Tray Conveyor System and Tray Conveyor Method

Abstract

Embodiments of the present application disclose a tray conveying system and a tray conveying method, including: a tray separating component; a handling component disposed on one side of the tray separating component, where the tray separating component is configured to separately convey stacked trays to the handling component; an output component, the handling component is configured to transport the trays to the output component, and the output component is configured to convey the trays, and the output component is disposed on the downstream side of the handling component along the process direction. The tray conveying system provided by the embodiments of the present application can achieve the handling and conveying of each tray, eliminating the need for manual handling of each tray, enabling intelligent and mechanized detection of the components to be detected, greatly reducing the amount of manual operation, saving labor costs, and at the same time improving the detection accuracy and facilitating the control of the cost of finished products.

Description

Technical Field

[0001] Embodiments of the present application relate to the technical field of computer vision detection, and in particular, to a tray conveying system and a tray conveying method. Background Art

[0002] With the development of technology and the progress of living standards, intelligent products have gradually become one of the necessities in people's lives. The panel glass of intelligent products is mainly used for external protection, beautification or decoration of intelligent products. For example, the touch screen of a mobile phone or a tablet computer and the rear glass on its back are both for protecting the core components such as chip circuits inside the product and at the same time playing a beautifying role.

[0003] There are great differences in the production processes of protective glasses for intelligent products of different materials, but without exception, there are increasingly high requirements for their appearance. For example, defects such as scratches, chipping, dirt, and poor silk printing may appear on the glass surface, and these surface appearance defects directly affect the beauty of intelligent products, etc.

[0004] Therefore, during the production of intelligent products, visual inspection of the panel is required. Before visual inspection, since the panel is placed in a tray and multiple trays are stacked, in the traditional technology, when performing performance inspection on the panel, each tray needs to be manually carried, and then the panel in the tray is inspected. In most cases, the loading and unloading of the panel are manually operated, which is of great work intensity for workers, prone to errors, and the loading and unloading work is too boring, and it is also difficult to attract enough workers to engage in related work. There is often a shortage of labor, resulting in relatively high costs for related production links. Summary of the Invention

[0005] The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.

[0006] To this end, a first aspect of the present invention provides a tray conveying system.

[0007] A second aspect of the present invention provides a tray conveying method.

[0008] In view of this, according to a first aspect of the embodiments of the present application, a tray conveying system is proposed, including:

[0009] A tray separation component;

[0010] A handling component, arranged on one side of the tray separation component, and the tray separation component is used to separately convey the stacked trays to the handling component;

[0011] An output component, the handling component is used to transport the tray to the output component, the output component is used to convey the tray, and the output component is arranged on the downstream side of the handling component along the process direction;

[0012] A stacking component, which is arranged between the handling component and the output component. The stacking component is used to collect the trays transported by the handling component, stack the trays, and convey the stacked trays to the output component.

[0013] In a feasible implementation manner, the tray separating component includes:

[0014] A conveying member, which is used to receive the stacked trays;

[0015] A jacking component, which is arranged at the bottom of the conveying member and is used to jack up the stacked trays on the conveying member;

[0016] A supporting component, which includes a supporting plate, a first mounting plate and a first driving member. The supporting plate is slidably connected to the first mounting plate. The first driving member is arranged on the first mounting plate and is connected to the supporting plate. The supporting plate is used to be inserted between two adjacent trays;

[0017] Wherein, the handling component is used to receive the trays separated by the supporting plate.

[0018] In a feasible implementation manner, the conveying member includes a second mounting plate, rollers, pressing bars and guide plates. There are multiple rollers, and the multiple rollers are connected to the second mounting plate through the pressing bars. The guide plates are connected to the second mounting plate, and the free ends of the guide plates extend in a direction away from the jacking component; and / or

[0019] The jacking component includes a fixing part and a jacking part. The jacking part is connected to the fixing part in a liftable manner. The fixing part is arranged on one side of the conveying member, and the jacking part is arranged on the other side of the conveying member;

[0020] Wherein, the fixing part includes a third mounting plate, a first lifting rod and a fourth mounting plate. One end of the first lifting rod is connected to the third mounting plate, and the other end is connected to the fourth mounting plate; the jacking part includes a fifth mounting plate, a second lifting rod and a jacking plate. The fifth mounting plate is connected to the fourth mounting plate. One end of the second lifting rod is connected to the fifth mounting plate, and the other end is connected to the jacking plate. The jacking plate is used to abut against the stacked trays;

[0021] The jacking component further includes a tray separating detection sensor. An installation opening is formed on the jacking plate, and the tray separating detection sensor is connected to the jacking plate through the installation opening.

[0022] In a feasible implementation manner, the tray separating component further includes:

[0023] The first bearing is arranged on the third mounting plate;

[0024] The second bearing is arranged on the fourth mounting plate;

[0025] The third driving member, the first lifting rod is a lead screw, and the third driving member is connected to the lead screw for driving the lead screw to rotate.

[0026] In a feasible implementation manner, the supporting assembly further includes:

[0027] The supporting vertical plate is arranged on both sides of the dividing plate assembly along the height direction of the dividing plate assembly, and the first mounting plate is arranged at the end of the supporting vertical plate;

[0028] The first guide rail is arranged on the first mounting plate, and the supporting plate is slidably connected to the first guide rail;

[0029] The first tray sensor is arranged on the supporting plate.

[0030] In a feasible implementation manner, the handling assembly includes:

[0031] The frame, the output assembly is connected to the frame;

[0032] The mounting frame is arranged on the frame, and the dividing plate assembly is connected to the mounting frame;

[0033] The synchronous belt conveying unit, the synchronous belt conveying unit includes a synchronous belt power member, a synchronous belt conveying member and a carrier, the synchronous belt power member is used for driving the synchronous belt conveying member to move, the carrier is connected to the synchronous belt conveying member, and the carrier is used for receiving the trays separated by the dividing plate assembly.

[0034] In a feasible implementation manner, the synchronous belt power member includes: a servo motor and a first transmission assembly, and the servo motor is connected to the first transmission assembly;

[0035] The synchronous belt conveying unit includes: a synchronous belt, a second guide rail and a carrier mounting plate, the second guide rail is arranged on the mounting frame, the synchronous belt is sleeved on the first transmission assembly, and the carrier mounting plate is arranged on the synchronous belt;

[0036] The carrier includes: a first drag chain, a second driving member, a first drag chain pressure plate, a driving member mounting plate, an adjusting plate and a carrier plate. The first drag chain pressure plate is connected to the carrier mounting plate. The first drag chain pressure plate is slidably connected to the second guide rail. The first drag chain is connected to the first drag chain pressure plate and is slidably connected to the machine frame. The driving member mounting plate is connected to the first drag chain pressure plate. The adjusting plate is movably connected to the driving member mounting plate. The second driving member is disposed on the driving member mounting plate. The carrier plate is connected to the output end of the second driving member. The carrier plate is used for receiving the trays separated by the tray separating assembly.

[0037] In a feasible implementation manner, the synchronous belt power member further includes a driving shaft, the driving shaft is connected to the first transmission assembly, the driving shaft is arranged along the width direction of the mounting frame, and the synchronous belt conveying member is arranged on both sides of the driving shaft;

[0038] The synchronous belt conveying unit further includes a driven wheel, the driven wheel is disposed on the mounting frame, and the synchronous belt is sleeved on the driven wheel.

[0039] In a feasible implementation manner, the output assembly includes:

[0040] An output power assembly;

[0041] An output member, connected to the output power assembly, the output member is disposed below the tray separating assembly and the handling assembly, the output member is used for receiving the trays delivered by the handling assembly, and the output power assembly is used for driving the output member.

[0042] In a feasible implementation manner, the output power assembly includes: a stepping motor and a second transmission assembly, and the output end of the stepping motor is connected to the stepping motor;

[0043] The output member includes: a support plate, a profile frame and a flat belt. The profile frame is connected to the support plate, the flat belt is disposed in the profile frame, and the flat belt is connected to the second transmission assembly.

[0044] In a feasible implementation manner, the tray conveying system further includes: a positioning assembly, and the positioning assembly includes:

[0045] A first-direction positioning member and a second-direction positioning member. The first-direction positioning member is arranged along a first direction, the second-direction positioning member is arranged along a second direction, and the first direction and the second direction intersect.

[0046] In a feasible implementation manner, the first direction is perpendicular to the second direction; and / or

[0047] The first-direction positioning member includes: a limiting member and a first position adjusting member. The limiting member is disposed on the handling assembly and is disposed opposite to the disk dividing assembly. The first position adjusting member is disposed on the handling assembly and is disposed opposite to the limiting member.

[0048] The second-direction positioning member includes: at least two second position adjusting members. The second position adjusting members are disposed on the handling assembly, and at least two of the second position adjusting members are disposed opposite to each other.

[0049] Wherein, the first position adjusting member includes a sixth mounting plate, a first cylinder, and a first pushing plate. The sixth mounting plate is connected to the handling assembly. The first cylinder is disposed on the sixth mounting plate. The first pushing plate is connected to the output end of the first cylinder.

[0050] Wherein, the second position adjusting member includes a seventh mounting plate, a second cylinder, and a second pushing plate. The seventh mounting plate is connected to the handling assembly. The second cylinder is disposed on the seventh mounting plate. The second pushing plate is connected to the output end of the second cylinder.

[0051] In a feasible implementation manner, the stacking assembly includes:

[0052] A guiding plate body, which is arranged along the height direction of the tray conveying system;

[0053] A bearing assembly, which is slidably connected to the guiding plate body and is located between the output assembly and the handling assembly.

[0054] In a feasible implementation manner, the bearing assembly includes:

[0055] A first bearing plate;

[0056] A second bearing plate, which is arranged at an interval from the first bearing plate;

[0057] A fixing plate, to which the first bearing plate and the second bearing plate are connected;

[0058] A connecting rod, which is connected to the free ends of the first bearing plate and the second bearing plate;

[0059] A tray sensor, which is disposed on the first bearing plate and / or the second bearing plate.

[0060] In a feasible implementation manner, the tray conveying system further includes:

[0061] A detecting device, which is disposed on one side of the handling assembly and is used for detecting the quality of the tray.

[0062] According to a second aspect of an embodiment of the present application, a tray conveying method is proposed, which is applied to the tray conveying system described in any of the above technical solutions. The tray conveying method includes:

[0063] In response to a tray conveying instruction, the trays are conveyed to the handling components respectively through the tray separation components;

[0064] The tray is conveyed to the stacking assembly of the tray conveying system by the handling assembly;

[0065] The separately conveyed trays are stacked by the stacking assembly, and the stacked trays are conveyed to the output assembly;

[0066] The material tray is output through the output component.

[0067] In a feasible implementation manner, in response to the tray conveying instruction, the step of conveying the trays to the handling assembly respectively by the tray separation assembly includes:

[0068] In response to a tray conveying instruction, controlling the lifting assembly of the tray separation assembly to lift the stacked trays;

[0069] Controlling the supporting assembly of the tray separation assembly to separate the stacked trays;

[0070] The material tray outputted by the supporting component is received by the conveying component.

[0071] In a feasible implementation manner, the step of stacking the separately conveyed trays by the stacking assembly and conveying the stacked trays to the output assembly includes:

[0072] The material tray is received by the bearing assembly of the stacking assembly;

[0073] Controlling the bearing assembly of the stacking assembly to move on the guide plate body to avoid the next delivered material tray, and receiving the material tray again through the bearing assembly;

[0074] When the number of trays on the receiving component is greater than a preset value, the stacked trays are transported to the output component.

[0075] In a feasible implementation manner, the tray conveying method further includes:

[0076] During the process of transporting the material tray by the transport component, the products on the material tray are inspected.

[0077] Compared with the prior art, the present invention has at least the following beneficial effects: The tray conveying system provided by the embodiments of the present application includes a tray separating component, a handling component, and an output component. During use, the stacked trays can be arranged on the tray separating component. The trays can be used to carry the devices to be detected. Then, the tray separating component conveys the stacked trays respectively, so that the trays are supplied to the handling component one by one. The handling component transports each tray respectively. During this process, the devices to be detected on each tray can be detected by the detection devices, and the detection actions are adapted to the handling rhythm of the handling component for each tray. After the devices to be detected on the tray are detected, they can be conveyed to the output component under the action of the handling component, and the output component can output the trays. Through the output of the trays, the devices to be detected on the trays can be driven to complete the blanking. Based on this, through the tray conveying system provided by the embodiments of the present application, when detecting the devices to be detected, multiple stacked trays can be arranged on the tray separating component, and then through the settings of the tray separating component, the handling component, and the output component, the handling and conveying of each tray can be realized, without manual handling of each tray, and the intelligent and mechanized detection of the devices to be detected can be realized, greatly reducing the amount of manual operation, saving labor costs, and at the same time improving the detection accuracy, which is beneficial to controlling the cost of the finished products. BRIEF DESCRIPTION OF THE DRAWINGS

[0078] By reading the detailed description of the preferred embodiments below, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present application. Moreover, throughout the drawings, the same reference numerals are used to represent the same components. In the drawings:

[0079] Figure 1 is a schematic structural diagram of a tray conveying system according to an embodiment provided by the present application;

[0080] Figure 2 is a schematic structural diagram of the decomposed state of the tray separating component of a tray conveying system according to an embodiment provided by the present application;

[0081] Figure 3 is a schematic structural diagram of the handling component of a tray conveying system according to an embodiment provided by the present application;

[0082] Figure 4 is a schematic structural diagram of the positioning component of a tray conveying system according to an embodiment provided by the present application;

[0083] Figure 5 is a schematic structural diagram of the stacking component of a tray conveying system according to an embodiment provided by the present application;

[0084] Figure 6Schematic structural diagram of the output component of a tray conveying system provided in this application;

[0085] Figure 7 Schematic structural diagram of the drum installation state of the tray splitting component of a tray conveying system provided in this application;

[0086] Figure 8 Schematic structural diagram of the fixing part of the lifting component of the tray splitting component of a tray conveying system provided in this application;

[0087] Figure 9 Schematic structural diagram of the lifting part of the lifting component of the tray splitting component of a tray conveying system provided in this application;

[0088] Figure 10 Schematic structural diagram of the supporting component of the tray splitting component of a tray conveying system provided in this application;

[0089] Figure 11 Schematic structural diagram of the synchronous belt conveying unit of the handling component of a tray conveying system provided in this application;

[0090] Figure 12 Schematic structural diagram of the synchronous belt power component of the handling component of a tray conveying system provided in this application;

[0091] Figure 13 Schematic structural diagram of the synchronous belt conveying component of the handling component of a tray conveying system provided in this application;

[0092] Figure 14 Schematic structural diagram of the carrier of the handling component of a tray conveying system provided in this application;

[0093] Figure 15 Schematic structural diagram of the mounting rack of the handling component of a tray conveying system provided in this application;

[0094] Figure 16 Schematic structural diagram of the first-direction positioning component of a tray conveying system provided in this application;

[0095] Figure 17 Schematic structural diagram of the second-direction positioning component of a tray conveying system provided in this application;

[0096] Figure 18 Schematic structural diagram of the first transmission component of a tray conveying system provided in this application;

[0097] Figure 19Schematic structural diagram of the output component of a tray conveying system according to an embodiment provided by the present application in a disassembled state;

[0098] Figure 20 Schematic step flowchart of a tray conveying method according to an embodiment provided by the present application.

[0099] Among them, Figures 1 to 19 The corresponding relationship between the reference numerals and the component names in the figure is:

[0100] 1. Disk component; 2. Handling component; 3. Positioning component; 4. Stacking component; 5. Output component; 6. Conveyor; 7. Lifting component; 8. Supporting component; 9. Synchronous belt conveying unit; 11. Mounting frame; 12. Machine frame; 13. First-direction positioning part; 14. Second-direction positioning part; 15. Loading component; 16. Guide plate body; 17. Output power component; 18. Output part; 19. Base plate; 20. Vertical plate; 21. Side plate; 22. Rear plate; 23. Second mounting plate; 24. Roller; 25. First pressing strip; 26. Second pressing strip; 27. Guide plate; 28. Guide plate support block; 29. First bearing; 30. First gusset plate; 31. Motor backing plate; 32. First motor mounting plate; 33. Angular contact bearing mounting block; 34. Fourth mounting plate; 35. Lead screw nut; 36. Auxiliary mounting plate; 37. Third driving part; 38. First synchronous pulley; 39. Second synchronous pulley; 40. First synchronous belt; 41. Third mounting plate; 42. Second bearing; 43. First flat key; 44. First lifting rod; 45. Lead screw nut mounting block; 46. Fifth mounting plate; 47. Linear bearing mounting plate; 48. Lifting plate; 49. Groove type photoelectric mounting plate; 50. Groove type photoelectric baffle; 51. Tray baffle; 52. First sensor mounting plate; 53. Supporting vertical plate; 54. Lower supporting plate; 55. Second lifting rod; 56. Upper rib plate; 57. Upper supporting plate; 58. First mounting plate; 59. Supporting plate; 60. Cylinder head; 61. First cylinder top block; 62. Cylinder top plate; 63. First guide rail; 64. First driving part; 65. Speed regulating valve; 66. First tray sensor; 67. Synchronous belt power part; 68. Synchronous belt conveyor; 69. Carrier; 70. First pressing cover; 71. First driving shaft; 72. Second motor mounting plate; 73. Bearing; 74. Second flat key; 75. Third flat key; 76. First circlip; 77. Third synchronous pulley; 78. Fourth synchronous pulley; 79. Second synchronous belt; 80. Servo motor; 81. Second pressing cover; 82. First driven shaft; 83. Slide block stopper; 84. Slide block mounting plate; 85. Clamping plate mounting plate; 86. Synchronous belt clamping plate; 87. Tensioning block; 88. Synchronous belt pressing block; 89. Idler shaft; 90. Aluminum profile; 91. Second circlip; 92. Fourth flat key; 93. First deep groove ball bearing; 94. Fifth synchronous pulley; 95. Idler pulley; 96. Third synchronous belt; 97. Second guide rail; 98. First drag chain pressing plate; 99. Cylinder support plate; 100. Adjusting plate; 101. Driving part mounting plate; 102. Second cylinder top block; 103. Carrier plate; 104. First drag chain; 105. Second driving part; 106. Positioning mounting plate; 107. Limiting part; 108. First push plate; 109. Sixth mounting plate; 110. First cylinder; 111. Second drag chain; 112. Module slide plate; 113. First bearing plate; 114. Second bearing plate; 115. Second drag chain mounting plate; 116. Fixed plate; 117. Second sensor mounting plate118. Tray sensor; 119. Connecting rod; 120. Lead screw module; 121. Second driving shaft; 122. Third motor mounting plate; 123. Coupling; 124. Sixth synchronous pulley; 125. Fourth synchronous belt; 126. Seventh synchronous pulley; 127. Stepper motor; 128. First support plate; 129. First profile mounting block; 130. Second profile mounting block; 131. Third driving shaft; 132. Profile frame; 133. Connecting plate; 134. Adjusting block; 135. Second driven shaft; 136. Moving sleeve; 137. Second support plate; 138. Connecting plate; 139. Roller mounting plate; 140. Profile support block; 141. Third sensor mounting plate; 142. Powerless roller; 143. Flat belt; 144. Third tray sensor; 145. Second deep groove ball bearing; 146. Third circlip; 147. Second gusset plate; 148. Seventh mounting plate; 149. Second push plate; 150. Second cylinder; 531. Groove type photoelectric; 541. Linear bearing; 551. Lower rib plate; 561. Disk separation detection sensor; Detailed implementation manner

[0101] In order to better understand the above technical solution, the technical solution of the embodiment of the present application will be described in detail below through the drawings and specific embodiments. It should be understood that the specific features in the embodiment of the present application and the embodiment are detailed descriptions of the technical solution of the embodiment of the present application, rather than limitations on the technical solution of the present application. Without conflict, the technical features in the embodiment of the present application and the embodiment can be combined with each other.

[0102] As Figures 1 to 19 shown, according to the first aspect of the embodiment of the present application, a tray conveying system is proposed. The tray conveying system includes: a disk separation assembly 1; a handling assembly 2, arranged on one side of the disk separation assembly 1, and the disk separation assembly 1 is used to convey the stacked trays to the handling assembly 2 respectively; an output assembly 5, the handling assembly 2 is used to carry the trays to the output assembly 5, and the output assembly 5 is used to convey the trays, and the output assembly 5 is arranged on the downstream side of the handling assembly 2 along the process direction; a stacking assembly 4, the stacking assembly 4 is arranged between the handling assembly 2 and the output assembly 5, and the stacking assembly 4 is used to collect the trays transported by the handling assembly 2, stack the trays, and convey the stacked trays to the output assembly 5.

[0103] The tray conveying system provided by the embodiment of the present application includes a tray separating component 1, a handling component 2, and an output component 5. During use, the stacked trays can be arranged on the tray separating component 1. The trays can be used to carry the devices to be detected. Then, the tray separating component 1 conveys the stacked trays respectively, so that the trays are supplied to the handling component 2 one by one. The handling component 2 transports each tray respectively. During this process, the devices to be detected on each tray can be detected by the detection device, and the detection action is adapted to the handling rhythm of the handling component 2 for each tray. After the devices to be detected on the tray are detected, they can be conveyed to the output component 5 under the action of the handling component 2, and the output component 5 can output the trays. Through the output of the trays, the devices to be detected on the trays can be driven to complete the blanking. Based on this, through the tray conveying system provided by the embodiment of the present application, when detecting the devices to be detected, multiple stacked trays can be arranged on the tray separating component 1. Then, through the settings of the tray separating component 1, the handling component 2, and the output component 5, the handling and conveying of each tray can be realized, without manual handling of each tray, and the intelligent and mechanized detection of the devices to be detected can be achieved, greatly reducing the manual operation amount, saving the labor cost, and at the same time improving the detection accuracy, which is beneficial to controlling the cost of the finished product.

[0104] It can be understood that the output component 5 is arranged on the downstream side of the handling component 2 along the process direction. Such a setting makes the conveying of the trays smooth and adapted to the processing flow of the products, which is easy to realize the assembly line processing of the products and is beneficial to further reducing the manual labor amount.

[0105] The tray conveying system provided by the embodiment of the present application includes a stacking component 4. The stacking component 4 is arranged between the handling component 2 and the output component 5. The stacking component 4 serves to collect the trays transported by the handling component 2. After the devices to be detected on the trays are detected, they can be conveyed onto the stacking component 4. The stacking component 4 temporarily stores the trays, and then conveys the multiple stacked trays to the output component 5. Such a setting enables the output component 5 to output multiple stacked trays at one time, and thus can output multiple products at one time, which can improve the output efficiency of the products.

[0106] It can be understood that the products to be detected can be arranged in the stacked trays. For example, there are 8 products (such as mobile phone covers) in each tray. First, one tray is separated from the stacked trays and transported to the picking position. After the picking is completed (robot picking or others), the empty tray descends one tray position with the stacking component 4. The next tray continues to be separated and transported to the picking position. After the picking is completed, it continues to descend one tray position with the stacking component 4, and so on to stack the empty trays. When the number of empty trays of the stacking component 4 reaches a certain amount, the stacking component 4 descends to the discharging height (lower than the height of the lower conveying line), and the stacked empty trays will be placed on the output component 5, and the conveying line will then discharge the whole stack of empty trays.

[0107] As shown Figure 2 in the figure, in a feasible implementation manner, the tray separating assembly 1 includes: a conveying member 6 for receiving stacked trays; a lifting assembly 7 disposed at the bottom of the conveying member 6 for lifting the stacked trays on the conveying member 6; a supporting assembly 8 including a supporting plate 59, a first mounting plate 58, and a first driving member 64. The supporting plate 59 is slidably connected to the first mounting plate 58. The first driving member 64 is disposed on the first mounting plate 58 and connected to the supporting plate 59. The supporting plate 59 is used for being inserted between two adjacent trays. Among them, the handling assembly 2 is used for receiving the trays separated by the supporting plate 59.

[0108] In this technical solution, the structural composition of the tray separating assembly 1 is further provided. The tray separating assembly 1 may include a conveying member 6, a lifting assembly 7, and a supporting assembly 8. When the stacked trays are respectively conveyed to the handling assembly 2 through the tray separating assembly 1, the stacked trays can be first placed on the conveying member 6, and then the stacked trays are lifted by the lifting assembly 7. Then, the first driving member 64 drives the supporting plate 59 to move. The supporting plate 59 is inserted between two adjacent trays. By controlling the supporting plate 59 to move along the stacking direction of multiple trays, the stacked trays can be separated and disassembled. After the trays are separated, the handling assembly 2 can transport the trays. In this way, the tray separating assembly 1 can output each tray respectively, which is convenient for detecting the devices to be detected on each tray in the subsequent process and can improve the detection efficiency.

[0109] As shown Figure 7 in the figure, in a feasible implementation manner, the conveying member 6 includes a second mounting plate 23, rollers 24, a pressing strip, and a guiding plate 27. There are multiple rollers 24, and the multiple rollers 24 are connected to the second mounting plate 23 through the pressing strip. The guiding plate 27 is connected to the second mounting plate 23, and the free end of the guiding plate 27 extends in a direction away from the lifting assembly 7.

[0110] In this technical solution, the structural composition of the conveying member 6 is further provided. The conveying member 6 may include a second mounting plate 23, a roller 24, a pressing strip, and a guiding plate 27. Considering that the mass of multiple stacked trays is relatively large, multiple stacked trays can be arranged on the roller 24. The roller 24 can rotate relative to the second mounting plate 23. Based on this, by pushing the multiple stacked trays, the sliding friction can be used to drive the multiple trays to move. Through the arrangement of the pressing strip, the connection between the roller 24 and the second mounting plate 23 can be made more compact, the roller 24 can be prevented from falling off, and the service life of the conveying member 6 can be improved. And through the arrangement of the guiding plate 27, the multiple stacked trays can be guided, which is convenient for the supporting plate 59 of the supporting component 8 to be inserted between two adjacent trays, and is convenient for separating the stacked trays.

[0111] As Figure 8 and Figure 9 shown, in a feasible implementation manner, the lifting component 7 includes: a fixing part and a lifting part. The lifting part is connected to the fixing part in a liftable manner. The fixing part is arranged on one side of the conveying member 6, and the lifting part is arranged on the other side of the conveying member 6.

[0112] In this technical solution, the structural composition of the lifting component 7 is further provided. The lifting component 7 may include a fixing part and a lifting part. The fixing part and the lifting part are respectively arranged on both sides of the conveying member 6. Based on this, the lifting component 7 can have two lifting positions, which can increase the lifting stroke of the lifting part and is convenient for lifting the stacked trays.

[0113] As Figure 8 and Figure 9 shown, in a feasible implementation manner, the fixing part includes: a third mounting plate 41, a first lifting rod 44, and a fourth mounting plate 34. One end of the first lifting rod 44 is connected to the third mounting plate 41, and the other end is connected to the fourth mounting plate 34; the lifting part includes: a fifth mounting plate 46, a second lifting rod 55, and a lifting plate 48. The fifth mounting plate 46 is connected to the fourth mounting plate 34. One end of the second lifting rod 55 is connected to the fifth mounting plate 46, and the other end is connected to the lifting plate 48. The lifting plate 48 is used to abut against the stacked trays.

[0114] In this technical solution, the structural compositions of the fixing part and the lifting part are further provided. The fixing part includes a third mounting plate 41, a first lifting rod 44, and a fourth mounting plate 34. The third mounting plate can be connected to the mounting frame 11, and by controlling the lifting of the first lifting rod 44, the lifting of the fourth mounting plate 34 can be controlled. The lifting part includes a fifth mounting plate 46, a second lifting rod 55, and a lifting plate 48. The fifth mounting plate 46 is connected to the fourth mounting plate 34 and can rise and fall with the fourth mounting plate 34. The second lifting rod 55 is connected to the fifth mounting plate 46 and the lifting plate 48. By controlling the lifting of the second lifting rod 55, the lifting of the lifting plate 48 can be driven. The lifting plate 48 is used to abut against the stacked trays, and the lifting plate 48 can drive the trays to rise.

[0115] As Figure 9 shown, in a feasible implementation, the lifting assembly 7 further includes: a tray separation detection sensor 561. An installation opening is formed on the lifting plate 48, and the tray separation detection sensor 561 is connected to the lifting plate 48 through the installation opening.

[0116] In this technical solution, the lifting assembly 7 may further include a tray separation detection sensor 561. The tray separation detection sensor 561 is arranged at the installation opening of the lifting plate 48. Through the tray separation detection sensor 561, the trays can be detected to determine whether there are stacked trays above the lifting assembly 7.

[0117] As Figure 8 and Figure 9 shown, in a feasible implementation, the tray separation assembly 1 further includes: a first bearing 29 arranged on the third mounting plate 41; a second bearing 42 arranged on the fourth mounting plate 34; a third driving member 37. The first lifting rod 44 is a lead screw, and the third driving member 37 is connected to the lead screw for driving the lead screw to rotate.

[0118] In this technical solution, the tray separation assembly 1 may further include a first bearing 29, a second bearing 42, and a third driving member 37. The first lifting rod 44 is a lead screw, and the third driving member 37 is used to drive the lead screw to rotate. The lead screw is used in cooperation with the first bearing 29 and the second bearing 42, which can make the rotation of the lead screw more stable.

[0119] As Figure 10 shown, in a feasible implementation, the supporting assembly 8 further includes: a supporting vertical plate 53 arranged on both sides of the tray separation assembly 1 along the height direction of the tray separation assembly 1; a first mounting plate 58 arranged at the end of the supporting vertical plate 53; a first guide rail 63 arranged on the first mounting plate 58. The supporting plate 59 is slidably connected to the first guide rail 63; a first tray sensor 66 arranged on the supporting plate 59.

[0120] In this technical solution, the structural composition of the supporting component 8 is further provided. The supporting component 8 may further include a supporting vertical plate 53, a first guide rail 63, and a tray sensor. The supporting vertical plate 53 provides an installation position for the first guide rail 63. The supporting plate 59 can slide along the height direction of the supporting vertical plate, and then the stacked trays can be disassembled. By setting the tray sensor, it can be detected whether the supporting plate 59 successfully disassembles the stacked trays.

[0121] As Figure 2 shown, the tray splitting component 1 includes a conveying member 6, a lifting component 7, and a supporting component 8.

[0122] As Figure 7 shown, the conveying member 6 of the tray splitting component 1 includes a second mounting plate 23, a roller 24, a first pressing strip 25, a second pressing strip 26, a guide plate 27, and a guide plate support block 28.

[0123] The first pressing strip 25 and the second pressing strip 26 fix the roller 24 in the card slot of the second mounting plate 23; the guide plate 27 is installed on the guide plate support block 28; the guide plate support block 28 is installed on the second mounting plate 23; the conveying member 6 is fixed to the side plate 21 of the mounting frame 11 through the second mounting plate 23.

[0124] As Figure 8 shown, the lifting component 7 includes a first bearing 29, the first bearing is an angular contact bearing, a first gusset plate 30, an angular contact bearing mounting block 33, a fourth mounting plate 34, a lead screw nut 35, an auxiliary mounting plate 36, a third mounting plate 41, a second bearing 42, the second bearing 42 is a deep groove ball bearing, and a first lifting rod 44.

[0125] The third mounting plate 41 is fixed to the side plate 21 of the mounting frame 11 through the first gusset plate 30; the angular contact bearing mounting block 33 and the third mounting plate 41 fix the angular contact bearing; the fourth mounting plate 34 is fixed to the second mounting plate 23; the deep groove ball bearing is installed on the fourth mounting plate 34; the first lifting rod 44 is fixed between the deep groove ball bearing and the angular contact bearing; the lead screw nut 35 is sleeved on the lead screw.

[0126] As Figure 8 shown, the lifting component 7 further includes a motor mounting plate 31, a first motor mounting plate 32, a third driving member 37, the third driving member 37 is a stepping motor, a first synchronous pulley 38, a second synchronous pulley 39, a first synchronous belt 40, and a first flat key.

[0127] The first motor mounting plate 32 is fixed to the third mounting plate 41 through the motor mounting plate 31; the stepping motor is fixed to the first motor mounting plate 32; the first synchronous pulley 38 is fixed to the stepping motor, the second synchronous pulley 39 and the first flat key are fixed to the first lifting rod 44, and the first synchronous pulley 38 and the second synchronous pulley 39 are connected by the first synchronous belt 40.

[0128] As Figure 9 shown in the figure, the lifting assembly 7 includes: a lead screw nut mounting block 45, a fifth mounting plate 46, a linear bearing mounting plate 47, a lifting plate 48, a linear bearing 541, and a second lifting rod 55.

[0129] The linear bearing mounting plate 47 is fixed on the second mounting plate 23 and connected to the lead screw nut 35 through the lead screw nut mounting block 45; the linear bearing 541 is fixed on the linear bearing mounting plate 47; the second lifting rod 55 is installed in the linear bearing 541; the fifth mounting plate 46 is connected to the second lifting rod 55 and installed below the linear bearing mounting plate 47; the lifting plate 48 is connected to the second lifting rod 55 and installed above the linear bearing mounting plate 47.

[0130] As Figure 9 shown in the figure, the lifting assembly 7 includes: a U-shaped photoelectric mounting plate 49, a U-shaped photoelectric baffle 50, a tray baffle 51, a first sensor mounting plate 52, a U-shaped photoelectric sensor 531, and a disk separation detection sensor 561;

[0131] The U-shaped photoelectric sensor 531 is installed on the U-shaped photoelectric mounting plate 49 and fixed below the lifting plate 48; the U-shaped photoelectric baffle 50 is installed below the fifth mounting plate 46; the tray baffle 51 is fixed below the linear bearing mounting plate 47; the disk separation detection sensor 561 is installed on the first sensor mounting plate 52 and used to detect whether the disk separation is successful.

[0132] As Figure 10 shown in the figure, the supporting assembly 8 includes: a supporting vertical plate 53, a lower supporting plate 54, a lower rib plate 551, an upper rib plate 56, an upper supporting plate 57, a first mounting plate 58, a supporting plate 59, a first driving member 64. The first driving member 64 is a cylinder, a cylinder head 60, a first cylinder top block 61, a cylinder top plate 62, a first guide rail 63, a speed regulating valve 65, and a first tray sensor 66. The first tray sensor 66 is used to judge whether the trays have been completely separated.

[0133] The supporting vertical plate 53 is connected to the lower supporting plate 54, the lower rib plate 551, the upper supporting plate 57, and the upper rib plate 56 to form a supporting bracket; the lower rib plate 551 is installed on the bottom plate 19 to fix the supporting bracket on the mounting frame 11; the first mounting plate 58 is installed on the upper supporting plate 57; the first guide rail 63 and the cylinder are installed on the first mounting plate 58; the speed regulating valve 65 is installed on the cylinder; the cylinder top plate 62 is fixed on the first cylinder top block 61, and the cylinder head 60 is installed on the push rod of the cylinder and embedded in the groove between the first cylinder top block 61 and the cylinder top plate 62; the first tray sensor 66 is installed on the supporting plate 59, and the supporting plate 59 is connected to the first cylinder top block 61.

[0134] As Figure 3As shown, in a feasible implementation, the handling component 2 includes: a frame 12, an output component 5 is connected to the frame 12; a mounting bracket 11, the mounting bracket 11 is arranged on the frame 12, and the disk separating component 1 is connected to the mounting bracket 11; a synchronous belt conveying unit 9, the synchronous belt conveying unit 9 includes a synchronous belt power member 67, a synchronous belt conveying member 68 and a carrying member 69, the synchronous belt power member 67 is used to drive the synchronous belt conveying member 68 to move, the carrying member 69 is connected to the synchronous belt conveying member 68, and the carrying member 69 is used to receive the trays separated by the disk separating component 1.

[0135] In this technical solution, the structural composition of the handling component 2 is further provided. The handling component 2 may include a frame 12, a mounting bracket 11 and a synchronous belt conveying unit 9. The settings of the frame 12 and the mounting bracket 11 respectively provide installation positions for the output component 5 and the disk separating component 1. The mounting bracket 11 may be arranged above the frame 12 so that the disk separating component 1 is above the tray conveying system and the output component 5 is below the tray conveying system, enabling the tray conveying system to feed from above and discharge from below, which is convenient for arranging the stacked trays on the disk separating component 1.

[0136] In this technical solution, the handling component 2 further includes a synchronous belt conveying unit 9. The synchronous belt conveying unit 9 further includes a synchronous belt power member 67, a synchronous belt conveying member 68 and a carrying member 69. The synchronous belt power member 67 is used to drive the synchronous belt conveying member 68 to move. The synchronous belt conveying member 68 can drive the carrying member 69 to rotate. The carrying member 69 is used to receive the trays separated by the disk separating component 1. By setting the carrying member 69, the trays can be driven to be transported above the output component 5 through the disk separating component 1. And during the process of transporting the trays by the carrying member 69, each tray is in an independent state. In this case, the performance parameters of the devices to be detected on the trays can be detected by detection devices, which can reduce the amount of manual participation and improve the detection efficiency of the devices to be detected.

[0137] As Figure 12 shown, in a feasible implementation, the synchronous belt power member 67 includes: a servo motor 80 and a first transmission component, and the servo motor 80 is connected to the first transmission component.

[0138] In this technical solution, the structural composition of the synchronous belt power member 67 is further provided. The synchronous belt power member 67 includes a servo motor 80 and a first transmission component. By connecting the servo motor 80 to the first transmission component, starting the servo motor 80 can drive the first transmission component to move, and the first transmission component can be connected to the synchronous belt conveying unit 9, and the first transmission component can drive the synchronous belt conveying unit 9 to move.

[0139] As Figure 13As shown, in a feasible implementation, the synchronous belt conveying unit 9 includes: a synchronous belt, a second guide rail 97, and a carrier 69 mounting plate. The second guide rail 97 is arranged on the mounting frame 11. The synchronous belt is sleeved on the first transmission assembly, and the carrier 69 mounting plate is arranged on the synchronous belt.

[0140] In this technical solution, the structural composition of the synchronous belt conveying unit 9 is further provided. The synchronous belt conveying unit 9 includes a synchronous belt, a second guide rail 97, and a carrier 69 mounting plate. The synchronous belt is sleeved on the first transmission assembly. When the first transmission assembly rotates, it can drive the synchronous belt to rotate, and the synchronous belt can drive the carrier 69 to move.

[0141] As Figure 14 shown, in a feasible implementation, the carrier 69 includes: a first drag chain 104, a second driving member, a first drag chain pressing plate 98, a driving member mounting plate 101, an adjusting plate 100, and a carrier plate 103. The first drag chain pressing plate 98 is connected to the carrier 69 mounting plate. The first drag chain pressing plate 98 is slidably connected to the second guide rail 97. The first drag chain 104 is connected to the first drag chain pressing plate 98 and is slidably connected to the frame 12. The driving member mounting plate 101 is connected to the first drag chain pressing plate 98. The adjusting plate 100 is movably connected to the driving member mounting plate 101. The second driving member is arranged on the driving member mounting plate 101. The carrier plate 103 is connected to the output end of the second driving member. The carrier plate 103 is used to receive the trays separated by the tray dividing assembly 1.

[0142] In this technical solution, the structural composition of the carrier 69 is further provided. The carrier 69 may include a first drag chain 104, a second driving member, a first drag chain pressing plate 98, a driving member mounting plate 101, an adjusting plate 100, and a carrier plate 103. The first drag chain pressing plate 98 is connected to the carrier 69 mounting plate, and then the first drag chain pressing plate 98 is slidably connected to the second guide rail 97. Thus, a connection relationship can be established between the carrier 69 and the synchronous belt conveying unit 9. The carrier plate 103 is connected to the output end of the second driving member. The second driving member is arranged on the adjusting plate 100. The adjusting plate 100 is movably connected to the driving member mounting plate 101. Such an arrangement enables the carrier plate 103 to have an adjustable degree of freedom with respect to the synchronous belt conveying unit 9, and the position of the carrier plate 103 can be adjusted so that the carrier plate 103 can be used to carry trays of different models. By sliding the first drag chain pressing plate 98 on the second guide rail 97 and connecting the first drag chain 104 to the first drag chain pressing plate 98 and sliding it on the frame 12, the first drag chain 104 serves to connect the signal lines and can also make the carrier plate 103 more firmly support the trays, reducing the probability of deformation of the carrier plate 103.

[0143] In a feasible implementation, the synchronous belt power member 67 further includes a driving shaft, which is connected to the first transmission assembly. The driving shaft is arranged along the width direction of the mounting frame 11, and the synchronous belt conveyor 68 is arranged on both sides of the driving shaft.

[0144] In this technical solution, the structural composition of the synchronous belt power member 67 is further provided. The synchronous belt power member 67 may include a driving shaft, which is connected to the first transmission member through the driving shaft. The first transmission assemblies can be arranged on both sides of the driving shaft, and the two first transmission assemblies can be connected to the two carrier members 69 to carry the tray through the two carrier members 69, which can improve the carrying efficiency and carrying stability.

[0145] In a feasible implementation, the synchronous belt conveying unit 9 further includes a driven wheel, which is arranged on the mounting frame 11, and the synchronous belt is sleeved on the driven wheel.

[0146] In this technical solution, the synchronous belt conveying unit 9 may further include a driven wheel. By arranging the driven wheel, the synchronous belt can be better supported, and the stability of the synchronous belt operation can be ensured.

[0147] As Figure 3 shown, the handling assembly 2 includes: a synchronous belt conveying unit 9, a mounting frame 11 and a frame 12.

[0148] As Figure 15 shown, the mounting frame 11 includes a bottom plate 19, a vertical plate 20, a side plate 21 and a rear plate 22.

[0149] The rear plate 22 is mounted on the side plate 21; the vertical plate 20 and the side plate 21 are mounted on the bottom plate 19; the bottom plate 19 is mounted on the frame 12.

[0150] As Figure 11 shown, the synchronous belt conveying unit 9 further includes: a synchronous belt power member 67, a synchronous belt conveyor 68 and a carrier member 69.

[0151] As Figure 12 shown, the synchronous belt power member 67 includes: a first pressing cover 70, a first driving shaft 71, a second motor mounting plate 72, a bearing 73, a second flat key 74, a third flat key 75, a first circlip 76, a third synchronous pulley 77, a fourth synchronous pulley 78, a second synchronous belt 79 and a servo motor 80.

[0152] The first pressing cover 70 is respectively fixed on the side plate 21, the first driving shaft 71 is fixed between the two first pressing covers 70, and the bearing 73, the second flat key 74, the third flat key 75, the first snap ring 76 and the fourth synchronous pulley 78 are installed on the first driving shaft 71; the third synchronous pulley 77 is installed on the servo motor 80, the servo motor 80 is installed on the second motor mounting plate 72, and the second motor mounting plate 72 is installed on the rear plate 22; the second synchronous belt 79 is connected to the third synchronous pulley 77 and the fourth synchronous pulley 78.

[0153] As Figure 13 shown, the synchronous belt conveyor 68 includes: the second pressing cover 81, the first driven shaft 82, the slider stopper 83, the slider mounting plate 84, the clamping plate mounting plate 85, the synchronous belt clamping plate 86, the tensioning block 87, the synchronous belt pressing block 88, the idler shaft 89, the aluminum profile 90, the second snap ring 91, the fourth flat key 92, the first deep groove ball bearing 93, the fifth synchronous pulley 94, the idler 95, the third synchronous belt 96, the second guide rail 97.

[0154] The second pressing cover 81, the first driven shaft 82, the second snap ring 91 and the first deep groove ball bearing 93 are coaxially installed and fixed on the side plate 21, and the fourth flat key 92 is installed on the first driven shaft 82; the slider stopper 83, the idler shaft 89, the aluminum profile 90 and the second guide rail 97 are installed on the side plate 21; one of the fifth synchronous pulleys 94 is installed on the first driven shaft 82 and the other is installed on the first driving shaft 71, and the third synchronous belt 96 connects the two synchronous pulleys; the slider mounting plate 84 is installed on the slider of the second guide rail 97; the clamping plate mounting plate 85 is installed on the slider mounting plate 84; the synchronous belt clamping plate 86 and the tensioning block 87 are installed on the clamping plate mounting plate 85, and the synchronous belt pressing block 88 presses the third synchronous belt 96 on the synchronous belt clamping plate 86;

[0155] As Figure 14 shown, the carrier 69 includes: the first drag chain pressing plate 98, the cylinder support plate 99, the adjusting plate 100, the driving part mounting plate 101, the second cylinder top block 102, the carrier plate 103, the first drag chain 104, the second driving part 105, and the second driving part 105 includes a cylinder.

[0156] One end of the first drag chain 104 is fixed on the bottom plate 19 and the other end is fixed below the first drag chain pressing plate 98, and the first drag chain pressing plate 98 is fixed on the slider mounting plate 84; the driving part mounting plate 101 is installed on the adjusting plate 100, and the adjusting plate 100 is connected to the clamping plate mounting plate 85 through the cylinder support plate 99; the carrier plate 103 is connected to the second driving part 105 through the second cylinder top block 102, and the second driving part 105 is installed on the driving part mounting plate 101.

[0157] As Figure 6As shown, in a feasible implementation, the output component 5 includes: an output power component 17; an output member 18 connected to the output power component 17. The output member 18 is arranged below the tray dividing component 1 and the handling component 2. The output member 18 is used to receive the trays delivered via the handling component 2, and the output power component 17 is used to drive the output member 18.

[0158] In this technical solution, the structural composition of the output component 5 is further provided. The output component 5 may include an output power component 17 and an output member 18. The output power component 17 is used to provide power for the output member 18. The output member 18 is arranged below the tray dividing component 1 and the handling component 2, so that the to-be-detected parts and trays that have completed the detection can be output to the next process via the bottom of the tray conveying system, which can improve the continuity of product processing and is conducive to the efficient processing and production of products.

[0159] As Figure 18 shown, in a feasible implementation, the output power component 17 includes: a stepping motor 127 and a second transmission component. The output end of the stepping motor 127 is connected to the stepping motor 127.

[0160] In this technical solution, the structural composition of the output power component 17 is further provided. The output power component 17 may include a stepping motor 127 and a second transmission component. The stepping motor 127 is used to drive the second transmission component to move, and the second transmission component is then connected to the output member 18 to drive the output member 18 to move.

[0161] As Figure 19 shown, in a feasible implementation, the output member 18 includes: a support plate, a profile frame 132, and a flat belt 143. The profile frame 132 is connected to the support plate, the flat belt 143 is arranged inside the profile frame 132, and the flat belt 143 is connected to the second transmission component.

[0162] In this technical solution, the structural composition of the output member 18 is further provided. The output member 18 includes a support plate, a profile frame 132, and a flat belt 143. The support plate plays a role in fixing the profile plate. The flat belt 143 is located inside the profile plate, and the profile plate plays a role in protecting the flat belt 143, which can prevent staff from accidentally touching the flat belt 143 and ensure the safe operation of the output component 5. It can be understood that the flat belt 143 is used to output the to-be-detected parts and trays that have completed the detection.

[0163] As Figure 6 shown, the output component 5 includes an output power component 17 and an output member 18.

[0164] As Figure 18As shown in the figure, the output power assembly 17 includes: a stepper motor 127, a second driving shaft 121, a third motor mounting plate, and a second transmission assembly. The second transmission assembly includes a coupling 123, a sixth synchronous pulley 124, a fourth synchronous belt 125, and a seventh synchronous pulley 126;

[0165] The coupling 123 is installed at both ends of the second driving shaft 121, and the sixth synchronous pulley 124 is installed on the driving shaft 121; the stepper motor 127 is installed on the third motor mounting plate, and the third motor mounting plate is fixed below the first support plate 128; the seventh synchronous pulley 126 is fixed on the stepper motor 127, and the fourth synchronous belt 125 connects the seventh synchronous pulley 126 and the sixth synchronous pulley 124.

[0166] As Figure 19 shown, the output member 18 includes: a plurality of support plates, which may include a first support plate 128 and a second support plate 137, a first profile mounting block 129, a second profile mounting block 130, a third driving shaft 131, a profile frame 132, a connecting plate 133, an adjusting block 134, a second driven shaft 135, a driven sleeve 136, a connecting plate 138, a roller mounting plate 139, a profile support block 140, a third sensor mounting plate 141, a non-powered roller 142, a flat belt 143, a third tray sensor 144 for detecting the position of the tray, a second deep groove ball bearing 145, and a third circlip 146.

[0167] The first profile mounting block 129 and the second profile mounting block 130 are installed on the first support plate 128, the adjusting block 134 is installed on the second support plate 137, and the connecting plate 133 fixes the profile frame 132 between the first profile mounting block 129, the second profile mounting block 130, and the adjusting block 134. The profile support block 140 is installed below the profile frame 132, and the connecting plate 138 is installed between two parallel profiles of the profile frame 132. The above parts together form the frame of the conveying assembly; the second deep groove ball bearing 145 is installed on both sides of the third driving shaft 131 and fixed between the first profile mounting block 129 and the second profile mounting block 130; the second deep groove ball bearing 145 and the third circlip 146 are installed on both sides of the second driven shaft 135, and the driven sleeve 136 is installed on the driven shaft. The above whole is fixed between the two adjusting blocks 134; the roller mounting plate 139 is installed on both sides of the non-powered roller 142 and installed between two parallel profiles of the profile frame 132; the flat belt 143 connects the third driving shaft 131 and the driven sleeve 136; the third tray sensor 144 is fixed on the third sensor mounting plate 141, and the third sensor mounting plate 141 is fixed between the first profile mounting block 129 and the second profile mounting block 130.

[0168] As Figure 4As shown, in a feasible implementation, the tray conveying system further includes: a positioning assembly 3, and the positioning assembly 3 includes: a first-direction positioning member 13 and a second-direction positioning member 14. The first-direction positioning member 13 is arranged along the first direction, the second-direction positioning member 14 is arranged along the second direction, and the first direction and the second direction intersect.

[0169] In this technical solution, the tray conveying system may further include a positioning assembly 3. The positioning assembly 3 may include a first-direction positioning member 13 and a second-direction positioning member 14. The first-direction positioning member 13 and the second-direction positioning member 14 are arranged along intersecting directions. Based on this, the stacked trays can be positioned in two directions, ensuring that the trays can be accurately conveyed to the tray separating assembly 1, facilitating the smooth operation of the tray separating assembly 1, and ensuring that the trays can be conveyed separately.

[0170] In a feasible implementation, the first direction and the second direction are perpendicular to each other.

[0171] In this technical solution, the first direction and the second direction are perpendicular to each other, that is, the first direction is the X-axis direction and the second direction is the Y-axis direction. Based on this, the trays can be positioned, ensuring that the trays can be accurately conveyed to the tray separating assembly 1, facilitating the smooth operation of the tray separating assembly 1, and ensuring that the trays can be conveyed separately.

[0172] As Figure 16 and Figure 17 shown, in a feasible implementation, the first-direction positioning member 13 includes: a limiting member 107 and a first position adjusting member. The limiting member 107 is arranged on the handling assembly 2 and is opposite to the tray separating assembly 1. The first position adjusting member is arranged on the handling assembly 2 and is opposite to the limiting member 107. Among them, the first position adjusting member includes a sixth mounting plate 109, a first cylinder 110, and a first pushing plate 108. The sixth mounting plate 109 is connected to the handling assembly 2. The first cylinder 110 is arranged on the sixth mounting plate 109. The first pushing plate 108 is connected to the output end of the first cylinder 110.

[0173] In this technical solution, the structural composition of the first-direction positioning member 13 is further provided. The first-direction positioning member 13 may include a limiting member 107 and a first position adjusting member. The limiting member 107 functions to limit the stacked trays, and the first position adjusting member is used to adjust the position of the stacked trays in the first direction, facilitating the tray separating assembly 1 to disassemble the stacked trays.

[0174] In this technical solution, the structural composition of the first position adjusting member is also provided. The first position adjusting member includes a sixth mounting plate 109, a first cylinder 110, and a first push plate 108. The setting of the sixth mounting plate 109 provides an installation position for the first cylinder 110. The first cylinder 110 is connected to the first push plate 108, and the first push plate 108 can push the stacked trays to move, thereby realizing the adjustment of the position of the stacked trays in the first direction.

[0175] As Figure 16 and Figure 17 shown, in a feasible implementation, the second-direction positioning member 14 includes: at least two second position adjusting members. The second position adjusting members are arranged on the handling assembly 2 and are arranged oppositely to each other; wherein, the second position adjusting member includes a seventh mounting plate 148, a second cylinder 150, and a second push plate 149. The seventh mounting plate 148 is connected to the handling assembly 2, the second cylinder 150 is arranged on the seventh mounting plate 148, and the second push plate 149 is connected to the output end of the second cylinder 150.

[0176] In this technical solution, the structural composition of the second-direction positioning member 14 is further provided. The second-direction positioning member 14 includes at least two second position adjusting members, which can be used to adjust the position of the stacked trays in the second direction, facilitating the splitting of the stacked trays by the splitting assembly 1.

[0177] In this technical solution, the structural composition of the second position adjusting member is also provided. The second position adjusting member may include a seventh mounting plate 148, a second cylinder 150, and a second push plate 149. The setting of the seventh mounting plate 148 provides an installation position for the second cylinder 150. The second cylinder 150 is connected to the second push plate 149, and the second push plate 149 can push the stacked trays to move, thereby realizing the adjustment of the position of the stacked trays in the second direction.

[0178] As Figure 4 shown, the positioning assembly 3 includes: a first-direction positioning member 13 and a second-direction positioning member 14.

[0179] As Figure 16 shown, the first-direction positioning member 13 further includes: a limiting member 107 and a first position adjusting member. The first position adjusting member includes a positioning mounting plate 106, a first push plate 108, a sixth mounting plate 109, and a first cylinder 110.

[0180] The sixth mounting plate 109 is installed below the linear bearing mounting plate 47. The first push plate 108 is installed on the cylinder, and the first cylinder 110 is installed on the sixth mounting plate 109; the positioning mounting plate 106 is fixed to the rear plate 22, and the limiting member 107 is installed on the positioning mounting plate 106.

[0181] As shown Figure 17 in the figure, the second-direction positioning member 14 includes: a second gusset plate 147, a seventh mounting plate 148, a second push plate 149, and a second cylinder 150; the second gusset plate 147 is fixed on the side plate 21, and the mounting plate of the second cylinder 150 is fixed on the seventh mounting plate 148; the second cylinder 150 is mounted on the seventh mounting plate 148, and the second push plate 149 is fixed on the second cylinder 150.

[0182] As shown Figure 5 in the figure, in a feasible implementation manner, the stacking assembly 4 includes: a guiding plate body 16, which is arranged along the height direction of the tray conveying system; a carrying assembly 15, which is slidably connected to the guiding plate body 16 and is located between the output assembly 5 and the handling assembly 2.

[0183] In this technical solution, the structural composition of the stacking assembly 4 is further provided. The stacking assembly 4 may include a guiding body plate and a carrying assembly 15. The guiding plate body 16 plays a role in limiting the tray, and at the same time provides an installation position for the carrying assembly 15. The carrying assembly 15 slides relative to the guiding plate 27. The carrying assembly 15 can then receive the trays transported by the handling assembly 2. After multiple trays are stacked, the stacked trays can be transported to the output assembly 5 under the action of the carrying assembly 15. The output assembly 5 can then output multiple stacked trays at one time, and thus can output multiple products at one time, which can improve the output efficiency of the products.

[0184] As shown Figure 5 in the figure, in a feasible implementation manner, the carrying assembly 15 includes: a first carrying plate 113; a second carrying plate 114, which is arranged at an interval from the first carrying plate 113; a fixing plate 116, to which the first carrying plate 113 and the second carrying plate 114 are connected; a connecting rod 119, which is connected to the free ends of the first carrying plate 113 and the second carrying plate 114; a tray sensor, which is arranged on the first carrying plate 113 and / or the second carrying plate 114.

[0185] In this technical solution, the structural composition of the carrier assembly 15 is further provided. The carrier assembly 15 may include a first carrier plate 113, a second carrier plate 114, a fixing plate 116, and a connecting rod 119. The fixing plate 116 is slidably connected to the guide plate 27. The first carrier plate 113 and the second carrier plate 114 are then connected to the fixing plate 116. The trays can be received by the first carrier plate 113 and the second carrier plate 114, and multiple trays can be stacked on the first carrier plate 113 and the second carrier plate 114. By jointly supporting the trays with the first carrier plate 113 and the second carrier plate 114, the stability of the tray support can be improved. The connecting rod 119 is connected to the first carrier plate 113 and the second carrier plate 114, which can improve the stability of the first carrier plate 113 and the second carrier plate 114 and ensure that the trays can be stably supported.

[0186] As Figure 5 shown, the stacking assembly 4 may include: a carrier assembly 15 and a guide plate body 16.

[0187] The carrier assembly 15 further includes: a second drag chain 111, a module slide plate 112, a first carrier plate 113, a second carrier plate 114, a second drag chain mounting plate 115, a fixing plate 116, a second sensor mounting plate 117, a tray sensor 118 for detecting the presence of trays, a connecting rod 119, and a lead screw module 120.

[0188] The second drag chain mounting plate 115 and the lead screw module 120 are mounted on the guide plate body 16, and the fixed end of the second drag chain 111 is fixed to the second drag chain mounting plate 115; the first carrier plate 113 and the second carrier plate 114 are connected and fixed to the module slide plate 112 through the connecting rod 119 to form a carrier bracket mounted on the slider of the module; the tray sensor 118 is mounted on the second sensor mounting plate 117 and then fixed to the second carrier plate 114; the fixing plate 116 is fixed below the module slide plate 112.

[0189] In a feasible implementation manner, the tray conveying system further includes: a detection device disposed on one side of the handling assembly 2 for detecting the quality of the trays.

[0190] In this technical solution, the tray conveying system may further include a detection device. By arranging the detection device on one side of the handling assembly 2, when the handling assembly 2 handles the trays, the detection device can detect the products on the trays, especially the panels or glass plates conveyed on the trays.

[0191] In some examples, the detection device may include a manipulator and a detection member disposed at the end of the manipulator. The detection member can be used to detect defects such as scratches, chipping, dirt, and poor silk printing that may appear on the surface.

[0192] As Figure 20As shown, according to the second aspect of the embodiments of the present application, a tray conveying method is proposed, which is applied to the tray conveying system of any of the above technical solutions. The tray conveying method includes:

[0193] Step 201: In response to a tray conveying instruction, the trays are respectively conveyed to the handling component through the tray separating component;

[0194] Step 202: The trays are conveyed to the stacking component of the tray conveying system through the handling component;

[0195] Step 203: The separately conveyed trays are stacked by the stacking component, and the stacked trays are conveyed to the output component;

[0196] Step 204: The trays are output through the output component.

[0197] Since the tray conveying method provided by the embodiments of the present application is applied to the tray conveying system of any of the above technical solutions, this tray conveying method has all the beneficial effects of the tray conveying system of the above technical solutions.

[0198] Through the tray conveying method provided by the embodiments of the present application, the stacked trays can be arranged on the tray separating component. The trays can be used to carry the devices to be detected. Then, the tray separating component conveys the stacked trays respectively, so that the trays are supplied to the handling component one by one. The handling component transports each tray respectively. During this process, the devices to be detected on each tray can be detected by the detection device, and the detection action is adapted to the handling rhythm of the handling component for each tray. After the devices to be detected on the tray are detected, they can be conveyed to the output component under the action of the handling component, and the output component can output the trays. Through the output of the trays, the devices to be detected on the trays can be driven to complete the blanking. Based on this, through the tray conveying system provided by the embodiments of the present application, when detecting the devices to be detected, multiple stacked trays can be arranged on the tray separating component, and then through the settings of the tray separating component, the handling component and the output component, the handling and conveying of each tray can be realized, without manual handling of each tray, and the intelligent and mechanized detection of the devices to be detected can be realized, greatly reducing the amount of manual operation, saving labor costs, and at the same time improving the detection accuracy, which is beneficial to controlling the cost of finished products.

[0199] Through the tray conveying method provided by the embodiments of the present application, the stacking component can play the role of collecting the trays transported by the handling component. After the devices to be detected on the trays are detected, they can be conveyed onto the stacking component. The stacking component temporarily stores the trays, and then conveys the multiple stacked trays to the output component. Such a setting enables the output component to output multiple stacked trays at one time, and thus can output multiple products at one time, which can improve the output efficiency of products.

[0200] In a feasible implementation manner, the steps of respectively conveying the trays to the handling component by the tray separation component in response to the tray conveying instruction include: in response to the tray conveying instruction, controlling the lifting component of the tray separation component to lift the stacked trays; controlling the supporting component of the tray separation component to perform tray separation processing on the stacked trays; and the handling component receiving the trays output via the supporting component.

[0201] In this technical solution, the steps of the tray separation component for respectively conveying the trays are further provided. When the stacked trays are respectively conveyed to the handling component by the tray separation component, the stacked trays can be first arranged on the conveying member, and then the lifting component is used to lift the stacked trays. Then, the first driving member is used to drive the supporting plate to move, and the supporting plate is inserted between two adjacent trays. By controlling the supporting plate to move along the stacking direction of the multiple trays, the stacked trays can be separated and disassembled. After the trays are separated, the handling component can transport the trays. In this way, the tray separation component can output each tray respectively, which is convenient for detecting the devices to be detected on each tray in the subsequent process and can improve the detection efficiency.

[0202] In a feasible implementation manner, the steps of stacking the trays respectively conveyed by the stacking component and conveying the stacked trays to the output component include: the bearing component of the stacking component receiving the trays; controlling the bearing component of the stacking component to move on the guiding plate body to avoid the next arriving tray, and the bearing component receiving the trays again; and when the number of trays on the receiving component is greater than a preset value, conveying the stacked trays to the output component.

[0203] In this technical solution, the specific steps of the stacking component for stacking the trays are further provided. The guiding plate body plays a role in limiting the trays and at the same time provides an installation position for the bearing component. The bearing component slides relative to the guiding plate body, and the bearing component can receive the trays transported by the handling component. After multiple trays are stacked, the stacked trays can be transported to the output component under the action of the bearing component, and the output component can output multiple stacked trays at one time, and thus multiple products can be output at one time, which can improve the output efficiency of the products.

[0204] In a feasible implementation manner, the tray conveying method further includes: during the handling of the trays by the handling component, detecting the products on the trays. When the handling component handles the trays, the products on the trays can be detected by the detecting device, especially the panels or glass plates conveyed on the trays, which can improve the detection efficiency of the products and at the same time reduce the manual participation and save labor costs.

[0205] In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; the term "plural" refers to two or more, unless otherwise clearly defined. Terms such as "installed", "connected", "joined", "fixed", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "joined" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0206] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, should not be construed as a limitation of the present invention.

[0207] In the description of this specification, the descriptions of terms such as "one embodiment", "some embodiments", "specific embodiments", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or instance. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0208] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A tray conveying system, characterized in that, Comprising: A disk dividing component; A handling component, arranged on one side of the disk dividing component, and the disk dividing component is used to respectively convey stacked trays to the handling component; An output component, the handling component is used to transport the trays to the output component, the output component is used to convey the trays, and the output component is arranged on the downstream side of the handling component along the process direction; A stacking component, the stacking component is arranged between the handling component and the output component, and the stacking component is used to collect the trays transported by the handling component, stack the trays, and convey the stacked trays to the output component; The handling component includes: A frame, and the output component is connected to the frame; A mounting rack, the mounting rack is arranged on the frame, and the disk dividing component is connected to the mounting rack; A synchronous belt conveying unit, the synchronous belt conveying unit includes a synchronous belt power member, a synchronous belt conveying member and a carrier member, the synchronous belt power member is used to drive the synchronous belt conveying member to move, the carrier member is connected to the synchronous belt conveying member, and the carrier member is used to receive the trays separated by the disk dividing component; The synchronous belt power member includes: a servo motor and a first transmission component, and the servo motor is connected to the first transmission component; The synchronous belt conveying unit includes: a synchronous belt, a second guide rail and a carrier mounting plate, the second guide rail is arranged on the mounting rack, the synchronous belt is sleeved on the first transmission component, and the carrier mounting plate is arranged on the synchronous belt; The carrier member includes: a first drag chain, a second driving member, a first drag chain pressing plate, a driving member mounting plate, an adjusting plate and a carrier plate, the first drag chain pressing plate is connected to the carrier mounting plate, the first drag chain pressing plate is slidably connected to the second guide rail, the first drag chain is connected to the first drag chain pressing plate and connected to the frame, the driving member mounting plate is connected to the first drag chain pressing plate, the adjusting plate is movably connected to the driving member mounting plate, the second driving member is arranged on the driving member mounting plate, and the carrier plate is connected to the output end of the second driving member, and the carrier plate is used to receive the trays separated by the disk dividing component.

2. The tray conveying system according to claim 1, wherein, The disk dividing component includes: A conveying member, which is used to receive stacked trays; A jacking component, arranged at the bottom of the conveying member, and used to jack up the stacked trays on the conveying member; A supporting component, the supporting component includes: a supporting plate, a first mounting plate and a first driving member, the supporting plate is slidably connected to the first mounting plate, the first driving member is arranged on the first mounting plate, the first driving member is connected to the supporting plate, and the supporting plate is used to be inserted between two adjacent trays; Wherein, the handling component is used to receive the trays separated by the supporting plate.

3. The tray conveying system according to claim 2, wherein The conveying member includes: a second mounting plate, rollers, pressing strips and guide plates, there are multiple rollers, and the multiple rollers are connected to the second mounting plate through the pressing strips, the guide plates are connected to the second mounting plate, and the free ends of the guide plates extend in a direction away from the jacking component; and / or The lifting assembly includes: a fixing part and a lifting part, the lifting part is connected to the fixing part in a liftable manner, the fixing part is arranged on one side of the conveying member, and the lifting part is arranged on the other side of the conveying member; Wherein, the fixing part includes: a third mounting plate, a first lifting rod and a fourth mounting plate, one end of the first lifting rod is connected to the third mounting plate, and the other end is connected to the fourth mounting plate; the lifting part includes: a fifth mounting plate, a second lifting rod and a lifting plate, the fifth mounting plate is connected to the fourth mounting plate, one end of the second lifting rod is connected to the fifth mounting plate, and the other end is connected to the lifting plate, and the lifting plate is used to abut against the stacked trays; The lifting assembly further includes: a tray separation detection sensor, an installation opening is formed on the lifting plate, and the tray separation detection sensor is connected to the lifting plate through the installation opening.

4. The tray conveying system according to claim 3, wherein, The tray separation assembly further includes: A first bearing, arranged on the third mounting plate; A second bearing, arranged on the fourth mounting plate; A third driving member, the first lifting rod is a lead screw, and the third driving member is connected to the lead screw for driving the lead screw to rotate.

5. The tray conveying system according to claim 2, characterized in that, The supporting assembly further includes: Supporting vertical plates, the supporting vertical plates are arranged on both sides of the tray separation assembly along the height direction of the tray separation assembly, and the first mounting plate is arranged at the end of the supporting vertical plates; A first guide rail, arranged on the first mounting plate, and the supporting plate is slidably connected to the first guide rail; A first tray sensor, arranged on the supporting plate.

6. The tray conveying system according to claim 1, wherein The synchronous belt power member further includes a driving shaft, the driving shaft is connected to the first transmission assembly, the driving shaft is arranged along the width direction of the mounting frame, and the synchronous belt conveying member is arranged on both sides of the driving shaft; The synchronous belt conveying unit further includes a driven wheel, the driven wheel is arranged on the mounting frame, and the synchronous belt is sleeved on the driven wheel.

7. The tray conveying system according to claim 1, wherein, The output assembly includes: An output power assembly; An output member, connected to the output power assembly, the output member is arranged below the tray separation assembly and the handling assembly, the output member is used to receive the trays delivered by the handling assembly, and the output power assembly is used to drive the output member.

8. The tray conveying system according to claim 7, wherein The output power assembly includes: a stepping motor and a second transmission assembly, and the output end of the stepping motor is connected to the stepping motor; The output member includes: a supporting plate, a profile frame and a flat belt, the profile frame is connected to the supporting plate, the flat belt is arranged in the profile frame, and the flat belt is connected to the second transmission assembly.

9. The tray conveying system according to any one of claims 1 to 8, characterized in that, It further includes: A positioning assembly, the positioning assembly includes: A first-direction positioning member and a second-direction positioning member, the first-direction positioning member is arranged along a first direction, the second-direction positioning member is arranged along a second direction, and the first direction and the second direction intersect.

10. The tray conveying system according to claim 9, wherein The first direction is perpendicular to the second direction; and / or The first-direction positioning member includes: a limiting member and a first position adjusting member. The limiting member is arranged on the handling assembly and is oppositely arranged with the tray dividing assembly. The first position adjusting member is arranged on the handling assembly and is oppositely arranged with the limiting member; The second-direction positioning member includes: at least two second position adjusting members. The second position adjusting members are arranged on the handling assembly, and at least two of the second position adjusting members are oppositely arranged; Wherein, the first position adjusting member includes a sixth mounting plate, a first air cylinder and a first pushing plate. The sixth mounting plate is connected to the handling assembly. The first air cylinder is arranged on the sixth mounting plate. The first pushing plate is connected to the output end of the first air cylinder; Wherein, the second position adjusting member includes a seventh mounting plate, a second air cylinder and a second pushing plate. The seventh mounting plate is connected to the handling assembly. The second air cylinder is arranged on the seventh mounting plate. The second pushing plate is connected to the output end of the second air cylinder.

11. The tray conveying system according to claim 1, wherein, The stacking assembly includes: A guiding plate body, which is arranged along the height direction of the tray conveying system; A carrying assembly, which is slidably connected to the guiding plate body and is located between the output assembly and the handling assembly.

12. The tray conveying system according to claim 11, wherein The carrying assembly includes: A first carrying plate; A second carrying plate, which is arranged at an interval from the first carrying plate; A fixing plate, to which the first carrying plate and the second carrying plate are connected; A connecting rod, which is connected to the free ends of the first carrying plate and the second carrying plate; A tray sensor, which is arranged on the first carrying plate and / or the second carrying plate.

13. A method for transporting a material tray, characterized in that, Applied to the tray conveying system according to any one of claims 1 to 12, the tray conveying method includes: In response to a tray conveying instruction, the tray is respectively conveyed to the handling assembly through the tray dividing assembly; The tray is conveyed to the stacking assembly of the tray conveying system through the handling assembly; The trays respectively conveyed are stacked through the stacking assembly, and the stacked trays are conveyed to the output assembly; The tray is output through the output assembly.

14. The tray conveying method according to claim 13, wherein The step of, in response to a tray conveying instruction, the tray is respectively conveyed to the handling assembly through the tray dividing assembly includes: In response to a tray conveying instruction, controlling the lifting assembly of the tray dividing assembly to lift the stacked trays; Controlling the supporting assembly of the tray dividing assembly to perform tray dividing processing on the stacked trays; Receiving the tray output via the supporting assembly through the handling assembly.

15. The method for transporting a tray according to claim 13, wherein The step of, through the stacking assembly, stacking the trays respectively conveyed and conveying the stacked trays to the output assembly includes: Receiving the tray through the carrying assembly of the stacking assembly; Controlling the carrying assembly of the stacking assembly to move on the guiding plate body to form an avoidance for the next arriving tray, and receiving the tray again through the carrying assembly; In the case where the number of trays on the receiving assembly is greater than a preset value, conveying the stacked trays to the output assembly.

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