Air pump type tobacco flavoring equipment
By using air pump equipment in the incense filling process of the tobacco silk making workshop, the alternating feeding of two tanks is achieved using high-pressure gas and ultrasonic liquid level sensors, the problem of difficulty in precision control of mechanical pumps in the incense filling process is solved, and the quality and production efficiency of the silk making products are improved.
Patent Information
- Application Number
- CN202211524514.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-11-30
AI Technical Summary
The mechanical pump has difficulty in the incense filling process of the tobacco silk making workshop, the equipment is complex and prone to failure, the control response efficiency is low, which affects the quality of the silk making products.
The air pump type equipment is used to drive the filling of the fragrance liquid through high-pressure gas, and the ultrasonic liquid level sensor and controller are used to realize the alternating filling of the two tanks to ensure constant pressure and stable vector state control.
It improves the accuracy control of the feeding process, reduces the possibility of equipment failure, and improves the quality and production efficiency of silk making products.
Smart Images

Figure CN115836742B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of fluid detection and control, and relates to an air pump type tobacco flavoring device. Background Art
[0002] At present, for the tobacco leaf and cut tobacco flavoring process sections in the cigarette making workshop, mechanical pumps are usually used to complete the corresponding processes. However, there are many factors affecting precision control in mechanical pumps, such as: machining precision and tightness of mechanical pumps, driving speed and valve control ratio, comprehensive working efficiency, etc. Among them, the mechanical structure in the mechanical pump feeding system is complex, with a large number of movable parts, sealing areas, and electrical control nodes, which are prone to cause equipment failures. Moreover, in the actual proportional control process, the attenuation of the driving motor speed, valve opening, and mechanical moving parts' loss and efficiency in the mechanical pump control response becomes more and more serious as the running time increases. Summary of the Invention
[0003] To solve the above technical problems, the purpose of the present invention is to provide an air pump type tobacco flavoring device, which uses high-pressure gas to replace the mechanical pump as the power source for filling the essence liquid. By detecting the liquid level in the air pump cylinder body and controlling the entire flavoring process by the controller, double-tank alternating feeding is realized, and the constant pressure enables the device to output stable vector state control, effectively improving the precision control of the feeding process, thereby improving the quality of the cigarette making products.
[0004] To achieve the above purpose, the technical solution of the present invention is: an air pump type tobacco flavoring device, including a first air pump tank, a second air pump tank, a formula stock solution filling device, a high-pressure gas input device, a liquid flow detector, a liquid flow digital processor, a liquid flow regulating valve, and a controller. The first air pump tank and the second air pump tank are arranged side by side and installed on the air pump tank bracket. The two air pump tanks are used for alternately transporting the essence liquid. The first air pump tank is provided with a first ultrasonic liquid level sensor, and the second air pump tank is provided with a second ultrasonic liquid level sensor. The ultrasonic liquid level sensor is used to detect the liquid level height in the tank body and transmit the detection signal to the controller. The formula stock solution filling device is connected to the tops of both the first air pump tank and the second air pump tank at the same time. The high-pressure gas input device is connected to the tops of both the first air pump tank and the second air pump tank at the same time. A first one-way valve is provided at the bottom of the first air pump tank, and a second one-way valve is provided at the bottom of the second air pump tank. The first one-way valve and the second one-way valve are both connected to the liquid flow detector. The liquid flow detector transmits the detection signal to the liquid flow digital processor and is connected to the liquid flow regulating valve. The controller receives different detection signals and completes the flavoring process by controlling different valves.
[0005] Preferably, the formula stock solution filling device includes a formula stock solution tank, a three-way liquid injection pipe, a first liquid injection solenoid valve and a second liquid injection solenoid valve. The three-way liquid injection pipe connects the formula stock solution tank, the first air pump tank and the second air pump tank. The first liquid injection solenoid valve and the second liquid injection solenoid valve are installed on the three-way liquid injection pipe and are both controlled by a controller, respectively used to control the filling of the flavoring liquid into the first air pump tank and the second air pump tank.
[0006] Preferably, the three-way liquid injection pipe is connected to the first air pump tank through a first liquid injection pipe joint, and the first liquid injection pipe joint is fixed on the top cover of the first air pump tank; the three-way liquid injection pipe is connected to the second air pump tank through a second liquid injection pipe joint, and the second liquid injection pipe joint is fixed on the top cover of the second air pump tank.
[0007] Preferably, the high-pressure gas input device includes a first gas pipeline, a first solenoid valve, a second gas pipeline, a second solenoid valve and a main air source pressure reducing valve. The first gas pipeline connects the high-pressure air source device and the first air pump tank, and the first solenoid valve is installed on the first gas pipeline; the second gas pipeline connects the high-pressure air source device and the second air pump tank, and the second solenoid valve is installed on the second gas pipeline; the first solenoid valve and the second solenoid valve are both three-way solenoid valves and are both controlled by a controller, respectively controlling the input of high-pressure gas into the first air pump tank and the second air pump tank. The three interfaces of the first solenoid valve are respectively connected to the high-pressure air source device, the first gas pipeline and the first exhaust pipe, and the three interfaces of the second solenoid valve are respectively connected to the high-pressure air source device, the second gas pipeline and the second exhaust pipe. When adding materials into the air pump tank, the three-way solenoid valve is closed, and the inside of the air pump tank, the gas pipeline, the exhaust pipeline and the ambient atmosphere are connected, forming a non-pressure state and enabling the flavoring liquid in the formula stock solution tank to be injected into the air pump tank without hindrance.
[0008] Preferably, the first gas pipeline is connected to the first air pump tank through a first gas pipe joint, and the first gas pipe joint is fixed on the top cover of the first air pump tank; the second gas pipeline is connected to the second air pump tank through a second gas pipe joint, and the second gas pipe joint is fixed on the top cover of the second air pump tank.
[0009] Preferably, the ends of the first gas pipeline and the second gas pipeline are connected to the main air source pressure reducing valve, and the main air source pressure reducing valve is used to reduce the pressure of the high-pressure gas so that the high-pressure gas has a suitable pressure.
[0010] Preferably, a three-way pressure-bearing hose connects the first air pump tank, the second air pump tank and the liquid flow detector. Two of the pipelines of the three-way pressure-bearing hose are respectively connected to a first one-way valve and a second one-way valve, and the other pipeline is connected to the liquid flow detector.
[0011] Preferably, the air pump tank bracket is composed of two collars, a connecting piece, a ratchet operating device and a base. The first air pump tank and the second air pump tank are respectively clamped within the two collars. The connecting piece is fixed between the two collars. The ratchet operating device is fixed between the connecting piece and the base and can rotate relative to the base, and is used to manually fix or move the collars and the two air pump tanks, facilitating the removal of the two air pump tanks from the collars (or the installation of the two air pump tanks onto the collars).
[0012] Preferably, the ratchet operating device includes a moving rack, a fixed toothed plate, a rotating plate and a handle structure. The moving rack is fixed to the bottom of the connecting piece and is located between the fixed toothed plate and the rotating plate. The moving rack and the fixed toothed plate are fixed by multiple teeth engaging. The moving rack and the rotating plate are slidably connected. The rotating plate is rotatably fixed to the base, and the handle structure is fixed to the rotating plate and connected to the fixed toothed plate. Rotating the rotating plate can change the angle of the collar, so that the two air pump tanks can avoid the components above them during installation or disassembly, improving the convenience of disassembly and assembly in terms of space. By pushing the handle structure, the moving rack and the fixed toothed plate are separated, so that the moving rack can be moved along the rotating plate, facilitating the installation or disassembly of the two air pump tanks.
[0013] Preferably, the handle structure includes a handle body, a push rod, a compression spring and a force-receiving plate. The push rod passes through the force-receiving plate, the rotating plate and the moving rack. One end of the push rod is installed with the handle body, and the other end is connected to the fixed toothed plate. The compression spring is sleeved on the push rod and is always in a compressed state, and is used to reset the fixed toothed plate. Manually pushing the handle body, the push rod disengages the fixed toothed plate from the moving rack, and the compression spring is further compressed. Manually releasing the handle body, the compression spring resets the fixed toothed plate.
[0014] The air pump type tobacco flavoring device provided by the present invention has the following beneficial effects:
[0015] 1. By respectively detecting the liquid levels inside the two air pump tanks through two ultrasonic liquid level sensors, detecting the empty pipe signal and the actual liquid flow signal through the liquid flow monitor and the liquid flow digital processor, and controlling the corresponding valve actions according to the detection signals by the controller, and injecting and pushing the flavoring liquid with high-pressure gas, double-tank alternating flavoring is realized, greatly improving the control of the feeding accuracy and improving the quality of the cut tobacco products.
[0016] 2. The air pump tank and its connecting components are movable. During the installation or disassembly of the air pump tank, the pipelines or other components above the air pump tank cylinder can be effectively avoided, making the whole disassembly and assembly process time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 and Figure 2 is a schematic structural diagram of the present invention;
[0018] Figure 3It is the assembly drawing of the first air pump tank, the second air pump tank and the air pump tank bracket in the present invention;
[0019] Figure 4 and Figure 5 It is the structural schematic diagram of the air pump tank bracket in the present invention;
[0020] Figure 6 It is the exploded view of the air pump tank bracket in the present invention.
[0021] Description of main component symbols:
[0022] 1 First air pump tank
[0023] 11 First liquid injection pipe joint; 12 First air pipe joint; 13 First ultrasonic liquid level sensor; 14 First one-way valve
[0024] 2 Second air pump tank
[0025] 21 Second liquid injection pipe joint; 22 Second air pipe joint; 23 Second ultrasonic liquid level sensor; 24 Second one-way valve
[0026] 3 Formulation stock solution filling device
[0027] 31 Formulation stock solution tank; 32 Three-way liquid injection pipe; 33 First liquid injection solenoid valve; 34 Second liquid injection solenoid valve;
[0028] 4 High-pressure gas input device
[0029] 41 First gas transmission pipe; 42 First solenoid valve; 43 Second gas transmission pipe; 44 Second solenoid valve; 45 Main air source pressure reducing valve
[0030] 5 Liquid flow detector
[0031] 6 Liquid flow digital processor
[0032] 7 Liquid flow regulating valve
[0033] 8 Air pump tank bracket
[0034] 81 First collar;
[0035] 82 Second collar
[0036] 83 Connecting piece
[0037] 84 Latching operation device
[0038] 841 Moving rack; 8411 Long rack; 8412 Bottom connecting piece; 8413 Trapezoidal slider
[0039] 842 Fixed toothed plate;
[0040] 843 Rotating plate; 8431 Trapezoidal groove; 8432 Long-shaped mounting hole; 8433 Pin shaft
[0041] 844 Handle structure; 8441 Handle body; 8442 Push rod; 8443 Compression spring; 8444 Force-bearing plate; 8445 Bump; 8446 Snap ring
[0042] 85 Base
[0043] 851 Limit plate
[0044] 9 Three-way pressure-bearing hose
[0045] 10 Feeding pipe Specific embodiments
[0046] Next, the technical solutions in the embodiments of the air pump type tobacco flavoring device provided by the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0047] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "transverse", "longitudinal", "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as limiting the protection scope of the present invention.
[0048] As Figure 1 and Figure 2 shown, the present invention provides an air pump type tobacco flavoring device, including a first air pump tank 1, a second air pump tank 2, a formula stock solution filling device 3, a high-pressure gas input device 4, a liquid flow detector 5, a liquid flow digital processor 6, a liquid flow regulating valve 7 and a controller. The first air pump tank 1 and the second air pump tank 2 are arranged side by side and installed on an air pump tank bracket 8.
[0049] The formula stock solution filling device 3 includes a formula stock solution tank 31, a three-way liquid injection pipe 32, a first liquid injection solenoid valve 33 and a second liquid injection solenoid valve 34. The formula stock solution tank 31 contains the essence liquid. The three-way liquid injection pipe 32 connects the formula stock solution tank 31, the first air pump tank 1 and the second air pump tank 2. Among them, the top end of the three-way liquid injection pipe 32 is connected to the formula stock solution tank 31, and the two bifurcated ends are respectively connected to the first air pump tank 1 and the second air pump tank 2. The first liquid injection solenoid valve 33 and the second liquid injection solenoid valve 34 are respectively installed on the two bifurcated pipes of the three-way liquid injection pipe 32, and are both controlled by the controller, and are respectively used to control the filling of the essence liquid into the first air pump tank 1 and the second air pump tank 2.
[0050] As Figure 1 , Figure 2 and Figure 3 shown, one end of the bifurcated pipe of the three-way liquid injection pipe 32 is connected to the first air pump tank 1 through the first liquid injection pipe joint 11, and the first liquid injection pipe joint 11 is fixed on the top cover of the first air pump tank 1; the other end of the bifurcated pipe of the three-way liquid injection pipe 32 is connected to the second air pump tank 2 through the second liquid injection pipe joint 21, and the second liquid injection pipe joint 21 is fixed on the top cover of the second air pump tank 2.
[0051] As Figure 1 and Figure 2 shown, the high-pressure gas input device 4 includes a first gas pipeline 41, a first solenoid valve 42, a second gas pipeline 43, a second solenoid valve 44 and a main air source pressure reducing valve 45. The first gas pipeline 41 connects a high-pressure gas source device (not shown) and the first air pump tank 1, and the first solenoid valve 42 is installed on the first gas pipeline 41; the second gas pipeline 43 connects the high-pressure gas source device and the second air pump tank 2, and the second solenoid valve 44 is installed on the second gas pipeline 43. The first solenoid valve 42 and the second solenoid valve 44 are both three-way solenoid valves, and are both controlled by the controller, and respectively control the input of high-pressure gas into the first air pump tank 1 and the second air pump tank 2.
[0052] As Figure 1 , Figure 2 and Figure 3 shown, one end of the first gas pipeline 41 is connected to the first air pump tank 1 through the first gas pipeline joint 12, and the first gas pipeline joint 12 is fixed on the top cover of the first air pump tank 1, and the other end of the first gas pipeline 41 is connected to the main air source pressure reducing valve 45. One end of the second gas pipeline 43 is connected to the second air pump tank 2 through the second gas pipeline joint 22, and the second gas pipeline joint 22 is fixed on the top cover of the second air pump tank 2, and the other end of the second gas pipeline 43 is connected to the main air source pressure reducing valve 45. The main air source pressure reducing valve 45 is used to reduce the pressure of the high-pressure gas so that the high-pressure gas has a suitable pressure.
[0053] The top cover of the first air pump tank 1 is also provided with a first ultrasonic liquid level sensor 13, which is used to detect the liquid level height in the first air pump tank 1 and transmit the detection signal to the controller. The top cover of the second air pump tank 2 is also provided with a second ultrasonic liquid level sensor 23, which is used to detect the liquid level height in the second air pump tank 2 and transmit the detection signal to the controller.
[0054] As Figure 1 and Figure 2 shown, the bottom of the first air pump tank 1 is provided with a check valve mounting hole, and a first check valve 14 is installed at this position. The bottom of the second air pump tank 2 is provided with a check valve mounting hole, and a second check valve 24 is installed at this position. The first check valve 14 and the second check valve 24 are controlled by the controller to control the transportation of the flavoring liquid and prevent the flavoring liquid from flowing back under the action of high-pressure gas.
[0055] The three-way pressure-bearing hose 9 connects the first air pump tank 1, the second air pump tank 2 and the liquid flow detector 5. Two of the pipelines of the three-way pressure-bearing hose 9 are respectively connected to the first check valve 14 and the second check valve 15, and the other pipeline is connected to the liquid flow detector 5. The liquid flow detector 5 is connected to the liquid flow regulating valve 7 through the feed pipe 10, and the liquid flow digital processor 6 is fixed on the liquid flow detector 5, and the two are installed in a supporting manner. The liquid flow monitor 5 is used to detect the liquid volume in the pipeline, transmit the detection signal to the liquid flow digital processor 6 for data processing, and then transmit the data to the controller.
[0056] As Figure 3 、 Figure 4 、 Figure 5 and Figure 6 shown, the air pump tank bracket 8 is composed of a first collar 81, a second collar 82, a connecting piece 83, a tooth engaging operation device 84 and a base 85. The first collar 81 and the second collar 82 have the same structure, both of which are inverted conical structures. The connecting piece 83 is fixed between the first collar 81 and the second collar 82 and is fixed by welding. Adapted to the structure of the two collars, the first air pump tank 1 and the second air pump tank 2 have the same structure, both of which are hollow inverted cone structures. The first air pump tank 1 and the second air pump tank 2 are respectively clamped in the first collar 81 and the second collar 82. The tank body and its top cover are fixed by a sealing lock ring, and the sealing lock ring is a circular snap lock ring, which is convenient for the disassembly or installation between the tank body and the top cover. In a preferred embodiment, a sealing rubber ring is provided between the tank body and the top cover to improve the sealing performance of the air pump tank during operation.
[0057] The ratchet operating device 84 includes a moving rack 841, a fixed toothed plate 842, a rotating plate 843 and a handle structure 844. The moving rack 841 is composed of two long racks 8411 and a bottom connecting rod 8412. The two long racks 8411 are arranged in parallel with each other and are welded and fixed to the bottom connecting rod 8412. Each long rack 8411 is provided with a trapezoidal slider 8413. The trapezoidal slider 8413 and the long rack 8411 are integrally formed by a mold or welded and fixed.
[0058] The tops of the two long racks 8411 are fixed to the bottom of the connecting member 83 by bolts. The moving rack 841 is located between the fixed toothed plate 842 and the rotating plate 843. The moving rack 841 and the fixed toothed plate 842 are fixed by multiple teeth in an engaged manner, and a slidable connection is provided between the moving rack 841 and the rotating plate 843. The rotating plate 843 is provided with two trapezoidal grooves 8431 that cooperate with the trapezoidal sliders 8413, and a long mounting hole 8432 is provided in the middle thereof. The two trapezoidal sliders 8413 are snapped into the two trapezoidal grooves 8431 to achieve a slidable connection between the moving rack 841 and the rotating plate 843. The bottom of the rotating plate 843 is mounted on the base 85 by a pin shaft 8433, so that the rotating plate 843 can rotate under an external force. A limiting plate 851 is provided on the top of the base 85. The limiting plate 851 and the base 85 are integrally formed by a mold or welded and fixed. The limiting plate 851 plays a role in limiting the rotation of the rotating plate 843 to prevent the rotating plate 843 from rotating excessively.
[0059] The handle structure 844 includes a handle body 8441, a push rod 8442, a compression spring 8443 and a force-bearing plate 8444. The force-bearing plate 8444 is provided with a convex block 8445. The convex block 8445 is snapped into the long mounting hole 8432 on the rotating plate 843, and the force-bearing plate 8444 is fixed to the rotating plate 843 by two bolts. There are two push rods 8442, which are arranged in parallel with each other. The two push rods 8442 pass through the convex block 8445 on the force-bearing plate 8444, the rotating plate 843 and the moving rack 841. One end of the push rod 8442 is mounted with the handle body 8441, and the other end thereof is connected to the fixed toothed plate 842 by two bolts. A snap ring 8446 is provided on the push rod 8442. The compression spring 8443 is sleeved on the push rod 8442. One end of the compression spring 8443 presses against the snap ring 8446, and the other end presses against the force-bearing plate 8444, and is always in a compressed state.
[0060] The working process and principle of the air pump type tobacco flavoring device provided by the present invention:
[0061] At the start of batch production, the controller simultaneously opens the first liquid injection solenoid valve 33 and the second liquid injection solenoid valve 34. Under the action of gravity, the flavor liquid in the formula stock solution tank 31 is injected into the first air pump tank 1 and the second air pump tank 2 from the bottom of the formula stock solution tank 31 through the tee liquid injection pipe 32. When the first ultrasonic liquid level sensor 13 detects that the liquid level in the first air pump tank 1 has risen to a position 60 mm away from the top cover of the first air pump tank 1, it transmits the detection signal to the controller, and the controller closes the first liquid injection solenoid valve 33, and the first air pump tank 1 completes the feeding process. Similarly, when the second ultrasonic liquid level sensor 23 detects that the liquid level in the second air pump tank 2 has risen to a position 60 mm away from the top cover of the second air pump tank 2, it transmits the detection signal to the controller, and the controller closes the second liquid injection solenoid valve 34, and the second air pump tank 2 completes the feeding process. The pre-filling processes of the first air pump tank 1 and the second air pump tank 2 are carried out simultaneously. There is a space with a height of 60 mm between the highest liquid level and the top cover as a constant pressure chamber for gas, so as to avoid a large number of bubbles being generated when the high-pressure gas pipe contacts the liquid and enters the liquid flow detector pipeline, resulting in abnormal flow detection and empty pipe state.
[0062] After the controller receives the detection signals from the first ultrasonic liquid level sensor 13 and the second ultrasonic liquid level sensor 23, it closes the first liquid injection solenoid valve 33 and the second liquid injection solenoid valve 34. Then, the controller opens the first solenoid valve 42 and the first one-way valve 14, and at the same time opens the opening of the liquid flow regulating valve 7 to 40%. The high-pressure gas in the high-pressure gas source device is decompressed by the main air source pressure reducing valve 45 and is input into the first air pump tank 1 through the first gas pipeline 41 to apply pressure to the liquid in the first air pump tank 1 and push the liquid into the tee pressure-bearing hose 9. When the fluid flow detector 5 connected to the tee pressure-bearing hose 9 detects that the empty pipe signal disappears and detects the actual liquid flow signal, it transmits the detection signal to the liquid flow digital processor 6 for processing, and the processed data is transmitted to the controller. At this time, the controller immediately closes the liquid flow regulating valve 7, and thus the pre-filling process is completed.
[0063] The controller calculates the flavor liquid feeding flow ratio used in the current batch production based on the total weight of the batch materials, the total weight of the flavor liquid, and the set flow of the electronic scale. According to the real-time incoming material flow of the electronic scale, the real-time liquid flow ratio signal is finally calculated by comparing with the flavor liquid feeding ratio. The digital processor of the liquid flow regulating valve 7 simultaneously receives the liquid flow ratio signal sent by the controller, and calculates the actual opening percentage of the valve of the liquid flow regulating valve 7 corresponding to the real-time flow digital signal sent by the liquid flow digital processor 6.
[0064] When feeding is executed, the first solenoid valve 42 remains open, and the liquid flow regulating valve 7 controls the opening degree to quickly open and execute feeding. When the first ultrasonic liquid level sensor 13 detects that the liquid level in the first air pump tank 1 drops to a position 50 mm away from the bottom of the second air pump tank 2, the controller opens the second solenoid valve 44. The high-pressure gas in the high-pressure gas source device is decompressed by the main air source pressure reducing valve 45 and is input into the second air pump tank 2 through the second gas pipeline 43 to apply pressure to the liquid in the second air pump tank 2, pushing the liquid to flow into the three-way pressure-bearing hose 9. During this process, the first air pump tank 1 and the second air pump tank 2 are fed simultaneously until when the first ultrasonic liquid level sensor 13 detects that the liquid level in the first air pump tank 1 drops to a position 30 mm away from the bottom of the first air pump tank 1, the controller closes the air supply valve of the first solenoid valve 42, opens the exhaust valve to release pressure, and at the same time opens the first liquid injection solenoid valve 33 to inject the liquid material.
[0065] The first air pump tank 1 and the second air pump tank 2 supply materials alternately and continuously as in the above feeding process.
[0066] When any ultrasonic liquid level sensor detects that the liquid level in the corresponding air pump tank does not reach 60 mm away from the top cover and lasts for 120 seconds, the controller will determine that the feeding is over. The first liquid injection solenoid valve 33 and the second liquid injection solenoid valve 34 are closed to ensure that both the first solenoid valve 42 and the second solenoid valve 42 are in the open state, and the liquid flow regulating valve 7 continues to maintain the production-set opening degree until the liquid flow detector 5 detects an empty pipe signal. After being processed by the liquid flow digital processor 6, the controller closes the first solenoid valve 42, the second solenoid valve 42, and the liquid flow regulating valve 7 after timing for 10 seconds to complete the emptying process.
[0067] The above entire control process is programmed by those skilled in the art and input into the controller to complete the entire flavoring process.
[0068] When it is necessary to repair or replace the air pump tank, first disassemble the pipelines on its top cover, manually push the handle body 8441, separate the fixed toothed plate 842 from the moving rack 841, and the moving rack 841 moves downward, causing the connecting piece 83, the first collar 81, the second collar 82, and the first air pump tank 1 and the second air pump tank 2 to move downward synchronously, creating a distance between the top cover and the components such as the pipelines above it. Then, release the handle body 8441, and the fixed toothed plate 842 resets and engages with the moving rack 841 again to be fixed. Under the action of the pin shaft 8433, the operator can rotate the two air pump tanks by a certain angle to completely avoid the components above them. At this time, it is very convenient to repair the two air pump tanks or pull out the two air pump tanks from the two collars for replacement. When the repair or replacement is completed, reverse the above operations to install the two air pump tanks into the two collars and restore them to their original installation positions.
[0069] It should be noted that the above are only the preferred embodiments of the present invention and cannot limit the scope of implementation of the present invention once and for all. Therefore, any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An air pump type tobacco flavoring device, characterized in that, It includes a first air pump tank, a second air pump tank, a formula stock solution filling device, a high-pressure gas input device, a liquid flow detector, a liquid flow digital processor, a liquid flow regulating valve and a controller. The first air pump tank and the second air pump tank are arranged side by side and installed on an air pump tank bracket. A first ultrasonic liquid level sensor is provided on the first air pump tank, and a second ultrasonic liquid level sensor is provided on the second air pump tank. The formula stock solution filling device is simultaneously connected to the tops of the first air pump tank and the second air pump tank. The high-pressure gas input device is simultaneously connected to the tops of the first air pump tank and the second air pump tank. A first one-way valve is provided at the bottom of the first air pump tank, and a second one-way valve is provided at the bottom of the second air pump tank. The first one-way valve and the second one-way valve are simultaneously connected to the liquid flow detector. The liquid flow detector transmits the detection signal to the liquid flow digital processor and is connected to the liquid flow regulating valve. The controller receives different detection signals and completes the flavoring process by controlling different valves. The formula stock solution filling device includes a formula stock solution tank, a three-way liquid injection pipe, a first liquid injection solenoid valve and a second liquid injection solenoid valve. The three-way liquid injection pipe connects the formula stock solution tank, the first air pump tank and the second air pump tank. The first liquid injection solenoid valve and the second liquid injection solenoid valve are installed on the three-way liquid injection pipe and are both controlled by the controller, respectively used to control the filling of flavoring liquid into the first air pump tank and the second air pump tank. The air pump tank bracket is composed of two collars, a connecting piece, a tooth engaging operation device and a base. The first air pump tank and the second air pump tank are respectively clamped in the two collars. The connecting piece is fixed between the two collars. The tooth engaging operation device is fixed between the connecting piece and the base and can rotate relative to the base. The tooth engaging operation device includes a moving rack, a fixed toothed plate, a rotating plate and a handle structure. The moving rack is fixed to the bottom of the connecting piece and is located between the fixed toothed plate and the rotating plate. The moving rack and the fixed toothed plate are fixed by multiple teeth engaging. The moving rack and the rotating plate are slidably connected. The rotating plate is rotatably fixed on the base, and the handle structure is fixed on the rotating plate and connected to the fixed toothed plate. The handle structure includes a handle body, a push rod, a compression spring and a force receiving plate. The push rod passes through the force receiving plate, the rotating plate and the moving rack. One end of it installs the handle body, and the other end is connected to the fixed toothed plate. The compression spring is sleeved on the push rod and is always in a compressed state, used to reset the fixed toothed plate.
2. The air pump type tobacco flavoring device according to claim 1, characterized in that, The three-way liquid injection pipe and the first air pump tank are connected through a first liquid injection pipe joint, and the first liquid injection pipe joint is fixed on the top cover of the first air pump tank. The three-way liquid injection pipe and the second air pump tank are connected through a second liquid injection pipe joint, and the second liquid injection pipe joint is fixed on the top cover of the second air pump tank.
3. The air pump type tobacco flavoring device according to claim 1, characterized in that, The high-pressure gas input device includes a first gas pipeline, a first solenoid valve, a second gas pipeline, a second solenoid valve, and a main air source pressure reducing valve. The first gas pipeline connects a high-pressure gas source device and the first air pump tank, and the first solenoid valve is installed on the first gas pipeline; the second gas pipeline connects the high-pressure gas source device and the second air pump tank, and the second solenoid valve is installed on the second gas pipeline; both the first solenoid valve and the second solenoid valve are three-way solenoid valves, both controlled by the controller, and respectively control the input of high-pressure gas into the first air pump tank and the second air pump tank.
4. The air pump type tobacco flavoring device according to claim 3, characterized in that, The first gas pipeline and the first air pump tank are connected through a first gas pipeline joint, and the first gas pipeline joint is fixed on the top cover of the first air pump tank; the second gas pipeline and the second air pump tank are connected through a second gas pipeline joint, and the second gas pipeline joint is fixed on the top cover of the second air pump tank.
5. The air pump type tobacco flavoring device according to claim 3, characterized in that, The ends of the first gas pipeline and the second gas pipeline are connected to the main air source pressure reducing valve.
6. The air pump type tobacco flavoring device according to claim 1, characterized in that, A three-way pressure-bearing hose connects the first air pump tank, the second air pump tank, and the liquid flow detector. Two of the pipelines of the three-way pressure-bearing hose are respectively connected to the first check valve and the second check valve, and the other pipeline is connected to the liquid flow detector.
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