A continuous casting and slicing device for battery grid production
By designing a continuous casting sharding device for battery plate grid production, automatic grinding and battery grid position adjustment are achieved, the problems of unsanded and misaligned after sharding are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202211517514.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-29
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2042-11-29
AI Technical Summary
The existing battery plate grid continuous casting production lines are not polished after being divided, resulting in low production efficiency and high labor intensity. The battery plate grid is easily misaligned after being divided, affecting the polishing efficiency.
A continuous casting sharding device for battery plate grid production is designed, and automatic polishing is achieved by setting a conveying mechanism and pressing the separation unit; at the same time, the position of the battery grid is adjusted through the centering unit and the flip-up pushing tooling to avoid misalignment.
Automatic polishing is realized, reducing the intensity of labor, improving production efficiency, and reducing the probability of damage to the battery plate grid.
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Figure CN115832326B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of battery grid slicing, and in particular to a continuous casting slicing device for battery grid production. Background Art
[0002] The existing continuous casting grid has a flexible design of the grid shape. It can design various sizes of ribs, grids with tapers, and fillets as needed. It can be cast in a single piece or double piece row. Both inner and outer plate ears are available, and it has a complete frame, which not only improves the strength of the grid but also does not puncture the partition. However, the common problem faced by the continuous grid is that it needs to be sliced. The slicing process of the imported continuous casting production line introduced in China is to slicing after coating the plate. This process has a significant change to the traditional domestic plate manufacturing process, which increases the introduction cost of the enterprise. It is necessary to propose a solution to solve the above technical problems;
[0003] As shown in the patent document with publication number CN105070878A, the continuous grid cast by the production line is sliced before the plate coating process. The sliced grid is the same as the grid cast by the traditional plate casting machine. Therefore, the production line can directly replace the traditional plate casting machine, and its subsequent plate production process remains unchanged, which reduces the introduction cost of the enterprise to the greatest extent. At the same time, it makes good use of the advantages of the continuous casting machine, greatly improves the production efficiency of the plate, saves energy, is environmentally friendly, has low pollution, and improves the working environment of workers;
[0004] However, after the above-mentioned production line slices the battery grid, the cut edges of the battery grid are not polished and the battery grid needs to be transported to the next device for polishing, which wastes the time of producing the battery grid and increases the labor intensity of the manual work. Secondly, when polishing the battery grid, multiple superimposed battery grids are prone to misalignment, which may damage the battery grid and affect the efficiency of polishing the battery grid. Summary of the invention
[0005] The technical problems solved by this solution are:
[0006] (1) How to set up a conveying mechanism and a pressing and separating unit, and extend the extended end of the second cylinder so that the two storage racks move away from each other to a set position, and then the grinding tool moves between the two storage racks to grind the edge of the battery grid, thereby avoiding the process of manually conveying the battery grid to the next device for grinding, reducing the labor intensity of manual labor, and reducing the time for producing battery grids;
[0007] (2) How to set a centering unit and a flipping and flattening tool to adjust the position of the battery grids stacked to a certain height by using the flipping and flattening tool, and at the same time adjust the position of the two push plates again, so that the battery grids stacked to a certain height are in a neat state, avoid misalignment between the battery grids, and reduce the probability of damage to the battery grids.
[0008] The object of the present invention can be achieved by the following technical scheme: A continuous casting and slicing device for producing battery grids, comprising a base, a slide groove is provided on one side of the top of the base, an adjustment mechanism for limiting the battery grid is provided on the top of the slide groove, a moving vehicle is slidably provided inside the slide groove, and a conveying mechanism for conveying the battery grid is provided on the top of the moving vehicle;
[0009] The adjustment mechanism includes a mounting cover fixedly connected to the base, and a flipping and flattening tooling for limiting the battery grid is movably provided at one end of the mounting cover close to the rolling shearing and slicing machine. The flipping and flattening tooling is a prior art, and a pressing and separating unit for fixing multiple battery grids is provided on one side of the flipping and flattening tooling. Two centering units for adjusting the position of the battery grid are symmetrically provided at the bottom of the mounting cover about the slide groove.
[0010] A further technical improvement of the present invention is that the pressing and separating unit comprises a second air cylinder fixedly inserted on the mounting cover, the protruding end of the second air cylinder is symmetrically rotatably provided with two rotating rods, the bottom end of the rotating rod is hinged with an L-shaped pressing plate, the ends of the two L-shaped pressing plates away from each other are fixedly installed with a clamping block, the ends of the two L-shaped pressing plates close to each other are fixedly connected with a thrust spring, one end of the two thrust springs is elastically connected to the corresponding rotating rods respectively; when the mobile vehicle drives the two storage racks to move to the grinding station, the second air cylinder The extended end of the second cylinder is extended, so that the two L-shaped pressure plates respectively press and fix the battery grids stacked on the two storage racks. At the same time, the two clamping blocks are respectively engaged with the corresponding clamping slots. The extended end of the second cylinder continues to extend, so that the two storage racks move away from each other to the set position under the guidance of the slide rail. The first cylinder drives the grinding tool to move between the two storage racks to grind the edges of the battery grids, thereby avoiding the process of manually conveying the battery grids to the next device for grinding, reducing the labor intensity of manual labor and shortening the time for producing battery grids.
[0011] A further technical improvement of the present invention is that: a partition block is fixedly installed in the middle of one of the rotating rods, and the partition block is located between the two rotating rods; the rotation angle of the two rotating rods is limited by the partition block.
[0012] A further technical improvement of the present invention is that the centering unit includes a push plate slidably connected to the base through a guide rail, the guide rail is vertically arranged with the slide groove, a first tension spring is arranged between the push plate and the mounting cover, and a third cylinder is horizontally arranged on the inner wall of the mounting cover above the first tension spring.
[0013] The further technical improvement of the present invention lies in that: the conveying mechanism comprises a slide rail fixedly connected to the top of the moving vehicle, the slide rail is vertically arranged with the slide slot, and two storage racks for receiving the battery grids are slidably arranged on the slide rail, the two storage racks are slidably connected with the slide slot, the bottoms of the ends of the two storage racks close to each other are provided with cutting grooves, the tops of the ends of the two storage racks away from each other are fixedly connected with baffles, the two baffles are provided with card slots, the two card slots correspond to the two card blocks, and a reset tension spring is elastically arranged between the bottoms of the two storage racks; the two storage racks are driven to move to the adjustment station by the moving vehicle, and the battery grids stacked at a certain height are adjusted by flipping and flattening tooling, and the two third cylinders are simultaneously extended to the set position and then reset, so that the two push plates adjust their positions again, so that the battery grids stacked at a certain height are in a neat state, misalignment between the battery grids is avoided, and the probability of damage to the battery grids is reduced.
[0014] A further technical improvement of the present invention is that a rolling shearing machine for cutting the battery grid is arranged on one side of the top of the base, and the rolling shearing machine is a prior art. A slider is slidingly arranged on the inner side of the slide away from the rolling shearing machine, and a grinding tool for grinding the edge of the battery grid is fixedly installed on the top of the slider, and the grinding tool is a prior art. A first cylinder for driving the grinding tool to move is also fixedly installed on the top of the base.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] When the present invention is in use, when the mobile vehicle drives the two storage racks to move to the polishing station, the protruding end of the second cylinder is first extended, so that the two L-shaped pressure plates respectively press and fix the battery grids stacked on the two storage racks, and at the same time, the two clamping blocks are respectively engaged with the corresponding clamping grooves, and the protruding end of the second cylinder continues to extend, so that the two storage racks move away from each other to the set position under the guidance of the slide rail, and then the polishing tool is driven by the first cylinder to move between the two storage racks to polish the edges of the battery grids, thereby avoiding the process of manually conveying the battery grids to the next device for polishing, reducing the labor intensity of manual labor, and reducing the time for producing battery grids.
[0017] When the present invention is in use, the mobile vehicle drives the two storage racks to move to the adjustment station, and the position of the battery grids stacked at a certain height is adjusted by flipping and flattening the tooling, and at the same time, the two third cylinders are simultaneously extended to the set position and then reset, so that the two push plates adjust their positions again, so that the battery grids stacked at a certain height are in a neat state, avoiding misalignment between the battery grids and reducing the probability of damage to the battery grids. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0019] Figure 1 It is a cross-sectional view of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the structure of the regulating mechanism of the present invention;
[0021] Figure 3 This is a schematic diagram of the structure of the pressing and separating unit of the present invention;
[0022] Figure 4 It is a schematic diagram of the side structure of the center unit of the present invention;
[0023] Figure 5 It is a three-dimensional schematic diagram of the transmission mechanism structure of the present invention.
[0024] In the figure: 1. grinding tool; 2. first cylinder; 3. slider; 4. base; 5. slide; 6. mobile car; 7. rolling shear slicer; 8. conveying mechanism; 9. adjusting mechanism; 801. slot; 802. baffle; 803. slide rail; 804. storage rack; 805. cutting groove; 901. pressing and separating unit; 902. centering unit; 903. flipping and flattening tool; 904. mounting cover; 9011. second cylinder; 9012. partition block; 9013. thrust spring; 9014. L-shaped pressure plate; 9015. block; 9016. rotating rod; 9021. third cylinder; 9022. first tension spring; 9023. guide rail; 9024. push plate. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-Figure 5As shown, a continuous casting slicing device for battery grid production includes a base 4, a rolling shear slicing machine 7 for slitting the battery grid is arranged on one side of the top of the base 4, and the rolling shear slicing machine 7 is a prior art. A slide 5 is opened on the other side of the top of the base 4, and an adjustment mechanism 9 for limiting the battery grid is arranged on the top of the slide 5. A moving vehicle 6 is slidably arranged inside the slide 5, and a conveying mechanism 8 for conveying the battery grid is arranged on the top of the moving vehicle 6. A slider 3 is slidably arranged on the inner side of the slide 5 away from the rolling shear slicing machine 7, and a grinding tool 1 for grinding the edge of the battery grid is fixedly installed on the top of the slider 3, and the grinding tool 1 is a prior art. A first cylinder 2 for driving the grinding tool 1 to move is also fixedly installed on the top of the base 4.
[0027] See also Figure 1 and Figure 2 As shown, the above-mentioned adjustment mechanism 9 includes a mounting cover 904 fixedly connected to the base 4, and a flipping and flattening tool 903 for limiting the battery grid is movably provided at one end of the mounting cover 904 close to the rolling shearing slicer 7, the flipping and flattening tool 903 is a prior art, and a pressing and separating unit 901 for fixing multiple battery grids is provided on one side of the flipping and flattening tool 903, and two centering units 902 for adjusting the position of the battery grid are symmetrically provided at the bottom of the mounting cover 904 about the slide slot 5.
[0028] See also Figure 2 and Figure 3 As shown, the above-mentioned pressing and separating unit 901 includes a second cylinder 9011 fixedly inserted on the mounting cover 904, and the protruding end of the second cylinder 9011 is symmetrically rotatably provided with two rotating rods 9016, and the bottom end of the rotating rod 9016 is hinged with an L-shaped pressing plate 9014, and the ends of the two L-shaped pressing plates 9014 that are away from each other are fixedly installed with a clamping block 9015, and the ends of the two L-shaped pressing plates 9014 that are close to each other are fixedly connected with a thrust spring 9013, and one end of the two thrust springs 9013 is elastically connected to the corresponding rotating rod 9016 respectively; when the mobile vehicle 6 drives the two storage racks 804 to move to the grinding station, the second cylinder 9011 is used to press the two storage racks 804 to move to the grinding station. The protruding end of 9011 is extended, so that the two L-shaped pressure plates 9014 respectively press and fix the battery grids stacked on the two storage racks 804. At the same time, the two clamping blocks 9015 are respectively engaged with the corresponding clamping slots 801. The protruding end of the second cylinder 9011 continues to extend, so that the two storage racks 804 are guided by the slide rail 803 and move away from each other to the set position. Then, the first cylinder 2 drives the grinding tool 1 to move between the two storage racks 804 to grind the edges of the battery grids, thereby avoiding the process of manually conveying the battery grids to the next device for grinding, reducing the labor intensity of manual labor, and reducing the time for producing battery grids.
[0029] See also Figure 3As shown, a partition block 9012 is fixedly installed in the middle of one of the rotating rods 9016 , and the partition block 9012 is located between the two rotating rods 9016 ; the rotation angle of the two rotating rods 9016 is limited by the partition block 9012 .
[0030] See also Figure 2 and Figure 4 As shown, the above-mentioned centering unit 902 includes a push plate 9024 slidably connected to the base 4 through a guide rail 9023, the guide rail 9023 is vertically arranged with the slide groove 5, a first tension spring 9022 is arranged between the push plate 9024 and the mounting cover 904, and a third cylinder 9021 is horizontally arranged on the inner wall of the mounting cover 904 above the first tension spring 9022.
[0031] See also Figure 1 and Figure 5 As shown, the above-mentioned conveying mechanism 8 includes a slide rail 803 fixedly connected to the top of the mobile vehicle 6, the slide rail 803 is vertically arranged with the slide slot 5, and two storage racks 804 for receiving the battery grid are slidably arranged on the slide rail 803, the two storage racks 804 are slidably connected with the slide slot 5, the bottom of the two storage racks 804 close to each other is provided with a cutting groove 805, the top of the two storage racks 804 away from each other is fixedly connected with a baffle 802, the two baffles 802 are provided with a card slot 801, the two card slots 801 and the two card blocks 9015 Corresponding to each other, a reset tension spring is elastically arranged between the bottoms of the two storage racks 804; the two storage racks 804 are driven by the mobile vehicle 6 to move to the adjustment station, and the battery grids stacked to a certain height are adjusted in position by flipping and flattening the tooling 903, and at the same time, the two third cylinders 9021 are extended to the set position at the same time and then reset, so that the two push plates 9024 adjust their positions again, so that the battery grids stacked to a certain height are in a neat state, avoiding misalignment between the battery grids and reducing the probability of damage to the battery grids.
[0032] Working principle: When the present invention is in use, first, the battery grids delivered from the rolling shearing and slicing machine 7 are collected and stacked by two storage racks 804. When the battery grids are stacked to a certain height, the rolling shearing and slicing machine 7 is paused, and the two storage racks 804 are driven by the mobile vehicle 6 to move to the adjustment station, and the battery grids stacked to a certain height are adjusted in position by the flipping and flattening tooling 903. At the same time, the two third cylinders 9021 are extended to the set position at the same time and then reset, so that the two push plates 9024 adjust their positions again, so that the battery grids stacked to a certain height are in a neat state, avoiding misalignment between the battery grids and reducing the probability of damage to the battery grids; when the mobile vehicle 6 drives the two The storage racks 804 are moved to the grinding station. First, the protruding end of the second cylinder 9011 is extended so that the two L-shaped pressure plates 9014 respectively press and fix the battery grids stacked on the two storage racks 804. At the same time, the two clamping blocks 9015 are respectively engaged with the corresponding clamping grooves 801. The protruding end of the second cylinder 9011 continues to extend so that the two storage racks 804 are guided by the slide rail 803 and move away from each other to the set position. Then, the first cylinder 2 drives the grinding tool 1 to move between the two storage racks 804 to grind the edges of the battery grids, thereby avoiding the process of manually conveying the battery grids to the next device for grinding, reducing the labor intensity of manual labor, and reducing the time for producing battery grids.
[0033] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A continuous casting and slicing device for battery grid production, characterized in that: It comprises a base (4), a slide groove (5) is provided on one side of the top of the base (4), an adjustment mechanism (9) for limiting the position of the battery grid is provided on the top of the slide groove (5), a moving vehicle (6) is slidably provided inside the slide groove (5), and a conveying mechanism (8) for conveying the battery grid is provided on the top of the moving vehicle (6); The adjustment mechanism (9) comprises a mounting cover (904) fixedly connected to the base (4); one end of the mounting cover (904) is movably provided with a flipping and flattening tool (903) for limiting the position of the battery grid; one side of the flipping and flattening tool (903) is provided with a pressing and separating unit (901) for fixing a plurality of battery grids; and the bottom of the mounting cover (904) is symmetrically provided with two centering units (902) for adjusting the position of the battery grids with respect to the slide groove (5); The pressing and separating unit (901) comprises a second cylinder (9011) fixedly inserted on the mounting cover (904); the protruding end of the second cylinder (9011) is symmetrically rotatably provided with two rotating rods (9016); the bottom end of the rotating rod (9016) is hinged with an L-shaped pressing plate (9014); a clamping block (9015) is fixedly installed on the two L-shaped pressing plates (9014); a partition block (9012) is fixedly installed in the middle of one of the rotating rods (9016); the ends of the two L-shaped pressing plates (9014) close to each other are fixedly connected with a thrust spring (9013); one end of the two thrust springs (9013) is elastically connected to the corresponding rotating rod (9016) respectively; The conveying mechanism (8) comprises a slide rail (803) fixedly connected to the top of the moving vehicle (6); two storage racks (804) are slidably arranged on the slide rail (803); baffles (802) are fixedly connected to the tops of the ends of the two storage racks (804) that are away from each other; and slots (801) are provided on the two baffles (802); the two slots (801) correspond to the two clamping blocks (9015).
2. A continuous casting and slicing device for battery grid production according to claim 1, characterized in that: The centering unit (902) comprises a push plate (9024) slidably connected to the base (4), a first tension spring (9022) is arranged between the push plate (9024) and the mounting cover (904), and a third cylinder (9021) is transversely arranged on the inner wall of the mounting cover (904).
3. A continuous casting and slicing device for battery grid production according to claim 1, characterized in that: A rolling shearing machine (7) for cutting the battery grid is arranged on one side of the top of the base (4); a slider (3) is slidably arranged on the inner side of the slide groove (5) away from the rolling shearing machine (7); a grinding tool (1) for grinding the edge of the battery grid is fixedly installed on the top of the slider (3); and a first cylinder (2) for driving the grinding tool (1) to move is also fixedly installed on the top of the base (4).
Citation Information
Patent Citations
Production line for continuously casting and fragmenting storage battery plate grid
CN105070878A
Mechanism for brushing cutting side edges of dense pole plate of lead-acid cell
CN103474627A