An automatic bag-sleeving production line for woven bags
Through the combined structure of material conveying line, finished conveying line, material pushing mechanism, bag opening mechanism, sewing mechanism and bag clamping displacement mechanism, the problem that the woven bag automatic bag cover machine cannot quickly open the bag mouth and automatic bag sealing is solved, and an efficient automatic bag cover process is achieved.
Patent Information
- Application Number
- CN202211605699.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2042-12-14
AI Technical Summary
The existing woven bag automatic bag sling machine cannot quickly open the bag mouth and realize automatic bag sealing, resulting in inefficient bag sling.
The combined structure of material conveying line, finished product conveying line, material pushing mechanism, bag opening mechanism, sewing mechanism and bag opening clamping displacement mechanism is adopted, and the silo vacuum suction bag structure is combined to realize the automatic bag opening and sewing bag opening of the woven bag.
The automated bag opening and sewing bag opening of woven bags is realized, which improves bagging efficiency, seamlessly connects to high-speed production lines, and reduces labor costs.
Smart Images

Figure CN115817880B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production lines, and particularly relates to an automatic bag - sleeving production line for woven bags. Background Art
[0002] Woven bags are widely used in the low - end packaging industry and are commonly used packaging supplies, such as for the packaging of cartons, rice, flour, and coatings. Since the woven bag itself has a breathable structure, it cannot be fixed by vacuum suction, and the material is relatively soft. Currently, manual bagging and bag - mouth sewing are generally used, resulting in low efficiency and high labor costs.
[0003] In the existing automatic bag - sleeving machines for woven bags in the current technology (such as the existing patent CN 205395283 U, "An Automatic Bag - Sleeving Machine for Woven Bags"), through the cooperation of the conveying and transferring mechanism of the packaged object and the conveying mechanism of the woven bag, the bagging of the product can be automatically completed. However, there are two technical difficulties to be solved in the existing bag - sleeving machines: one is how to quickly open the bag mouth of the woven bag? The other is how to achieve automatic bag sealing? The woven bags generally used in the existing automatic bag - sleeving machines are of an open - mouth structure, that is, one end is closed and the other end is open. The product is pushed in from the open - mouth side of the plastic - sealed bag, and then the woven bag is manually sealed and then transported together with the internal product to another processing process. The existing automatic bag - sleeving machines cannot meet the requirements. Due to the breathability of the woven bag, it is impossible to use the general vacuum adsorption method to pick up the bag, and it is difficult to easily open the bag mouth of the woven bag with the general bag - opening mechanism of the bag - sleeving machine, which greatly reduces the efficiency of packing the product into the bag. Summary of the Invention
[0004] The purpose of the present invention is to disclose an automatic bag - sleeving production line for woven bags, which solves the problems that when the existing woven - bag bag - sleeving machine sleeves the packaged object with a woven bag, the bag mouth cannot be quickly opened and the bag - sleeving efficiency is low.
[0005] To achieve the above - mentioned purpose, the present invention adopts the following technical solutions:
[0006] An automatic bag - sleeving production line for woven bags includes a material conveying line for conveying materials, a pushing mechanism, a woven - bag bin for placing woven bags, a finished - product conveying line cooperating with the woven - bag bin, a bag - opening mechanism for opening the bag mouth of the woven bag, a sewing mechanism for sealing the woven bag, and a bag - mouth clamping and displacement mechanism; the material conveying line extends along the X - direction, and the finished - product conveying line extends along the Y - direction; the tail end of the material conveying line of the material conveying line and the pushing mechanism cooperate with each other; the woven - bag bin, the bag - opening mechanism, and the sewing mechanism are arranged along the finished - product conveying line, and at the same time, the bag - opening mechanism is arranged between the pushing mechanism and the finished - product conveying line; the bag - mouth clamping and displacement mechanism is located at the position where the bag - opening mechanism and the sewing mechanism cooperate; the X - direction, the Y - direction, and the Z - direction are perpendicular to each other;
[0007] The material is transported to the pusher mechanism along the material conveyor line; the woven bag bin picks and places the woven bags onto the finished product conveyor line; the pusher mechanism pushes the material to the position where it cooperates with the bag opening mechanism, and at the same time, the finished product conveyor line transports the woven bags to the position where they cooperate with the bag opening mechanism; the bag mouth clamping displacement mechanism clamps both sides of the bag mouth of the woven bag, and at the same time, the bag mouth clamping displacement mechanism cooperates with the bag opening mechanism to open the bag mouth of the woven bag, and the pusher mechanism pushes the material into the woven bag; then the bag mouth clamping displacement mechanism moves to the position where it cooperates with the sewing mechanism, and the sewing mechanism stitches the bag mouth of the woven bag.
[0008] Furthermore, the material conveyor line includes a material conveyor frame, a material conveyor roller rotatably connected to the material conveyor frame, a material conveyor motor connected to the material conveyor roller and driving the material conveyor roller to rotate, and a plurality of material conveyor guide members connected to the conveyor frame; the material conveyor roller rotates and drives the material to displace along the X direction; the plurality of material conveyor guide members are respectively arranged along the X direction, and at the same time, the plurality of material conveyor guide members cooperate with each other to guide the displacing material.
[0009] Furthermore, it further includes a flipping mechanism, which includes a flipping driving member, a flipping connecting member connected to the flipping driving member, and a plurality of flipping rods connected to the flipping connecting member. The flipping connecting member is arranged along the X direction, the flipping rods are arranged along the Y direction, and one end of the flipping rod is connected to the flipping connecting member; one flipping rod is arranged below the position between two adjacent material conveyor rollers; the flipping driving member drives the flipping rod to flip around the X direction through the flipping connecting member, and the flipping rod passes through the space between the two material conveyor rollers during the flipping process and abuts against the bottom surface of the material on the material conveyor roller, and then the flipping rod supports the material to flip around the X direction; the flipped material continues to be transported to the pusher mechanism along the material conveyor line.
[0010] Furthermore, the pusher mechanism includes a pusher workbench, a first pusher driving assembly arranged on the pusher workbench, a first pusher mounting seat connected to the first pusher driving assembly, a first push plate cylinder connected to the first pusher mounting seat, a first push plate connected to the movable rod of the first push plate cylinder, a second pusher driving assembly arranged on the pusher workbench, a second pusher mounting seat connected to the second pusher driving assembly, a second push plate cylinder connected to the second pusher mounting seat, and a second push plate connected to the movable rod of the second push plate cylinder. The second push plate is located at the position where it cooperates with the bag opening mechanism.
[0011] The material conveying line conveys the material to a position in front of the first push plate; the first material pushing drive assembly drives the first push plate cylinder and the first push plate to be in place along the Y-direction through the first material pushing mounting seat, and then the first push plate cylinder drives the first push plate to displace along the Y-direction, so as to realize that the first push plate pushes the material to a position in front of the second push plate; then the second material pushing drive assembly drives the second push plate cylinder and the second push plate to be in place along the X-direction through the second material pushing mounting seat, and finally the second push plate cylinder drives the second push plate to displace along the X-direction, so as to realize that the second push plate pushes the material into the woven bag.
[0012] Further, the first material pushing drive assembly and the second material pushing drive assembly are respectively CCM linear modules.
[0013] Further, the woven bag bin includes a bin frame, a bin slide rail connected to the bin frame and extending along the Y-direction, a bin slider displaced along the bin slide rail, a first bin drive member connected to the bin slider, a second bin drive member connected to the bin slider, a vacuum structure mounting plate connected to the second bin drive member, and a bin vacuum bag sucking structure provided on the vacuum structure mounting plate;
[0014] The first bin drive member drives the bin slider to displace along the Y-direction, and at the same time the bin slide rail drives the second bin drive member, the vacuum structure mounting plate and the bin vacuum bag sucking structure to displace along the Y-direction; the second bin drive member drives the vacuum structure mounting plate and the bin vacuum bag sucking structure to displace along the Z-direction.
[0015] Further, it further includes a finished product top material mechanism; the finished product conveying line includes a finished product conveying frame, a finished product conveying roller rotatably connected to the finished product conveying frame, and a finished product conveying motor connected to the finished product conveying roller and driving the finished product conveying roller to rotate; the finished product conveying roller rotates and drives the finished product on the finished product conveying roller to displace along the Y-direction from the head end to the tail end of the finished product conveying line;
[0016] The finished product top material mechanism is arranged at a position near the tail end of the finished product conveying line; the finished product top material mechanism includes a top material cylinder connected to the finished product conveying frame, a top material mounting plate connected to the top material cylinder, a plurality of top material horizontal plates arranged along the X-direction and a top material vertical plate; the top material horizontal plates are arranged above the top material mounting plate, and the top material horizontal plates are connected to the top material mounting plate through the top material vertical plates; the finished product conveying roller extends along the X-direction, and one top material horizontal plate is arranged between two adjacent finished product conveying rollers; the top material cylinder drives the top material horizontal plate to move up along the Z-direction through the top material mounting plate and the top material vertical plate, so as to realize lifting the finished product from the finished product conveying roller.
[0017] Further, the bag mouth clamping displacement mechanism includes a clamping guide rail extending along the Y direction, a first clamping slider displacing along the clamping guide rail, a second clamping slider displacing along the clamping guide rail, a clamping driving member, a first bag clamping mechanical claw connected to the first clamping slider, and a second bag clamping mechanical claw connected to the second clamping slider;
[0018] The clamping driving member is connected to the first clamping slider and drives the first clamping slider to displace along the Y direction, so as to drive the first bag clamping mechanical claw to displace along the Y direction; the clamping driving member is connected to the second clamping slider and drives the second clamping slider to displace along the Y direction, so as to drive the second bag clamping mechanical claw to displace along the Y direction; the first bag clamping mechanical claw and the second bag clamping mechanical claw are oppositely arranged, and the first bag clamping mechanical claw and the second bag clamping mechanical claw cooperate with each other to clamp the two sides of the bag mouth of the woven bag.
[0019] Further, the bag opening mechanism includes a bag opening machine frame connected to the pushing mechanism, a first bag opening horizontal driving assembly arranged on the bag opening machine frame, a bag opening vertical driving assembly connected to the bag opening horizontal driving assembly, a first bag opening suction cup structure connected to the bag opening vertical driving assembly, a second bag opening suction cup structure arranged below the first bag opening suction cup structure, and a second bag opening horizontal driving assembly for driving the second bag opening suction cup structure to displace along the X direction;
[0020] The first bag opening horizontal driving assembly drives the bag opening vertical driving assembly and the first bag opening suction cup structure to displace along the X direction, and the bag opening vertical driving assembly drives the first bag opening suction cup structure to displace along the Z direction; at the same time, the second bag opening horizontal driving assembly drives the second bag opening suction cup structure to displace along the X direction, so that the first bag opening suction cup structure and the second bag opening suction cup structure are located at positions where they cooperate with each other.
[0021] Further, the sewing mechanism includes a sewing machine frame, a sewing slide rail connected to the sewing machine frame and extending along the Y direction, a sewing slider displacing along the sewing slide rail, a sewing machine body connected to the sewing slider, and a sewing horizontal driving member connected to the sewing slider; the sewing horizontal driving member drives the sewing slider to displace along the Y direction, the sewing slider drives the sewing machine body to displace along the Y direction, and the sewing machine body is used for sewing the bag mouth of the woven bag.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. The present invention adopts a structure that combines a material conveyor line, a finished product conveyor line, a pusher mechanism, a woven bag bin, a bag opening mechanism, a sewing mechanism, and a bag mouth clamping and displacement mechanism to realize the automated process of automatically opening and automatically sewing the bag mouth of woven bags. It also realizes functions such as automatically loading materials onto the bag and sleeving the bag, and can be connected to high-speed production lines in the prior art to achieve seamless connection, efficient bag sleeving, and automatic sealing. Due to the air permeability of woven bags, it is impossible to pick up the bags by the general vacuum adsorption method. The structure that combines the bag opening mechanism, the sewing mechanism, and the bag mouth clamping and displacement mechanism can effectively open the bag mouth of woven bags.
[0024] 2. The vacuum bag picking structure of the bin includes an air extraction structure connected to an air extraction pump and a vacuum needle-type suction cup provided in the air extraction structure; the vacuum bag picking structure of the bin adopts a structure that combines the air extraction structure and the needle-type suction cup. The air extraction structure sucks the woven bag placed on the bin rack, and then the needle-type suction cup further sucks the woven bag to further prevent the woven bag from falling off.
[0025] 3. The material conveyor line cooperates with the flipping mechanism to realize flipping the material on the material conveyor line by 90° around the X direction, quickly sorting the materials, ensuring the bagging speed and efficiency, and preparing for pushing the materials into the bag. The flipping mechanism can also adopt an oil pressure buffer to eliminate impacts such as vibrations and collision damages in non-mechanical movements, greatly reducing noise, accelerating the mechanical operation frequency, and extending the mechanical life of the flipping mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0027] Figure 1 is a three-dimensional schematic diagram of an embodiment of an automatic bag sleeving production line for woven bags according to the present invention;
[0028] Figure 2 is Figure 1 the front view schematic diagram;
[0029] Figure 3 is Figure 2 the top view schematic diagram;
[0030] Figure 4 is Figure 1 the three-dimensional schematic diagram of the cooperation between the material conveyor line and the flipping mechanism in
[0031] Figure 5 is Figure 4 the three-dimensional schematic diagram of the flipping mechanism in
[0032] Figure 6 is Figure 4 the front view schematic diagram of
[0033] Figure 7 is Figure 6 the top view schematic diagram of
[0034] Figure 8 is Figure 6 the right view schematic diagram of
[0035] Figure 9 is Figure 1 the three - dimensional schematic diagram of the material pushing mechanism in
[0036] Figure 10 is Figure 9 the front view schematic diagram of the material pushing mechanism shown in
[0037] Figure 11 is Figure 10 the right view schematic diagram of the material pushing mechanism shown in
[0038] Figure 12 is Figure 10 the top view schematic diagram of the material pushing mechanism shown in
[0039] Figure 13 is Figure 1 the cooperation schematic diagram of the woven bag bin, the finished product conveyor line and the finished product top - material mechanism in
[0040] Figure 14 is Figure 13 the front view schematic diagram of
[0041] Figure 15 is Figure 14 the left view schematic diagram of
[0042] Figure 16 is Figure 14 the top view schematic diagram of
[0043] Figure 17 is Figure 1 the cooperation schematic diagram of the bag - opening mechanism, the sewing mechanism and the bag - mouth clamping displacement mechanism in
[0044] Figure 18 is Figure 17 the front view schematic diagram of
[0045] Figure 19 is Figure 18 the top view schematic diagram of
[0046] Figure 20 is Figure 17 the three - dimensional schematic diagram of the first bag - clamping mechanical claw of the bag - mouth clamping displacement mechanism in
[0047] Figure 21 is Figure 17Schematic three-dimensional view of the second bag-clamping mechanical claw of the middle bag mouth clamping displacement mechanism;
[0048] Figures 1 - 21 In the figure, 100, an automatic bag-sleeving production line for woven bags; 200, a feeding conveyor line; 300, materials; 400, woven bags;
[0049] 1, material conveyor line; 11, the head end of the material conveyor line; 12, the tail end of the material conveyor line; 13, the material conveyor frame; 14, material conveyor rollers; 15, material conveyor motor; 16, material conveyor guide; 2, flipping mechanism; 21, flipping drive; 22, flipping connecting piece; 23, flipping rod; 24, oil buffer;
[0050] 3, pushing mechanism; 31, pushing workbench; 32, first pushing drive assembly; 321, first pushing slide rail; 322, first pushing slider; 323, first pushing slider cylinder; 33, first pushing mounting seat; 34, first push plate cylinder; 35, first push plate; 36, second pushing drive assembly; 361, second pushing slide rail; 362, second pushing slider; 363, second pushing slider cylinder; 37, second pushing mounting seat; 38, second push plate cylinder; 39, second push plate;
[0051] 4, woven bag bin; 41, bin frame; 42, bin slide rail; 43, bin slider; 44, first bin drive; 45, second bin drive; 46, vacuum structure mounting plate; 5, finished product conveyor line; 51, finished product conveyor frame; 52, finished product conveyor rollers; 53, finished product conveyor motor; 54, the head end of the finished product conveyor line; 55, the tail end of the finished product conveyor line;
[0052] 6, bag-opening mechanism; 61, bag-opening frame; 62, first bag-opening horizontal drive assembly; 621, first bag-opening horizontal slide rail; 622, first bag-opening horizontal slider; 623, first bag-opening horizontal cylinder; 63, bag-opening vertical drive assembly; 631, first bag-opening mounting seat; 632, bag-opening vertical lead screw; 633, second bag-opening mounting seat; 634, first bag-opening suction cup mounting seat; 635, bag-opening vertical motor; 636, bag-opening vertical limit rod; 64, first bag-opening suction cup structure; 65, second bag-opening suction cup structure; 66, second bag-opening horizontal drive assembly; 661, second bag-opening horizontal slide rail; 662, second bag-opening horizontal slider; 663, second bag-opening horizontal cylinder; 664, slider connecting piece;
[0053] 7, sewing mechanism; 71, sewing frame; 72, sewing slide rail; 73, sewing slider; 74, sewing machine body; 75, sewing horizontal drive; 8, carton palletizing robot; 81, robot claw gripper; 9, finished product top-pushing mechanism; 91, cylinder; 92, top-pushing mounting plate; 93, top-pushing horizontal plate; 94, top-pushing vertical plate;
[0054] 10. Bag mouth clamping displacement mechanism; 101. Clamping guide rail; 102. First clamping slider; 103. Second clamping slider; 104. Clamping driving member; 105. First bag clamping mechanical claw; 1051. First vertical motor; 1052. First vertical lead screw; 1053. First horizontal motor mounting seat; 1054. First horizontal motor; 1055. First horizontal lead screw; 1056. First mechanical claw mounting seat; 1057. First pneumatic claw; 106. Second bag clamping mechanical claw; 1061. Second vertical motor; 1062. Second vertical lead screw; 1063. Second horizontal motor mounting seat; 1064. Second horizontal motor; 1065. Second horizontal lead screw; 1066. Second mechanical claw mounting seat; 1067. Second pneumatic claw. Detailed implementation manner
[0055] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features.
[0056] In the present invention, unless otherwise clearly defined and limited, the "above" or "below" of the first feature with respect to the second feature may include direct contact between the first and second features, or may include that the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the "above", "above" and "on the top" of the first feature with respect to the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "under the bottom" of the first feature with respect to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the horizontal height of the first feature is lower than that of the second feature. The terms "vertical", "horizontal", "left", "right", "above", "below" and similar expressions are only for the purpose of illustration, and do not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.
[0057] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0058] like Figures 1 - 21 The embodiment shows an automatic bagging production line 100 for woven bags, comprising a material conveying line 1 for feeding a material 300, a flipping mechanism 2 connected to the material conveying line 1 and used to flip the material on the material conveying line 1 by 90° around the X direction, a pushing mechanism 3 for pushing the material 300 into the woven bag, a woven bag silo 4 for placing the woven bag 400, a finished product conveying line 5 coordinated with the woven bag silo, a bag opening mechanism 6 for opening the woven bag mouth, a sewing mechanism 7 for sealing the woven bag mouth, a bag mouth clamping displacement mechanism 10, and a carton stacking robot 8 for unloading the finished product (i.e., the woven bag 400 containing the material 300). In this embodiment, the first horizontal direction X direction, the second horizontal direction Y direction and the vertical direction Z direction are perpendicular to each other, the material conveying line 1 extends along the X direction, and the finished product conveying line 5 extends along the Y direction. The material conveying line 1 includes a material conveying line head end 11 and a material conveying line tail end 12. The head end 11 of the material conveying line is used to connect with the incoming material conveying line 200, the tail end 12 of the material conveying line cooperates with the pushing mechanism 3, and the flip mechanism 2 is arranged near the tail end of the material conveying line. The woven bag silo 4, the bag opening mechanism 6, the sewing mechanism 7, and the carton stacking robot 8 are arranged along the forward direction of the finished product conveying line 5 and cooperate with the finished product conveying line 5 respectively, and the bag opening mechanism 6 is arranged between the pushing mechanism 3 and the finished product conveying line 5.
[0059] In this embodiment, the material is a bundle of folding cartons, and the material group is composed of an array of 2 bundles of cartons. As a further explanation of this embodiment, the following is an explanation of its action flow: S1, the material moves along the material conveying line 1. When the material passes through the flipping mechanism 2, the flipping mechanism 2 flips the material 90° around the X direction, and then the material is transferred to the pushing mechanism 3 along the material conveying line 1; at the same time, the woven bag silo takes the woven bag and puts it on the finished product conveying line 5; S2, the pushing mechanism 3 pushes the material to a position that cooperates with the bag opening mechanism 6; at the same time, the finished product conveying line 5 transfers the woven bag to a position that cooperates with the bag opening mechanism 6; S3, the bag mouth clamping displacement mechanism 10 The two sides of the bag opening of the woven bag are clamped, the bag opening mechanism 6 opens the bag opening of the woven bag, and the material pushing mechanism 3 pushes the material into the woven bag; S4, the finished product (i.e., the woven bag filled with the material) is transmitted to the position of the sewing mechanism 7 along the finished product conveyor line 5, and at the same time, the bag opening clamping displacement mechanism 10 moves with the finished product to the position coordinated with the sewing mechanism 7, and the sewing mechanism 7 sews the bag opening of the woven bag; S6, the woven bag and the material are transmitted to the position of the carton palletizing robot 8 along the finished product conveyor line 5, and the carton palletizing robot 8 takes and places the finished product (woven bag and material) to realize unloading.
[0060] likeFigures 4 - 8 As shown in the figure, the material conveying line 1 includes a material conveying frame 13, a material conveying roller 14 rotatably connected to the material conveying frame 13, a material conveying motor 15 connected to the material conveying roller 14 and driving the material conveying roller 14 to rotate, and a plurality of material conveying guide members 16 connected to the material conveying frame 13. The material conveying roller 14 rotates and drives the material to move from the head end 11 of the material conveying line to the tail end 12 of the material conveying line along the X direction. The plurality of material conveying guide members 16 are respectively arranged along the X direction, and at the same time, the plurality of material conveying guide members 16 cooperate with each other to guide the moving material.
[0061] The flipping mechanism 2 includes a flipping driving member 21, a flipping connecting member 22 connected to the flipping driving member 21, and a plurality of flipping rods 23 connected to the flipping connecting member 22. The flipping driving member 21 can be a cylinder. The flipping mechanism 2 further includes an oil pressure buffer 24 arranged below the flipping rod 23, which is used to eliminate impacts such as vibrations and collision damages in non-mechanical movements, can greatly reduce noise, accelerate the mechanical actuation frequency, and extend the mechanical life of the flipping mechanism 2. The flipping connecting member is arranged along the X direction, the flipping rod is arranged along the Y direction, and one end of the flipping rod is connected to the flipping connecting member. The flipping rod is arranged at a position below the two adjacent material conveying rollers 14. The flipping driving member drives the flipping rod to flip around the X direction through the flipping connecting member. During the flipping process of the flipping rod, it passes through between the two material conveying rollers 14 and abuts against the bottom surface of the material on the material conveying roller 14, and then the flipping rod supports the material to flip around the X direction to realize material sorting; the flipped material continues to be conveyed to the pushing mechanism 3 along with the material conveying line 1.
[0062] As Figures 9 - 12As shown in the figure, the material pushing mechanism 3 includes a material pushing workbench 31, a first material pushing driving component 32 arranged on the material pushing workbench, a first material pushing mounting seat 33 connected to the first material pushing driving component, a first push plate cylinder 34 connected to the first material pushing mounting seat, a first push plate 35 connected to the movable rod of the first push plate cylinder, a second material pushing driving component 36 arranged on the material pushing workbench 31, a second material pushing mounting seat 37 connected to the second material pushing driving component, a second push plate cylinder 38 connected to the second material pushing mounting seat, and a second push plate 39 connected to the movable rod of the second push plate cylinder. The second push plate 39 is located at a position where it cooperates with the bag opening mechanism 6. As a further explanation of this embodiment, the operation process of the material pushing mechanism 3 is now described: The material conveying line 1 conveys the material to a position in front of the first push plate 35; the first material pushing driving component 32 drives the first push plate cylinder 34 and the first push plate 35 to displace in place along the Y direction through the first material pushing mounting seat 33, and then the first push plate cylinder 34 drives the first push plate 35 to displace along the Y direction, so that the first push plate 35 pushes the material to in front of the second push plate 39; then the second material pushing driving component 36 drives the second push plate cylinder 38 and the second push plate 39 to displace in place along the X direction through the second material pushing mounting seat 37, and finally the second push plate cylinder 38 drives the second push plate 39 to displace along the X direction, so that the second push plate 39 pushes the material into the woven bag.
[0063] As a further explanation of the material pushing mechanism 3, the first material pushing driving component 32 and the second material pushing driving component 36 are respectively CCM linear modules. The first material pushing driving component 32 includes a first material pushing slide rail 321 extending along the Y direction, a first material pushing slider 322 displacing along the first material pushing slide rail, a first material pushing slider cylinder 323 connected to the first material pushing slider, and the first material pushing slider 323 is connected to the first material pushing mounting seat 33; the first material pushing slider cylinder 323 drives the first material pushing mounting seat 33 to displace along the first material pushing slide rail 321 (i.e., displace along the Y direction) through the first material pushing slider 322. The second material pushing driving component 36 includes a second material pushing slide rail 361 extending along the X direction, a second material pushing slider 362 displacing along the second material pushing slide rail, a second material pushing slider cylinder 363 connected to the second material pushing slider, and the second material pushing slider 362 is connected to the second material pushing mounting seat 37; the second material pushing slider cylinder 363 drives the second material pushing mounting seat 37 to displace along the second material pushing slide rail 361 (i.e., displace along the X direction) through the second material pushing slider 362.
[0064] As Figures 13 - 16As shown in the figure, the woven bag bin 4 includes a bin frame 41, a bin slide rail 42 connected to the bin frame 41 and extending along the Y direction, a bin slider 43 displaced along the bin slide rail, a first bin driving member 44 connected to the bin slider, a second bin driving member 45 connected to the bin slider 43, a vacuum structure mounting plate 46 connected to the second bin driving member 45, and a bin vacuum bag suction structure (not shown) provided on the vacuum structure mounting plate 46. The first bin driving member 44 drives the bin slider 43 to displace along the bin slide rail 42 (i.e., displace along the Y direction), and the bin slide rail 42 drives the second bin driving member 45, the vacuum structure mounting plate 46, and the bin vacuum bag suction structure to displace along the Y direction; the second bin driving member 45 drives the vacuum structure mounting plate 46 and the bin vacuum bag suction structure to displace along the Z direction. As a further explanation of this embodiment, the operation process of the woven bag bin 4 is now described: the first bin driving member 44 drives the second bin driving member 45, the vacuum structure mounting plate 46, and the bin vacuum bag suction structure to displace along the Y direction to above the woven bag on the bin frame 41 through the bin slider 43; then the second bin driving member 45 drives the vacuum structure mounting plate 46 and the bin vacuum bag suction structure to move downward along the Z direction, suck the woven bag, and then reset; after that, the first bin driving member 44 drives the second bin driving member 45, the vacuum structure mounting plate 46, the bin vacuum bag suction structure, and the woven bag to displace along the Y direction to above the finished product conveyor line 5 through the bin slider 43; finally, the second bin driving member 45 drives the vacuum structure mounting plate 46, the bin vacuum bag suction structure, and the woven bag to move downward along the Z direction, release the woven bag, and then reset; the above operations of the woven bag bin 4 realize taking the woven bag in the woven bag bin 4 and placing it on the finished product conveyor line 5.
[0065] Due to the air permeability of the woven bag, it is impossible to pick up the bag by the general vacuum adsorption method. As a further explanation of the woven bag bin 4, the bin vacuum bag suction structure includes an air extraction structure connected to the air extraction pump and a vacuum needle type suction cup provided in the air extraction structure; the bin vacuum bag suction structure adopts a structure in which the air extraction structure and the needle type suction cup cooperate. The air extraction structure sucks the woven bag placed on the bin frame 41, and then the needle type suction cup further sucks the woven bag to prevent the woven bag from falling off. As a further explanation of the woven bag bin 4, the needle type suction cup includes a housing, an inclined needle array provided in the housing, and a pushing member. The inclined needle arrays are arranged staggeredly to avoid mutual interference, and the pushing member is a small cylinder.
[0066] The finished product conveyor line 5 extends along the Y direction and includes a finished product conveyor frame 51, a finished product conveyor roller 52 rotatably connected to the finished product conveyor frame, and a finished product conveyor motor 53 connected to the finished product conveyor roller 52 and driving the finished product conveyor roller 52 to rotate. The finished product conveyor roller 52 rotates and drives the finished products (i.e., the woven bags filled with materials) on the finished product conveyor roller 52 to displace along the Y direction from the head end 54 of the finished product conveyor line to the tail end 55 of the finished product conveyor line.
[0067] This embodiment further includes a finished product ejecting mechanism 9, which is arranged at a position close to the tail end 55 of the finished product conveyor line. The finished product ejecting mechanism 9 includes an ejecting cylinder 91 connected to the finished product conveyor frame 51, an ejecting mounting plate 92 connected to the movable rod of the ejecting cylinder, a plurality of ejecting horizontal plates 93 arranged along the X direction, and an ejecting vertical plate 94. The ejecting horizontal plates 93 are arranged above the ejecting mounting plate 92, and the ejecting horizontal plates 93 are connected to the ejecting mounting plate 92 through the ejecting vertical plate 94. The finished product conveyor rollers 52 extend along the X direction, and one ejecting horizontal plate 93 is arranged between two adjacent finished product conveyor rollers 52. The ejecting cylinder 91 drives the ejecting horizontal plate 93 to move upward along the Z direction through the ejecting mounting plate 92 and the ejecting vertical plate 94, so as to lift the finished product from the finished product conveyor roller 52, facilitating the robot claw 81 of the carton palletizing robot 8 to grasp the finished product.
[0068] As Figures 17 - 21 shown, the bag mouth clamping displacement mechanism 10 includes a clamping guide rail 101 extending along the Y direction, a first clamping slider 102 moving along the clamping guide rail, a second clamping slider 103 moving along the clamping guide rail, a clamping driving member 104, a first bag clamping mechanical claw 105 connected to the first clamping slider 102, and a second bag clamping mechanical claw 106 connected to the second clamping slider 103. The clamping driving member 104 is connected to the first clamping slider 102 and drives the first clamping slider 102 to move along the clamping guide rail 101 (i.e., move along the Y direction), so as to drive the first bag clamping mechanical claw 105 to move along the Y direction; the clamping driving member 104 is connected to the second clamping slider 103 and drives the second clamping slider 103 to move along the clamping guide rail 101 (i.e., move along the Y direction), so as to drive the second bag clamping mechanical claw 106 to move along the Y direction; the first bag clamping mechanical claw 105 and the second bag clamping mechanical claw 106 are arranged oppositely and cooperate with each other to clamp the two sides of the bag mouth of the woven bag.
[0069] For further explanation of the bag mouth clamping displacement mechanism 10, the first bag clamping mechanical claw 105 includes a first vertical motor 1051 connected to the first clamping slider 102, a first vertical lead screw 1052 connected to the first vertical motor, a first horizontal motor mounting base 1053 threadedly connected to the first vertical lead screw, a first horizontal motor 1054 connected to the first horizontal mounting base, a first horizontal lead screw 1055 connected to the first horizontal motor, a first mechanical claw mounting base 1056 connected to the first horizontal lead screw, and a first pneumatic claw 1057 connected to the first mechanical claw mounting base 1056. The first vertical lead screw 1052 is arranged along the Z direction, and the first horizontal lead screw 1055 is arranged along the Y direction. Now, the operation process of the first bag clamping mechanical claw 105 is described: the first vertical motor 1051 drives the first vertical lead screw 1052 to rotate, and at the same time, the first vertical lead screw 1052 drives the first horizontal motor mounting base to displace along the Z direction, so as to adjust the positions of the first horizontal motor 1054, the first horizontal lead screw 1055, the first mechanical claw mounting base 1056, and the first pneumatic claw 1057 in the Z direction; the first horizontal motor 1054 drives the first horizontal lead screw 1055 to rotate, and at the same time, the first horizontal lead screw 1055 drives the first mechanical claw mounting base 1056 and the first pneumatic claw 1057 to displace along the Y direction, so as to adjust the positions of the first mechanical claw mounting base 1056 and the first pneumatic claw 1057 in the Y direction. After the first pneumatic claw 1057 is adjusted in place, it can clamp the side edge of the first bag mouth of the woven bag.
[0070] The second bag clamping mechanical claw 106 includes a second vertical motor 1061 connected to the second clamping slider 103, a second vertical lead screw 1062 connected to the second vertical motor, a second horizontal motor mounting base 1063 connected to the second vertical lead screw, a second horizontal motor 1064 connected to the second horizontal mounting base, a second horizontal lead screw 1065 connected to the second horizontal motor, a second mechanical claw mounting base 1066 connected to the second horizontal lead screw, and a second pneumatic claw 1067 connected to the second mechanical claw mounting base 1066. Now, the operation process of the second bag clamping mechanical claw 106 is described: the second vertical motor 1061 drives the second vertical lead screw 1062 to rotate, and at the same time, the second vertical lead screw 1062 drives the second horizontal motor mounting base 1063 to displace along the Z direction, so as to adjust the positions of the second horizontal motor 1064, the second horizontal lead screw 1065, the second mechanical claw mounting base 1066, and the second pneumatic claw 1067 in the Z direction; the second horizontal motor 1064 drives the second horizontal lead screw 1065 to rotate, and at the same time, the second horizontal lead screw 1065 drives the second mechanical claw mounting base 1066 and the second pneumatic claw 1067 to displace along the Y direction, so as to adjust the positions of the second mechanical claw mounting base 1066 and the second pneumatic claw 1067 in the Y direction. After the second pneumatic claw 1067 is adjusted in place, it can clamp the side edge of the second bag mouth of the woven bag.
[0071] The bag opening mechanism 6 includes a bag opening frame 61 connected to the material pushing mechanism 3, a first bag opening horizontal driving assembly 62 provided on the bag opening frame 61, a bag opening vertical driving assembly 63 connected to the first bag opening horizontal driving assembly 62, a first bag opening suction cup structure 64 connected to the bag opening vertical driving assembly 63, a second bag opening suction cup structure 65 provided below the first bag opening suction cup structure 64, and a second bag opening horizontal driving assembly 66 for driving the second bag opening suction cup structure 65 to displace along the X direction. The first bag opening suction cup structure 64 is used for sucking and releasing the upper bag layer of the woven bag. The first bag opening horizontal driving assembly 62 drives the bag opening vertical driving assembly 63 and the first bag opening suction cup structure 64 to displace along the X direction, and the bag opening vertical driving assembly 63 drives the first bag opening suction cup structure 64 to displace along the Z direction; at the same time, the second bag opening horizontal driving assembly 66 drives the second bag opening suction cup structure 65 to displace along the X direction, so that the first bag opening suction cup structure 64 and the second bag opening suction cup structure 65 are located at positions that cooperate with each other. The first bag opening suction cup structure 64 and the second bag opening suction cup structure 65 can respectively adopt vacuum suction cups. Since the bag thickness of the woven bag is only two layers, ordinary vacuum suction cups simply cannot fully open the bag mouth. Therefore, referring to the method of separating the tubular film, it is necessary to use the first pneumatic gripper 1057 and the second pneumatic gripper 1067 to cooperate with each other to clamp both sides of the bag mouth of the woven bag, assisting in separating the upper bag layer and the lower bag layer of the bag mouth of the woven bag, and the effect is very good. At the same time, the first pneumatic gripper 1057 and the second pneumatic gripper 1067 can fix the bag mouth tightly to facilitate subsequent pushing of materials into the woven bag.
[0072] As a further description of the bag opening mechanism 6, the first bag opening horizontal driving assembly 62 includes a first bag opening horizontal slide rail 621 extending along the X direction, a first bag opening horizontal slider 622 displacing along the first bag opening horizontal slide rail 621, and a first bag opening horizontal cylinder 623 connected to the first bag opening horizontal slider 622. The bag opening vertical driving assembly 63 includes a first bag opening mounting seat 631 connected to the first bag opening horizontal slider 622, a bag opening vertical lead screw 632 threadedly connected to the first bag opening mounting seat 631 and extending along the Z direction, a second bag opening mounting seat 633 provided above the first bag opening mounting seat 631, a first bag opening suction cup mounting seat 634 provided below the first bag opening mounting seat 631, a bag opening vertical motor 635 provided on the second bag opening mounting seat 633, and bag opening vertical limit rods 636 respectively provided on both sides of the bag opening vertical lead screw 632. The bag opening vertical limit rods 636 pass through the second bag opening mounting seat 633, the first bag opening mounting seat 631, and the first bag opening suction cup mounting seat 634. And the first bag opening suction cup mounting seat 634 is connected to the first bag opening suction cup structure 64.
[0073] The second bag-opening horizontal driving assembly 66 includes a second bag-opening horizontal sliding rail 661 extending along the X direction, a second bag-opening horizontal sliding block 662 displaced along the second bag-opening horizontal sliding rail 661, and a second bag-opening horizontal air cylinder 663 connecting the second bag-opening horizontal sliding block 662 and connecting the bag-opening machine frame 61. The second bag-opening horizontal sliding rail 661 is provided on the bottom surface of the second bag-opening suction cup structure 65. The movable rod of the second bag-opening horizontal air cylinder 663 is connected to the second bag-opening horizontal sliding block 662 through a slider connecting member 664 and drives the second bag-opening horizontal sliding block 662 to displace along the second bag-opening horizontal sliding rail 661; relative to the second bag-opening horizontal sliding block 662, the second bag-opening horizontal sliding rail 661 drives the second bag-opening suction cup structure 65 to displace along the X direction.
[0074] As a further description of this embodiment, the operation process of the bag-opening mechanism 6 is now described: The first bag-opening horizontal air cylinder 623 drives the first bag-opening horizontal sliding block 622 to displace along the X direction, and at the same time, the first bag-opening horizontal sliding block 622 drives the bag-opening vertical driving assembly 63 and the first bag-opening suction cup structure 64 to displace along the X direction; the bag-opening vertical motor 635 drives the bag-opening vertical lead screw 632 to rotate to achieve the displacement of the bag-opening vertical lead screw 632 along the Z direction, and at the same time, the bag-opening vertical lead screw 632 drives the second bag-opening mounting seat 633, the first bag-opening suction cup mounting seat 634 and the first bag-opening suction cup structure 64 to displace along the Z direction; the first bag-opening suction cup structure 64 is displaced above the bag mouth of the woven bag to suck and release the upper bag layer of the woven bag; at the same time, the second bag-opening horizontal air cylinder 663 drives the second bag-opening horizontal sliding rail 661 and the second bag-opening suction cup structure 65 to displace along the X direction through the second bag-opening horizontal sliding block 662, so that the first bag-opening suction cup structure 64 and the second bag-opening suction cup structure 65 are located at positions that cooperate with each other.
[0075] The sewing mechanism 7 includes a sewing machine frame 71, a sewing sliding rail 72 connected to the sewing machine frame 71 and extending along the Y direction, a sewing sliding block 73 displaced along the sewing sliding rail 72, a sewing machine body 74 connected to the sewing sliding block 73, and a sewing horizontal driving member 75 connected to the sewing sliding block 73. The sewing horizontal driving member 75 drives the sewing sliding block 73 to displace along the Y direction, the sewing sliding block 73 drives the sewing machine body 74 to displace along the Y direction, and the sewing machine body 74 is used to sew the bag mouth of the woven bag. After the sewing machine body automatically walks along the sewing sliding rail 72 to sew and then resets, the first pneumatic gripper 1057 and the second pneumatic gripper 1067 then release both sides of the bag mouth of the woven bag to complete the sewing action; then the product is displaced along the finished product conveying line 5 to the next working station (that is, the product is displaced to a position that cooperates with the carton palletizing robot 8). In this embodiment, the sewing horizontal driving member 75 can be a motor.
[0076] As a further illustration of this embodiment, this embodiment further includes a control device provided with a human-machine interaction interface; the material conveying line 1, the flipping mechanism 2, the material pushing mechanism 3, the woven bag bin 4, the bag opening mechanism 6, the sewing mechanism 7, the carton palletizing robot 8, the finished product pushing mechanism 9, and the bag mouth clamping displacement mechanism 10 are respectively connected to the control device. As a further improvement of the present invention, the control device further includes an MCU module provided with an STM32F103C8T6 chip (not shown).
[0077] The control device uses the STM32F103C8T6 chip as the core of the control circuit. The STM32F103C8T6 is a 32-bit microcontroller based on the ARM Cortex-M core of the STM32 series. This chip has powerful performance and very rich peripheral interfaces. The control device further includes a watchdog chip connected to the STM32F103C8T6 chip. During the operation of the STM32F103C8T6 chip, it will be interfered by the outside world, such as electromagnetic fields, which will cause the program to run wild and fall into an infinite loop. The purpose of using the watchdog chip is to monitor the operation status of the single-chip microcomputer in real time and enable it to work continuously in an unmanned state. The working process of the watchdog chip is as follows: The STM32F103C8T6 chip sends signals to the watchdog chip at regular intervals through an I / O pin; if the single-chip program accidentally runs wild and cannot send signals to the watchdog chip at regular intervals, at this time, the watchdog chip will send a reset signal to reset the STM32F103C8T6 chip, causing the program to execute from the beginning. In this way, the automatic reset of the control device is realized.
[0078] As a further improvement of the present invention, the control device further includes an SX1278ZTR4-GC wireless module connected to the STM32F103C8T6 chip. The SX1278ZTR4-GC wireless module is a radio frequency module based on the SEMTECH radio frequency integrated chip SX127X. It is a high-performance Internet of Things wireless transceiver. Its special LoRa debugging method can greatly increase the communication distance and can be widely used in the field of short-distance Internet of Things wireless communication in various occasions. It has the characteristics of small size, low power consumption, long transmission distance, and strong anti-interference ability. The STM32F103C8T6 chip is connected to the Internet of Things management platform through the SX1278ZTR4-GC wireless module to realize remote human-machine interaction.
[0079] As a further improvement to the present invention, this embodiment includes a first CCD sensor (CCD: Charge Coupled Device, a charge-coupled device image sensor) provided in the bag-opening mechanism 6, a second CCD sensor provided in the sewing mechanism 7, and a third CCD sensor provided in the robot gripper 81. The first CCD sensor is provided on the bag-opening machine frame 61 and is used to collect the bag-opening images of the woven bag. The second CCD sensor is provided on the sewing machine frame 71 and is used to collect the glue-tearing images of the woven bag. The third CCD sensor is provided on the robot gripper 81, and the second CCD sensor is used to collect the position images of the woven bag so that the robot gripper 81 can smoothly pick up the finished product. The three CCD sensors (i.e., the first CCD sensor, the second CCD sensor, and the third CCD sensor) are respectively connected to the data acquisition module of the control device. The data acquisition module is connected to the STM32F103C8T6 chip, and the STM32F103C8T6 chip is connected to the edge computing module of the control device. The three CCD sensors transmit the digital signals of the images to the edge computing module through the data acquisition module; the edge computing module is used to analyze and process the received monitoring data. When it analyzes that there are abnormalities in the monitoring data, the STM32F103C8T6 chip sends out abnormal alarm information to the human-machine interaction interface and the Internet of Things management platform. The charge-coupled device image sensor CCD is made of a highly sensitive semiconductor material, which can convert light into electric charges, convert them into digital signals through an analog-to-digital converter chip, and the digital signals are stored by the flash memory or the built-in hard disk card inside the camera after compression. Therefore, it can easily transmit the data to the computer and, with the help of the computer's processing means, modify the image according to needs and imagination.
[0080] As a further improvement to the present invention, in order to improve the accuracy of the edge computing module in analyzing and processing the received image monitoring data, it is necessary to preprocess the woven bag images taken by the three CCD sensors. Preprocessing the obtained woven bag images includes:
[0081] V1. Scale and crop the woven bag image to obtain a woven bag image M1 of a specified size.
[0082] V2. Preprocess the obtained woven bag including: adjusting the clarity of the woven bag to improve the clarity level of the woven bag and obtaining the preprocessed woven bag M2;
[0083] V3. The image obtained by the CCD sensor camera is a color image. In order to reduce the computational complexity and amount of calculation of image processing, it is necessary to convert the color image into a grayscale image, that is, perform grayscale processing on the preprocessed woven bag M2, specifically including:
[0084] Convert the preprocessed woven bag from the RGB color space to the grayscale space, where the grayscale feature conversion function used is:
[0085]
[0086] In the formula, f represents the pixel brightness value of the pixel point of the grayscale image , , , respectively represent the grayscale values of the pixel point in the R, G, and B channels. The R, G, and B component values; represents the maximum value among the R, G, and B component values of the pixel point , represents the minimum value among the R, G, and B component values of the pixel point , and represent the set weight factors, where , , ;
[0087] Calculate the grayscale values of each pixel point in the woven bag respectively to obtain the grayscale feature image.
[0088] V4. For the pixel point where the pixel brightness value is f perform enhancement processing to obtain g , that is, f , g are the grayscale values before and after pixel contrast enhancement at the position of the pixel point respectively. The minimum value of the original image gray level is denoted by s1, and the maximum value of the gray level is denoted by s2; after linear mapping, the minimum value of the enhanced image gray level is t1, and the maximum value is t2. The edge calculation module analyzes and processes the obtained g .
[0089]
[0090] For other technologies in this embodiment, refer to the prior art.
[0091] It should be noted that in each embodiment of the present invention, each functional unit / module / device can be integrated in a processing unit / module / device, or each unit / module / device can exist physically alone, or two or more units / modules can be integrated in one unit / module. The above integrated unit / module / device can be implemented in the form of hardware or in the form of a software functional unit / module / device.
[0092] Through the description of the above embodiments, those skilled in the art can clearly understand that the embodiments described herein can be implemented in hardware, software, firmware, middleware, code, or any suitable combination thereof. For hardware implementation, the processor can be implemented in one or more of the following units: application specific integrated circuit (ASIC), digital signal processor (DSP), digital signal processing device (DSPD), programmable logic device (PLD), field programmable gate array (FPGA), processor, controller, microcontroller, microprocessor, other electronic units designed to implement the functions described herein, or a combination thereof. For software implementation, part or all of the processes of the embodiments can be completed by instructing the relevant hardware through a computer program. When implemented, the above program can be stored in a computer-readable medium or transmitted as one or more instructions or codes on a computer-readable medium. The computer-readable medium includes computer storage media and communication media, where the communication media includes any medium that facilitates the transfer of a computer program from one place to another. The storage media can be any available medium that can be accessed by a computer. The computer-readable medium can include, but is not limited to, RAM, ROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage media or other magnetic storage devices, or any other medium that can be used to carry or store the desired program code in the form of instructions or data structures and can be accessed by a computer.
[0093] As a further illustration of the present invention, without conflict, the embodiments in the present invention and the technical features in the embodiments can be combined with each other. The present invention is not limited to the above embodiments. If various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, and provided that these modifications and variations fall within the scope of the claims of the present invention and equivalent technical scope, then the present invention also intends to include these modifications and variations.
Claims
1. An automatic bag - sleeving production line for woven bags, characterized in that: It includes a material conveying line (1) for conveying materials, a turning mechanism (2), a material pushing mechanism (3), a woven bag bin (4) for placing woven bags, a finished product conveying line (5) cooperating with the woven bag bin, a bag opening mechanism (6) for opening the mouth of the woven bag, a sewing mechanism (7) for sealing the woven bag, and a bag mouth clamping and displacement mechanism (10); the material conveying line extends along the X direction, and the finished product conveying line extends along the Y direction; the tail end (12) of the material conveying line of the material conveying line cooperates with the material pushing mechanism; the woven bag bin, the bag opening mechanism, and the sewing mechanism are arranged along the finished product conveying line, and at the same time, the bag opening mechanism is arranged between the material pushing mechanism and the finished product conveying line; the bag mouth clamping and displacement mechanism is located at the position where the bag opening mechanism and the sewing mechanism cooperate; the X direction, the Y direction, and the Z direction are perpendicular to each other; The materials are transported to the material pushing mechanism along the material conveying line; the woven bag bin picks up and places the woven bags on the finished product conveying line; the material pushing mechanism pushes the materials to the position where they cooperate with the bag opening mechanism, and at the same time, the finished product conveying line transports the woven bags to the position where they cooperate with the bag opening mechanism; the bag mouth clamping and displacement mechanism clamps both sides of the mouth of the woven bag, and at the same time, the bag mouth clamping and displacement mechanism cooperates with the bag opening mechanism to open the mouth of the woven bag, and the material pushing mechanism pushes the materials into the woven bag; then the bag mouth clamping and displacement mechanism moves to the position where it cooperates with the sewing mechanism, and the sewing mechanism sews the mouth of the woven bag; The material conveying line (1) includes a material conveying machine frame (13), a material conveying roller (14) rotatably connected to the material conveying machine frame, a material conveying motor (15) connected to the material conveying roller and driving the material conveying roller to rotate, and several material conveying guides (16) connected to the conveying machine frame; the material conveying roller rotates and drives the materials to displace along the X direction; several material conveying guides are respectively arranged along the X direction, and at the same time, several material conveying guides cooperate with each other to guide the displacing materials; The turning mechanism (2) includes a turning driving member (21), a turning connecting member (22) connected to the turning driving member, and several turning rods (23) connected to the turning connecting member. The turning connecting member is arranged along the X direction, the turning rods are arranged along the Y direction, and one end of the turning rod is connected to the turning connecting member; one turning rod is arranged below the position between two adjacent material conveying rollers (14); the turning driving member drives the turning rod to turn around the X direction through the turning connecting member. During the turning process of the turning rod, it passes through between the two material conveying rollers and abuts against the bottom surface of the materials on the material conveying roller (14), and then the turning rod supports the materials to turn around the X direction; the turned materials continue to be transported to the material pushing mechanism (3) along the material conveying line (1); The bag mouth clamping and displacement mechanism (10) includes a clamping guide rail (101) extending along the Y direction, a first clamping slider (102) displacing along the clamping guide rail, a second clamping slider (103) displacing along the clamping guide rail, a clamping driving member (104), a first bag clamping mechanical claw (105) connected to the first clamping slider, and a second bag clamping mechanical claw (106) connected to the second clamping slider; The clamping driving member drives the first bag-clamping mechanical claw to displace along the Y direction through the first clamping slider; the clamping driving member drives the second bag-clamping mechanical claw to displace along the Y direction through the second clamping slider; the first bag-clamping mechanical claw and the second bag-clamping mechanical claw are oppositely arranged, and the first bag-clamping mechanical claw and the second bag-clamping mechanical claw cooperate with each other to clamp the two sides of the bag mouth of the woven bag. The bag-opening mechanism (6) includes a bag-opening machine frame (61) connected to the material pushing mechanism (3), a first bag-opening horizontal driving assembly arranged on the bag-opening machine frame, a bag-opening vertical driving assembly (63) connected to the bag-opening horizontal driving assembly, a first bag-opening suction cup structure (64) connected to the bag-opening vertical driving assembly, a second bag-opening suction cup structure (65) arranged below the first bag-opening suction cup structure, and a second bag-opening horizontal driving assembly (66) for driving the second bag-opening suction cup structure to displace along the X direction. The first bag-opening horizontal driving assembly drives the bag-opening vertical driving assembly and the first bag-opening suction cup structure to displace along the X direction, and the bag-opening vertical driving assembly drives the first bag-opening suction cup structure to displace along the Z direction; at the same time, the second bag-opening horizontal driving assembly drives the second bag-opening suction cup structure to displace along the X direction, so that the first bag-opening suction cup structure and the second bag-opening suction cup structure are located at positions where they cooperate with each other.
2. The automatic bag-sleeving production line for woven bags according to claim 1, wherein: The material pushing mechanism (3) includes a material pushing workbench (31), a first material pushing driving assembly (32) arranged on the material pushing workbench, a first material pushing mounting seat (33) connected to the first material pushing driving assembly, a first push plate cylinder (34) connected to the first material pushing mounting seat, a first push plate (35) connected to the movable rod of the first push plate cylinder, a second material pushing driving assembly (36) arranged on the material pushing workbench, a second material pushing mounting seat (37) connected to the second material pushing driving assembly, a second push plate cylinder (38) connected to the second material pushing mounting seat, and a second push plate (39) connected to the movable rod of the second push plate cylinder. The second push plate is located at a position where it cooperates with the bag-opening mechanism (6). The material conveying line (1) conveys the material to a position in front of the first push plate; the first material pushing driving assembly drives the first push plate cylinder and the first push plate to displace along the Y direction to the in-place position through the first material pushing mounting seat, and then the first push plate cylinder drives the first push plate to displace along the Y direction, so that the first push plate pushes the material to a position in front of the second push plate; then the second material pushing driving assembly drives the second push plate cylinder and the second push plate to displace along the X direction to the in-place position through the second material pushing mounting seat, and finally the second push plate cylinder drives the second push plate to displace along the X direction, so that the second push plate pushes the material into the woven bag.
3. The automatic bag - sleeving production line for woven bags according to claim 2, characterized in that: The first material pushing driving assembly (32) and the second material pushing driving assembly (36) are respectively CCM linear modules.
4. The automatic bag - sleeving production line for woven bags according to claim 1, wherein: The woven bag bin (4) includes a bin frame (41), a bin slide rail (42) connected to the bin frame and extending along the Y direction, a bin slider (43) displacing along the bin slide rail, a first bin driving member (44) connected to the bin slider, a second bin driving member (45) connected to the bin slider, a vacuum structure mounting plate (46) connected to the second bin driving member, and a bin vacuum bag-sucking structure arranged on the vacuum structure mounting plate. The first bin driving member drives the bin slider to displace along the Y direction. Meanwhile, the bin slide rail drives the second bin driving member, the vacuum structure mounting plate, and the bin vacuum suction bag structure to displace along the Y direction. The second bin driving member drives the vacuum structure mounting plate and the bin vacuum suction bag structure to displace along the Z direction.
5. The automatic bag-sleeving production line for woven bags according to claim 1, characterized in that: It further includes a finished product ejecting mechanism (9); the finished product conveyor line (5) includes a finished product conveyor frame (51), a finished product conveyor roller (52) rotatably connected to the finished product conveyor frame, and a finished product conveyor motor (53) connected to the finished product conveyor roller and driving the rotation of the finished product conveyor roller; the rotation of the finished product conveyor roller drives the finished product on the finished product conveyor roller to displace along the Y direction from the head end to the tail end of the finished product conveyor line. The finished product ejecting mechanism is arranged at a position near the tail end of the finished product conveyor line; the finished product ejecting mechanism includes a top material cylinder (91) connected to the finished product conveyor frame, a top material mounting plate (92) connected to the top material cylinder, a plurality of top material horizontal plates (93) and a top material vertical plate (94) arranged along the X direction; the top material horizontal plates are arranged above the top material mounting plate, and the top material horizontal plates are connected to the top material mounting plate through the top material vertical plates; the finished product conveyor roller extends along the X direction, and one top material horizontal plate is arranged between two adjacent finished product conveyor rollers; the top material cylinder drives the top material horizontal plate to move upward along the Z direction through the top material mounting plate and the top material vertical plate, so as to lift the finished product from the finished product conveyor roller.
6. The automatic bag-sleeving production line for woven bags according to any one of claims 1 to 5, characterized in that: The sewing mechanism (7) includes a sewing machine frame (71), a sewing slide rail (72) connected to the sewing machine frame and extending along the Y direction, a sewing slider (73) displacing along the sewing slide rail, a sewing machine body (74) connected to the sewing slider, and a sewing horizontal driving member (75) connected to the sewing slider; the sewing horizontal driving member drives the sewing slider to displace along the Y direction, and the sewing slider drives the sewing machine body to displace along the Y direction. The sewing machine body is used for sewing the bag mouth of the woven bag.
Citation Information
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