Cutting device for air conditioner fan blade production
By designing a cutting device that includes a support frame, mounting table, waste trough, telescopic cylinder, and transmission gears, the problems of waste splashing and burrs in the production of air conditioner fan blades were solved, improving waste collection and cutting precision, and increasing production efficiency.
Patent Information
- Application Number
- CN202211431611.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-15
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2042-11-15
AI Technical Summary
Existing cutting devices used in the production of air conditioner fan blades produce waste that splashes during the cutting process, is difficult to clean, generates burrs, and lacks flexibility and precision in clamping and fixing.
A cutting device was designed, comprising a support frame, a mounting table, a waste trough, a telescopic cylinder, a clamping structure, and a transmission gear, to achieve waste collection, rapid cutting, precise clamping, and automatic rotation, thereby reducing burrs.
This system enables unified collection and cleaning of waste materials, reduces burrs, and improves production efficiency and the rate of high-quality products.
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Figure CN115815697B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cutting device structure technology, and in particular to a cutting device for the production of air conditioner fan blades. Background Technology
[0002] An air conditioner, or air conditioner, is a device that uses artificial means to regulate and control parameters such as temperature, humidity, and airflow of the air inside a building or structure. It generally includes several major parts such as cold source and heat source equipment, cold and heat medium distribution system, terminal devices, and other auxiliary equipment. Nowadays, special air conditioners with special functions are often required for special vehicles or specific locations. An existing cutting device for air conditioner blade production has certain drawbacks. The waste generated during cutting is scattered everywhere, making cleaning difficult. In addition, burrs and other defects are easily produced during the cutting process, and the clamping and fixing of the blades is not flexible and precise enough. Summary of the Invention
[0003] The main objective of this invention is to provide a cutting device for the production of air conditioner fan blades, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0005] A cutting device for producing air conditioner fan blades includes a support frame, an installation table is fixedly mounted on the upper surface of the support frame, an installation bracket is fixedly mounted on the surface of the installation table near the other edge, a base is fixedly mounted on the surface of the installation table near the middle, an inner connecting seat is embedded in the inner surface of the base, and a covering seat is provided on the upper surface of the inner connecting seat.
[0006] Waste troughs are provided on the surface of the installation table near the two side edges, and an installation groove is provided on the surface of the installation table near the center. A grid plate is fixedly installed on the surface of the waste troughs, and a waste box is fixedly installed on the bottom surface of the installation table.
[0007] Preferably, a horizontal connecting rod is fixedly connected to the bottom surface of the support frame, and longitudinal connecting rods are symmetrically fixedly installed on the inner surface of the horizontal connecting rod near the two end edges. Universal wheels are fixedly installed on the bottom surface of the horizontal connecting rod near the two side edges.
[0008] Preferably, a discharge groove is provided on the bottom surface of the waste box, and a baffle is fixedly installed on the surface of the discharge groove.
[0009] Preferably, the upper end surface of the mounting frame is fixedly installed with a telescopic air cylinder near the middle part, the bottom end surface of the mounting frame is fixedly installed with a guide rod near the two side edges, the bottom end surface of the telescopic air cylinder is fixedly installed with an upper cutter die, and the upper end surface of the supporting frame is fixedly installed with a mounting seat at the lower end of the supporting frame.
[0010] Preferably, the inner side surface of the base is provided with an embedded groove, the upper end surface of the base is provided with an opening near one side edge, the side surface of the base is fixedly connected with a connecting block, the surface of the connecting block is fixedly installed with a sleeve seat, the surface of the sleeve seat is embeddedly installed with a driving motor, and the upper end surface of the driving motor is fixedly installed with a transmission gear.
[0011] Preferably, the surface of the inner connecting seat is fixedly installed with a linkage gear at the upper end edge, the inner side surface of the inner connecting seat is provided with an air cylinder groove, the surface of the air cylinder groove is embeddedly installed with a mini air cylinder, the upper end surface of the mini air cylinder is fixedly connected with a clamping seat, the upper end surface of the clamping seat is fixedly installed with a lower clamping plate in a symmetrical manner, and the surface of the lower clamping plate is provided with a through hole near the edge.
[0012] Preferably, the inner side surface of the cladding seat is provided with a cladding groove, the bottom end surface of the cladding groove is provided with a through groove at the middle part, the surface of the cladding groove is fixedly installed with a fixing rod in a symmetrical manner near the middle part, and the upper end surface of the fixing rod is fixedly installed with an upper clamping plate.
[0013] Preferably, the cladding seat and the linkage gear are fixed by welding.
[0014] Compared with the prior art, the cutting device has the following beneficial effects:
[0015] In the cutting device, the installation table assembly structure can uniformly collect the debris generated in the cutting process of the fan blade, facilitates subsequent one-time processing, the mounting frame structure can rapidly cut the fan blade, reduces the generation of burrs, improves the yield, the positioning structure can fix three groups of air conditioner fan blades at one time and can automatically rotate three times, ensures the cutting accuracy, and accelerates the production speed. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of the cutting device for air conditioner fan blade production.
[0017] Figure 2 It is a split schematic view of the installation table assembly of the cutting device for air conditioner fan blade production.
[0018] Figure 3 It is a mounting frame assembly structure schematic view of the cutting device for air conditioner fan blade production.
[0019] Figure 4 It is a fan clamping device structure schematic view of the cutting device for air conditioner fan blade production of the application;
[0020] Figure 5 It is a base assembly split schematic view of the cutting device for air conditioner fan blade production of the application;
[0021] Figure 6 It is an inner connecting seat assembly split schematic view of the cutting device for air conditioner fan blade production of the application;
[0022] Figure 7 It is a cladding seat structure schematic view of the cutting device for air conditioner fan blade production of the application.
[0023] In the figure: 1, support frame; 101, horizontal connecting rod; 102, vertical connecting rod; 103, universal wheel; 2, installation table; 201, waste chute; 202, installation groove; 203, grating plate; 204, waste box; 205, baffle; 3, mounting frame; 301, telescopic cylinder; 302, guide rod; 303, upper cutter die; 304, mounting seat; 305, lower cutter die; 4, base; 401, embedded groove; 402, notch; 403, connecting block; 404, sleeve seat; 405, driving motor; 406, transmission gear; 5, inner connecting seat; 501, linkage gear; 502, cylinder groove; 503, mini cylinder; 504, clamping seat; 505, lower clamping plate; 506, through hole; 6, cladding seat; 601, cladding groove; 602, through groove; 603, fixed rod; 604, upper clamping plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0025] As Figures 1-7 shown, a cutting device for air conditioner fan blade production, comprising a support frame 1, the upper end surface of the support frame 1 is fixedly installed with an installation table 2, the surface of the installation table 2 is fixedly installed with a mounting frame 3 near the other end edge, the surface of the installation table 2 is fixedly installed with a base 4 near the middle part, the inner side surface of the base 4 is embeddedly connected with an inner connecting seat 5, the upper end surface of the inner connecting seat 5 is provided with a cladding seat 6;
[0026] In the embodiment, the surface of the installation table 2 is provided with a waste groove 201 near the two side edges, and an installation groove 202 is provided near the middle part of the surface of the installation table 2. The surface of the waste groove 201 is fixedly provided with a grid plate 203, and the bottom surface of the installation table 2 is fixedly provided with a waste box 204.
[0027] In specific use, in the process of cutting and forming the air conditioner fan blade, the debris will be scattered on the surface of the installation table 2, which is troublesome to clean. The user can push the debris to the upper end of the installation groove 202 by a cloth, so that the debris falls from the pores of the grid plate 203, and then is collected in the waste box 204. By opening the baffle 205, the debris can be uniformly cleaned. According to the processing needs of the environment, an air extraction device can be added in the device to accelerate the suction of the debris.
[0028] In the embodiment, the bottom surface of the support frame 1 is fixedly connected with a horizontal connecting rod 101, the inner surface of the horizontal connecting rod 101 is symmetrically fixedly provided with a vertical connecting rod 102 near the two end edges, and the bottom surface of the horizontal connecting rod 101 is fixedly provided with a universal wheel 103 near the two side edges.
[0029] In specific use, the horizontal connecting rod 101 cooperates with the vertical connecting rod 102 to form a stable support structure, and the user can push the device to a specified position by the universal wheel 103 to produce the air conditioner fan blade.
[0030] In the embodiment, the bottom surface of the waste box 204 is provided with a discharging groove, and the surface of the discharging groove is fixedly provided with a baffle 205.
[0031] In specific use, the baffle 205 is fixedly connected with the discharging groove by bolts, so that the debris can be prevented from leaking from the gap between the discharging groove and the baffle 205.
[0032] In the embodiment, the upper end surface of the mounting frame 3 is fixedly provided with a telescopic air cylinder 301 near the middle part, the bottom surface of the mounting frame 3 is fixedly provided with a guide rod 302 near the two side edges, the bottom surface of the telescopic air cylinder 301 is fixedly provided with an upper cutter die 303, the upper end surface of the support frame 1 is fixedly provided with a mounting seat 304 below the bottom end of the support frame 1, and the surface of the mounting seat 304 is fixedly provided with a lower cutter die 305.
[0033] In specific use, after the air conditioner fan blade is positioned, the telescopic air cylinder 301 is started to slowly lower the upper cutter die 303. In the process, the guide rod 302 ensures that there is no shaking and deviation. When the upper cutter die 303 is connected with the lower cutter die 305, the cutting of the air conditioner fan blade is completed, and the process is rapid and no burr is generated.
[0034] In the embodiment, the inner side surface of the base 4 is provided with an embedded groove 401, the upper end surface of the base 4 is provided with a gap 402 near one side edge, the side surface of the base 4 is fixedly connected with a connecting block 403, the surface of the connecting block 403 is fixedly installed with a sleeve 404, the surface of the sleeve 404 is embeddedly installed with a driving motor 405, and the upper end surface of the driving motor 405 is fixedly installed with a transmission gear 406.
[0035] In specific use, when a group of air conditioner blades are cut, the next group of air conditioner blades need to be rotated for cutting, the driving motor 405 on the surface of the sleeve 404 is started to rotate the transmission gear 406 on the surface thereof by a specified angle.
[0036] In the embodiment, the surface of the inner connecting seat 5 is fixedly installed with a linkage gear 501 at the upper end edge, the inner side surface of the inner connecting seat 5 is provided with a cylinder groove 502, the surface of the cylinder groove 502 is embeddedly installed with a mini cylinder 503, the upper end surface of the mini cylinder 503 is fixedly connected with a clamping seat 504, and the upper end surface of the clamping seat 504 is fixedly installed with a lower clamping plate 505 symmetrically, and the surface of the lower clamping plate 505 is provided with a through hole 506 near the edge.
[0037] In specific use, the inner connecting seat 5 is installed in the embedded groove 401, and the linkage gear 501 on the surface thereof is located in the upper end groove position of the embedded groove 401. When the transmission gear 406 rotates, the linkage gear passing through the gap 402 also rotates, thereby driving the entire inner connecting seat 5 assembly to rotate by a specified angle. When the air conditioner blades are clamped, the mini cylinder 503 is started to drive the clamping seat 504 to move the lower clamping plate 505 up and down, thereby completing the operation.
[0038] In the embodiment, the inner side surface of the cladding seat 6 is provided with a cladding groove 601, the bottom end surface of the cladding groove 601 is provided with a through groove 602 at the middle part, the surface of the cladding groove 601 is fixedly installed with a fixed rod 603 symmetrically near the middle part, and the upper end surface of the fixed rod 603 is fixedly installed with an upper clamping plate 604.
[0039] In specific use, the cladding groove 601 can be used for the cladding seat 6 to be directly cladded on the surface of the inner connecting seat 5, the through groove 602 on the surface thereof can be used for the lifting of the rod body on the surface of the mini cylinder 503, and the fixed rod 603 of the upper clamping plate 604 ensures the butt joint with the lower clamping plate 505 through the through hole 506.
[0040] In the embodiment, the cladding seat 6 and the linkage gear 501 are fixed by welding.
[0041] In specific use, the cladding seat 6 and the transmission gear 406 can be simultaneously rotated by welding.
[0042] Working principle: the horizontal connecting rod 101 at the bottom of the support frame 1 cooperates with the vertical connecting rod 102 to form a stable support structure, and the user can push the device to the designated position through the universal wheel 103 and then cut the air conditioner blade, once the debris is generated during the cutting and forming process of the air conditioner blade, it will fall on the surface of the installation table 2, which is more troublesome to clean later, the user can push the debris to the upper end of the installation groove 202 with a cloth, so that it falls from the aperture of the grid plate 203, and then is uniformly collected in the waste box 204, and then the baffle 205 is opened to be able to clean uniformly, and an air extraction device can also be added inside the device according to the processing needs of the environment to accelerate the suction of the debris, when the air conditioner blade is positioned, the telescopic cylinder 301 is started to slowly lower the upper cutter die 303, and the guiding rod 302 ensures that there is no shaking deviation during the process, when the upper cutter die 303 is connected with the lower cutter die 305, the cutting of the air conditioner blade can be completed, and the process is rapid and no burr is generated, when a group of air conditioner blades are cut, the drive motor 405 located on the surface of the sleeve 404 is started to rotate the transmission gear 406 on the surface of the sleeve 404 by a specified angle, the inner connecting seat 5 is installed in the embedded groove 401, and the linkage gear 501 on the surface of the inner connecting seat 5 is located in the upper groove of the embedded groove 401, when the transmission gear 406 rotates, the linkage gear passing through the aperture 402 will also rotate, thereby driving the entire inner connecting seat 5 assembly to rotate by a specified angle, and when the air conditioner blade is clamped, the mini air cylinder 503 is started to drive the clamping seat 504 to move the lower clamping plate 505 up and down, thereby completing the operation, and the covering groove 601 can be used to cover the surface of the inner connecting seat 5, and the through groove 602 on the surface thereof can be used for the lifting of the rod body on the surface of the mini air cylinder 503. The fixed rod 603 of the upper clamping plate 604 is ensured to be opposite to the lower clamping plate 505 through the through hole 506.
[0043] The above shows and describes the basic principles and main features of the present application and the advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A cutting device for producing an air conditioner fan blade, characterized by: Including support frame (1), the upper end surface of support frame (1) is fixedly installed with installation table (2), the surface of installation table (2) is fixedly installed with mounting bracket (3) near the edge of another end, the surface of installation table (2) is fixedly installed with base (4) near the middle part, the inner side surface of base (4) is embeddedly connected with inner connecting seat (5), the upper end surface of inner connecting seat (5) is provided with cladding seat (6); The surface of installation table (2) is provided with waste groove (201) near the edge of both sides, the surface of installation table (2) is provided with installation groove (202) near the middle part, the surface of waste groove (201) is fixedly installed with grating plate (203), the bottom end surface of installation table (2) is fixedly installed with waste box (204); The bottom end surface of the support frame (1) is fixedly connected with a horizontal connecting rod (101), the inner side surface of the horizontal connecting rod (101) is fixedly and symmetrically installed with a vertical connecting rod (102) near the two end edges, the bottom end surface of the horizontal connecting rod (101) is fixedly installed with universal wheels (103) near the two side edges, the bottom end surface of the waste box (204) is provided with a discharging chute, the surface of the discharging chute is fixedly installed with a baffle (205), the upper end surface of the mounting frame (3) is fixedly installed with a telescopic air cylinder (301) near the middle part, the bottom end surface of the mounting frame (3) is fixedly installed with guide rods (302) near the two side edges, the bottom end surface of the telescopic air cylinder (301) is fixedly installed with an upper cutter die (303), the upper end surface of the support frame (1) is fixedly installed with a mounting seat (304) below the support frame (1), the surface of the mounting seat (304) is fixedly installed with a lower cutter die (305), the inner side surface of the base (4) is provided with an embedded groove (401), the upper end surface of the base (4) is provided with an opening (402) near one side edge, the side surface of the base (4) is fixedly connected with a connecting block (403), the surface of the connecting block (403) is fixedly installed with a sleeve seat (404), the surface of the sleeve seat (404) is embeddedly installed with a driving motor (405), the upper end surface of the driving motor (405) is fixedly installed with a transmission gear (406), the surface of the inner connecting seat (5) is fixedly installed with a linkage gear (501) near the upper end edge, the inner side surface of the inner connecting seat (5) is provided with an air cylinder groove (502), the surface of the air cylinder groove (502) is embeddedly installed with a mini air cylinder (503), the upper end surface of the mini air cylinder (503) is fixedly connected with a clamping seat (504), the upper end surface of the clamping seat (504) is fixedly and symmetrically installed with lower clamping plates (505), the surface of the lower clamping plates (505) is provided with through holes (506) near the edges, the inner side surface of the cladding seat (6) is provided with a cladding groove (601), the bottom end surface of the cladding groove (601) is provided with a through groove (602) in the middle part, the surface of the cladding groove (601) is fixedly and symmetrically installed with fixing rods (603) near the middle part, the upper end surface of the fixing rods (603) is fixedly installed with upper clamping plates (604), and the cladding seat (6) and the linkage gear (501) are fixed by welding.
Citation Information
Patent Citations
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