate cannot be effectively utilized, resulting in a waste of energy. Summary of the invention

[0005] The present invention provides a production line for heat treatment using forging waste heat, so as to solve the problem in the related art that the waste heat after forging of the upper core plate cannot be effectively utilized, resulting in energy waste.

[0006] The present invention provides a production line for heat treatment using forging waste heat, the production line for heat treatment using forging waste heat comprises: forging equipment, which has a forging station; feeding equipment, which comprises a transfer vehicle, an annular feeding rail and a feeding tray, the annular feeding rail can drive the feeding tray to move along its extension direction, the annular feeding rail has a feeding station and a transfer station, the transfer vehicle can be movably arranged between the forging station and the feeding station; a continuous heat treatment furnace, the forging equipment and the continuous heat treatment furnace are respectively arranged at two ends of the feeding equipment, the continuous heat treatment furnace comprises a furnace body, an annular heat treatment rail, a plurality of carrier vehicles and a driving member, the furnace body has a furnace chamber and a and a furnace entrance door and a furnace exit door which are connected to the furnace and are arranged opposite to each other along the length direction of the furnace, a ring-shaped heat treatment rail is arranged in the furnace along the length direction of the furnace and extends out of the furnace, a plurality of carriers are arranged on the ring-shaped heat treatment rail, and a driving member can drive the plurality of carriers to move along the extension direction of the ring-shaped heat treatment rail; a transfer component is arranged between the ring-shaped loading rail and the ring-shaped heat treatment rail, the transfer component includes a transfer rail and a transfer claw which is movably arranged on the transfer rail, the part of the ring-shaped heat treatment rail extending out of the furnace has a material receiving station and a material unloading station, and the transfer claw has a transfer position corresponding to the transfer station and a material receiving position corresponding to the material receiving station.

[0007] Furthermore, the annular loading rail includes two tracks and two lifting mechanisms. The two tracks are spaced apart in the height direction. The two lifting mechanisms are respectively located at both ends of the two tracks to move the loading tray between the two tracks. The loading station is located on one of the lifting mechanisms, and the transfer station is located on the upper track.

[0008] Furthermore, the track includes a track frame and a plurality of track rollers which are arranged on the track frame and are capable of rotating. The track frame extends along a straight line, and the plurality of track rollers are arranged at intervals along the extending direction of the track frame.

[0009] Furthermore, the track frame includes a first frame and a second frame arranged at an interval, and track rollers are arranged on the first frame and the second frame. The production line that uses forging waste heat for heat treatment also includes a cooling mechanism, and the cooling mechanism includes a pushing cylinder, a cooling frame, a cooling hood and a fan arranged on the cooling hood. The cooling frame is arranged between the first frame and the second frame and extends in a straight line. The cooling hood is arranged on the cooling frame and extends along the axis of the cooling frame. The cooling hood is connected to the outlet of the fan, and the pushing cylinder can abut against the loading tray to drive the loading tray to move along the extension direction of the cooling frame.

[0010] Furthermore, the pushing cylinder includes a cylinder body and a push rod movably arranged in the cylinder body, the cylinder body is arranged between the first frame and the cooling frame, a plurality of rotatable pushing rollers are arranged on the cylinder body, and the push rod can abut against the loading tray.

[0011] Furthermore, the lifting mechanism includes a lifting frame, a plurality of lifting rollers and a lifting cylinder. The lower end of the lifting frame is connected to the ground, the plurality of lifting rollers are rotatably arranged at the upper end of the lifting frame in a horizontal direction, and the lifting cylinder is drivingly connected to the lifting frame.

[0012] Furthermore, the transfer gripper includes a transfer frame, a transfer cylinder and a gripper body. The transfer frame is arranged on the transfer rail. The transfer cylinder is drive-connected to the gripper body so that the gripper body moves vertically. The gripper body can grab the upper center plate.

[0013] Furthermore, the gripper body includes a connecting plate, a plurality of transfer claws and a plurality of transfer claw cylinders. The transfer oil cylinder is drive-connected to the connecting plate. The plurality of transfer claws are arranged at circumferential intervals along the connecting plate. Each transfer claw is hinged to the connecting plate. The plurality of transfer claw cylinders are drive-connected to the upper ends of the plurality of transfer claws in a one-to-one correspondence.

[0014] Furthermore, the loading equipment includes multiple loading pallets, and the loading equipment also includes a stacking mechanism arranged above the annular loading rail, the stacking mechanism includes a stacking frame, a stacking cylinder and a stacking claw, the stacking frame is arranged on the annular loading rail, the stacking cylinder is driven and connected to the stacking claw so that the stacking claw moves vertically, and the stacking claw includes a plurality of stacking grippers that can movably grasp the plurality of upper center plates.

[0015] Furthermore, the loading equipment also includes a centering mechanism located below the stacking mechanism, which can align the upper center plate on the loading pallet with the upper center plate on the stacking mechanism. The centering mechanism includes a plurality of movable centering claws, and the plurality of centering claws are arranged on the annular loading rail at intervals along the circumference of the upper center plate.

[0016] The technical solution of the present invention is applied, and the production line for heat treatment using forging waste heat includes forging equipment, loading equipment, continuous heat treatment furnace and transfer assembly. When the production line is applied to heat treat the upper core plate, the upper core plate forged by the forging equipment at the forging station is transferred to the loading tray at the loading station by the transfer vehicle, and the loading tray is moved to the transfer station along the annular loading rail. The transfer gripper is moved along the transfer rail to the transfer position corresponding to the transfer station, and the upper core plate located on the loading tray is transferred to the carrier vehicle at the receiving station of the annular heat treatment rail by the transfer gripper. The carrier vehicle is driven by the driving member to move along the extension direction of the annular heat treatment rail to heat treat the upper core plate in the furnace cavity of the furnace body, and the upper core plate after heat treatment is unloaded at the unloading station, thus completing the heat treatment process of the upper core plate. Compared with the method in the related art that the upper core plate needs to be cooled first when heat treating the upper core plate, the production line can effectively utilize the waste heat after the forging of the upper core plate, saving energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0018] Figure 1 A top view of a production line for heat treatment using forging waste heat according to an embodiment of the present invention is shown;

[0019] Figure 2 A side view of a feeding device and a transfer assembly of a production line for heat treatment using forging waste heat provided in accordance with an embodiment of the present invention is shown;

[0020] Figure 3 Shows Figure 2 The structural schematic diagram of the transfer gripper in FIG.

[0021] Figure 4 It shows a schematic structural diagram of a stacking mechanism of a production line for heat treatment using forging waste heat provided in an embodiment of the present invention;

[0022] Figure 5 A schematic structural diagram of a cooling mechanism for a production line that performs heat treatment using forging waste heat according to an embodiment of the present invention is shown.

[0023] The above drawings include the following reference numerals:

[0024] 10. Forging equipment;

[0025] 20. Loading equipment; 21. Transfer vehicle; 22. Circular loading rail; 24. Palletizing mechanism; 241. Palletizing rack; 242. Palletizing cylinder; 243. Palletizing gripper; 244. Palletizing claw; 25. Centering mechanism; 251. Centering claw;

[0026] 30. Continuous heat treatment furnace; 31. Furnace body; 32. Annular heat treatment rail; 33. Carrier vehicle; 34. Driving member;

[0027] 40. Transfer assembly; 41. Transfer rail; 42. Transfer gripper; 421. Transfer frame; 422. Transfer cylinder; 423. Gripper body; 424. Connecting plate; 425. Transfer claw; 426. Transfer claw cylinder;

[0028] 50. Cooling mechanism; 51. Cooling rack; 52. Cooling cover; 53. Fan. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] like Figures 1 to 5As shown, an embodiment of the present invention provides a production line for heat treatment using forging waste heat, and the production line for heat treatment using forging waste heat includes a forging device 10, a feeding device 20, a continuous heat treatment furnace 30 and a transfer assembly 40, wherein the forging device 10 has a forging station; the feeding device 20 includes a transfer vehicle 21, an annular feeding rail 22 and a feeding tray, the annular feeding rail 22 can drive the feeding tray to move along its extension direction, the annular feeding rail 22 has a feeding station and a transfer station, and the transfer vehicle 21 is movably arranged between the forging station and the feeding station; the forging device 10 and the continuous heat treatment furnace 30 are respectively arranged at both ends of the feeding device 20, and the continuous heat treatment furnace 30 includes a furnace body 31, an annular heat treatment rail 32, a plurality of carrier vehicles 33 and A driving member 34, a furnace body 31 having a furnace chamber and a furnace entrance door and a furnace exit door connected to the furnace chamber and arranged opposite to each other along the length direction of the furnace chamber, a ring-shaped heat treatment rail 32 passing through the furnace chamber along the length direction of the furnace chamber and extending out of the furnace chamber, a plurality of carrier vehicles 33 are arranged on the ring-shaped heat treatment rail 32, and the driving member 34 can drive the plurality of carrier vehicles 33 to move along the extension direction of the ring-shaped heat treatment rail 32; a transfer assembly 40 is arranged between the ring-shaped loading rail 22 and the ring-shaped heat treatment rail 32, the transfer assembly 40 includes a transfer rail 41 and a transfer gripper 42 movably arranged on the transfer rail 41, the portion of the ring-shaped heat treatment rail 32 extending out of the furnace chamber has a material receiving station and a material unloading station, and the transfer gripper 42 has a transfer position corresponding to the transfer station and a material receiving position corresponding to the material receiving station.

[0031] By applying the technical solution of the present invention, a production line for heat treatment using forging waste heat includes a forging device 10, a loading device 20, a continuous heat treatment furnace 30 and a transfer assembly 40. When the production line is used to heat treat the upper core plate, the upper core plate forged by the forging device 10 at the forging station is transferred to the loading tray at the loading station by the transfer vehicle 21, and the loading tray is moved to the transfer station along the annular loading rail 22. The transfer gripper 42 is moved along the transfer rail 41 to the transfer position corresponding to the transfer station, and the transfer gripper 42 is used to transfer the upper core plate located on the loading tray to the carrying vehicle 33 located at the receiving station of the annular heat treatment rail. The driving member 34 is used to drive the carrying vehicle 33 to move along the extension direction of the annular heat treatment rail 32, so as to heat treat the upper core plate in the furnace cavity of the furnace body 31, and the heat-treated upper core plate is unloaded at the unloading station, thereby completing the heat treatment process of the upper core plate. Compared with the method in the related art in which the upper core plate needs to be cooled first when heat treating the upper core plate, the production line can effectively utilize the residual heat of the upper core plate after forging, thus saving energy.

[0032] It should be noted that the transfer vehicle 21 can move along its track.

[0033] Among them, the loading equipment 20 includes multiple loading pallets, which are arranged at intervals on the annular loading rail 22. After the transfer gripper 42 transfers the upper core plate on the loading pallet to the carrying vehicle 33, the loading pallet continues to move along the extension direction of the annular loading rail 22 to reload the next forged upper core plate.

[0034] Specifically, the annular heat treatment rail 32 includes a heat treatment section and a transfer section connected to each other. The heat treatment section passes through the furnace along the length direction of the furnace, and the transfer section is located outside the furnace. The material receiving station and the material unloading station are both arranged on the transfer section. The transfer section includes a furnace-out transfer section, a loading and unloading transfer section and a furnace-entering transfer section which are connected in sequence, and each section is arranged in a straight line. The furnace-out transfer section and the furnace-entering transfer section are arranged at an angle to the loading and unloading transfer section and are located on the same side of the loading and unloading transfer section. The furnace-out transfer section corresponds to the furnace-out door, and the furnace-entering transfer section corresponds to the furnace-entering door. The loading and unloading transfer section has the same extension direction as the heat treatment section. The driving component 34 includes a transfer vehicle and a push-pull cylinder. The furnace-out transfer section, the loading and unloading transfer section and the furnace-entering transfer section are each provided with a transfer vehicle. The carrying vehicle is arranged on the transfer vehicle and moves with the transfer vehicle along the extension direction of the annular heat treatment rail. A push-pull cylinder is respectively arranged on one side of the furnace-out transfer section away from the loading and unloading transfer section and the furnace-out door, and a push-pull cylinder is respectively arranged on one side of the furnace-entering transfer section away from the loading and unloading transfer section and the furnace-entering door. The push-pull cylinder can drive the transfer vehicle to move among the furnace-out transfer section, the loading and unloading transfer section, the furnace-entering transfer section and the heat treatment section.

[0035] Among them, a heat insulation assembly is arranged in the furnace of the continuous heat treatment furnace 30, and the heat insulation assembly includes a heat insulation member extending along the length direction of the furnace, and the upper surface of the heat insulation member can fit with the side wall of the furnace and the carrier. A heating element is arranged on the side wall of the furnace, and the upper core plate needs to be kept warm at 950°C for 1 hour in the furnace. Compared with the use of a trolley furnace for normalizing the upper core plate, which takes 2 hours for heat treatment, the use of a continuous heat treatment furnace can effectively save energy.

[0036] Specifically, a plurality of carriers 33 are located on the annular heat treatment rail 32, some of the carriers 33 are located outside the furnace, and the remaining carriers 33 are arranged in sequence along the length direction of the furnace. In this embodiment, there are 13 carriers 33. During the heat treatment process, one carrier 33 is located on the transfer section outside the furnace, and 12 carriers 33 are located on the heat treatment section inside the furnace. When the heat treatment of the upper core plate in one carrier 33 located on the heat treatment section is completed and the upper core plate is discharged from the furnace door under the pull of the push-pull cylinder, the carrier 33 located on the transfer section enters the heat treatment section under the push of the push-pull cylinder, and the heat treatment is performed again, thereby realizing the continuous heat treatment of the upper core plate.

[0037] In this embodiment, the annular loading rail 22 includes two rails and two lifting mechanisms. The two rails are spaced apart in the height direction. The two lifting mechanisms are respectively located at both ends of the two rails to move the loading tray between the two rails. The loading station is located on one of the lifting mechanisms, and the transfer station is located on the upper rail. The annular loading rail 22 with the above structure has the advantages of simple structure and easy installation.

[0038] Specifically, the transfer vehicle 21 transfers the forged upper core plate to the transfer station on the upper track, the loading tray moves along the upper track to the loading station, and the upper core plate on the loading station is moved to the carrier vehicle 33 by the transfer gripper 42. After unloading, the loading tray descends to the lower track under the action of the lifting mechanism, and moves along the lower track to the loading station of another lifting mechanism.

[0039] The two tracks are spaced apart in the height direction, which means that one of the tracks is located above the other track, and the transfer station is located on the track above.

[0040] In this embodiment, the track includes a track frame and a plurality of track rollers arranged on the track frame and capable of rotating, the track frame extends along a straight line, and the plurality of track rollers are arranged at intervals along the extending direction of the track frame. The track adopting the above structure has the advantages of simple structure and easy installation.

[0041] like Figure 5 As shown, the track frame includes a first frame and a second frame arranged at intervals, and track rollers are arranged on the first frame and the second frame. The production line for heat treatment using forging waste heat also includes a cooling mechanism 50, and the cooling mechanism 50 includes a push cylinder, a cooling frame 51, a cooling cover 52, and a fan 53 arranged on the cooling cover 52. The cooling frame 51 is arranged between the first frame and the second frame and extends in a straight line. The cooling cover 52 is arranged on the cooling frame 51 and extends along the axis of the cooling frame 51. The cooling cover 52 is connected to the outlet of the fan 53. The push cylinder can abut against the loading tray to drive the loading tray to move along the extension direction of the cooling frame 51. The cooling mechanism 50 can be used to cool the upper center plate to meet the temperature required for heat treatment.

[0042] In this embodiment, the continuous heat treatment furnace performs a normalizing process on the upper core plate. The temperature of the forging waste heat before the heat treatment of the upper core plate needs to be controlled between 400°C and 600°C, which can complete the structural transformation of the upper core plate after forging and effectively utilize the forging waste heat for subsequent heat treatment. Before entering the continuous heat treatment furnace 30, an infrared thermometer is used to measure the temperature of the upper core plate to adjust the fan air volume of the cooling mechanism 50 to control the waste heat temperature.

[0043] Specifically, the loading tray moves to the first frame under the action of the lifting rollers of the lifting mechanism, and moves to the cooling rack 51 under the action of the track rollers, and is cooled to 500°C to 600°C under the action of the fan 53. At the same time, the pushing cylinder pushes the loading tray to move on the cooling rack 51 along its extension direction, and moves the loading tray to the second frame, and moves to the lifting mechanism under the action of the track rollers.

[0044] Specifically, the push cylinder includes a cylinder body and a push rod movably arranged in the cylinder body, the cylinder body is arranged between the first frame body and the cooling frame 51, a plurality of rotatable push rollers are arranged on the cylinder body, and the push rod can abut against the loading tray. The push cylinder adopting the above structure has the advantage of simple structure.

[0045] In this embodiment, a pushing plate is provided on the upper surface of the pushing cylinder, and the pushing roller is provided on the pushing plate.

[0046] Specifically, the upper surface of the pushing plate is flush with the upper surface of the first frame, and the loading tray can move along the extension direction of the pushing cylinder under the action of the pushing roller.

[0047] The lifting mechanism includes a lifting frame, a plurality of lifting rollers and a lifting cylinder, the lower end of the lifting frame is connected to the ground, the plurality of lifting rollers are rotatably arranged at the upper end of the lifting frame in a horizontal direction, and the lifting cylinder is drivingly connected to the lifting frame. The lifting mechanism adopting the above structure has the advantage of simple structure.

[0048] In this embodiment, the lifting structures and lifting rollers at both ends of the track rotate in opposite directions.

[0049] like Figure 3 As shown, the transfer gripper 42 includes a transfer frame 421, a transfer cylinder 422 and a gripper body 423. The transfer frame 421 is arranged on the transfer rail 41. The transfer cylinder 422 is connected to the gripper body 423 to make the gripper body 423 move vertically. The gripper body 423 can grab the upper center plate. The transfer gripper 42 with the above structure has the advantage of simple structure.

[0050] Specifically, the transfer rail 41 is located above the annular loading rail 22 and the annular heat treatment rail 32. When the transfer gripper 42 moves along the extension direction of the transfer rail 41, it moves between the top of the annular loading rail 22 and the top of the annular heat treatment rail 32. Moreover, when the transfer gripper 42 moves to the top of the annular loading rail 22 or the top of the annular heat treatment rail 32, the transfer cylinder 422 drives the gripper body 423 to rise or fall vertically to grab the upper center plate.

[0051] like Figure 3As shown, the gripper body 423 includes a connecting plate 424, a plurality of transport claws 425 and a plurality of transport claw cylinders 426. The transport oil cylinder 422 is drivingly connected to the connecting plate 424. The plurality of transport claws 425 are arranged at intervals along the circumference of the connecting plate 424. Each transport claw 425 is hinged to the connecting plate 424. The plurality of transport claw cylinders 426 are drivingly connected to the upper ends of the plurality of transport claws 425 in a one-to-one correspondence. The gripper body 423 adopting the above structure has the advantages of simple structure and reliable operation.

[0052] Specifically, when the transfer claw cylinder 426 drives the transfer claw 425 to move, the transfer claw 425 can rotate with the hinge axis of the transfer claw 425 and the connecting plate 424 as the hinge point, thereby realizing the mutual approach and separation of multiple transfer claws 425.

[0053] like Figure 4 As shown, the loading device 20 includes a plurality of loading trays, and the loading device 20 also includes a stacking mechanism 24 arranged above the annular loading rail 22, the stacking mechanism 24 includes a stacking frame 241, a stacking cylinder 242 and a stacking gripper 243, the stacking frame 241 is arranged on the annular loading rail 22, the stacking cylinder 242 is driven and connected with the stacking gripper 243 so that the stacking gripper 243 moves vertically, and the stacking gripper 243 includes a plurality of stacking claws 244 that can movably grasp a plurality of upper core plates. The stacking mechanism 24 can be used to stack a plurality of upper core plates, so that the plurality of upper core plates are stacked into a stack and then transferred to the carrier 33, so that each carrier 33 can simultaneously transport a plurality of upper core plates to the continuous heat treatment furnace 30.

[0054] Specifically, when the upper center plate is moved to the bottom of the stacking mechanism 24 through the loading tray, the upper center plate can be grabbed by the stacking gripper 243, and the stacking gripper 243 can grab multiple upper center plates at the same time, that is, when multiple loading trays pass under the stacking mechanism 24 along the annular loading rail 22 in turn, one upper center plate can be grabbed by the stacking gripper 243, and then the upper center plate is placed on the top of the next upper center plate and grabbed again by the stacking gripper 243. When the third When the upper core plate moves to the bottom of the stacking gripper 243, the first two upper core plates can be placed above the upper core plate and grabbed again by the stacking gripper 243, until the stacking gripper 243 grabs 5 upper core plates at the same time, and the 5 upper core plates are transported to the loading station together by the loading tray again, and moved to the carrier 33 by the transfer gripper 42. The upper core plates on each carrier 33 are arranged in a single row, which can ensure that the upper core plates are heated evenly in the continuous heat treatment furnace. However, when using a trolley furnace, a large number of upper core plates will be placed each time the heat treatment is performed, and the upper core plates are arranged in an array in the furnace of the trolley furnace, which can easily cause uneven heating of the upper core plates close to the furnace wall and far away from the furnace wall, resulting in poor heat treatment effect.

[0055] In this embodiment, when the forging cycle of the upper core plate is 2 minutes per piece, the automatic stacking after forging is 5 pieces per stack, and the heat treatment cycle is 10 minutes per stack. For the upper core plate production equipment using other forging cycles, the heat treatment production cycle can be determined by matching the upper core plate forging cycle with the number of stacking before heat treatment to perform normalizing heat treatment, and pass through the heat treatment production line furnace in a single row to ensure uniform heating of the forged upper core plates.

[0056] like Figure 2 As shown, the feeding device 20 further includes a centering mechanism 25 located below the palletizing mechanism 24. The centering mechanism 25 can center the upper center plate on the feeding tray with the upper center plate on the palletizing mechanism 24. The centering mechanism 25 includes a plurality of movable centering claws 251. The plurality of centering claws 251 are arranged at intervals along the circumference of the upper center plate on the annular feeding rail 22. The centering mechanism 25 can be used to center the plurality of upper center plates so that the centers of the plurality of upper center plates are on the same straight line, so as to transport the plurality of upper center plates after palletizing.

[0057] It should be noted that the driving structure and driving method of the centering claw 251 and the stacking claw 244 are the same as the driving structure and driving method of the transfer claw 425.

[0058] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0059] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0060] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0061] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0062] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A production line that uses forging waste heat for heat treatment. It is characterized in that The production line for heat treatment using forging waste heat comprises: A forging device (10) having a forging station; A feeding device (20), comprising a transfer vehicle (21), an annular feeding rail (22) and a feeding tray, wherein the annular feeding rail (22) is capable of driving the feeding tray to move along its extension direction, the annular feeding rail (22) has a feeding station and a transfer station, and the transfer vehicle (21) is movably arranged between the forging station and the feeding station; A continuous heat treatment furnace (30), wherein the forging equipment (10) and the continuous heat treatment furnace (30) are respectively arranged at two ends of the feeding equipment (20), the continuous heat treatment furnace (30) comprises a furnace body (31), an annular heat treatment rail (32), a plurality of carriers (33) and a driving member (34), the furnace body (31) having a furnace chamber and a furnace inlet door and a furnace outlet door which are connected to the furnace chamber and are arranged opposite to each other along the length direction of the furnace chamber, the annular heat treatment rail (32) is arranged in the furnace chamber along the length direction of the furnace chamber and extends out of the furnace chamber, the plurality of carriers (33) are arranged on the annular heat treatment rail (32), and the driving member (34) can drive the plurality of carriers (33) to move along the extension direction of the annular heat treatment rail (32); A transfer assembly (40) is arranged between the annular loading rail (22) and the annular heat treatment rail (32), the transfer assembly (40) comprising a transfer rail (41) and a transfer gripper (42) movably arranged on the transfer rail (41), the portion of the annular heat treatment rail (32) extending out of the furnace having a material receiving station and a material unloading station, the transfer gripper (42) having a transfer position corresponding to the transfer station and a material receiving position corresponding to the material receiving station; The annular loading rail (22) comprises two rails and two lifting mechanisms, the rail comprises a rail frame and a plurality of rail rollers arranged on the rail frame and capable of rotating, the rail frame comprises a first frame body and a second frame body arranged at intervals, the first frame body and the second frame body are both provided with the rail rollers, the production line using forging waste heat for heat treatment also comprises a cooling mechanism (50), the cooling mechanism (50) comprises a push cylinder, a cooling frame (51), a cooling cover (52) and a fan (53) arranged on the cooling cover (52), the The cooling rack (51) is arranged between the first frame and the second frame and extends in a straight line. The cooling hood (52) is arranged on the cooling rack (51) and extends along the axis of the cooling rack (51). The cooling hood (52) is connected to the outlet of the fan (53). The pushing cylinder can abut against the loading tray to drive the loading tray to move along the extension direction of the cooling rack (51). Before the upper core plate enters the continuous heat treatment furnace (30), an infrared thermometer is used to measure the temperature of the upper core plate to adjust the air volume of the fan (53).

2. The production line for heat treatment using forging waste heat according to claim 1, It is characterized in that The two tracks are spaced apart in the height direction, and the two lifting mechanisms are respectively located at the two ends of the two tracks to move the loading tray between the two tracks. The loading station is located on one of the lifting mechanisms, and the transfer station is located on the upper track.

3. The production line for heat treatment using forging waste heat according to claim 1, It is characterized in that The track frame extends in a straight line, and a plurality of track rollers are arranged at intervals along the extending direction of the track frame.

4. The production line for heat treatment using forging waste heat according to claim 1, It is characterized in that The pushing cylinder comprises a cylinder body and a push rod movably inserted into the cylinder body. The cylinder body is arranged between the first frame and the cooling frame (51). A plurality of rotatable pushing rollers are arranged on the cylinder body. The push rod can abut against the loading tray.

5. The production line for heat treatment using forging waste heat according to claim 2, It is characterized in that The lifting mechanism includes a lifting frame, a plurality of lifting rollers and a lifting cylinder. The lower end of the lifting frame is connected to the ground, the plurality of lifting rollers are rotatably arranged at the upper end of the lifting frame in a horizontal direction, and the lifting cylinder is drivingly connected to the lifting frame.

6. The production line for heat treatment using forging waste heat according to claim 1, It is characterized in that The transfer gripper (42) comprises a transfer frame (421), a transfer cylinder (422) and a gripper body (423); the transfer frame (421) is arranged on the transfer rail (41); the transfer cylinder (422) is drivingly connected to the gripper body (423) so that the gripper body (423) moves vertically; and the gripper body (423) is capable of gripping an upper center plate.

7. The production line for heat treatment using forging waste heat according to claim 6, It is characterized in that The gripper body (423) comprises a connecting plate (424), a plurality of transfer claws (425) and a plurality of transfer claw cylinders (426); the transfer oil cylinder (422) is drivingly connected to the connecting plate (424); the plurality of transfer claws (425) are arranged at intervals along the circumference of the connecting plate (424); each of the transfer claws (425) is hinged to the connecting plate (424); and the plurality of transfer claw cylinders (426) are drivingly connected to the upper ends of the plurality of transfer claws (425) in a one-to-one correspondence.

8. The production line for heat treatment using forging waste heat according to claim 1, It is characterized in that The loading device (20) comprises a plurality of loading trays. The loading device (20) further comprises a palletizing mechanism (24) arranged above the annular loading rail (22). The palletizing mechanism (24) comprises a palletizing frame (241), a palletizing cylinder (242) and a palletizing gripper (243). The palletizing frame (241) is arranged on the annular loading rail (22). The palletizing cylinder (242) is drivably connected to the palletizing gripper (243) so that the palletizing gripper (243) moves vertically. The palletizing gripper (243) comprises a plurality of palletizing claws (244) that can movably grip a plurality of upper center plates.

9. The production line for heat treatment using forging waste heat according to claim 8, It is characterized in that The loading device (20) further comprises a centering mechanism (25) located below the palletizing mechanism (24), wherein the centering mechanism (25) is capable of centering the upper center plate on the loading tray with the upper center plate on the palletizing mechanism (24), and the centering mechanism (25) comprises a plurality of movable centering claws (251), wherein the plurality of centering claws (251) are arranged on the annular loading rail (22) at intervals along the circumference of the upper center plate.

Citation Information

Patent Citations

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