A composite rolling apparatus of a self-brazing alloy mixed powder and a core material

Abstract

The application discloses a kind of composite rolling equipment of self-brazing alloy mixed powder and core material, belong to brazing alloy processing technical field, to solve the problem that composite rolling equipment for brazing alloy processing usually needs artificial or another use drive structure to add powder between alloy plate, then be rolled by rolling mill, the former degree of automation is low, consumes manpower, the latter production and use cost is high, it is inconvenient to promote, and cause kinetic energy waste problem, the application includes base and fixed installation in the middle of base top surface rolling shell, the middle inner cavity of one end of rolling shell is provided with several groups of rolling mill, and parallel support roller is movably installed between lower support roller and rolling mill, and the upper end of parallel support roller is respectively provided with shaking roller and discharge box, the application ingeniously utilizes the driving effect in the process of alloy plate movement, not only simple structure whole process is automatic, saves production and use cost, compared with artificial operation, greatly saves manpower.

Description

Technical Field

[0001] This invention relates to the field of brazing alloy processing technology, specifically to a composite rolling equipment for self-brazing alloy mixed powder and core material. Background Technology

[0002] The multilayer self-brazing alloy composite material comprises at least one or two layers of self-brazing alloy bonded to the core material. This multilayer self-brazing alloy consists of at least one layer of Al-Si alloy powder mixed with Nocolok flux and multiple Al-Si alloy plates, with the mixed powder layer sandwiched between two or more Al-Si alloy plates. The total amount of flux and the total Si element content of the multilayer self-brazing alloy are determined based on the final product thickness and usage conditions. This processing method effectively solves the problem of powder sticking to the rolls and causing rolling interruptions when directly rolling powder. Furthermore, if lubricating oil is used to lubricate the rolls, the lubricating oil penetrates into the powder, preventing the powder particles from bonding and thus hindering the deformation and bonding of the powder to the core material to form a composite plate.

[0003] Current composite rolling equipment for brazing alloy processing typically requires manual labor or a separate drive structure to add powder between alloy plates, followed by rolling with rolling rolls. The former has low automation, consumes a lot of manpower, is unsafe to operate, and has high labor costs. The latter does not utilize the movement and driving effect of the brazing alloy during the rolling process, but instead uses a separate drive structure, resulting in high production and usage costs, making it difficult to promote and causing energy waste.

[0004] To address the above issues, a composite rolling equipment for self-brazing alloy mixed powder and core material is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a composite rolling device for mixing powder and core material of self-brazing alloys. By using this device, the problems of the above-mentioned composite rolling equipment for brazing alloy processing are solved. Typically, the powder is added between alloy plates manually or by a separate drive structure, and then rolled by rolling rolls. The former has a low degree of automation, consumes a lot of manpower, has low safety and high labor costs. The latter does not utilize the movement and driving effect of the brazing alloy during the rolling process, but instead uses a separate drive structure, which has high production and use costs, is not easy to promote, and causes energy waste.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a composite rolling equipment for self-brazing alloy mixed powder and core material, comprising a base and a rolling shell fixedly installed at the center of the top surface of the base. A plurality of rolling rolls are arranged in the inner cavity of one end of the rolling shell, with each group of rolling rolls arranged in parallel at equal intervals. A plurality of upper support rolls and a plurality of lower support rolls are movably installed in the inner cavity of the other end of the base, with the upper and lower support rolls respectively located at the other end of the rolling rolls. A parallel support roll is movably installed between the lower support rolls and the rolling rolls. A vibrating roller and a feeding box are respectively arranged at the upper end of the parallel support rolls, with the vibrating roller positioned directly above the feeding box. A scraper block is arranged at one end of the lower end of the feeding box, with both ends of the scraper block fixedly installed on the inner wall of the inner cavity of the rolling shell. Storage bins are inserted and fixedly installed on the top surface of the center of both sides of the rolling shell, and both ends of the feeding box are connected to the storage bins.

[0007] Furthermore, a narrow through hole is provided on the outer wall of the middle part of one end of the rolled shell, and a wide through hole is provided on the outer wall of the middle part of the other end of the rolled shell, and the narrow through hole and the wide through hole are connected by the inner rolling groove.

[0008] Furthermore, insertion grooves are respectively provided at the middle of both sides of the top surface of the rolled outer shell, and L-shaped through holes are respectively provided on the bottom surface of the inner cavity of the insertion groove. The lower end of the L-shaped through hole is connected to the inner rolling groove. An inner rotating groove is provided on the top inner wall of the lower end of the inner cavity of the L-shaped through hole, and a compensation inner groove is provided on the inner wall of the inner cavity of the inner rotating groove. An inner connecting hole is provided on the inner side inner wall of the inner cavity of the inner rotating groove, and the inner end of the inner connecting hole is connected to the inner rolling groove. An embedding groove is provided on the bottom surface of the lower end of the inner cavity of the L-shaped through hole.

[0009] Furthermore, the vibrating roller includes a central support roller and rotating shafts respectively fixedly installed on the outer walls of the middle portions of both ends of the central support roller. A limiting central shaft is fixedly installed on the outer ends of the rotating shafts respectively. Multiple locking wheels are fixedly sleeved on the outer peripheral wall of the middle portion of the limiting central shaft. The rotating shaft is movably installed through the inner connecting hole, and the multiple locking wheels are arranged in the compensation inner groove.

[0010] Furthermore, several triangular drive blocks are fixedly installed on the outer periphery of the multi-clamping wheel. The triangular drive blocks are densely arranged and connected head-to-head.

[0011] Furthermore, the feeding box includes a feeding box body and L-shaped feeding pipes that are respectively connected and fixedly installed at both ends of the feeding box body. The bottom of the L-shaped feeding pipe is equipped with an elastic telescopic column, and the L-shaped feeding pipe is longitudinally slidably arranged in the inner cavity of the L-shaped through hole.

[0012] Furthermore, the bottom of the main body of the feeding box is set in a triangular inverted cone shape, and a feeding inner groove is set in the middle of the inner cavity of the main body of the feeding box. The shape of the feeding inner groove is the same as that of the main body of the feeding box. Several feeding holes are set on the bottom surface of the main body of the feeding box, and the feeding holes are connected to the feeding inner groove.

[0013] Furthermore, the L-shaped feed tube includes a feed tube body and an insertion slide tube fixedly installed at the middle of the upper top surface of the feed tube body. A triangular driven block is fixedly installed at the top of the lower end of the feed tube body, and the triangular driven block and the triangular driving block are movably engaged. An L-shaped discharge hole is provided in the middle of the feed tube body, and the L-shaped discharge hole is connected to the inner discharge groove. A first funnel hole is provided in the middle of the insertion slide tube, and the first funnel hole is connected to the L-shaped discharge hole.

[0014] Furthermore, the elastic telescopic column includes an installation cylinder and an elastic groove located in the middle of the top surface of the installation cylinder. A telescopic block is elastically slidably installed at the inner opening of the elastic groove by means of a return spring. The installation cylinder is embedded and fixedly installed in the embedded groove, and the upper end of the telescopic block is fixedly installed on the bottom surface of the L-shaped feed tube.

[0015] Furthermore, the storage hopper includes a hopper body and a threaded pipe that is fixedly installed at the middle of the top surface of the hopper body. The upper end of the threaded pipe is fitted with a threaded cap. The inner cavity of the hopper body is provided with a storage trough. The lower end of the storage trough is connected to a second funnel hole. An insertable slide tube is inserted and slidably installed in the lower end cavity of the second funnel hole.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: When the operator uses the rolling shell to roll the alloy, the upper alloy and the lower alloy can be passed through the upper support roller and the lower support roller, the parallel support roller and the rolling roller respectively, and exit through the narrow through hole. During this process, the powder is laid on the surface of the lower alloy through the feeding box, and the powder can be evenly spread by the scraper block. Finally, the brazing alloy can be composite rolled by the rolling roller. This setting cleverly utilizes the driving effect of the alloy plate during the movement process. It is not only simple in structure and fully automatic, saving production and use costs, but also greatly saves manpower compared with manual operation, ensures processing safety, and is convenient to use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0018] Figure 2 This is a schematic front cross-sectional view of the entire invention;

[0019] Figure 3 This is a schematic diagram of the rolling process of the present invention;

[0020] Figure 4This is a schematic side cross-sectional view of the entire invention;

[0021] Figure 5 This is a schematic cross-sectional view of the rolled outer shell of the present invention;

[0022] Figure 6 This is a schematic cross-sectional view of the storage tank of the present invention;

[0023] Figure 7 This is a schematic cross-sectional view of the feeding box of the present invention;

[0024] Figure 8 This is a schematic cross-sectional view of the elastic telescopic column of the present invention;

[0025] Figure 9 This is a schematic diagram of the three-dimensional structure of the shaking roller of the present invention.

[0026] In the diagram: 1. Base; 2. Rolling shell; 21. Narrow through hole; 22. Wide through hole; 23. Rolling inner groove; 24. Insertion groove; 25. L-shaped through hole; 26. Inner connecting hole; 27. Inner rotating groove; 28. Compensating inner groove; 29. ​​Embedded groove; 3. Rolling roll; 4. Upper support roll; 5. Lower support roll; 6. Vibrating roll; 61. Middle support roll; 62. Rotating shaft; 63. Restricting central shaft; 64. Multiple clamping wheel; 641. Triangular drive block; 7. Feed box; 71. Feed box body; 711. Feeding inner... 712. Groove; 72. Feeding hole; 72. L-shaped feed pipe; 721. Feed pipe body; 7211. L-shaped feeding hole; 722. Insertion slide tube; 7221. First funnel hole; 723. Triangular driven block; 73. Elastic telescopic column; 731. Mounting cylinder; 732. Elastic slide groove; 733. Return spring; 734. Telescopic block; 8. Storage bucket; 81. Bucket body; 811. Storage inner groove; 812. Second funnel hole; 82. Threaded pipe; 83. Threaded cap; 9. Scraper block; 10. Parallel support roller. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] To address the issue that composite rolling equipment for brazing alloy processing typically requires manual labor or a separate drive structure to add powder between alloy plates before rolling via rolling rolls 3, the following solutions are needed. The former method suffers from low automation, high labor costs, and operational safety issues. The latter method fails to utilize the movement of the brazing alloy during rolling, relying instead on a separate drive structure, resulting in high production and operating costs, hindering widespread adoption, and causing energy waste. Figures 1-9 As shown, the following preferred technical solutions are provided:

[0029] A composite rolling device for self-brazing alloy mixed powder and core material includes a base 1 and a rolling shell 2 fixedly installed at the center of the top surface of the base 1. Several sets of rolling rolls 3 are arranged in the inner cavity at one end of the rolling shell 2, with each set of rolling rolls 3 arranged in parallel at equal intervals. Several upper support rolls 4 and several lower support rolls 5 are movably installed in the inner cavity at the other end of the base 1, with the upper support rolls 4 and lower support rolls 5 respectively located at the other end of the rolling rolls 3. A parallel support roll 10 is movably installed between the lower support rolls 5 and the rolling rolls 3. The alloy to be rolled first passes through the lower end of the lower support roller 5, and then enters the rolling roller 3 through the upper end of the parallel support roller 10. A vibrating roller 6 and a feeding box 7 are respectively provided at the upper end of the parallel support roller 10, and the vibrating roller 6 is located directly above the feeding box 7. A scraper block 9 is provided at one end of the lower end of the feeding box 7, and the two ends of the scraper block 9 are respectively fixedly installed on the inner wall of the inner cavity of the rolling shell 2. Storage barrels 8 are respectively inserted and fixedly installed on the top surface of the middle of both sides of the rolling shell 2, and the two ends of the feeding box 7 are respectively connected to the storage barrels 8.

[0030] A narrow through hole 21 is provided on the outer wall of the middle part of one end of the rolled shell 2, and a wide through hole 22 is provided on the outer wall of the middle part of the other end of the rolled shell 2. The narrow through hole 21 and the wide through hole 22 are connected by a rolling inner groove 23. Insertion grooves 24 are provided at the middle of both sides of the top surface of the rolled shell 2. L-shaped through holes 25 are provided on the bottom surface of the inner cavity of the insertion grooves 24. The lower ends of the L-shaped through holes 25 are connected to the rolling inner groove 23. An inner rotating groove 27 is provided on the top inner wall of the lower end of the inner cavity of the L-shaped through hole 25. A compensating inner groove 28 is provided on the inner wall of the inner cavity of the inner rotating groove 27. An inner connecting hole 26 is provided on the inner side inner wall of the inner cavity of the inner rotating groove 27. The inner end of the inner connecting hole 26 is connected to the rolling inner groove 23. An embedding groove 29 is provided on the bottom surface of the lower end of the inner cavity of the L-shaped through hole 25.

[0031] Specifically, when the operator uses the rolling shell 2 to roll the alloy, the upper alloy and the lower alloy can be passed through the upper support roller 4 and the lower support roller 5, the parallel support roller 10 and the rolling roller 3 respectively, and exit through the narrow through hole 21. During this process, the powder is laid on the surface of the lower alloy through the feeding box 7, and the powder can be evenly laid through the scraper block 9. Finally, the brazing alloy can be composite rolled through the rolling roller 3, thus solving the problem that the powder will stick to the roller when rolled directly, and ensuring the rolling effect.

[0032] The vibrating roller 6 includes a central support roller 61 and rotating shafts 62 fixedly installed on the outer walls of the middle parts of both ends of the central support roller 61. A limiting central shaft 63 is fixedly installed on the outer end of the rotating shaft 62. A multiple locking wheel 64 is fixedly sleeved on the outer peripheral wall of the middle part of the limiting central shaft 63. The rotating shaft 62 is movably installed in the inner connecting hole 26. The multiple locking wheel 64 is set in the compensation inner groove 28. A number of triangular driving blocks 641 are fixedly installed on the outer peripheral wall of the multiple locking wheel 64. The triangular driving blocks 641 are arranged densely and are connected head-to-head.

[0033] The feeding box 7 includes a feeding box body 71 and L-shaped feeding pipes 72 respectively connected and fixedly installed at both ends of the feeding box body 71. An elastic telescopic column 73 is installed at the bottom of the L-shaped feeding pipe 72. The L-shaped feeding pipe 72 is longitudinally slidably disposed within the inner cavity of the L-shaped through hole 25. The bottom of the feeding box body 71 is triangularly conical. This design allows the powder to continuously move downwards along the inclined surface of the feeding inner groove 711 during the overall shaking of the feeding box 7, thus ensuring the powder spreading effect. A feeding inner groove 711 is provided in the middle of the inner cavity of the feeding box body 71, and the shape of the feeding inner groove 711 is the same as the shape of the feeding box body 71. Several feeding holes 712 are provided on the bottom surface of the feeding box body 71, and the feeding holes 712 are respectively connected to… The inner grooves 711 are connected. The elastic telescopic column 73 includes an installation cylinder 731 and an elastic sliding groove 732 located in the middle of the top surface of the installation cylinder 731. A telescopic block 734 is elastically slidably installed at the inner opening of the elastic sliding groove 732 by a return spring 733. The installation cylinder 731 is embedded and fixedly installed in the embedded groove 29. The upper end of the telescopic block 734 is fixedly installed on the bottom surface of the L-shaped feed pipe 72. The L-shaped feed pipe 72 includes a feed pipe body 721 and an insertion slide 722 fixedly installed in the middle of the top surface of the upper end of the feed pipe body 721. A triangular driven block 723 is fixedly installed at the top of the lower end of the feed pipe body 721. The triangular driven block 723 and the triangular driving block 641 are movably engaged.

[0034] Specifically, after the upper alloy passes through the upper support roller 4 and the rolling roller 3, the upper alloy will bend in a Z-shape, causing its bottom surface to contact the surface of the middle support roller 61. Through the friction between the middle support roller 61 and the alloy surface, the middle support roller 61 will rotate while the upper alloy moves. At this time, the middle support roller 61 will drive the limiting shaft 63 to rotate through the rotating shaft 62, causing the multi-load-bearing roller 64 to rotate continuously on the triangular drive block 641. Through the setting of the triangular driven block 723, the triangular drive block 641 and the elastic telescopic column 73, the L-shaped feed tube 72 can be continuously driven to shake up and down rapidly. At this time, the powder will continuously leak out through the feed hole 712 and fall onto the surface of the lower alloy, thus realizing the addition of powder between the upper alloy and the lower alloy for rolling. It cleverly utilizes the driving effect during the movement of the alloy plate. It is not only simple in structure and fully automatic, saving production and usage costs, but also greatly saves manpower compared to manual operation, ensures processing safety, and is convenient to use.

[0035] To address the technical challenge of automatically replenishing the feeding box 7 and reducing the overall replenishment frequency, such as... Figures 4-7 As shown, the following preferred technical solutions are provided:

[0036] An L-shaped discharge hole 7211 is provided in the middle of the main body 721 of the feed tube, and the L-shaped discharge hole 7211 is connected to the inner discharge groove 711. A first funnel hole 7221 is provided in the middle of the inserted slide tube 722, and the first funnel hole 7221 is connected to the L-shaped discharge hole 7211.

[0037] The storage hopper 8 includes a hopper body 81 and a threaded pipe 82 that is fixedly installed at the middle of the top surface of the hopper body 81. The upper end of the threaded pipe 82 is fitted with a threaded cap 83. The inner cavity of the hopper body 81 is provided with a storage trough 811. The lower end of the storage trough 811 is connected to a second funnel hole 812. An insertable slide tube 722 is inserted and slidably installed in the lower end cavity of the second funnel hole 812.

[0038] Specifically, after opening the threaded cap 83, powder material can be added to the inner cavity of the barrel 81. When the feed box 7 shakes up and down continuously, it can simultaneously drive the insertion slide tube 722 to slide up and down at the lower end of the inner cavity of the second funnel hole 812, thereby continuously guiding the powder in the barrel 81 into the feed tube body 721. Then, through the shaking of the feed tube body 721 and the tilting setting of the lower end of the L-shaped feed hole 7211, powder can be continuously replenished into the feed trough 711, thereby achieving automatic feeding. The structure is ingeniously designed, and multiple effects can be achieved simultaneously by using the shaking action of the feed box 7, saving manpower and reducing the feeding frequency.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A composite rolling equipment for self-brazing alloy mixed powder and core material, comprising a base (1) and a rolling shell (2) fixedly installed at the center of the top surface of the base (1), characterized in that: The rolling shell (2) has several sets of rolling rolls (3) arranged in the middle of one end of its inner cavity, and each set of rolling rolls (3) is arranged in parallel at equal intervals. The base (1) has several upper support rolls (4) and several lower support rolls (5) movably installed in the middle of the other end of its inner cavity, and the upper support rolls (4) and lower support rolls (5) are respectively located at the other end of the rolling rolls (3). A parallel support roll (10) is movably installed between the lower support rolls (5) and the rolling rolls (3). A vibrating roller (6) and a feeding box (7) are respectively provided at the upper end of the support roller (10), and the vibrating roller (6) is located directly above the feeding box (7). A scraper block (9) is provided at one end of the lower end of the feeding box (7), and the two ends of the scraper block (9) are respectively fixedly installed on the inner wall of the inner cavity of the rolling shell (2). Storage buckets (8) are respectively inserted and fixedly installed on the top surface of the middle part of both sides of the rolling shell (2), and the two ends of the feeding box (7) are respectively connected to the storage buckets (8). A narrow through hole (21) is provided on the outer wall of the middle part of one end of the rolled shell (2), and a wide through hole (22) is provided on the outer wall of the middle part of the other end of the rolled shell (2), and the narrow through hole (21) and the wide through hole (22) are connected by a rolling inner groove (23); The top surface of the rolled shell (2) is provided with insertion grooves (24) at the middle of both sides, and L-shaped through holes (25) are provided on the bottom surface of the inner cavity of the insertion grooves (24). The lower ends of the L-shaped through holes (25) are connected to the rolling inner groove (23). An inner rotating groove (27) is provided on the top inner wall of the lower end of the inner cavity of the L-shaped through hole (25). A compensation inner groove (28) is provided on the inner wall of the inner cavity of the inner rotating groove (27). An inner connecting hole (26) is provided on the inner side inner wall of the inner cavity of the inner rotating groove (27). The inner end of the inner connecting hole (26) is connected to the rolling inner groove (23). An embedding groove (29) is provided on the bottom surface of the lower end of the inner cavity of the L-shaped through hole (25). The shaking roller (6) includes a middle support roller (61) and a rotating shaft (62) fixedly installed on the outer wall of the middle part of both ends of the middle support roller (61). The outer ends of the rotating shaft (62) are fixedly installed with a limiting shaft (63). A multiple snap-fit ​​wheel (64) is fixedly sleeved on the outer peripheral wall of the middle part of the limiting shaft (63). The rotating shaft (62) is movably installed in the inner connecting hole (26). The multiple snap-fit ​​wheel (64) is set in the compensation inner groove (28). Several triangular drive blocks (641) are fixedly installed on the outer periphery of the multi-clamping wheel (64). The triangular drive blocks (641) are arranged densely and are connected head-to-head. The feeding box (7) includes a feeding box body (71) and an L-shaped feeding tube (72) that is fixedly installed at both ends of the feeding box body (71). An elastic telescopic column (73) is installed at the bottom of the L-shaped feeding tube (72). The L-shaped feeding tube (72) is longitudinally slidably arranged in the inner cavity of the L-shaped through hole (25). The bottom of the feeding box body (71) is set in a triangular inverted cone shape. A feeding inner groove (711) is set in the middle of the inner cavity of the feeding box body (71), and the shape of the feeding inner groove (711) is the same as that of the feeding box body (71). A number of feeding holes (712) are set on the bottom surface of the feeding box body (71), and the feeding holes (712) are connected to the feeding inner groove (711) respectively. The L-shaped feed tube (72) includes a feed tube body (721) and an insertion slide tube (722) that is fixedly installed at the middle of the top surface of the upper end of the feed tube body (721). A triangular driven block (723) is fixedly installed at the top of the lower end of the feed tube body (721), and the triangular driven block (723) and the triangular driven block (641) are movably engaged. An L-shaped discharge hole (7211) is provided in the middle of the main body (721) of the feed pipe, and the L-shaped discharge hole (7211) is connected to the inner discharge groove (711); A first funnel hole (7221) is provided at the middle of the insertion slide tube (722), and the first funnel hole (7221) is connected to the L-shaped feeding hole (7211).

2. The composite rolling equipment for self-brazing alloy mixed powder and core material according to claim 1, characterized in that: The elastic telescopic column (73) includes an installation cylinder (731) and an elastic groove (732) located in the middle of the top surface of the installation cylinder (731). The inner cavity opening of the elastic groove (732) is elastically slidably installed with a telescopic block (734) by a reset spring (733). The installation cylinder (731) is embedded and fixedly installed in the embedded groove (29). The upper end of the telescopic block (734) is fixedly installed on the bottom surface of the L-shaped feed pipe (72).

3. The composite rolling equipment for self-brazing alloy mixed powder and core material according to claim 2, characterized in that: The storage hopper (8) includes a hopper body (81) and a threaded pipe (82) that is fixedly installed at the middle of the top surface of the hopper body (81), and the upper end of the threaded pipe (82) is fitted with a threaded cap (83) by threads. The inner cavity of the barrel (81) is provided with a storage tank (811), and the lower end of the storage tank (811) is connected to a second funnel hole (812), and the insertion slide tube (722) is inserted and slidably installed in the lower end of the inner cavity of the second funnel hole (812).

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