Full-automatic injection molding part assembling machine and working method thereof
By designing a fully automated injection molding assembly machine, which utilizes robotic arms and cylinder systems to automatically press-fit inserts, the problem of low efficiency in manual assembly is solved, production efficiency and product quality are improved, and costs are reduced.
Patent Information
- Application Number
- CN202211644279.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-20
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2042-12-20
AI Technical Summary
In current injection molding production, the assembly process of injection molded parts and inserts relies on manual operation, resulting in low efficiency, high cost, and unstable product quality.
A fully automatic injection molding assembly machine was designed, including an assembly table, a horizontal drive device, a product rotation platform, an insert pressing device, a vibratory feeder, and a robot arm. The robot arm grips the injection molded part, the vibratory feeder accurately delivers the insert into the position, and the cylinder and pneumatic fixture system realizes the automatic pressing and rotation positioning of the insert, ensuring the accurate installation of the insert in the injection molded part.
It has enabled automated assembly of injection molded parts and inserts, improved production efficiency, reduced labor costs, ensured product quality and output, reduced scrap rate, and enhanced market competitiveness.
Smart Images

Figure CN115816850B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of advanced production and automation technology, and particularly relates to a full-automatic assembly machine for injection molded parts. BACKGROUND
[0002] At present, there are many injection molding manufacturers in China, and the total production of products has ranked in the world's top. However, the full automation level is still lagging behind, which is specifically manifested as follows: a large amount of manpower is needed to manually take products for subsequent processing. In this way, it is difficult to guarantee the quality of products and the efficiency is too low, resulting in a waste of a large amount of manpower and material resources.
[0003] Most consumer products are injection molded, and the embedded parts need to be added after injection molding. The traditional way is to manually press the embedded parts into the injection molded parts. This way can only be applied to products with low requirements and few embedded parts. With the rising labor cost year by year at the present stage, the customers' increasing demand for product quality and the demand for increasing production capacity of full automation are becoming more and more urgent. SUMMARY
[0004] The purpose of the present application is to overcome the above-mentioned deficiencies, and the purpose of the present application is to provide a full-automatic assembly machine for injection molded parts, which solves the problem that workers still need to manually assemble the embedded parts with the injection molded parts in the process of assembling the embedded parts after the injection molded parts are produced and processed by the injection molding machine in the prior art, and the problems of low efficiency, time-consuming and laborious, and high labor cost.
[0005] The technical scheme is as follows: a full-automatic injection molding part assembling machine, comprising an assembling machine table, an assembling machine frame, a horizontal driving device, two product rotating platforms, two product insert pressing devices, an insert vibrating disc, an insert conveying belt and an insert feeding device; the assembling machine table is a supporting component of the full-automatic injection molding part assembling machine; the assembling machine frame is fixedly arranged on the assembling machine table, and the two product insert pressing devices are arranged on the assembling machine frame; the horizontal driving device is arranged on the assembling machine table, the two product rotating platforms are arranged on the horizontal driving device, and the horizontal driving device can drive the product rotating platforms to approach or move away from the product insert pressing devices; the product rotating platforms are provided with injection molding parts, and the product rotating platforms can drive the injection molding parts to rotate intermittently by 120°; the two product rotating platforms and the two product insert pressing devices are arranged in one-to-one correspondence, the product rotating platforms are located directly below the product insert pressing devices, and the product insert pressing devices can press the inserts into the injection molding parts; the insert vibrating disc is located on one side of the assembling machine table, and a plurality of inserts are arranged in the insert vibrating disc; one end of the insert conveying belt is connected with a discharge port of the insert vibrating disc, and the other end of the insert conveying belt is connected with the insert feeding device; the insert feeding device receives the inserts from the insert vibrating disc, and the product insert pressing devices can press the inserts on the insert feeding device into the injection molding parts on the product rotating platforms. The full-automatic injection molding part assembling machine of the application comprises the following steps: a six-axis manipulator grasps a product; the manipulator places the product on a jig; a jig workbench cylinder fixes the product; a vibrating disc accurately sends an insert to a position; a cylinder presses the insert into the product; the jig workbench rotates by 120°; the vibrating disc accurately sends the insert to an accurate position; the cylinder presses the insert into the product; the jig workbench rotates by 120°; the vibrating disc accurately sends the insert to an accurate position; the cylinder presses the insert into the product; and the six-axis manipulator grasps the product and places it on a conveying belt to complete the whole process.
[0006] Further, the horizontal driving device of the full-automatic injection molding part assembling machine comprises a base, a horizontal driving cylinder, two parallel straight linear guides and a horizontal support plate; the base is fixedly arranged on the assembling machine table; the horizontal driving cylinder and the two parallel straight linear guides are arranged on the base, and the straight linear guides are arranged along the extension direction of the piston rod of the horizontal driving cylinder; the straight linear guides are provided with sliding blocks; the piston rod of the horizontal driving cylinder is connected with the horizontal support plate; the horizontal support plate is fixedly connected with the sliding blocks; and the product rotating platforms are arranged on the horizontal support plate.
[0007] Further, the full-automatic injection molding assembly machine, the product rotating platform comprises a motor, a motor mounting plate, a transmission belt, a driving gear, a driven gear, a cam divider, a product positioning jig and a product fixing and clamping assembly, the motor is fixedly mounted on the motor mounting plate, the motor is connected with the driving gear, the driving gear is connected with the driven gear through the transmission belt, the driven gear is connected with the cam divider, the cam divider is connected with the product positioning jig, the cam divider can drive the product positioning jig to rotate intermittently by 120 degrees, the product positioning jig is provided with the injection molding part, and the product fixing and clamping assembly is arranged on the product positioning jig and can press the injection molding part on the product positioning jig. The six-axis manipulator places the product, the insert positioning device detects and ensures that the product is placed correctly, the product fixing and clamping system moves to clamp the product, ensures that the product moves synchronously with the servo motor, the servo motor rotates twice at an angle of 120 degrees to install the inserts respectively, and the accuracy of the position of the product in the automatic equipment is ensured through the above actions.
[0008] Further, the full-automatic injection molding assembly machine, the product rotating platform comprises a motor, a motor mounting plate, a transmission belt, a driving gear, a driven gear, a cam divider, a product positioning jig and a product fixing and clamping assembly, the motor is fixedly mounted on the motor mounting plate, the motor is connected with the driving gear, the driving gear is connected with the driven gear through the transmission belt, the driven gear is connected with the cam divider, the cam divider is connected with the product positioning jig, the cam divider can drive the product positioning jig to rotate intermittently by 120 degrees, the product positioning jig is provided with the injection molding part, and the product fixing and clamping assembly is arranged on the product positioning jig and can press the injection molding part on the product positioning jig. The six-axis manipulator places the product, the insert positioning device detects and ensures that the product is placed correctly, the product fixing and clamping system moves to clamp the product, ensures that the product moves synchronously with the servo motor, the servo motor rotates twice at an angle of 120 degrees to install the inserts respectively, and the accuracy of the position of the product in the automatic equipment is ensured through the above actions.
[0009] Further, the full-automatic injection molding assembly machine, the product rotating platform comprises a motor, a motor mounting plate, a transmission belt, a driving gear, a driven gear, a cam divider, a product positioning jig and a product fixing and clamping assembly, the motor is fixedly mounted on the motor mounting plate, the motor is connected with the driving gear, the driving gear is connected with the driven gear through the transmission belt, the driven gear is connected with the cam divider, the cam divider is connected with the product positioning jig, the cam divider can drive the product positioning jig to rotate intermittently by 120 degrees, the product positioning jig is provided with the injection molding part, and the product fixing and clamping assembly is arranged on the product positioning jig and can press the injection molding part on the product positioning jig. The six-axis manipulator places the product, the insert positioning device detects and ensures that the product is placed correctly, the product fixing and clamping system moves to clamp the product, ensures that the product moves synchronously with the servo motor, the servo motor rotates twice at an angle of 120 degrees to install the inserts respectively, and the accuracy of the position of the product in the automatic equipment is ensured through the above actions.
[0010] Further, the full-automatic assembling machine for injection molding parts, the insert positioning assembly comprises a fixed seat one, a product positioning insert, a positioning insert spring, a return signal switch and a mounting sleeve, the fixed seat one is fixedly connected with the upper rotating disc, the mounting sleeve is arranged on the upper rotating disc, and the lower end of the mounting sleeve is arranged on the fixed seat one, the upper end surface of the mounting sleeve and the upper end surface of the upper rotating disc are in the same plane, the return signal switch is arranged on the fixed seat one, the product positioning insert is arranged on the mounting sleeve, and the upper end of the product positioning insert extends out of the mounting sleeve, the product positioning insert and the mounting sleeve are slidingly connected, the positioning insert spring is sleeved on the lower end of the product positioning insert, and the insert is sleeved on the upper end of the product positioning insert extending out of the mounting sleeve.
[0011] Further, the full-automatic assembling machine for injection molding parts, the insert positioning assembly comprises a fixed seat one, a product positioning insert, a positioning insert spring, a return signal switch and a mounting sleeve, the fixed seat one is fixedly connected with the upper rotating disc, the mounting sleeve is arranged on the upper rotating disc, and the lower end of the mounting sleeve is arranged on the fixed seat one, the upper end surface of the mounting sleeve and the upper end surface of the upper rotating disc are in the same plane, the return signal switch is arranged on the fixed seat one, the product positioning insert is arranged on the mounting sleeve, and the upper end of the product positioning insert extends out of the mounting sleeve, the product positioning insert and the mounting sleeve are slidingly connected, the positioning insert spring is sleeved on the lower end of the product positioning insert, and the insert is sleeved on the upper end of the product positioning insert extending out of the mounting sleeve. After the inserts are arranged in an orderly manner by the vibration disc, the inserts are sent to the conveying belt and accurately sent to the profiling groove of the conveying block in the conveying belt. The conveying block cylinder moves to pull the conveying block to drive the inserts to the accurate position, and the inserts fall into the profiling groove of the push block. The push block cylinder drives the push block to move, and when the push block contacts the limit signal switch, it indicates that the inserts are conveyed to the position and the installation action can be performed. The above action ensures the accuracy of the position of the inserts in the automatic equipment, so that the installation step can be smoothly performed.
[0012] Further, the product insert press-fitting device of the full-automatic injection molding component assembling machine comprises a press-fitting support base, an insert press-fitting device and an injection molding component positioning and punching device, the injection molding component positioning and punching device is arranged on the assembling machine frame, the press-fitting support base is fixedly arranged on the assembling machine table, the insert press-fitting device is arranged on the press-fitting support base, the injection molding component positioning and punching device can punch and position and press the injection molding component, and the insert press-fitting device can press the insert in the insert placing hole into the injection molding component.
[0013] Further, the product insert press-fitting device of the full-automatic injection molding component assembling machine comprises a press-fitting support base, an insert press-fitting device and an injection molding component positioning and punching device, the injection molding component positioning and punching device is arranged on the assembling machine frame, the press-fitting support base is fixedly arranged on the assembling machine table, the insert press-fitting device is arranged on the press-fitting support base, the injection molding component positioning and punching device can punch and position and press the injection molding component, and the insert press-fitting device can press the insert in the insert placing hole into the injection molding component.
[0014] The application provides a working method of a full-automatic injection molding component assembling machine, which comprises the following steps:
[0015] S1, the horizontal drive cylinder drives the horizontal support plate to move along two parallel straight-line guides, so that the product rotating platform moves out of the product insert press-fitting device;
[0016] S2, the injection molding components are placed on the two product insert press-fitting devices by manual or mechanical hands;
[0017] S2-1, the injection molding component is placed on the upper end face of the upper rotating disc, so that the injection molding component is sleeved on the product positioning column, and the injection molding component edge insert placing hole is placed at the positions of the three insert positioning assemblies, so that the upper end part of the product positioning insert is located in the injection molding component edge insert placing hole;
[0018] S2-2, the clamping drive cylinder is started, and the product pressing plate is pushed to rotate around the hinged support base, so that one end of the product pressing plate is pressed on the edge of the injection molded part;
[0019] S3, the horizontal drive cylinder drives the horizontal support plate to move along the two parallel straight linear guides, so that the product rotating platform moves to below the product insert pressing device;
[0020] S4, the insert vibrating disc is started, so that the inserts are orderly conveyed into the insert conveying belt;
[0021] S5, initially, the piston rod of the conveying block drive cylinder is in the extended state, so that the U-shaped groove, the rectangular opening on the conveying block and the insert conveying belt are in communication, and the insert on the insert conveying belt enters the U-shaped groove through the rectangular opening;
[0022] S6, the piston rod of the conveying block drive cylinder is retracted, and the conveying block is driven to move on the conveying block sliding seat, when the U-shaped groove is opposite to the through hole, the insert in the U-shaped groove falls into the through hole;
[0023] S7, initially, the insert placing hole and the through hole are in the same straight line and are in communication, so the insert falls into the insert placing hole through the through hole, since the insert placing hole is conically arranged, and the lower end of the insert placing hole has a smaller diameter than the normal state of the insert, so the insert is limited in the insert placing hole;
[0024] S8, the piston rod of the push block drive cylinder is extended, and the push block is pushed to move above the edge of the injection molded part, until the insert and the product positioning insert are in the same straight line;
[0025] S9, the piston rod of the gate punching drive cylinder is extended, and the gate punching insert is driven to move towards the injection molded part, until the gate punching insert extends into the through hole of the injection molded part, and the cutting knife tip contacts the sprue on the inner wall of the through hole of the injection molded part, so as to punch off the sprue on the injection molded part;
[0026] S10, the piston rod of the stamping drive cylinder is extended, and the insert stamping rod is driven to descend, so that the lower end of the insert stamping rod contacts the insert;
[0027] S11, the positioning convex part extends into the inner hole of the insert, and the step four contacts the upper end surface of the insert;
[0028] S12, the piston rod of the stamping drive cylinder continues to extend, and the insert in the insert placing hole is pushed to move downward in the insert placing hole, since the side wall of the annular insert has an opening, and since the lower end of the insert placing hole has a smaller diameter than the normal state of the insert, when the insert moves to the lower end of the insert placing hole, the insert is extruded, so that the opening distance of the insert is reduced, and the diameter of the insert is smaller than the diameter of the lower end of the insert placing hole.
[0029] S13, as the punch driving cylinder piston rod continues to stretch, the insert is pushed out of the insert placement hole, and the lower end of the insert enters the edge of the injection molding part insert placement hole first;
[0030] S14, when the insert is pressed into the insert by the insert punch rod, the insert is in contact with the product positioning insert, the insert and the product positioning insert move downward synchronously, the positioning insert spring is compressed, the insert is installed in place when the product positioning insert touches the return signal switch, the gate cutting driving cylinder and the punch driving cylinder are reset to prepare for the next installation, at this time the insert is pressed at the first position of the injection molding part;
[0031] S15, the motor starts, through the transmission of the transmission belt, the driving gear and the driven gear, the cam divider works, driving the lower rotary disc and the upper rotary disc to rotate 120°;
[0032] S16, repeat the above steps S4~ S14, press the insert at the second position of the injection molding part;
[0033] S17, the motor starts, through the transmission of the transmission belt, the driving gear and the driven gear, the cam divider works, driving the lower rotary disc and the upper rotary disc to rotate 120°;
[0034] S18, repeat the above steps S4~ S14, press the insert at the third position of the injection molding part;
[0035] S19, the horizontal driving cylinder drives the horizontal support plate to move along the two parallel straight line guides, so that the product rotating platform moves out of the product insert pressing device, the injection molding part with three inserts is taken out by artificial or mechanical hand, and two injection molding parts to be assembled are placed again, and the above pressing is repeated.
[0036] By developing a full-automatic installation equipment, the original complex installation and cutting gate process becomes simple and clear, greatly shortens the installation time, saves the labor cost of the company, ensures the product yield and quality, greatly reduces the product scrap rate. The competitiveness of the product in the market is greatly improved.
[0037] The technical scheme can achieve the beneficial effects that the full-automatic assembling machine for injection molding parts can fully ensure accurate positioning of incoming materials by using a vibrating disc, and can place products on a jig with high precision by using a six-axis manipulator, and the work station needs the manipulator to place parts on the fixed jig. An integrated system for installing a bushing is arranged above the jig to complete conveying of the bushing to a fixed position, and a cylinder impacts the bushing into the injection molding part. Finally, a mechanical arm completes grabbing and placing on a flow line. The technical route needs to solve a series of complex program matching, thereby greatly improving production efficiency, effectively reducing cost, and making the product have obvious price advantage in fierce market competition. BRIEF DESCRIPTION OF DRAWINGS
[0038] Figure 1 A structure schematic view of the injection molding part and the insert assembling according to the present application;
[0039] Figure 2 An exploded view of the injection molding part and the insert according to the present application;
[0040] Figure 3 A structure schematic view of the full-automatic assembling machine for injection molding parts according to the present application;
[0041] Figure 4 A partial structure schematic view of the full-automatic assembling machine for injection molding parts according to the present application;
[0042] Figure 5 A structure schematic view of the product rotating platform according to the present application;
[0043] Figure 6 A top view of the injection molding part product rotating platform according to the present application;
[0044] Figure 7 A partial enlarged view of C in the present application; Figure 6
[0045] Figure 8 A partial enlarged view of B in the present application; Figure 6
[0046] A structure schematic view of the insert feeding device according to the present application; Figure 9
[0047] A top view of the insert feeding device according to the present application; Figure 10 Figure 1 A top view of the insert feeding device according to the present application;
[0048] Figure 11 Figure 2 A partial enlarged view of the insert feeding device according to the present application;
[0049] Figure 12 A partial enlarged view of the insert feeding device according to the present application; Figure 11 Cross-sectional view along the direction of A-A;
[0050] Figure 13 Schematic view of the product insert press-fitting device before press-fitting;
[0051] Figure 14 Cross-sectional view of the product insert press-fitting device;
[0052] Figure 15 Partial enlarged view in the present application Figure 14 ;
[0053] Figure 16 Schematic view of the product insert press-fitting device during press-fitting;
[0054] Figure 17 Partial enlarged view in the present application Figure 16 ;
[0055] Figure 18 Schematic view of the insert feeding device;
[0056] Figure 19 Schematic view of the insert feeding device during operation;
[0057] Figure 20 Partial enlarged view of the product insert press-fitting device during press-fitting;
[0058] Figure 21 Partial enlarged view of the insert press-fitting device;
[0059] Figure 22 Partial enlarged view of the injection molded part positioning and punching device Figure 1 ;
[0060] Figure 23 Schematic view of the product insert press-fitting device during press-fitting Figure 1 ;
[0061] Figure 24 Schematic view of the product insert press-fitting device during press-fitting Figure 2 ;
[0062] Figure 25 Partial enlarged view of the injection molded part positioning and punching device Figure 2 . DETAILED DESCRIPTION EMBODIMENT
[0063] As Figure 1 , 2The structure schematic view of the injection molding part 100 and the insert 200 is shown, the insert 200 needs to be embedded at the boss position of the circular outer edge of the injection molding part, the traditional manual press fitting needs to consume a large amount of manpower, and because of the different experiences of the manual work, the insert 200 cannot be accurately press fitted in place in the press fitting process, therefore the product quality of the injection molding part 100 is uneven. The insert 200 in the application is a cylindrical part with a circular ring cross section, an opening is arranged on the side wall in the axial direction of the insert 200, therefore the cross section shape of the insert 200 is similar to the "C" type structure.
[0064] The injection molding part full-automatic assembling machine shown in the application comprises an assembling machine table 1, an assembling machine frame 2, a horizontal driving device 3, two product rotating platforms 4, two product insert press fitting devices 5, an insert vibrating disc 6, an insert conveying belt 7 and an insert feeding device 8. Figure 3 、 4 The assembling machine table 1 is the supporting part of the whole assembling machine, the assembling machine frame 2 is fixedly arranged on the assembling machine table 1, and the two product insert press fitting devices 5 are arranged on the assembling machine frame 2; the horizontal driving device 3 is arranged on the assembling machine table 1, the two product rotating platforms 4 are arranged on the horizontal driving device 3, and the horizontal driving device 3 can drive the product rotating platforms 4 to move close to or away from the product insert press fitting devices 5; the product rotating platforms 4 are provided with the injection molding parts 100, and the product rotating platforms 4 can drive the injection molding parts to intermittently rotate 120°; the two product rotating platforms 4 and the two product insert press fitting devices 5 are correspondingly arranged, the product rotating platforms 4 are located directly below the product insert press fitting devices 5, and the product insert press fitting devices 5 can press the inserts into the injection molding parts 100; the insert vibrating disc 6 is located on one side of the assembling machine table 1, and a plurality of inserts 200 are arranged in the insert vibrating disc 6; one end of the insert conveying belt 7 is connected with the discharge port of the insert vibrating disc 6, and the other end of the insert conveying belt 7 is connected with the insert feeding device 8; the insert feeding device 8 receives the inserts 200 of the insert vibrating disc 6, and the product insert press fitting devices 5 can press the inserts 200 on the insert feeding device 8 into the injection molding parts 100 on the product rotating platforms 4.
[0065] The overall working process of the application is as follows:
[0066] The insert vibrating disc 6 performs the vibration feeding of the inserts 200, the injection molding parts 100 are placed on the two product rotating platforms 4, the horizontal driving device 3 drives the two product rotating platforms 4 to move to below the two product insert press fitting devices 5, the inserts 200 in the insert vibrating disc 6 are fed one by one to the insert feeding device 8 through the insert conveying belt 7, the insert feeding device 8 sends the inserts 200 to the installation positions of the injection molding parts 100, the product rotating platforms 4 intermittently rotate 120°, so that three inserts 200 are press fitted on the injection molding parts 100 through the product insert press fitting devices 5.
[0067] like Figure 3 The horizontal drive device 3 shown includes a base 31, a horizontal drive cylinder 32, two parallel linear guide rails 33, and a horizontal support plate 34. The base 31 is fixedly mounted on the assembly machine 1. The horizontal drive cylinder 32 and the two parallel linear guide rails 33 are both mounted on the base 31, and the linear guide rails 33 are arranged along the extension direction of the piston rod of the horizontal drive cylinder 32. A slider 35 is provided on the linear guide rail 33. The piston rod of the horizontal drive cylinder 32 is connected to the horizontal support plate 34. The horizontal support plate 34 and the slider 35 are fixedly connected. The product rotation platform 4 is mounted on the horizontal support plate 34.
[0068] like Figures 5-7 The product rotation platform 4 shown includes a motor 41, a motor mounting plate 42, a transmission belt 43, a drive transmission gear 44, a driven transmission gear 45, a cam divider 46, a product positioning fixture 47, and a product fixing clamping assembly 48. The motor 41 is fixedly mounted on the motor mounting plate 42 and is connected to the drive transmission gear 44. The drive transmission gear 44 is connected to the driven transmission gear 45 via the transmission belt 43. The driven transmission gear 45 is connected to the cam divider 46. The cam divider 46 is connected to the product positioning fixture 47, and the cam divider 46 can drive the product positioning fixture 47 to rotate intermittently by 120°. The product positioning fixture 47 is provided with an injection molded part 100. The product fixing clamping assembly 48 is disposed on the product positioning fixture 47 and can press the injection molded part 100 onto the product positioning fixture 47.
[0069] like Figure 5 The product positioning fixture 47 shown includes a lower rotating disk 471, an upper rotating disk 472, several connecting rods 473, a product positioning post 474, and three insert positioning assemblies 475. The lower rotating disk 471 is connected to a cam divider 46. The several connecting rods 473 are disposed between the lower rotating disk 471 and the upper rotating disk 472, and the lower rotating disk 471 and the upper rotating disk 472 are arranged in parallel. The product fixing clamping assembly 48, the product positioning post 474, and the three insert positioning assemblies 475 are all disposed on the upper rotating disk 472. The product positioning post 474 is located at the center of the upper rotating disk 472, and the upper end of the product positioning post 474 is set as a hemispherical shape. The three insert positioning components 475 are arranged in a circular array around the product positioning post 474. The injection molded part 100 is sleeved on the product positioning post 474. The three insert positioning components 475 extend into the injection molded part 100, and inserts 200 are sleeved on the insert positioning components 475. The product fixing clamping component 48 can press the injection molded part 100 onto the upper rotating disk 472.
[0070] As Figure 8 The product fixing and clamping assembly 48 includes a clamping drive cylinder 481, a clamping push rod 482, a hinged support seat 483 and a product pressing plate 484. The clamping drive cylinder 481 is fixedly arranged on the upper rotating disc 472, and the piston rod of the clamping drive cylinder 481 and one end of the clamping push rod 482 are hinged. The other end of the clamping push rod 482 and one end of the product pressing plate 484 are hinged. The product pressing plate 484 and the hinged support seat 483 are connected through a rotating shaft, and the product pressing plate 484 is pressed on the edge of the injection molded part 100.
[0071] As Figure 21 The insert positioning assembly 475 includes a fixed seat one 4751, a product positioning insert 4752, a positioning insert spring 4753, a return signal switch 4754 and a mounting sleeve 4755. The fixed seat one 4751 is fixedly connected with the upper rotating disc 472. The mounting sleeve 4755 is arranged on the upper rotating disc 472, and the lower end of the mounting sleeve 4755 is arranged on the fixed seat one 4751. The upper end surface of the mounting sleeve 4755 and the upper end surface of the upper rotating disc 472 are in the same plane. The return signal switch 4754 is arranged on the fixed seat one 4751. The product positioning insert 4752 is arranged on the mounting sleeve 4755, and the upper end of the product positioning insert 4752 extends out of the mounting sleeve 4755. The product positioning insert 4752 and the mounting sleeve 4755 are slidingly connected. The positioning insert spring 4753 is sleeved on the lower end of the product positioning insert 4752. The insert 200 is sleeved on the upper end of the product positioning insert 4752 extending out of the mounting sleeve 4755. The inner wall of the mounting sleeve 4755 is provided with a step one 4756. The inner wall of the fixed seat one 4751 is provided with a step two 4757. The lower end of the product positioning insert 4752 is provided with a step three 4758. The upper end of the positioning insert spring 4753 is between the step two 4757 and the step three 4758. The upper end of the product positioning insert 4752 extending out of the mounting sleeve 4755 is provided as a tapered convex part 4759. The insert 200 is sleeved on the tapered convex part 4759.
[0072] As Figures 9-12The insert feeding device 8 shown includes a support base 81, a push block drive cylinder 82, a push block 83, a conveying block 84, a conveying block sliding seat 85, a conveying block drive cylinder 86, a first limit block 87, and a limit signal switch 88. The push block drive cylinder 82, the conveying block sliding seat 85, the first limit block 87, and the limit signal switch 88 are all mounted on the support base 81. The piston rod of the push block drive cylinder 82 is connected to the push block 83, and the push block 83 is located below the conveying block sliding seat 85. The conveying block drive cylinder 86 is fixedly mounted on the conveying block sliding seat 85, and the piston rod of the conveying block drive cylinder 86 is connected to the conveying block 84. The conveying block sliding seat 85 is provided with a rectangular slide groove 851, and the conveying block 84 is disposed in the rectangular slide groove 851 and slidably connected to the rectangular slide groove 851. The first limit block 87 and the limit signal switch 88 are both positioned opposite to the limit protrusion on the push block 83.
[0073] In the above structure, the conveyor block sliding seat 85 has a rectangular opening 852 at one end near the insert conveyor belt 7, and the rectangular opening 852 is connected to the insert conveyor belt 7. The conveyor block 84 has a U-shaped groove 841, and the U-shaped groove 841 is connected to the rectangular opening 852. The push block 83 has an insert placement hole 831, and an insert 200 is placed in the insert placement hole 831. The bottom surface of the conveyor block sliding seat 85 has a through hole 853, and the U-shaped groove 841, the through hole 853 and the insert placement hole 831 are connected. The inner wall of the insert placement hole 831 is set to be conical, and the diameter of the insert placement hole 831 gradually decreases along the direction away from the through hole 853. The insert 200 is a cylinder with a circular cross-section. An opening 201 is provided on the outer wall of the insert 200 along the axial direction. The diameter of the insert 200 is smaller than the diameter of the large end of the insert placement hole 831, and the diameter of the insert 200 is larger than the diameter of the small end of the insert placement hole 831. The insert placement hole 831 and the product positioning insert 4752 can be on the same straight line.
[0074] like Figure 13 The product insert pressing device 5 shown includes a pressing support 51, an insert pressing device 52, and an injection molded part positioning and punching device 53. The injection molded part positioning and punching device 53 is mounted on the assembly frame 2. The pressing support 51 is fixedly mounted on the assembly machine base 1. The insert pressing device 52 is mounted on the pressing support 51. The injection molded part positioning and punching device 53 can punch the material head of the injection molded part 100 and position and press the injection molded part 100. The insert pressing device 52 can press the insert 200 in the insert placement hole 831 into the injection molded part 100.
[0075] like Figures 14-25The shown insert press-fitting device 52 includes a punch driving cylinder 521 fixedly arranged on the press-fitting support seat 51, and an insert punch rod 522 connected with the piston rod of the punch driving cylinder 521, and the punch driving cylinder 521 can drive the insert punch rod 522 to extend into the insert placement hole 831 and contact the insert 200, the lower end of the insert punch rod 522 is provided with a positioning protrusion 523, a step four 524 is arranged between the positioning protrusion 523 and the insert punch rod 522, the step four 524 is in contact with the upper end surface of the insert 200, and the positioning protrusion 523 is arranged in the through hole in the insert 200.
[0076] In the above structure, the injection molding part positioning and punching device 53 includes a gate punching driving cylinder 531 fixedly arranged on the assembly rack 2, a gate punching insert 532, a buffer spring two 533, a cutter pad block 534, a cutter pressing block 535 and a limiting block 536, the cutter pressing block 535 is connected with the piston rod of the gate punching driving cylinder 531, the cutter pad block 534 is connected with the cutter pressing block 535, the upper end of the gate punching insert 532 is arranged on the cutter pad block 534 through the cutter pressing block 535, the inside of the gate punching insert 532 is provided with a groove one 537, the buffer spring two 533 is arranged in the groove one 537, the limiting block 536 is blocked at the opening position of the groove one 537, one end of the buffer spring two 533 is in contact with the bottom surface of the groove one 537, and the other end of the buffer spring two 533 is in contact with the limiting block 536, and the lower end of the gate punching insert 532 is provided with a punching cutter tip 538, the gate punching driving cylinder 531 drives the gate punching insert 532 to extend into the through hole of the injection molding part 100, and the punching cutter tip 538 can punch the material head of the through hole of the injection molding part 100.
[0077] Based on the above structure, a working method of a full-automatic injection molding part assembly machine includes the following steps:
[0078] S1, the horizontal driving cylinder 32 drives the horizontal support plate 34 to move along the two parallel straight linear guides 33, so that the product rotating platform 4 moves out of the product insert press-fitting device 5;
[0079] S2, the injection molding part 100 is placed on the two product insert press-fitting devices 5 by artificial or mechanical hand;
[0080] S2-1, the injection molding part 100 is placed on the upper end surface of the upper rotating disc 472, so that the injection molding part 100 is sleeved on the product positioning column 474, and the edge insert placement hole of the injection molding part 100 is arranged at the position of the three insert positioning assemblies 475, so that the upper end of the product positioning insert 4752 is located in the edge insert placement hole of the injection molding part 100;
[0081] S2-2, the clamping drive cylinder 481 is started, and the product pressing plate 484 is pushed to rotate around the hinged support seat 483, so that one end of the product pressing plate 484 is pressed on the edge of the injection molded part 100;
[0082] S3, the horizontal drive cylinder 32 drives the horizontal support plate 34 to move along the two parallel straight linear guides 33, so that the product rotating platform 4 moves to below the product insert pressing device 5;
[0083] S4, the insert vibrating disc 6 is started, so that the inserts 200 are orderly conveyed into the insert conveying belt 7 one by one;
[0084] S5, initially, the piston rod of the conveying block drive cylinder 86 is in an extended state, so that the U-shaped groove 841, the rectangular opening 852 on the conveying block 84 and the insert conveying belt 7 are in communication, and the inserts 200 on the insert conveying belt 7 enter the U-shaped groove 841 through the rectangular opening 852;
[0085] S6, the piston rod of the conveying block drive cylinder 86 is retracted, and the conveying block 84 is driven to move on the conveying block sliding seat 85, when the U-shaped groove 841 is opposite to the through hole 853, the inserts 200 in the U-shaped groove 841 fall into the through hole 853;
[0086] S7, initially, the insert placing hole 831 is in the same straight line with the through hole 853 and is in communication, so the inserts 200 fall into the insert placing hole 831 through the through hole 853, because the insert placing hole 831 is conically arranged, and the lower end of the insert placing hole 831 has a smaller diameter than the diameter of the inserts 200 in the normal state, so the inserts 200 are limited in the insert placing hole 831;
[0087] S8, the piston rod of the push block drive cylinder 82 is extended, and the push block 83 is pushed to move above the edge of the injection molded part 100, until the inserts 200 are in the same straight line with the product positioning insert 4752;
[0088] S9, the piston rod of the gate punching drive cylinder 531 is extended, and the gate punching insert 532 is driven to move towards the injection molded part 100, until the gate punching insert 532 extends into the through hole of the injection molded part 100, and the punching knife tip 538 contacts the sprue on the inner wall of the through hole of the injection molded part 100, so as to punch off the sprue on the injection molded part 100;
[0089] S10, the piston rod of the stamping drive cylinder 521 is extended, and the insert stamping rod 522 is driven to descend, so that the lower end of the insert stamping rod 522 contacts the inserts 200;
[0090] S11, the positioning convex part 523 extends into the inner hole of the inserts 200, and the stepped part 524 contacts the upper end surface of the inserts 200.
[0091] S12, the piston rod of the punch driving cylinder 521 continues to extend, pushing the insert 200 in the insert placement hole 831 to move downward in the insert placement hole 831, because the side wall of the annular insert 200 has an opening, and because the diameter of the lower end of the insert placement hole 831 is smaller than the diameter of the insert 200 in normal state, when the insert 200 moves to the lower end of the insert placement hole 831, the insert 200 is squeezed, the distance between the openings on the insert 200 is reduced, and the diameter of the insert 200 is smaller than the diameter of the lower end of the insert placement hole 831;
[0092] S13, as the piston rod of the punch driving cylinder 521 continues to extend, the insert 200 is pushed out of the insert placement hole 831, and the lower end of the insert 200 enters the edge insert placement hole of the injection molded part 100 first;
[0093] S14, when the insert 200 is pressed into the product positioning insert 4752 by the insert punch rod 522, the insert 200 moves downward synchronously with the product positioning insert 4752, the positioning insert spring 4753 is compressed, and when the product positioning insert 4752 touches the return signal switch 4754, the insert 200 is installed in place, the gate cutting driving cylinder 531 and the punch driving cylinder 521 are reset to prepare for the next installation, and at this time the insert 200 is pressed into the first position of the injection molded part 100;
[0094] S15, the motor 41 is started, the transmission belt 43, the driving gear 44 and the driven gear 45 are driven, the cam divider 46 is operated, and the lower rotating disc 471 and the upper rotating disc 472 are rotated by 120°;
[0095] S16, the above steps S4-S14 are repeated, and the insert 200 is pressed into the second position of the injection molded part 100;
[0096] S17, the motor 41 is started, the transmission belt 43, the driving gear 44 and the driven gear 45 are driven, the cam divider 46 is operated, and the lower rotating disc 471 and the upper rotating disc 472 are rotated by 120°;
[0097] S18, the above steps S4-S14 are repeated, and the insert 200 is pressed into the third position of the injection molded part 100;
[0098] S19, the horizontal driving cylinder 32 drives the horizontal support plate 34 to move along the two parallel straight linear guides 33, so that the product rotating platform 4 moves out of the product insert pressing device 5, the injection molded part 100 with three inserts 200 is taken out by artificial or mechanical hand, and two injection molded parts 100 to be assembled are placed again, and the above pressing is repeated.
[0099] The above merely describes the preferred embodiments of the present application, and it should be pointed out that those skilled in the art can make several improvements without departing from the principles of the present application, and these improvements should also be considered as the protection scope of the present application.
Claims
1. A full-automatic assembly machine for injection molded parts, characterized in that: It includes an assembly machine (1), an assembly frame (2), a horizontal drive device (3), two product rotating platforms (4), two product insert pressing devices (5), an insert vibratory plate (6), an insert conveyor belt (7), and an insert feeding device (8). The assembly platform (1) is a supporting component of the assembly machine as a whole; The assembly frame (2) is fixedly mounted on the assembly machine base (1), and two product insert pressing devices (5) are mounted on the assembly frame (2); The horizontal drive device (3) is set on the assembly machine (1), the two product rotating platforms (4) are set on the horizontal drive device (3), and the horizontal drive device (3) can drive the product rotating platforms (4) to approach or move away from the product insert pressing device (5). The product rotating platform (4) is provided with an injection molded part (100), and the product rotating platform (4) can drive the injection molded part to rotate intermittently by 120°; The two product insert pressing devices (5) and the two product rotating platforms (4) are arranged in a one-to-one correspondence. The product rotating platform (4) is located directly below the product insert pressing device (5), and the product insert pressing device (5) can press the insert into the injection molded part (100). The insert vibratory plate (6) is located on one side of the assembly machine (1), and the insert vibratory plate (6) is provided with a number of inserts (200). One end of the insert conveyor belt (7) is connected to the outlet of the insert vibrating plate (6), and the other end of the insert conveyor belt (7) is connected to the insert feeding device (8). The insert feeding device (8) receives the insert (200) of the insert vibrating disc (6), and the product insert press-fitting device (5) can press the insert (200) on the insert feeding device (8) into the injection molded part (100) on the product rotating platform (4); the product insert press-fitting device (5) comprises a press-fitting support seat (51), an insert press-fitting device (52) and an injection molded part positioning and punching device (53), the injection molded part positioning and punching device (53) is arranged on the assembly rack (2), the press-fitting support seat (51) is fixedly arranged on the assembly machine table (1), the insert press-fitting device (52) is arranged on the press-fitting support seat (51), the injection molded part positioning and punching device (53) can punch and press the injection molded part (100) loading head and position and press the injection molded part (100), the insert press-fitting device (52) can press the insert (200) in the insert placing hole (831) into the injection molded part (100); the insert press-fitting device (52) comprises a punching drive cylinder (521) and an insert punching rod (522), the punching drive cylinder (521) is fixedly arranged on the press-fitting support seat (51), the insert punching rod (522) is connected with the piston rod of the punching drive cylinder (521), and the punching drive cylinder (521) can drive the insert punching rod (522) to extend into the insert placing hole (831) and contact the insert (200), the lower end of the insert punching rod (522) is provided with a positioning convex part (523), a step four (524) is arranged between the positioning convex part (523) and the insert punching rod (522), the step four (524) is in contact with the upper end surface of the insert (200), and the positioning convex part (523) is arranged in the through hole in the insert (200).The injection molding part positioning and punching device (53) comprises a gate punching driving cylinder (531), a gate punching insert (532), a buffer spring two (533), a cutter pad block (534), a cutter pressing block (535) and a first limiting block (536), the gate punching driving cylinder (531) is fixedly arranged on the assembling rack (2), the cutter pressing block (535) is connected with the piston rod of the gate punching driving cylinder (531), the cutter pad block (534) is connected with the cutter pressing block (535), the upper end of the gate punching insert (532) is arranged on the cutter pad block (534) through the cutter pressing block (535), the gate punching insert (532) is internally provided with a groove one (537), the buffer spring two (533) is arranged in the groove one (537), the first limiting block (536) is blocked at the opening position of the groove one (537), one end of the buffer spring two (533) is in contact with the bottom surface of the groove one (537), and the other end of the buffer spring two (533) is in contact with the first limiting block (536), the lower end of the gate punching insert (532) is provided with a punching cutter tip (538), the gate punching driving cylinder (531) drives the gate punching insert (532) to extend into the through hole of the injection molding part (100), and the punching cutter tip (538) can punch the material head of the inner wall of the through hole of the injection molding part (100).
2. The full-automatic assembling machine for injection molded parts according to claim 1, characterized in that: The horizontal drive device (3) includes a base (31), a horizontal drive cylinder (32), two parallel linear guide rails (33) and a horizontal support plate (34). The base (31) is fixedly mounted on the assembly machine (1). The horizontal drive cylinder (32) and the two parallel linear guide rails (33) are both mounted on the base (31). The linear guide rails (33) are arranged along the extension direction of the piston rod of the horizontal drive cylinder (32). A slider (35) is provided on the linear guide rail (33). The piston rod of the horizontal drive cylinder (32) is connected to the horizontal support plate (34). The horizontal support plate (34) and the slider (35) are fixedly connected. The product rotation platform (4) is mounted on the horizontal support plate (34).
3. The full automatic assembly machine for injection molded pieces according to claim 1, characterized in that: The product rotation platform (4) includes a motor (41), a motor mounting plate (42), a transmission belt (43), a drive gear (44), a driven gear (45), a cam divider (46), a product positioning fixture (47), and a product fixing clamping assembly (48). The motor (41) is fixedly mounted on the motor mounting plate (42), and the motor (41) is connected to the drive gear (44). The drive gear (44) is connected to the driven gear (45) through the transmission belt (43). The driven transmission gear (45) is connected to the cam divider (46), the cam divider (46) is connected to the product positioning fixture (47), and the cam divider (46) can drive the product positioning fixture (47) to rotate intermittently by 120°. The product positioning fixture (47) is provided with an injection molded part (100), and the product fixing clamping assembly (48) is provided on the product positioning fixture (47), and the product fixing clamping assembly (48) can press the injection molded part (100) onto the product positioning fixture (47).
4. The full-automatic assembling machine for injection-molded parts according to claim 3, characterized in that The product positioning fixture (47) includes a lower rotating disk (471), an upper rotating disk (472), several connecting rods (473), a product positioning post (474), and three insert positioning assemblies (475). The lower rotating disk (471) is connected to the cam divider (46). The several connecting rods (473) are arranged between the lower rotating disk (471) and the upper rotating disk (472), and the lower rotating disk (471) and the upper rotating disk (472) are arranged in parallel. The product fixing clamping assembly (48), the product positioning post (474), and the three insert positioning assemblies (475) are all arranged on the upper rotating disk (472). The product positioning post (474) is located at the center of the upper rotating disk (472), and the upper end of the product positioning post (474) is set as a hemispherical shape. The three insert positioning components (475) are arranged in a ring array around the product positioning post (474). The injection molded part (100) is sleeved on the product positioning post (474). The three insert positioning components (475) extend into the injection molded part (100), and inserts (200) are sleeved on the insert positioning components (475). The product fixing clamping component (48) can press the injection molded part (100) onto the upper rotating disk (472).
5. The full-automatic assembling machine for injection-molded parts according to claim 4, characterized in that The product fixing clamping assembly (48) includes a clamping drive cylinder (481), a clamping push rod (482), a hinged support (483), and a product pressure plate (484). The clamping drive cylinder (481) is fixedly mounted on the upper rotating disk (472), and the piston rod of the clamping drive cylinder (481) is hinged to one end of the clamping push rod (482). The other end of the clamping push rod (482) is hinged to one end of the product pressure plate (484). The product pressure plate (484) and the hinged support (483) are connected by a rotating shaft. The product pressure plate (484) is pressed against the edge of the injection molded part (100).
6. The full-automatic assembling machine for injection molded parts according to claim 4, characterized in that: The insert positioning assembly (475) includes a fixed base (4751), a product positioning insert (4752), a positioning insert spring (4753), a return signal switch (4754), and a mounting sleeve (4755). The fixed base (4751) is fixedly connected to the upper rotating disk (472). The mounting sleeve (4755) is disposed on the upper rotating disk (472), and the lower end of the mounting sleeve (4755) is disposed on the fixed base (4751). The upper end face of the mounting sleeve (4755) and the upper end face of the upper rotating disk (472) are on the same plane. The return signal switch (4754) is mounted on the fixed base (4751), the product positioning insert (4752) is mounted on the mounting sleeve (4755), and the upper end of the product positioning insert (4752) extends out of the mounting sleeve (4755). The product positioning insert (4752) and the mounting sleeve (4755) are slidably connected. The positioning insert spring (4753) is sleeved on the lower end of the product positioning insert (4752), and the insert (200) is sleeved on the upper end of the product positioning insert (4752) that extends out of the mounting sleeve (4755).
7. The fully automatic injection molding assembly machine according to claim 1, characterized in that: The insert feeding device (8) includes a support base (81), a pusher drive cylinder (82), a pusher (83), a conveyor block (84), a conveyor block sliding seat (85), a conveyor block drive cylinder (86), a limit block (87), and a limit signal switch (88). The pusher drive cylinder (82), the conveyor block sliding seat (85), the limit block (87), and the limit signal switch (88) are all mounted on the support base (81). The piston rod is connected to the push block (83), which is located below the conveyor block sliding seat (85). The conveyor block drive cylinder (86) is fixedly mounted on the conveyor block sliding seat (85), and the piston rod of the conveyor block drive cylinder (86) is connected to the conveyor block (84). The conveyor block sliding seat (85) is provided with a rectangular slide groove (851), and the conveyor block (84) is located in the rectangular slide groove (851). The conveyor block (84) and the rectangular slide groove are connected to each other. The groove (851) is slidably connected. The limiting block (87) and the limiting signal switch (88) are both positioned opposite the limiting protrusion on the push block (83). The sliding seat of the conveyor block (85) has a rectangular opening (852) at one end near the insert conveyor belt (7). The rectangular opening (852) communicates with the insert conveyor belt (7). The conveyor block (84) has a U-shaped groove (841). The U-shaped groove (841) communicates with the rectangular opening (852). The push block (83) is provided with an insert placement hole (831), and an insert (200) is provided in the insert placement hole (831). The bottom surface of the conveyor block sliding seat (85) is provided with a through hole (853). The U-shaped groove (841), the through hole (853) and the insert placement hole (831) are connected. The inner wall of the insert placement hole (831) is set as conical, and the diameter of the insert placement hole (831) gradually decreases along the direction away from the through hole (853).
8. A working method for a fully automatic injection molding assembly machine, characterized in that: Includes the following steps: S1. The horizontal drive cylinder (32) drives the horizontal support plate (34) to move along two parallel linear guide rails (33), so that the product rotating platform (4) moves out of the product insert pressing device (5); S2. Place the injection molded parts (100) on both product insert pressing devices (5) manually or by robotic arms. S2-1, The injection molded part (100) is placed on the upper end face of the upper rotating disk (472), so that the injection molded part (100) is fitted on the product positioning post (474), and at the same time, the edge insert placement hole of the injection molded part (100) is placed at the position of the three insert positioning components (475), so that the upper end of the product positioning insert (4752) is located in the edge insert placement hole of the injection molded part (100); S2-2, The clamping drive cylinder (481) is started, pushing the product pressure plate (484) to rotate around the hinge support seat (483), so that one end of the product pressure plate (484) is pressed against the edge of the injection molded part (100); S3, the horizontal drive cylinder (32) drives the horizontal support plate (34) to move along two parallel linear guide rails (33), so that the product rotating platform (4) moves to below the product insert pressing device (5); S4. The insert vibratory feeder (6) is started, so that the inserts (200) are neatly conveyed into the insert conveyor belt (7); S5. Initially, the piston rod of the conveyor block drive cylinder (86) is in the extended state, so that the U-shaped groove (841), the rectangular opening (852) and the insert conveyor belt (7) on the conveyor block (84) are connected, and the insert (200) on the insert conveyor belt (7) enters the U-shaped groove (841) through the rectangular opening (852); S6. The piston rod of the conveyor block drive cylinder (86) retracts, causing the conveyor block (84) to move on the conveyor block sliding seat (85). When the U-shaped groove (841) is aligned with the through hole (853), the insert (200) in the U-shaped groove (841) falls into the through hole (853). S7. Initially, the insert placement hole (831) and the through hole (853) are on the same straight line and are connected. Therefore, the insert (200) passes through the through hole (853) and falls into the insert placement hole (831). Since the insert placement hole (831) is tapered and the diameter of the lower end of the insert placement hole (831) is smaller than the diameter of the insert (200) in the normal state, the insert (200) is confined within the insert placement hole (831). S8. The piston rod of the push block drive cylinder (82) extends and pushes the push block (83) to move above the edge of the injection molded part (100) until the insert (200) and the product positioning insert (4752) are on the same straight line. S9. The piston rod of the gate punching drive cylinder (531) extends out, driving the gate punching insert (532) to move towards the injection molded part (100) until the gate punching insert (532) extends into the through hole of the injection molded part (100), and the punching tip (538) contacts the sprue on the inner wall of the through hole of the injection molded part (100), thereby punching off the sprue on the injection molded part (100); S10, the piston rod of the stamping drive cylinder (521) extends, driving the insert stamping rod (522) to descend, so that the lower end of the insert stamping rod (522) contacts the insert (200); S11, the positioning protrusion (523) extends into the inner hole of the insert (200), and the step four (524) contacts the upper end face of the insert (200); S12, the piston rod of the stamping drive cylinder (521) continues to extend, pushing the insert (200) in the insert placement hole (831) to move downward in the insert placement hole (831). Since there is an opening on the side wall of the annular insert (200), and since the diameter of the lower end of the insert placement hole (831) is smaller than the diameter of the insert (200) in its normal state, when the insert (200) moves to the lower end of the insert placement hole (831), the insert (200) is squeezed, which reduces the opening distance on the insert (200) and makes the diameter of the insert (200) smaller than the diameter of the lower end of the insert placement hole (831). S13. As the piston rod of the stamping drive cylinder (521) continues to extend, the insert (200) is pushed out of the insert placement hole (831), and the lower end of the insert (200) first enters the edge insert placement hole of the injection molded part (100); S14. When the insert (200) is pressed into place by the insert stamping rod (522), and the insert (200) contacts the product positioning insert (4752), the insert (200) and the product positioning insert (4752) move downward synchronously, and the positioning insert spring (4753) is compressed. When the product positioning insert (4752) touches the return signal switch (4754), the insert (200) is installed in place, and the gate punching drive cylinder (531) and the stamping drive cylinder (521) are reset to prepare for the next installation. At this time, the insert (200) is pressed into place at the first position of the injection molded part (100). S15, the motor (41) starts, and through the transmission belt (43), the driving transmission gear (44) and the driven transmission gear (45), the cam divider (46) works, driving the lower rotating disk (471) and the upper rotating disk (472) to rotate 120°; S16. Repeat steps S4 to S14 above to press the insert (200) into the second position of the injection molded part (100). S17, the motor (41) starts, and through the transmission belt (43), the driving transmission gear (44) and the driven transmission gear (45), the cam divider (46) works, driving the lower rotating disk (471) and the upper rotating disk (472) to rotate 120°; S18. Repeat steps S4 to S14 above to press the insert (200) into the third position of the injection molded part (100). S19. The horizontal drive cylinder (32) drives the horizontal support plate (34) to move along two parallel linear guide rails (33), so that the product rotating platform (4) moves out of the product insert pressing device (5). The injection molded part (100) with three inserts (200) installed is removed by manual or robotic arm, and two injection molded parts (100) to be assembled are placed on it again, and the above pressing is repeated.
Citation Information
Patent Citations
Producing equipment of embedded copper fittings
CN103128906A
Full-automatic feeding machine capable of realizing multi-insert injection molding
CN109500231A