Automatic forging production line for gear shafts

Abstract

The utility model relates to the technical field of gear shaft production, in particular to an automatic gear shaft forging production line which comprises a conveying table and a discharging assembly, the discharging assembly comprises a material guide groove, a rotating shaft, a rotating groove, a counter and a driving component, the material guide groove is fixedly connected with the conveying table and located above the conveying table, the rotating shaft is rotationally connected with the material guide groove, and the counter is located above the rotating shaft. The material guiding groove is fixedly connected with the conveying table and located on the side, away from the conveying table, of the material guiding groove, the rotating groove is fixedly connected with the rotating shaft and located on the side, close to the material guiding groove, of the rotating shaft, the counter is fixedly connected with the material guiding groove and located on the side, close to the conveying table, of the material guiding groove, and the driving component is installed on the material guiding groove and drives the rotating shaft to rotate. And the number of the parts in the finished product box can be accurately controlled, so that the number of the parts can be conveniently counted subsequently.

Description

TECHNICAL FIELD

[0001] The utility model relates to gear shaft production technical field especially relates to a gear shaft automatic forging production line. BACKGROUND

[0002] At present, forging generally adopts manual operation mode, burrs, rust and oxide skin on the surface of the blank rod after heating cannot be effectively removed, which seriously affects the quality of the forgings, and manual operation also leads to irregular placement of materials during forging, which cannot meet the strict installation process requirements for operation, causing uneven flow of materials during forging in the die, further causing the organization form inside the forgings and affecting the quality of the forgings.

[0003] In the prior art patent technology CN114367624A, a kind of sector gear shaft automation multi-station forging production line is recorded, including according to processing flow, sequentially connected feeding machine, heating furnace, dephosphorization device, forging press and cooling conveyor, blank rod is sorted after feeding machine, and sent to the first plate chain conveyor connected behind, and de-rust and deburring device and saponification device are sequentially arranged on the plate chain conveyor;Heating furnace and forging press are connected by second plate chain conveyor, dephosphorization device is fixed on the second plate chain conveyor, and dephosphorization device is provided with steel wire wheel brush channel and water mist channel;Forging press and second plate chain conveyor are connected by six-axis manipulator to realize material handling, and double-station forging die is fixed in forging press, including forming station and trimming station.The beneficial effects of the present application are: the automation of sector gear shaft forging is realized, and logistics delivery is completed by mechanical arm or conveyor, realizing full-station, full-process automation, wherein dephosphorization, double-station forging die and controllable isothermal slow cooling cooling conveyor ensure the forging quality of forgings.

[0004] In the existing equipment, after the parts are processed, they are moved to the upper side of the finished product box by the cooling conveyor, so that the parts fall into the finished product box, when the finished product box is stacked full, the worker will replace the finished product box, so that the number in the finished product box is inconsistent, which is not convenient for statistics. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of gear shaft automatic forging production line, solve the problem that when finished product box is stacked full, worker will replace finished product box, so that the number in finished product box is inconsistent, which is not convenient for statistics.

[0006] In order to achieve the above object, the utility model provides a gear shaft automation forging production line, including transport platform and unloading assembly, the unloading assembly includes guide chute, rotating shaft, rotating groove, counter and drive component, the guide chute with transport platform fixed connection lies in the top of transport platform, the rotating shaft with the guide chute rotation connection lies in the side of guide chute away from transport platform, the rotating groove with rotating shaft fixed connection lies in the side of rotating shaft close to guide chute, the counter with guide chute fixed connection lies in the side of guide chute close to transport platform, drive component installs on the guide chute, drive component drives rotating shaft rotation.

[0007] Wherein, the unloading assembly further includes elastic cloth, the elastic cloth with the guide chute fixed connection lies in the side of guide chute close to rotating groove, and is connected with the rotating groove.

[0008] Wherein, the drive component includes mounting seat, motor and drive element, the mounting seat with guide chute fixed connection lies in the side of guide chute away from rotating groove, the motor with mounting seat fixed connection lies in the side of mounting seat away from guide chute, and is connected with the counter, drive element installs on the motor, drive element drives rotating shaft rotation.

[0009] Wherein, the drive element includes drive gear and transmission gear, the drive gear with motor fixed connection lies in the output end of motor, transmission gear with rotating shaft fixed connection lies in the side of rotating shaft away from rotating groove, and is engaged with the drive gear.

[0010] Wherein, the unloading assembly further includes installation base and support rod, the installation base with transport platform fixed connection lies in the side of transport platform close to guide chute, the support rod with installation base fixed connection lies in the side of installation base away from transport platform, and is connected with the guide chute.

[0011] The utility model discloses a gear shaft automation forging production line, the material guide groove is installed through bolt in the end of transport table, and the part is transported to the material guide groove through the transport table, the rotating shaft is installed on the material guide groove through bearing, makes the rotating shaft can rotate on the material guide groove, the rotating groove is installed on the rotating shaft through the welding mode to the abutment of material guide groove with rotating groove, the side of rotating groove is close to the material guide groove has the inclined plane, to facilitate the part from the material guide groove moves into the rotating groove, through the rotating shaft drives the rotating groove rotates on the material guide groove, through the angle of rotating groove changes, to make the part falls into different finished product box, the counter is installed in the material guide groove, and the number of parts through the material guide groove is recorded through the counter, the drive member is installed below the material guide groove, and the rotating shaft is driven to rotate through the drive member, to make the rotating shaft drive rotating groove rotates, when the counter reaches the specified number, the rotating shaft is driven to rotate through the drive member, makes the rotating groove change angle, to make the part falls into another finished product box, to realize the number of parts in finished product box can be accurately controlled, to facilitate the subsequent counting of the number of parts BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced as follows.

[0013] Figure 1 It is the whole structure schematic diagram of a gear shaft automation forging production line of the utility model first embodiment.

[0014] Figure 2 It is the whole structure schematic diagram of the drive member of the utility model first embodiment.

[0015] Figure 3 It is the installation schematic diagram of the mounting base and support rod of the utility model second embodiment.

[0016] In the drawing: 100-transport table, 101-material guide groove, 102-rotating shaft, 103-rotating groove, 104-counter, 105-elastic cloth, 106-mounting seat, 107-motor, 108-driving gear, 109-transmission gear, 210-mounting base, 211-supporting rod. DETAILED DESCRIPTION

[0017] The embodiments of the utility model will be described in detail below, the example of the embodiment is shown in the drawing, the embodiment described below through the reference drawing is exemplary, and it is used to explain the utility model, and can not be understood as the limitation of the utility model.

[0018] The first embodiment of the present application is:

[0019] Please refer to Figure 1 and Figure 2 , Figure 1 is a schematic diagram of the overall structure of a gear shaft automatic forging production line according to the first embodiment of the present application, Figure 2 is a schematic diagram of the overall structure of a driving member according to the first embodiment of the present application.

[0020] The utility model provides a kind of gear shaft automatic forging production line, including transport platform 100 and unloading assembly, the unloading assembly includes material guide groove 101, rotating shaft 102, rotary groove 103, counter 104, elastic cloth 105 and driving member, the driving member includes mounting seat 106, motor 107 and driving element, the driving element includes driving gear 108 and transmission gear 109, when the finished product box is stacked more full by the present scheme, worker will replace finished product box, to cause the number of finished product box to be inconsistent, inconvenient to count the problem of being solved, it can also avoid the situation that material guide groove 101 shakes.

[0021] For the present specific embodiment, the transport platform 100 is a cooling conveyor as described in the existing patent technology CN114367624A, which is a fan-shaped gear shaft automatic multi-station forging production line. The transport platform 100 is used to transport the finished gear shaft out of the processing equipment. The present scheme can accurately control the number of parts in the finished product box, making it convenient to count the number of parts subsequently.

[0022] The material guide groove 101 is fixedly connected with the conveying table 100 and located above the conveying table 100, the rotating shaft 102 is rotatably connected with the material guide groove 101 and located on the side of the material guide groove 101 away from the conveying table 100, the rotating groove 103 is fixedly connected with the rotating shaft 102 and located on the side of the rotating shaft 102 close to the material guide groove 101, the counter 104 is fixedly connected with the material guide groove 101 and located on the side of the material guide groove 101 close to the conveying table 100, the driving member is installed on the material guide groove 101, the driving member drives the rotating shaft 102 to rotate, the material guide groove 101 is installed at the end of the conveying table 100 through bolts, parts are conveyed to the material guide groove 101 through the conveying table 100, the rotating shaft 102 is installed on the material guide groove 101 through bearings, so that the rotating shaft 102 can rotate on the material guide groove 101, the rotating groove 103 is installed on the rotating shaft 102 through welding and abuts against the material guide groove 101, the side of the rotating groove 103 close to the material guide groove 101 has an inclined surface, so that the parts can be easily moved from the material guide groove 101 to the rotating groove 103, the rotating groove 103 is driven by the rotating shaft 102 to rotate on the material guide groove 101, the angle of the rotating groove 103 is changed, so that the parts fall into different finished product boxes, the counter 104 is the counter recorded in the existing patent technology CN201191414Y A micro laser counter, the counter 104 is installed in the material guide groove 101, the number of parts passing through the material guide groove 101 is recorded through the counter 104, the driving member is installed below the material guide groove 101, the rotating shaft 102 is driven to rotate through the driving member, so that the rotating shaft 102 drives the rotating groove 103 to rotate, when the counter 104 reaches a specified number, the rotating shaft 102 is driven to rotate through the driving member, the angle of the rotating groove 103 is changed, so that the parts fall into another finished product box, so that the number of parts in the finished product box can be accurately controlled, and the number of parts is conveniently counted subsequently.

[0023] Secondly, the elastic cloth 105 is fixedly connected with the material guide groove 101 and located on the side of the material guide groove 101 close to the rotating groove 103 and connected with the rotating groove 103, the elastic cloth 105 is the non-woven fabric recorded in the existing patent technology CN104233626A A kind of elastic non-woven fabric, one end of the elastic cloth 105 is installed in the material guide groove 101 through a plurality of bolts, the other end is installed on the rotating groove 103 through a plurality of bolts, the parts entering the material guide groove 101 can stably enter the rotating groove 103 through the elastic cloth 105.

[0024] Meanwhile, the mounting base 106 is fixedly connected with the material guide groove 101 and located at the side of the material guide groove 101 away from the rotating groove 103; the motor 107 is fixedly connected with the mounting base 106 and located at the side of the mounting base 106 away from the material guide groove 101, and connected with the counter 104; the driving element is installed on the motor 107, the driving element drives the rotating shaft 102 to rotate, the mounting base 106 is installed on the side of the material guide groove 101 away from the rotating groove 103 through bolts, the motor 107 is installed on the mounting base 106 through bolts, the mounting base 106 enables the motor 107 to be stably installed on the material guide groove 101, the motor 107 is electrically connected with the counter 104, so that the counter 104 can control the rotation of the motor 107, and the motor 107 controls the rotating shaft 102 to rotate through the driving element.

[0025] In addition, the driving gear 108 is fixedly connected with the motor 107 and located at the output end of the motor 107; the transmission gear 109 is fixedly connected with the rotating shaft 102 and located at the side of the rotating shaft 102 away from the rotating groove 103, and engaged with the driving gear 108, the driving gear 108 is fixedly connected with the output end of the motor 107, so that the motor 107 drives the driving gear 108 to rotate, the transmission gear 109 is fixedly connected with the end of the rotating shaft 102 away from the rotating groove 103, the rotating shaft 102 is driven to rotate through the transmission gear 109, and the transmission gear 109 is engaged with the driving gear 108, so that the motor 107 drives the rotating shaft 102 to rotate through the cooperation of the driving gear 108 and the transmission gear 109.

[0026] Using the gear shaft automatic forging production line of the embodiment, first, the finished product boxes are regularly placed below the rotating groove 103, the counter 104 is started, when the counter 104 reaches the set number, the motor 107 is started, the motor 107 drives the rotating shaft 102 to rotate through the cooperation of the driving gear 108 and the transmission gear 109, so that the rotating groove 103 changes the angle, the outlet of the rotating groove 103 faces the new finished product box, so that the number of parts in the finished product box can be accurately controlled, and the number of parts is convenient for subsequent counting.

[0027] The second embodiment of the application is:

[0028] On the basis of the first embodiment, please refer to Figure 3 , Figure 3It is the installation base and support rod installation schematic view of the second embodiment of the utility model.

[0029] The unloading assembly of the embodiment further comprises an installation base 210 and a support rod 211.

[0030] The installation base 210 is fixedly connected with the conveying table 100 and located on the side of the conveying table 100 close to the material guide groove 101; the support rod 211 is fixedly connected with the installation base 210 and located on the side of the installation base 210 away from the conveying table 100, and is connected with the material guide groove 101; the installation base 210 is bolted on the side of the conveying table 100 close to the material guide groove 101; one end of the support rod 211 is bolted on the installation base 210; the other end of the support rod 211 is bolted on the side of the material guide groove 101 close to the mounting base 106; the material guide groove 101 is supported by the support rod 211, so as to avoid the shaking of the material guide groove 101 during use.

[0031] The gear shaft automatic forging production line of the embodiment supports the material guide groove 101 by the support rod 211, so that the material guide groove 101, the support rod 211 and the conveying table 100 form a triangular structure, thereby stably installing the material guide groove 101 on the conveying table 100 and avoiding the shaking of the material guide groove 101 during use.

[0032] The above disclosure is only one or more preferred embodiments of the application, which cannot limit the scope of the application. Those skilled in the art can understand that the implementation of all or part of the above-mentioned embodiments is still within the scope of the application.

Claims

1. A gear shaft automatic forging production line comprising a conveying table, characterized in that, It also comprises a discharging assembly; The discharging assembly comprises a guide chute, a rotating shaft, a rotating groove, a counter and a driving member, the guide chute is fixedly connected with the conveying table and located above the conveying table, the rotating shaft is rotatably connected with the guide chute and located on the side of the guide chute away from the conveying table, the rotating groove is fixedly connected with the rotating shaft and located on the side of the rotating shaft close to the guide chute, the counter is fixedly connected with the guide chute and located on the side of the guide chute close to the conveying table, and the driving member is installed on the guide chute, and the driving member drives the rotating shaft to rotate.

2. The gear shaft automatic forging production line according to claim 1, characterized in that, The discharging assembly further comprises an elastic cloth, the elastic cloth is fixedly connected with the guide chute and located on the side of the guide chute close to the rotating groove, and connected with the rotating groove.

3. The gear shaft automatic forging production line according to claim 1, characterized in that, The driving member comprises a mounting seat, a motor and a driving element, the mounting seat is fixedly connected with the guide chute and located on the side of the guide chute away from the rotating groove, the motor is fixedly connected with the mounting seat and located on the side of the mounting seat away from the guide chute, and connected with the counter, and the driving element is installed on the motor and drives the rotating shaft to rotate.

4. The gear shaft automatic forging production line according to claim 3, characterized in that, The driving element comprises a driving gear and a transmission gear, the driving gear is fixedly connected with the motor and located on the output end of the motor, and the transmission gear is fixedly connected with the rotating shaft and located on the side of the rotating shaft away from the rotating groove, and engaged with the driving gear.

5. The gear shaft automatic forging production line according to claim 1, characterized in that, The discharging assembly further comprises a mounting base and a supporting rod, the mounting base is fixedly connected with the conveying table and located on the side of the conveying table close to the guide chute, and the supporting rod is fixedly connected with the mounting base and located on the side of the mounting base away from the conveying table, and connected with the guide chute.

Images