A looping and sealing machine

By designing an automated wire-sealing machine that integrates multiple processing steps, the continuity and quality issues of carbon brush wire processing were solved, improving efficiency and yield.

CN115815485BActive Publication Date: 2026-03-24WEIHAI HUADIAN CARBON TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-30
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing carbon brush wire processing technology suffers from problems such as poor processing continuity, high labor intensity, low yield, and poor sealing quality.

Method used

Design a highly automated wire forming and sealing machine that integrates wire feeding, wire cutting, wire pulling, turntable, end capping, ring forming, and discharge mechanisms to achieve automated merging of wire cutting, end capping, ring forming, and sealing processes.

Benefits of technology

It improved processing efficiency, reduced labor intensity, increased product yield, and improved sealing quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application provides a coiling and sealing machine, which solves the technical problems of low automation degree and dispersed processing of the prior art, and comprises a wire feeding mechanism, a wire cutting mechanism and a wire pulling mechanism. The wire cutting mechanism is located between the wire feeding mechanism and the wire pulling mechanism. A wire taking and placing mechanism is arranged on the side of the wire pulling mechanism, and a rotating disc mechanism is arranged on the side of the movable end of the wire taking and placing mechanism and comprises a plurality of toolings. A plurality of stations are further arranged on the periphery of the rotating disc mechanism, and the wire taking and placing mechanism, a sealing head mechanism, a coiling mechanism, a sealing mechanism and a discharging mechanism are correspondingly arranged. The automatic execution mechanism combination is adopted to realize the combination of the four processes of wire cutting, wire sealing, coiling and sealing, and automatic work, so as to reduce the labor intensity. Meanwhile, the automatic work further improves the product processing quality and guarantees a good yield, and can be widely applied to the technical field of wire processing.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of wire processing, in particular to a coiling and sealing machine. BACKGROUND

[0002] In the carbon brush industry, for carbon brush brush processing, generally for raw materials (copper wire) cutting, sealing, coiling, sealing and other four processes, but due to the dispersion of the existing process, there are the following problems:

[0003] 1. The above four processes need to be processed in four corresponding transfer stations, affecting the continuity of processing, resulting in low overall work efficiency;

[0004] 2. Due to the use of manual processing in some processes, the labor intensity of workers is large, which is prone to human errors and reduces the overall yield;

[0005] 3. The thickness of the existing sealing process product is high, and there are many edge burrs, resulting in low sealing quality, so that the final product cannot meet the processing requirements.

[0006] In view of the above situation, it is necessary to design a device that can automatically coil and seal the wire to improve the production efficiency and quality of the brush wire and reduce the overall cost. SUMMARY

[0007] The present application is to solve the above background technology, and provides a coiling and sealing machine with high automation.

[0008] Therefore, the present application provides a coiling and sealing machine, which comprises a wire feeding mechanism, a wire cutting mechanism and a wire pulling mechanism.

[0009] The side of the wire pulling mechanism is provided with a wire taking and placing mechanism for clamping and placing the cut broken wire;

[0010] The movable end side of the wire taking and placing mechanism is provided with a turntable mechanism; the turntable mechanism is provided with a plurality of toolings along the circumference, and the circumference of the turntable mechanism is sequentially provided with a wire feeding station, a sealing station, a coiling and sealing station and a wire taking station; the wire taking and placing mechanism is located in the wire feeding station.

[0011] The sealing station is provided with a sealing mechanism, and the main body is a butt welding machine;

[0012] The coiling and sealing station is provided with a coiling mechanism and a sealing mechanism; the main body of the coiling mechanism is a wire twisting machine; the main body of the sealing mechanism is also a butt welding machine;

[0013] The taking line station is provided with a discharging mechanism, the main body is a multi-axis platform or an industrial manipulator, and the end is provided with a clamping mechanism.

[0014] Preferably, a straightening mechanism is further included, which is located between the wire feeding mechanism and the wire cutting mechanism; the main body of the straightening mechanism is a straightener.

[0015] Preferably, the main body of the wire feeding mechanism is a wire feeding machine, a wire feeding sensing rod is further arranged below the wire wheel, and the main body structure of the wire feeding mechanism is connected through an insulation structure; the wire is connected to the wire feeding sensing rod after being extended from the wire wheel, then passes through the wire cutting mechanism, and is connected to the movable end of the wire pulling mechanism.

[0016] The main body of the wire pulling mechanism is a single-axis movable platform, and the movable end is provided with a rebound type clamping jaw.

[0017] Preferably, the main body of the wire taking and placing mechanism is a multi-axis movable platform, and the movable end is provided with a wire taking and placing clamp; the single finger of the wire taking and placing clamp is a fork-shaped structure.

[0018] Preferably, the main body of the jig on the rotating disc mechanism is a square structure, and a wire supporting bracket is arranged on each side along the horizontal direction; a slot is formed between the inner side of the wire supporting bracket and the main body of the jig.

[0019] Preferably, a lower electrode is vertically arranged at the front of the jig, a coiling core rod is vertically arranged at the upper end surface of the lower electrode, a rebound type reciprocating push rod is arranged at the rear side of the coiling core rod, the movable end of the push rod is provided with an upwardly bent hook plate, at least one return air cylinder is fixedly hung on the upper part of the rotating disc mechanism along the horizontal direction, a return baffle is arranged at the movable end of the return air cylinder, and the return baffle is overlapped with the hook plate.

[0020] Preferably, a spline shaft is arranged at the lower part of the jig, a plurality of spline bearings are arranged on the rotating disc of the rotating disc mechanism; the spline shaft is matched with the corresponding spline bearing to form a sliding connection; a spring is further sleeved on the spline shaft and located between the bottom surface of the jig and the flange structure of the spline bearing.

[0021] A thimble air cylinder is vertically fixed above the wire taking station, the movable end is downwardly arranged, and a thimble is arranged at the movable end; a material taking supporting column is arranged below the thimble.

[0022] Preferably, the sealing head mechanism is arranged on a one-dimensional sliding table, and a limiting mechanism is arranged at the welding position; the limiting mechanism includes a limiting block and a limiting air cylinder, and the limiting block is fixed to the movable end of the limiting air cylinder.

[0023] Preferably, the coiling mechanism includes a one-dimensional motion platform, and a rotary mechanism is arranged at the movable end; a coiling clamp air cylinder is coaxially arranged at the movable end of the rotary mechanism.

[0024] Preferably, the sealing ring mechanism is hoisted above the movable end of the ring rolling mechanism through a gantry; the upper part of the sealing ring mechanism is provided with a lifting mechanism, and the movable end is connected with an upper electrode through a first screw rod adjuster; a lower electrode is installed below the upper electrode, and the lower electrode is connected with a mounting seat through a second screw rod adjuster.

[0025] The present application provides a ring rolling and sealing machine, which has the following beneficial effects:

[0026] In the present application, the automatic execution mechanism combination is adopted to realize the combination of the four processes of cutting, sealing, rolling and sealing, and automatic work, thereby reducing the labor intensity; meanwhile, the automatic work further improves the product processing quality, and guarantees the good yield. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is the overall perspective view in the embodiment of the present application;

[0028] Figure 2 It is the overall plan view in the embodiment of the present application;

[0029] Figure 3 It is the perspective view of the wire feeding mechanism in the embodiment of the present application;

[0030] Figure 4 It is the perspective view of the straightening mechanism in the embodiment of the present application;

[0031] Figure 5 It is the perspective view of the wire cutting mechanism in the embodiment of the present application;

[0032] Figure 6 It is the perspective view of the wire pulling mechanism in the embodiment of the present application;

[0033] Figure 7 It is the perspective view of the wire taking and placing mechanism in the embodiment of the present application;

[0034] Figure 8 It is the work station view of the turntable mechanism in the embodiment of the present application;

[0035] Figure 9 It is the perspective view of the turntable mechanism in the embodiment of the present application;

[0036] Figure 10 It is Figure 9 the enlarged view of A in the embodiment of the present application;

[0037] Figure 11 It is the perspective view of the sealing head mechanism in the embodiment of the present application;

[0038] Figure 12 It is the perspective view of the ring rolling mechanism in the embodiment of the present application;

[0039] Figure 13 A perspective view of the sealing ring mechanism in a specific embodiment of the present application;

[0040] Figure 14 A perspective view of the sealing ring mechanism in a specific embodiment of the present application; Figure 13 An enlarged view of B in the middle;

[0041] Figure 15 A perspective view of the sealing ring mechanism in a specific embodiment of the present application; Figure 13 An enlarged view of C in the middle;

[0042] Figure 16 A perspective view of the discharging mechanism in a specific embodiment of the present application;

[0043] Marked in the figure: 1. Workbench, 2. Wire feeding mechanism, 3. Straightening mechanism, 4. Wire cutting mechanism, 5. Wire pulling mechanism, 6. Wire taking and placing mechanism, 7. Turntable mechanism, 8. Head sealing mechanism, 9. Looping mechanism, 10. Loop sealing mechanism, 11. Discharging mechanism, 201. Wire placing mechanism mounting plate, 202. Speed regulating motor, 203. Wire wheel, 204. Wire placing inductor, 301. Threaded shaft hole, 302. Vertical straightening wheel set, 303. Horizontal straightening wheel set, 304. Wire guide shaft, 401. Lower scissors cylinder, 402. Lower scissors cylinder support, 403. Movable end connecting piece, 404. Lower cutting blade, 405. Cutting blade guide block, 406. Upper cutting blade, 407. Blade support, 408. Upper scissors cylinder, 501. Single shaft movable platform, 502. Wire pulling clamp jaw cylinder, 503. Clamp finger support, 504. Wire pulling clamp finger, 505. Clamp finger spring, 601. First platform, 602. Second platform, 603. Vertical plate, 604. Lifting cylinder, 605. Vertical sliding plate, 606. Linear guide rail, 607. Wire taking and placing clamp jaw cylinder, 608. Wire taking and placing clamp finger, 701. AC speed reducing motor, 702. Cam divider, 703. Turntable, 704. Tooling, 705. Cylinder mounting plate, 706. Return cylinder, 707. Return baffle, 708. Adapter plate, 709. Thimble cylinder, 710. Thimble, 711. Material taking support column, 712. Wire placing station, 713. Head sealing station, 714. Looping and loop sealing station, 715. Wire taking station, 801. One-dimensional sliding table, 802. Head clamp jaw cylinder, 803. Upper limit cylinder, 804. Lower limit cylinder, 805. Left electrode, 806. Right electrode, 807. Upper limit block, 808. Lower limit block, 901. One-dimensional movement platform, 902. Step motor, 903. Bearing seat, 904. Clamping plate, 905. Looping clamp jaw cylinder, 906. Clamp jaw, 1001. Lower pressing cylinder, 1002. Upper connecting plate, 1003. Screw sliding block, 1004. First hand wheel, 1005. Upper electrode column, 1006. Upper welding electrode, 1007. Lower electrode column, 1008. Lower connecting plate, 1009. Second hand wheel, 1010. Electrode mounting seat, 1101. Two-dimensional movement platform, 1102. Material taking clamp jaw cylinder, 1103. Floating joint, 7041. Splined bearing, 7042. Splined shaft, 7043. Copper wire support platform, 7044. Lower welding electrode, 7045. Wire supporting bracket, 7046. Wire folding push rod, 7047. Hook plate, 7048. Return spring, 7049. Fixed plate. DETAILED DESCRIPTION

[0044] The present application will be further described below in conjunction with the drawings and specific examples, so as to help understand the content of the present application. The methods used in the present application are conventional methods unless otherwise specified; the raw materials and devices used are conventional commercially available products unless otherwise specified.

[0045] The application provides a coiling and sealing machine. Figure 1 , 2 As shown in the figure, the whole machine is installed on the workbench 1 of the box body, and the inside of the workbench 1 is correspondingly integrated with other electrical accessories; and the universal wheels and the telescopic legs are installed at the lower part of the workbench 1 according to the requirement of the mobile configuration. The coiling and sealing machine mainly comprises a wire feeding mechanism 2, a wire cutting mechanism 4 and a wire pulling mechanism 5, which are mainly installed on one side of the workbench 1, wherein the wire outlet end of the wire feeding mechanism 2 is opposite to the wire pulling mechanism 5, and the wire cutting mechanism 4 is located between the wire feeding mechanism 2 and the wire pulling mechanism 5. Figure 3 As shown in the figure, the main body of the wire feeding mechanism 2 is a wire feeding machine, the bottom is a wire feeding mechanism mounting plate 201, a speed regulating motor 202 is installed laterally, and a wire wheel 203 is coaxially connected. Further, in order to detect whether the wire is fed, the tension state of the wire needs to be detected, so a wire feeding sensing rod 204 is further arranged below the wire wheel 203. The wire feeding sensing rod 204 is connected to the main body structure of the wire feeding mechanism 2 through an insulating pad, and correspondingly, the wire is crossed over the wire feeding sensing rod 204 after being stretched out from the wire wheel 203; when the wire pulling mechanism 5 pulls the copper wire, the copper wire contacts the wire feeding sensing rod 204, which can provide a corresponding electrical signal, indicating that the speed regulating motor 202 can rotate the wire. Further, as shown in the figure, the whole machine further comprises a straightening mechanism 3, which is located between the wire feeding mechanism 2 and the wire cutting mechanism 4, and the main body of the straightening mechanism 3 is a straightener. The copper wire passes through the wire hole 301, then passes through the vertical straightening wheel group 302 and the horizontal straightening wheel group 303 which are distributed orthogonally, and then is stretched out from the lead-in shaft 304. Figure 4

[0046] As shown in the figure, the wire cutting mechanism 4 is a cutting structure of opposite opening type, and a lower shear cylinder 401 is arranged at the lower part and fixed through a lower shear cylinder support 402. An active end connecting piece 403 is connected with a lower cutting blade 404. An upper shear cylinder 408 is arranged at the upper part, and a blade support 407 is connected with the lower shear cylinder support 402. The active end of the upper shear cylinder 408 is also connected with an upper cutting blade 406. The two cutting blades are limited by cutting blade guide blocks 405 on the two sides. Figure 5 Before cutting the wire, the copper wire passes through the straightening mechanism 3 and the wire cutting mechanism 4 (the two cutting blades are in a separated state) in sequence, and then is overlapped on the active end of the wire pulling mechanism.

[0047] As shown in the figure, the main body of the wire pulling mechanism 5 is a single-shaft movable platform 501, the active end of which is provided with a rebound type clamping jaw, specifically a wire pulling clamping jaw cylinder 502, two wire pulling clamping fingers 504 are fixed through a clamping finger support 503, and a clamping finger spring 505 is arranged between the two wire pulling clamping fingers 504, so that the clamping fingers can be naturally opened in the reset process.

[0048] Figure 6

[0049] ​​​like Figure 2 As shown, a wire picking and placing mechanism 6 is provided on the side of the wire pulling mechanism 5 for picking up and placing the cut wire; preferably, combined with Figure 7 As shown, the main body of the wire pick-and-place mechanism 6 is a 3-axis moving platform. Its power unit, except for the first platform 601 which uses a combination of a servo motor and a lead screw, uses cylinders for the other two platforms. Specifically, the piston rod of the lifting cylinder 604 at the lifting end is fixedly connected to a vertical slide plate 605 and slidably connected to the upright plate 603 via a linear guide rail 606. A wire pick-and-place gripper cylinder 607 is horizontally fixed on the vertical slide plate 605, maintaining the gripper fingers in a vertical direction. Correspondingly, the single-finger structure of the wire pick-and-place gripper 608 is designed as a fork-shaped structure, allowing for horizontal gripping of the cut copper wire and transfer to the tooling. Furthermore, because this mechanism requires high operational precision to ensure accurate pick-and-place, a position detection sensor and a limit structure are added to the movement trajectory. Specifically, as shown in the figure, a photoelectric switch and a zero-position plate are installed between the second platform 602 and the first platform 601, and a photoelectric switch and a zero-position plate are also installed between the rodless cylinder slider of the second platform 602 and the base. Furthermore, a limit plate is added to the limit position of the slider stroke of the rodless cylinder on the second platform 602, and limit screws and a buffer are installed.

[0050] A turntable mechanism 7 is provided on the side of the movable end of the wire feeding mechanism 6; four tooling fixtures 704 are evenly arranged along the circumferential direction on the turntable mechanism 7. And as... Figure 8 As shown, the turntable mechanism 7 is surrounded by a wire feeding station 712, a capping station 713, a ring-forming and sealing station 714, and a wire picking station 715, all evenly distributed. It should be noted that these stations refer to fixed areas on the workbench 1, not specific areas or attachments on the turntable, and therefore do not change with the rotation of the turntable. The wire feeding / picking mechanism 6 is located in the wire feeding station 712.

[0051] Preferred, combined Figure 9 , 10As shown, the drive unit of the turntable mechanism 7 is an AC geared motor 701, whose output shaft is connected to a cam divider 702, driving the turntable 703 to rotate in four positions. A column is located in the middle of the turntable 703 and is fixed relative to the worktable 1. A cylinder mounting plate 705 with three extending protrusions is installed on the upper part, corresponding to the wire feeding station 712, the ring forming and sealing station 714, and the wire picking station 715, respectively. The main body of the tooling 704 on the turntable mechanism 7 is a cuboid copper wire support platform 7043, with wire support brackets 7045 on both sides along the horizontal direction. To prevent the fork-shaped structure of the aforementioned wire feeding and picking fingers 608 from interfering with the wire support brackets 7045 during the wire feeding process, a through slot is designed between the inner side of the wire support bracket 7045 and the copper wire support platform 7043. Each fixture 704 has a lower welding electrode 7044 vertically positioned at its front. A coiling mandrel is vertically positioned on the upper surface of the lower welding electrode 7044, forming a telescopic relationship with it and returning to its original position via a compression spring. A spring-loaded reciprocating push rod is located on the rear side of the coiling mandrel. Specifically, two parallel zigzag push rods 7046 are used, with a contoured arc-shaped front end to push the copper wire forward and cause its middle section to bend against the coiling mandrel, ultimately forming the state shown in the figure (like an old-fashioned bobby pin). Correspondingly, a slider is installed on the upper surface of the fixture 704, and the zigzag push rods 7046 are slidably connected to it, with a compression spring for buffering. A fixing plate 7049 is installed at the rear of the fixture 704, and a return spring 7048 is provided between the slider and the fixing plate 7049, serving to return the zigzag push rods 7046 and the slider to their original positions. Furthermore, the slider is provided with an upwardly bent hook plate 7047. Correspondingly, a return cylinder 706 is fixedly hung horizontally on the lower surface of each protruding edge of the cylinder mounting plate 705. The movable end of the return cylinder 706 is equipped with a return baffle 707, which overlaps with the hook plate 7047 in the current position. Further still, each tooling 704 has a spline shaft 7042 at its lower part, and a spline bearing 7041 is correspondingly installed at the mounting position on the turntable 703 of the turntable mechanism 7. The spline shaft 7042 and the corresponding spline bearing 7041 cooperate to form a sliding connection. A spring is also fitted on the spline shaft 7042, located between the bottom surface of the tooling 704 and the flange structure of the spline bearing 7041, for buffering the return action.

[0052] The head-sealing station 713 is equipped with a head-sealing mechanism 8, the main body of which is a butt welding machine; preferably, such as Figure 11As shown, the end cap mechanism 8 is mounted on a one-dimensional slide table 801, and an end cap gripper cylinder 802 is horizontally mounted on its movable end. The opening and closing direction is horizontal, and each gripper has an electrode at its end, namely a left electrode 805 and a right electrode 806. A limiting mechanism is provided at the front end face of the end cap gripper cylinder 802 to correct the position of the copper wire after bending. The limiting mechanism includes an upper limit block 807 and a lower limit block 808, which are slidably connected to the cylinder end face via a slide rail. The limiting blocks are specifically driven to open and close by limiting cylinders. Correspondingly, the upper limit block 807 is driven by an upper limit cylinder 803, and the lower limit block 808 is driven by a lower limit cylinder 804.

[0053] The coiling and sealing station 714 is equipped with a coiling mechanism 9 and a sealing mechanism 10. The main body of the coiling mechanism 9 is a twisting machine; preferably, such as... Figure 12 As shown, the coiling mechanism includes a one-dimensional motion platform 901, and a rotary mechanism is installed at the movable end, including a stepper motor 902 and a bearing housing 903, which transmit power through a gear pair. At the end, a coiling gripper cylinder 905 is coaxially installed through a mounting clamp 904. Its gripper 906 is used to clamp the end of the copper wire and performs a coiling operation as it rotates.

[0054] The main body of the sealing mechanism 10 is also a welding machine; preferably, it is combined with... Figure 1 , 2 The sealing mechanism 10 shown in Figures 13-15 is suspended above the movable end of the forming mechanism 9 via a gantry frame. The upper part of the sealing mechanism 10 is equipped with a downward-pressing cylinder 1001. An anti-torsion frame is fixed to the lower end of the cylinder body. The piston rod passes downward through the anti-torsion frame via a bushing and connects to the first lead screw adjuster. A guide shaft limits and prevents torsion between the first lead screw adjuster and the anti-torsion frame. The upper connecting plate 1002 of the first lead screw adjuster is connected to the bushing and fixed to the lead screw slider 1003 with bolts. The lead screw base is fixed to the upper electrode post 1005, and the lower end is equipped with an upper welding electrode 1006. The position of the upper welding electrode 1006 can be finely adjusted by adjusting the first handwheel 1004. A spring-loaded pressure rod is also installed on the side of the upper welding electrode 1006. A lower electrode is installed below the upper welding electrode 1006, and its lower electrode post 1007 is connected to the second lead screw adjuster via a lower connecting plate 1008, together fixing the electrode mounting base 1010. The position of the lower electrode post 1007 can be finely adjusted by adjusting the second handwheel 1009.

[0055] The wire-taking station 715 is equipped with a discharge mechanism 11. To facilitate clamping, an ejection mechanism is also provided on the upper part of the turntable mechanism 7. The main body of this mechanism is fixed to a vertically placed ejector cylinder 709 via an adapter plate 708, with its movable end facing downwards. An ejector cylinder 710 is mounted on this cylinder, its movement direction facing the mandrel. When pressed down, it abuts against the center area of ​​the mandrel, causing the welded copper wire to detach from the lower electrode, facilitating the discharge mechanism to eject the copper wire and preventing it from sticking to the lower electrode. A material-taking support column 711 is also located directly below the ejector cylinder 710 and fixed to the table surface to limit the descent of the entire fixture 704.

[0056] The main body of the discharge mechanism 11 is a multi-axis platform or industrial robot, and a gripping mechanism is installed at its end. For example... Figure 16 As shown, in this embodiment, since the turntable mechanism 7 adds a copper wire ejection mechanism at the wire taking station 715, the material discharge mechanism 11 preferably adopts a two-dimensional motion platform 1101, and a material picking claw cylinder 1102 is installed at the end for picking up and placing the processed copper wire, and the connector of the motion cylinder in the two-dimensional motion platform is selected as a floating connector 1103.

[0057] Work process

[0058] 1. When the wire pulling mechanism pulls the wire backward, the copper wire becomes taut and contacts the wire feeding induction shaft, the electrical contacts are connected, the speed-regulating motor actuates, and the wire is fed out according to the set time. In addition, before being pulled backward by the wire pulling mechanism, the copper wire passes through a straightening mechanism to straighten it in both horizontal and vertical directions.

[0059] 2. After the wire pulling mechanism pulls the wire to a certain length, the wire cutting mechanism activates; the cutting blade closes to cut the copper wire.

[0060] 3. The wire pick-and-place mechanism operates by moving the wire pick-and-place clamp to the copper wire support fixture on the turntable mechanism and then returning to its original position. At the same time, after the copper wire is placed, the return cylinder of the turntable mechanism's wire placement station extends, causing the folding push rod to move forward and fold the copper wire around the coiling core rod.

[0061] 4. The turntable mechanism rotates to the head station, the head mechanism moves, the upper and lower limit cylinders move to the forward position, welding is performed after the position is reached, the finger clamping cylinder is unloaded after welding is completed, and the mechanism is reset.

[0062] 5. When the turntable mechanism rotates to the ring forming and sealing station, the ring forming mechanism is activated first. The gripper cylinder closes to clamp the copper wire, and the stepper motor rotates, driving the copper wire to rotate and perform ring forming.

[0063] 6. After the ring forming is completed, the sealing mechanism activates, the cylinder lowers, and during the downward movement, the pressure rod first presses to the highest point of the fixture. As it continues to descend, the upper welding electrode presses down on the copper wire until the lower welding electrode of the turntable mechanism reaches the lower electrode post and stops. After the pressure is fully applied, the welding power supply performs welding. After welding is completed, the sealing mechanism resets, and the ring forming mechanism also resets simultaneously.

[0064] 7. The turntable rotates to the material picking position, the pin cylinder of the turntable mechanism presses down, the discharge mechanism is activated, the gripper cylinder closes to clamp the copper wire, and moves it into the discharge funnel, and then resets.

[0065] In the description of this invention, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0066] However, the above description is merely a specific embodiment of the present invention and should not be construed as limiting the scope of the present invention. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of the present invention should still fall within the scope of the claims of the present invention.

Claims

1. A ring sealing machine, characterized in that, It includes a wire feeding mechanism, a wire cutting mechanism, and a wire pulling mechanism; the wire feeding mechanism has the wire pulling mechanism facing the wire outlet end; the wire cutting mechanism is located between the wire feeding mechanism and the wire pulling mechanism; The wire pulling mechanism is provided with a wire picking and placing mechanism on its side for picking up and placing the cut wire. The wire pick-and-place mechanism is provided with a turntable mechanism on the side of its movable end; the turntable mechanism is provided with multiple tooling along its circumference, and the turntable mechanism is provided with a wire placement station, a sealing station, a ring forming and sealing station, and a wire picking station in sequence on its circumference; the wire pick-and-place mechanism is located in the wire placement station; The head-sealing station is equipped with a head-sealing mechanism, the main body of which is a butt welding machine; The ring forming and sealing station is equipped with a ring forming mechanism and a ring sealing mechanism; the main body of the ring forming mechanism is a wire twisting machine; the main body of the ring sealing mechanism is also a welding machine. The wire taking station is equipped with a material discharge mechanism, the main body of which is a multi-axis platform or industrial robot, and the end is equipped with a clamping mechanism.

2. The coil sealing machine according to claim 1, characterized in that, It also includes a straightening mechanism, which is located between the wire feeding mechanism and the wire cutting mechanism; the main body of the straightening mechanism is a straightener.

3. The ring sealing machine according to claim 1, characterized in that, The main body of the wire feeding mechanism is a wire feeder, and a wire feeding sensing rod is provided below the wire reel and connected to the main body of the wire feeding mechanism through an insulating structure; after the wire extends out from the wire reel, it crosses the wire feeding sensing rod downwards, then passes through the wire cutting mechanism and overlaps the movable end of the wire pulling mechanism; The main body of the wire pulling mechanism is a single-axis movable platform, and the movable end is equipped with a spring-loaded gripper.

4. A ring-sealing machine according to claim 1, characterized in that, The main body of the wire pick-and-place mechanism is a multi-axis moving platform, and the movable end is equipped with a wire pick-and-place clamp finger; each finger of the wire pick-and-place clamp finger has a fork-shaped structure.

5. A ring-sealing machine according to claim 4, characterized in that, The main body of the tooling on the turntable mechanism is a cuboid structure, with wire support brackets on both sides along the horizontal direction; a through slot is left between the inner side of the wire support bracket and the main body of the tooling.

6. A ring-sealing machine according to claim 4 or 5, characterized in that, The tooling is vertically provided with a lower welding electrode at the front, and a ring-forming mandrel is vertically provided on the upper end face of the lower welding electrode; a spring-loaded reciprocating push rod is provided on the rear side of the ring-forming mandrel, and an upwardly bent hook plate is provided on the movable end; at least one return cylinder is fixedly hung on the upper part of the turntable mechanism in the horizontal direction, and a return baffle is installed on the movable end of the return cylinder and overlaps with the hook plate.

7. A ring-sealing machine according to claim 6, characterized in that, The lower part of the tooling is provided with a spline shaft, and multiple spline bearings are installed on the turntable of the turntable mechanism; the spline shaft and the corresponding spline bearing cooperate to form a sliding connection; a spring is also fitted on the spline shaft and is located between the bottom surface of the tooling and the flange structure of the spline bearing. A pin cylinder is vertically fixed above the wire taking station, with the movable end facing downwards and a pin installed thereon; a material taking support column is provided below the pin.

8. A ring-sealing machine according to claim 1, characterized in that, The end cap mechanism is installed on a one-dimensional slide table and a limiting mechanism is provided at the welding point; the limiting mechanism includes a limiting block and a limiting cylinder, and the limiting block is fixed to the movable end of the limiting cylinder.

9. A ring-sealing machine according to claim 1, characterized in that, The circling mechanism includes a one-dimensional motion platform with a rotary mechanism installed at its movable end; a circling gripper cylinder is coaxially installed at the movable end of the rotary mechanism.

10. A ring-sealing machine according to claim 1 or 9, characterized in that, The sealing mechanism is suspended above the movable end of the ring forming mechanism by a gantry frame; the upper part of the sealing mechanism is provided with a lifting mechanism, and the movable end is connected to the upper welding electrode through a first lead screw adjuster; a lower electrode is installed below the upper welding electrode, and the lower electrode is connected to the mounting base through a second lead screw adjuster.

Citation Information

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