A granular textile auxiliary disperser and method of use thereof
By combining the design of the guide sleeve, the flow channel, the filter screen and the conical grinding sleeve, the problems of granular auxiliaries accumulation and low crushing efficiency in textile auxiliary dispersers are solved, and the uniform dispersion and efficient crushing of granular auxiliaries are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG WEIFENG NEW MATERIALS CO LTD
- Filing Date
- 2022-12-08
- Publication Date
- 2026-04-17
AI Technical Summary
In existing textile auxiliary agent dispersers, granular auxiliaries tend to accumulate at the bottom of the dye tank during use, reducing the dispersion and mixing effect, and the crushing efficiency is low.
The system employs a combination of components such as a flow guide sleeve, a flow channel, a filter screen, and a conical grinding sleeve. The flow guide sleeve rotates in the opposite direction via a transmission mechanism. The suction force of the flow channel draws the granular additive into the material channel, where it is then broken down by the centrifugal force of the water guide ring and the filter screen. Combined with the grinding action of the conical grinding sleeve, this achieves rapid dispersion and pulverization of the granular additive.
It effectively avoids the accumulation of particulate additives at the bottom of the dye tank, improves the dispersion and mixing effect, and increases the crushing efficiency, ensuring that the particulate additives are evenly dispersed and quickly crushed in the dye tank.
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Figure CN115869832B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of dispersing machines, specifically to a dispersing machine for granular textile auxiliaries and its method of use. Background Technology
[0002] Textile auxiliaries play an indispensable role in improving the product quality and added value of textiles. They can endow textiles with various special functions and styles, such as softness, wrinkle resistance, shrinkage resistance, water resistance, antibacterial properties, antistatic properties, and flame retardancy.
[0003] In the use of granular textile auxiliaries, textile dyes and auxiliaries are usually placed inside a dye tank, and a disperser is used to mix and disperse the textile auxiliaries inside the dye tank.
[0004] An existing patent (publication number: CN112546922A) discloses a textile auxiliary agent disperser, including a base, with a stabilizing device vertically arranged on one side of the base. During the development of this solution, the inventors discovered the following unresolved issues in the existing technology: 1. In operation, the textile auxiliary agent disperser uses a motor to rotate the stirring rod and dispersing disc, stirring and dispersing the auxiliaries inside the dye tank. During this process, the particulate auxiliaries gradually deposit at the bottom of the dye tank under gravity, and the accumulation of a large amount of auxiliaries at the bottom reduces the dispersion and mixing effect; 2. Furthermore, the textile auxiliary agent disperser only uses a double-layer dispersing disc to pulverize the particulate auxiliaries. During rotation, the dye carries the particulate auxiliaries and rotates in the same direction as the dispersing disc, resulting in low efficiency in pulverizing the particulate auxiliaries. Summary of the Invention
[0005] The purpose of this invention is to provide a disperser for granular textile auxiliaries and its usage method, to solve the problems mentioned in the background art: 1. In the use of some existing textile auxiliary dispersers, granular auxiliaries tend to accumulate at the bottom of the dye tank, reducing the dispersion and mixing effect; 2. In the use of some existing textile auxiliary dispersers, the efficiency of pulverizing granular auxiliaries is low. To achieve the above objectives, this invention provides the following technical solution: A disperser for granular textile auxiliaries, comprising a disperser frame, a motor fixedly connected to the top right side of the disperser frame, a transmission rod fixedly connected to the rotating end of the motor through the disperser frame, a guide sleeve fixedly connected to the bottom of the transmission rod, and a guide mechanism movably connected inside the guide sleeve;
[0006] The outer side of the guide sleeve is movably fitted with a support sleeve that cooperates with the transmission rod. A crushing mechanism is movably connected between the inside of the support sleeve and the outer wall of the guide sleeve. A dispersing disc is fixedly connected to the bottom of the support sleeve. The dispersing disc is movably fitted to the lower part of the guide sleeve. The inner top surface of the dispersing disc is movably connected to the guide mechanism.
[0007] A transmission sleeve is fixedly connected to the top of the support sleeve, and a transmission mechanism that cooperates with the dispersing frame is movably connected between the top of the transmission sleeve and the upper part of the transmission rod.
[0008] Preferably, the guiding mechanism includes a material guide groove, which is opened in the middle of the guiding sleeve. A movable groove is opened in the upper part of the material guide groove. A transmission gear is symmetrically rotatably connected inside the movable groove. Two adjacent transmission gears are meshed. A discharge hole is opened in the inner wall of the material guide groove.
[0009] The outer wall of the upper part of the guide sleeve is fixedly fitted with a water guide ring that cooperates with the movable groove. The outer ring of the water guide ring has twelve drainage holes equidistantly opened along the circumference. One end of the discharge hole extends into the interior of the corresponding water guide ring.
[0010] The lower part of the inner wall of the guide trough is rotatably connected to a auger rod. The lower part of the guide sleeve is provided with four equidistant flow channels along the circumference. The inner bottom surface of the flow channel is rotatably connected to a gear disk. The inner top surface of the flow channel is rotatably connected to a flow guide rod. The lower part of the flow guide rod is fixedly sleeved with a flow guide gear. The side wall of the flow guide gear meshes with the inner wall of the gear disk. The inner top surface of the flow channel is fixedly connected to a guide plate. The guide plate is disposed between the flow guide gear and the gear disk.
[0011] The upper part of each of the four drainage rods extends into the interior of the dispersion disc and is fixedly fitted with a spur gear. A toothed ring is fixedly connected to the upper part of the inner wall of the dispersion disc, and the inner ring of the toothed ring meshes with the side wall of the four spur gears.
[0012] A flow-guiding hole is provided between the inner wall of the flow-guiding channel and the inner wall of the material guiding channel. Four arc-shaped water-guiding pipes are fixedly connected at equal intervals along the circumference of the lower side wall of the flow-guiding sleeve. The four arc-shaped water-guiding pipes correspond one-to-one with the four flow-guiding channels.
[0013] Preferably, the upper part of the material guide trough is provided with four branches, and each branch of the material guide trough has five movable slots vertically spaced at equal intervals. There are five water guide rings, and each of the five water guide rings corresponds to one of the five movable slots.
[0014] Preferably, the cross-section of the drainage hole is arc-shaped, one end of the drainage hole is opened at the water outlet end of the inner wall of the drainage channel, and the arc-shaped water pipe is set at the water inlet end of the inner wall of the drainage channel.
[0015] Preferably, the crushing mechanism includes guide rods, and four guide rods are fixedly connected at equal intervals along the circumference to the inner top surface of the support sleeve. A filter sleeve is movably connected between the lower parts of the four guide rods. A filter screen is fixedly connected to the side wall of the filter sleeve. Guide rods are symmetrically fixedly connected to the inner wall of the filter sleeve. A ball bearing is rotatably connected to one end of each guide rod.
[0016] The outer wall of the flow guide sleeve is fixedly sleeved with a guide ring, and the outer ring of the guide ring is provided with a corrugated groove. The ball is slidably connected to the inside of the adjacent corrugated groove.
[0017] A tapered main grinding sleeve is fixedly connected to the lower part of the inner wall of the filter sleeve, and a tapered secondary grinding sleeve that cooperates with the tapered main grinding sleeve is fixedly sleeved to the lower part of the outer wall of the guide sleeve.
[0018] The inner wall of the support sleeve is fixedly connected to a guide ring, and the outer wall of the support sleeve is fixedly connected to a diversion sleeve that cooperates with the guide ring.
[0019] Preferably, the top of the filter sleeve has four sliding holes equidistantly spaced along the circumference, and the filter sleeve slides between the lower parts of the four guide rods through the four sliding holes. A compression spring is movably sleeved in the middle of the guide rods, and four telescopic rods are fixedly connected to the bottom of the filter sleeve at equal intervals along the circumference. The bottom of the telescopic rods is fixedly connected to the top of the dispersion disc.
[0020] Preferably, there are five guide rings, which are vertically and equidistantly fixed to the inner wall of the support sleeve. The support sleeve has a drain hole that cooperates with the diversion sleeve. The cross sections of the diversion sleeve and the guide rings are both inclined.
[0021] The lower side wall of the support sleeve is provided with an arc-shaped discharge groove that matches the filter sleeve.
[0022] Preferably, the transmission mechanism includes a main bevel gear, which is fixedly connected to the top of the transmission sleeve;
[0023] A positioning sleeve is fixedly connected to the right side of the dispersing frame. A transmission bevel gear is symmetrically rotatably connected to the inner wall of the positioning sleeve. A driven bevel gear is fixedly sleeved on the upper part of the transmission rod. The bottom of the driven bevel gear meshes with the top of the two transmission bevel gears. The top of the main bevel gear meshes with the bottom of the two transmission bevel gears.
[0024] A method of using a disperser for granular textile auxiliaries, characterized by comprising the following steps:
[0025] S1. When using the disperser for granular textile auxiliaries, first put the granular textile auxiliaries into the dye barrel, then fix the dye barrel under the dispersing disc of the disperser frame, start the hydraulic cylinder on the disperser frame to retract, so that the transmission rod and the dispersing disc are inserted into the dye barrel, and then start the motor.
[0026] S2. At this time, the motor drives the transmission rod to rotate, causing the transmission rod to rotate inside the support sleeve along with the guide sleeve. Since the upper bevel gear of the transmission rod meshes with the two transmission bevel gears inside the positioning sleeve, the main bevel gear meshing with the lower part of the two transmission bevel gears rotates along with it, causing the main bevel gear to rotate in the opposite direction along with the support sleeve. Meanwhile, the support sleeve, along with the bottom dispersion disc, rotates in the opposite direction at the bottom of the guide sleeve, thus dispersing and mixing the dye and granular additives inside the dye barrel.
[0027] S3. During the rotation of the guide sleeve, the four spur gears at the bottom of the guide sleeve mesh with the toothed ring inside the dispersion disc and rotate, causing the spur gears to rotate inside the guide groove along with the guide rod and the guide gear. At this time, the side wall of the guide gear meshes with the toothed disc for transmission. When the guide gear meshes with the toothed disc, suction is generated inside the guide groove, which draws the granular textile auxiliary agent deposited at the bottom of the dye barrel into the guide hole through the arc-shaped water pipe. Then, the dye and auxiliary agent mixture liquid inside the four guide holes rotates along with the auger rod during the conveying process, causing the auger rod to convey the mixture liquid into the guide trough.
[0028] S4. During the process of conveying the mixed liquid of auxiliaries and dyes into the feed tank, the transmission gears inside the movable tank will rotate, causing the two transmission gears to mesh and convey the mixture to the position of the five water guide rings. The water guide rings will rotate through the flow guide sleeve, and under the action of centrifugal force, the mixture inside the feed tank will be discharged from the discharge hole on the water guide ring. Since the support sleeve rotates in the opposite direction to the flow guide sleeve, the filter sleeve inside the support sleeve will rotate synchronously through the guide rod. During the rotation of the filter sleeve, the filter screen will cut and separate the discharged mixture and break up the granular auxiliaries.
[0029] S5. The uncrushed granular additives fall along the inner wall of the filter sleeve to the position of the conical main grinding sleeve and the conical secondary grinding sleeve. Since the filter sleeve and the guide sleeve rotate synchronously in opposite directions, the filter sleeve slides inside the corrugated groove on the outer wall of the guide ring through the cooperation of the guide rod and the ball. At this time, the guide rod carries the filter sleeve to move up and down between the four guide rods, so that the conical main grinding sleeve and the conical secondary grinding sleeve grind and squeeze the falling granular additives during the rotation, and quickly crush the granular additives.
[0030] S6. Finally, the mixture filtered through the filter screen flows into the inside of the distribution sleeve under the guidance of the guide ring, so that the mixture is thrown out from the corresponding distribution sleeve under the action of centrifugal force. The mixture is dispersed at different depths inside the dye tank and mixes quickly with the dye in the tank.
[0031] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0032] In this invention, through the coordinated use of components such as the guide sleeve, the guide ring, and the diverting sleeve, the starting motor drives the transmission rod and the guide sleeve to rotate. At this time, the support sleeve rotates in the opposite direction under the action of the transmission mechanism, causing the guide gear inside the guide sleeve to mesh with the gear plate. At this time, the suction force generated inside the guide groove draws the granular additive into the guide groove and discharges it in layers from different guide rings into the corresponding guide ring positions. Under the guidance of the guide ring, it flows into the diverting sleeve, so that the granular additive mixture is thrown out from the corresponding diverting sleeve under the action of centrifugal force. The mixture is dispersed at different depths inside the dye tank and quickly mixes with the dye in the tank, avoiding a large amount of granular additive accumulating at the bottom of the dye tank and improving the dispersion and mixing effect.
[0033] In this invention, by using components such as a diversion channel, a filter screen, and a water guide ring in combination, when the mixed granular additive liquid is drawn into the feed channel, under the centrifugal force generated when the feed sleeve rotates, the mixture is discharged from the water guide ring and, together with the filter screen during the rotation process, cuts and crushes the granular additive, thereby improving the crushing efficiency.
[0034] In this invention, through the coordinated use of components such as the filter sleeve, guide ring, and conical main grinding sleeve, when the filter sleeve and the guide sleeve rotate synchronously in opposite directions, the filter sleeve slides inside the corrugated groove on the outer wall of the guide ring through the guide rod and the ball bearing. At this time, the guide rod carries the filter sleeve to move up and down reciprocally between the four guide rods, so that the conical main grinding sleeve and the conical secondary grinding sleeve grind and squeeze the falling granular additives during the rotation process, and further rapidly crush the filtered granular additives. Attached Figure Description
[0035] Figure 1 This is a front view of the structure of the present invention;
[0036] Figure 2 This is a cross-sectional view of a portion of the support sleeve of the present invention;
[0037] Figure 3 This is a cross-sectional view of a portion of the flow guide sleeve of the present invention;
[0038] Figure 4 For the present invention Figure 3 Enlarged view of the structure at point A in the middle;
[0039] Figure 5 For the present invention Figure 3 Enlarged view of the structure at point B;
[0040] Figure 6 This is a top sectional view showing the positions of the flow channel and the flow gear of the present invention;
[0041] Figure 7 This is a top view of the toothed disc of the present invention;
[0042] Figure 8This is a perspective view of a portion of the filter sleeve and the lead ring of the present invention;
[0043] Figure 9 This is a side sectional view showing the positions of the guide ring and the corrugated groove in this invention;
[0044] Figure 10 This is a top sectional view showing the positions of the filter sleeve and guide rod of the present invention.
[0045] In the diagram: 1. Dispersing frame; 2. Motor; 3. Transmission rod; 4. Guide sleeve; 5. Guide mechanism; 501. Material guide trough; 502. Movable trough; 503. Transmission gear; 504. Discharge hole; 505. Water guide ring; 506. Drain hole; 507. Auger rod; 508. Diversion trough; 509. Gear disc; 510. Diversion rod; 511. Diversion gear; 512. Guide plate; 513. Circular gear; 514. Gear ring; 515. Diversion hole; 516. Arc-shaped 6. Water inlet pipe; 7. Support sleeve; 8. Crushing mechanism; 9. Guide rod; 10. Filter sleeve; 11. Filter screen; 12. Guide rod; 13. Ball bearing; 24. Guide ring; 25. Corrugated groove; 26. Conical main grinding sleeve; 27. Conical driven grinding sleeve; 28. Guide ring; 29. Diverting sleeve; 20. Dispersing disc; 20. Transmission sleeve; 21. Transmission mechanism; 22. Main bevel gear; 33. Positioning sleeve; 44. Transmission bevel gear; 55. Driven bevel gear. Detailed Implementation
[0046] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0047] Please see Figures 1 to 10 This invention provides a technical solution: a disperser for granular textile auxiliaries, comprising a disperser frame 1, a motor 2 fixedly connected to the top right side of the disperser frame 1, a transmission rod 3 fixedly connected to the rotating end of the motor 2 through the disperser frame 1, a guide sleeve 4 fixedly connected to the bottom of the transmission rod 3, and a guide mechanism 5 movably connected inside the guide sleeve 4. It should be noted that the disperser frame consists of a base, a hydraulic cylinder, and a pad. The hydraulic cylinder raises and lowers the pad, thereby raising and lowering the transmission rod and the dispersing disc on the right side of the pad, allowing the dispersing disc to be inserted into the dye tank for processing. This disperser frame is prior art and will not be disclosed in detail here.
[0048] The guide sleeve 4 is externally fitted with a support sleeve 6 that mates with the transmission rod 3. It should be noted that an insertion hole is provided at the middle position of the top of the support sleeve 6, and a support bearing is fixedly connected to the inner wall of the insertion hole. The inner ring of the support bearing is fixedly connected to the outer wall of the transmission rod 3.
[0049] A pulverizing mechanism 7 is movably connected between the interior of the support sleeve 6 and the outer wall of the guide sleeve 4. A dispersing disc 8 is fixedly connected to the bottom of the support sleeve 6, and the dispersing disc 8 is movably fitted onto the lower part of the guide sleeve 4. The inner top surface of the dispersing disc 8 is movably connected to the guiding mechanism 5. It should be noted that a mounting bearing is fixedly connected to the inner wall of the dispersing disc 8, and the inner ring of the mounting bearing is fixedly connected to the outer wall of the lower part of the guide sleeve 4, so that the dispersing disc 8 and the guide sleeve 4 will not interfere with each other during rotation.
[0050] A transmission sleeve 9 is fixedly connected to the top of the support sleeve 6. A transmission mechanism 10 that cooperates with the dispersing frame 1 is movably connected between the top of the transmission sleeve 9 and the upper part of the transmission rod 3. It should be noted that a pad is rotatably connected to the bottom of the guide sleeve 4, which allows the dispersing disk 8 to move down to the extreme position of the bottom surface inside the dye tank and improves the stability during use.
[0051] In this embodiment, as Figures 1 to 10 As shown, the flow guiding mechanism 5 includes a material guiding groove 501, which is located in the middle of the flow guiding sleeve 4. A movable groove 502 is provided on the upper part of the material guiding groove 501. A transmission gear 503 is symmetrically rotatably connected inside the movable groove 502. Two adjacent transmission gears 503 are meshed together. A discharge hole 504 is provided on the inner wall of the material guiding groove 501.
[0052] A water guide ring 505, which mates with the movable groove 502, is fixedly sleeved on the outer wall of the upper part of the guide sleeve 4. The outer ring of the water guide ring 505 has twelve drainage holes 506 equidistantly spaced along its circumference. One end of the discharge hole 504 extends into the interior of the corresponding water guide ring 505. It should be noted that after the mixture of dye and auxiliaries is conveyed into the guide tank 501, under liquid pressure, two transmission gears 503 mesh to transport the liquid upwards. During the conveying process inside the guide tank 501, some liquid is discharged from the corresponding discharge hole 504 into the interior of the water guide ring 505 and discharged under the centrifugal force generated when the guide sleeve 4 rotates.
[0053] The lower part of the inner wall of the guide trough 501 is rotatably connected to the auger rod 507. The lower part of the guide sleeve 4 is provided with four guide grooves 508 equidistantly arranged along the circumference. The inner bottom surface of the guide groove 508 is rotatably connected to the gear disk 509. The inner top surface of the guide groove 508 is rotatably connected to the guide rod 510. The lower part of the guide rod 510 is fixedly sleeved with the guide gear 511. The side wall of the guide gear 511 meshes with the inner wall of the gear disk 509. The inner top surface of the guide groove 508 is fixedly connected to the guide plate 512. The guide plate 512 is arranged between the guide gear 511 and the gear disk 509. It should be noted that: a transmission bearing is fixedly connected between the bottom of the gear disk 509 and the inner bottom surface of the diversion groove 508, and a connecting bearing is fixedly connected between the diversion rod 510 and the inner wall of the diversion groove 508, which improves the stability of the rotation of the gear disk 509 and the diversion rod 510, and the cross section of the diversion groove 508 is set to be circular.
[0054] The upper parts of the four guide rods 510 extend into the interior of the dispersion disc 8 and are fixedly fitted with spur gears 513. A gear ring 514 is fixedly connected to the upper part of the inner wall of the dispersion disc 8, and the inner ring of the gear ring 514 meshes with the side walls of the four spur gears 513. It should be noted that when the dispersion disc 8 and the guide sleeve 4 rotate synchronously in opposite directions, the gear ring 514 meshes with the spur gears 513, causing the guide gear 511 to mesh with the gear disc 509. At this time, a suction effect is generated inside the guide groove 508, which can draw the particulate additive deposited at the bottom of the dye tank into the guide groove 508.
[0055] A flow-inlet hole 515 is provided between the inner wall of the flow-inlet channel 508 and the inner wall of the material guide channel 501. Four arc-shaped water pipes 516 are fixedly connected at equal intervals along the circumference of the lower side wall of the flow-inlet sleeve 4. The four arc-shaped water pipes 516 correspond one-to-one with the four flow-inlet channels 508.
[0056] In this embodiment, as Figures 1 to 10 As shown, the upper part of the feed trough 501 is provided with four branches, and each feed trough 501 branch has five vertically equidistant movable slots 502. There are five water guide rings 505, and the five water guide rings 505 correspond one-to-one with the five movable slots 502. It should be noted that the four feed trough branches 501 are respectively arranged around the inside of the guide sleeve 4, so that the mixed liquid inside the feed trough 501 can flow quickly into the interior of the water guide rings 505 from the surrounding area. The interior of the water guide rings 505 is annular and hollow, which facilitates water storage.
[0057] In this embodiment, as Figures 1 to 10 As shown, the cross-section of the drainage hole 515 is arc-shaped, with one end of the drainage hole 515 located at the outlet end of the inner wall of the drainage channel 508, and the arc-shaped water pipe 516 located at the inlet end of the inner wall of the drainage channel 508. It should be noted that the mixed liquid flowing out of the four drainage holes 515 can produce a spiral flow effect, and the rotating auger rod 507 will transport the mixed liquid upward.
[0058] In this embodiment, as Figures 1 to 10 As shown, the pulverizing mechanism 7 includes four guide rods 701, which are equidistantly fixed to the inner top surface of the support sleeve 6 along the circumference. A filter sleeve 702 is movably connected between the lower parts of the four guide rods 701. A filter screen 703 is fixedly connected to the side wall of the filter sleeve 702. Guide rods 704 are symmetrically fixedly connected to the inner wall of the filter sleeve 702, and a ball bearing 705 is rotatably connected to one end of each guide rod 704. It should be noted that the filter screen and the adjacent water guide ring are on the same straight line, allowing the mixed liquid discharged from inside the water guide ring to fall onto the filter screen.
[0059] A guide ring 706 is fixedly sleeved on the outer wall of the flow guide sleeve 4. The outer ring of the guide ring 706 has a corrugated groove 707, and the ball bearing 705 is slidably connected inside the adjacent corrugated groove 707. It should be noted that when the guide ring 706 rotates with the flow guide sleeve 4, the ball bearing 705 rolls inside the corrugated groove 707, so that the filter sleeve 702 achieves the effect of reciprocating up and down under the action of the guide rod 704 and the ball bearing 705.
[0060] A conical main grinding sleeve 708 is fixedly connected to the lower part of the inner wall of the filter sleeve 702, and a conical secondary grinding sleeve 709 that mates with the conical main grinding sleeve 708 is fixedly sleeved on the lower part of the outer wall of the guide sleeve 4. It should be noted that when the filter sleeve, carrying the conical main grinding sleeve, rises to its limit position, the side wall of the conical main grinding sleeve and the side wall of the conical secondary grinding sleeve will not contact each other to avoid interference. During the rotation of the guide sleeve 4 and the filter sleeve 702, the conical main grinding sleeve 708 and the conical secondary grinding sleeve 709 will produce a grinding effect.
[0061] The inner wall of the support sleeve 6 is fixedly connected with a guide ring 710, and the outer wall of the support sleeve 6 is fixedly connected with a diversion sleeve 711 that cooperates with the guide ring 710.
[0062] In this embodiment, as Figures 1 to 10 As shown, the top of the filter sleeve 702 has four equidistant sliding holes along its circumference. The filter sleeve 702 slides between the lower parts of four guide rods 701 through these four sliding holes. A compression spring is movably sleeved in the middle of each guide rod 701. Four telescopic rods are fixedly connected to the bottom of the filter sleeve 702 at equidistant intervals along its circumference. The bottom of each telescopic rod is fixedly connected to the top of the dispersion disc 8. It should be noted that the guide rods 701 and the telescopic rods work together to improve the stability of the up-and-down reciprocating movement of the filter sleeve 702, enabling the conical main grinding sleeve 708 and the conical secondary grinding sleeve 709 to exert a squeezing effect on the granular additive.
[0063] In this embodiment, as Figures 1 to 10As shown, five guide rings 710 are fixedly connected vertically and equidistantly to the inner wall of the support sleeve 6. The support sleeve 6 has drainage holes that cooperate with the diversion sleeve 711. The cross-sections of both the diversion sleeve 711 and the guide rings 710 are inclined. It should be noted that the guide rings 710 are located below the adjacent filter screens 703. When the mixed liquid filtered by the filter screen 703 flows into the corresponding diversion sleeve 711 under the guiding action of the guide rings 710, it is finally discharged from the inside of the diversion sleeve 711.
[0064] The lower side wall of the support sleeve 6 is provided with an arc-shaped discharge groove that mates with the filter sleeve 702. It should be noted that the mixture after grinding by the conical main grinding sleeve and the conical auxiliary grinding sleeve can be discharged from the arc-shaped discharge groove.
[0065] In this embodiment, as Figures 1 to 10 As shown, the transmission mechanism 10 includes a main bevel gear 101, which is fixedly connected to the top of the transmission sleeve 9.
[0066] A positioning sleeve 102 is fixedly connected to the right side of the dispersing frame 1. A transmission bevel gear 103 is symmetrically rotatably connected to the inner wall of the positioning sleeve 102. A driven bevel gear 104 is fixedly sleeved on the upper part of the transmission rod 3. The bottom of the driven bevel gear 104 meshes with the top of the two transmission bevel gears 103. The top of the main bevel gear 101 meshes with the bottom of the two transmission bevel gears 103.
[0067] In this embodiment, as Figures 1 to 10 As shown, a method of using a disperser for granular textile auxiliaries is characterized by the following steps:
[0068] S1. When using the disperser for granular textile auxiliaries, first put the granular textile auxiliaries into the dye barrel, then fix the dye barrel under the dispersing disc 8 of the disperser frame 1, start the hydraulic cylinder on the disperser frame 1 to retract, so that the transmission rod 3 and the dispersing disc 8 are inserted into the dye barrel, and then start the motor 2.
[0069] S2. At this time, the motor 2 drives the transmission rod 3 to rotate, causing the transmission rod 3 to rotate inside the support sleeve 6 along with the guide sleeve 4. Since the upper bevel gear 104 of the transmission rod 3 meshes with the two transmission bevel gears 103 inside the positioning sleeve 102, the main bevel gear 101 meshing with the lower part of the two transmission bevel gears 103 rotates along with it, causing the main bevel gear 101 to rotate in the opposite direction along with the support sleeve 6. Meanwhile, the support sleeve 6, along with the bottom dispersion disk 8, rotates in the opposite direction below the guide sleeve 4, thus dispersing and mixing the dye and granular additives inside the dye barrel.
[0070] S3. During the rotation of the guide sleeve 4, the four spur gears 513 at the bottom of the guide sleeve 4 mesh with the toothed ring 514 inside the dispersion disk 8 and rotate, so that the spur gears 513 carry the guide rod 510 and the guide gear 511 to rotate inside the guide groove 508. At this time, the side wall of the guide gear 511 meshes with the toothed disk 509 for transmission. When the guide gear 511 meshes with the toothed disk 509, a suction force is generated inside the guide groove 508, which draws the granular textile auxiliary agent deposited at the bottom of the dye barrel into the guide hole 515 through the arc-shaped water pipe 516. Then, the dye and auxiliary agent mixed liquid inside the four guide holes 515 rotates with the auger rod 507 during the transportation process, so that the auger rod 507 transports the mixed liquid into the guide tank 501.
[0071] S4. During the process of conveying the mixed liquid of auxiliaries and dyes into the feed tank 501, the transmission gear 503 inside the movable tank 502 will rotate, causing the two transmission gears 503 to mesh and convey the mixed liquid to the position of the five water guide rings 505. The water guide rings 505 will rotate through the flow guide sleeve 4, and under the action of centrifugal force, the mixed liquid inside the feed tank 501 will be discharged from the discharge hole 504 on the water guide ring 505. Since the support sleeve 6 rotates in the opposite direction to the flow guide sleeve 4, the filter sleeve 702 inside the support sleeve 6 will rotate synchronously through the guide rod 701. During the rotation of the filter sleeve 702, the filter screen 703 will cut and separate the discharged mixed liquid and break up the granular auxiliaries.
[0072] S5. The uncrushed granular additives fall along the inner wall of the filter sleeve 702 to the positions of the conical main grinding sleeve 708 and the conical secondary grinding sleeve 709. Since the filter sleeve 702 and the guide sleeve 4 rotate synchronously in opposite directions, the filter sleeve 702 slides inside the corrugated groove 707 on the outer wall of the guide ring 706 through the cooperation of the guide rod 704 and the ball 705. At this time, the guide rod 704 carries the filter sleeve 702 to move up and down between the four guide rods 701, so that the conical main grinding sleeve 708 and the conical secondary grinding sleeve 709 grind and squeeze the falling granular additives during the rotation, and quickly crush the granular additives.
[0073] S6. Finally, the mixture filtered by the filter screen 703 flows into the inside of the diversion sleeve 711 under the guidance of the guide ring 710, so that the mixture is thrown out from the inside of the corresponding diversion sleeve 711 under the action of centrifugal force. The mixture is dispersed at different depths inside the dye tank and mixes quickly with the dye in the tank.
[0074] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A granular textile-adjunct disperser comprising a disperser frame (1), characterised in that: A motor (2) is fixedly connected to the right side of the top of the dispersing frame (1). The rotating end of the motor (2) passes through the dispersing frame (1) and is fixedly connected to a transmission rod (3). A guide sleeve (4) is fixedly connected to the bottom of the transmission rod (3). A guide mechanism (5) is movably connected inside the guide sleeve (4). The outer side of the guide sleeve (4) is movably sleeved with a support sleeve (6) that cooperates with the transmission rod (3). The inside of the support sleeve (6) and the outer wall of the guide sleeve (4) are movably connected with a crushing mechanism (7). The bottom of the support sleeve (6) is fixedly connected with a dispersing disk (8). The dispersing disk (8) is movably sleeved on the lower part of the guide sleeve (4). The inner top surface of the dispersing disk (8) is movably connected with the guide mechanism (5). The top of the support sleeve (6) is fixedly connected to the transmission sleeve (9), and the top of the transmission sleeve (9) and the upper part of the transmission rod (3) are movably connected to the transmission mechanism (10) that cooperates with the dispersing frame (1). The flow guiding mechanism (5) includes a material guiding groove (501), which is located in the middle of the flow guiding sleeve (4). A movable groove (502) is provided on the upper part of the material guiding groove (501). A transmission gear (503) is symmetrically rotatably connected inside the movable groove (502). Two adjacent transmission gears (503) are meshed together. A discharge hole (504) is provided on the inner wall of the material guiding groove (501). The upper outer wall of the guide sleeve (4) is fixedly sleeved with a water guide ring (505) that cooperates with the movable groove (502). The outer ring of the water guide ring (505) has twelve drainage holes (506) equidistantly opened along the circumference. One end of the discharge hole (504) extends into the interior of the corresponding water guide ring (505). The lower part of the inner wall of the guide trough (501) is rotatably connected to a auger rod (507). The lower part of the guide sleeve (4) is provided with four equidistant guide grooves (508) along the circumference. The inner bottom surface of the guide groove (508) is rotatably connected to a gear disc (509). The inner top surface of the guide groove (508) is rotatably connected to a guide rod (510). The lower part of the guide rod (510) is fixedly sleeved with a guide gear (511). The side wall of the guide gear (511) meshes with the inner wall of the gear disc (509). The inner top surface of the guide groove (508) is fixedly connected to a guide plate (512). The guide plate (512) is disposed between the guide gear (511) and the gear disc (509). The upper part of each of the four diversion rods (510) extends into the interior of the dispersion disk (8) and is fixedly sleeved with a spur gear (513). The upper part of the inner wall of the dispersion disk (8) is fixedly connected with a toothed ring (514), and the inner ring of the toothed ring (514) meshes with the side wall of the four spur gears (513). A flow hole (515) is provided between the inner wall of the flow channel (508) and the inner wall of the material guide channel (501). Four arc-shaped water pipes (516) are fixedly connected at equal intervals along the circumference of the lower side wall of the flow guide sleeve (4). The four arc-shaped water pipes (516) correspond one-to-one with the four flow channels (508). When the dispersing disc (8) and the guide sleeve (4) rotate synchronously in opposite directions, the toothed ring (514) meshes with the spur gear (513), causing the guide gear (511) to mesh with the toothed disc (509). At this time, the inside of the guide groove (508) produces a suction effect, which can draw the particulate auxiliaries deposited at the bottom of the dye barrel into the inside of the guide groove (508). The crushing mechanism (7) includes guide rods (701), four of which are fixedly connected at equal intervals along the circumference to the inner top surface of the support sleeve (6). A filter sleeve (702) is movably connected between the lower parts of the four guide rods (701). A filter screen (703) is fixedly connected to the side wall of the filter sleeve (702). Guide rods (704) are symmetrically fixedly connected to the inner wall of the filter sleeve (702). A ball bearing (705) is rotatably connected to one end of the guide rod (704). The outer wall of the flow guide sleeve (4) is fixedly sleeved with a guide ring (706), and the outer ring of the guide ring (706) is provided with a corrugated groove (707). The ball (705) is slidably connected to the interior of the adjacent corrugated groove (707). The lower part of the inner wall of the filter sleeve (702) is fixedly connected to a conical main grinding sleeve (708), and the lower part of the outer wall of the flow guide sleeve (4) is fixedly sleeved with a conical secondary grinding sleeve (709) that cooperates with the conical main grinding sleeve (708). The inner wall of the support sleeve (6) is fixedly connected with a guide ring (710), and the outer wall of the support sleeve (6) is fixedly connected with a diversion sleeve (711) that cooperates with the guide ring (710). The five guide rings (710) are vertically and equidistantly fixed to the inner wall of the support sleeve (6). The support sleeve (6) has a drain hole that cooperates with the diversion sleeve (711). The cross sections of the diversion sleeve (711) and the guide rings (710) are both inclined. The lower side wall of the support sleeve (6) is provided with an arc-shaped discharge groove that cooperates with the filter sleeve (702).
2. A granular textile assistant dispersing machine according to claim 1, characterized in that: The upper part of the material guide trough (501) is provided with four branches, and each branch of the material guide trough (501) is provided with five movable slots (502) vertically and equally spaced. There are five water guide rings (505), and the five water guide rings (505) correspond one-to-one with the five movable slots (502).
3. A granular textile-adjunct disperser as claimed in claim 2, wherein: The cross-section of the drainage hole (515) is arc-shaped. One end of the drainage hole (515) is opened at the water outlet end of the inner wall of the drainage channel (508), and the arc-shaped water pipe (516) is set at the water inlet end of the inner wall of the drainage channel (508).
4. A granular textile-adjunct disperser as claimed in claim 3, wherein: The top of the filter sleeve (702) has four sliding holes equidistantly spaced along the circumference. The filter sleeve (702) slides between the lower parts of the four guide rods (701) through the four sliding holes. A compression spring is movably sleeved in the middle of the guide rod (701). The bottom of the filter sleeve (702) is fixedly connected with four telescopic rods equidistantly spaced along the circumference. The bottom of the telescopic rods is fixedly connected to the top of the dispersion disc (8).
5. A granular textile-adjunct dispersing machine according to claim 4, characterized in that: The transmission mechanism (10) includes a main bevel gear (101), which is fixedly connected to the top of the transmission sleeve (9); A positioning sleeve (102) is fixedly connected to the right side of the dispersing frame (1). A transmission bevel gear (103) is symmetrically rotatably connected to the inner wall of the positioning sleeve (102). A driven bevel gear (104) is fixedly sleeved on the upper part of the transmission rod (3). The bottom of the driven bevel gear (104) meshes with the top of the two transmission bevel gears (103). The top of the main bevel gear (101) meshes with the bottom of the two transmission bevel gears (103).
6. A method of using a granular textile auxiliary dispersing machine according to claim 1 characterized in that: Includes the following steps: S1. When using the disperser for granular textile auxiliaries, first put the granular textile auxiliaries into the dye barrel, then fix the dye barrel under the dispersion plate (8) of the disperser frame (1), start the hydraulic cylinder on the disperser frame (1) to retract, so that the transmission rod (3) and the dispersion plate (8) are inserted into the dye barrel, and then start the motor (2). S2. At this time, the motor (2) rotates with the transmission rod (3), causing the transmission rod (3) to rotate with the guide sleeve (4) inside the support sleeve (6). Since the upper bevel gear (104) of the transmission rod (3) meshes with the two transmission bevel gears (103) inside the positioning sleeve (102), the main bevel gear (101) meshing with the lower part of the two transmission bevel gears (103) rotates with it, causing the main bevel gear (101) to rotate with the support sleeve (6) in the opposite direction. Meanwhile, the support sleeve (6) rotates with the bottom dispersion disk (8) in the opposite direction at the lower part of the guide sleeve (4), thus dispersing and mixing the dye and granular additives inside the dye barrel. S3. During the rotation of the guide sleeve (4), the four spur gears (513) at the bottom of the guide sleeve (4) mesh with the toothed ring (514) inside the dispersion disc (8) and rotate, so that the spur gears (513) carry the guide rod (510) and the guide gear (511) to rotate inside the guide groove (508). At this time, the side wall of the guide gear (511) meshes with the toothed disc (509) for transmission. When the guide gear (511) meshes with the toothed disc (509), suction will be generated inside the guide groove (508). The granular textile auxiliary agent deposited at the bottom of the dye barrel is drawn into the guide hole (515) through the arc-shaped water pipe (516). Then, the dye and auxiliary agent mixture liquid inside the four guide holes (515) rotates with the auger rod (507) during the transportation process, so that the auger rod (507) transports the mixture liquid into the guide trough (501). S4. During the process of conveying the mixed liquid of auxiliaries and dyes into the feed tank (501), the transmission gear (503) inside the movable tank (502) will rotate, so that the two transmission gears (503) mesh to convey the mixed liquid to the position of the five water guide rings (505). The water guide rings (505) will rotate through the flow guide sleeve (4), and under the action of centrifugal force, the mixed liquid inside the feed tank (501) will be discharged from the discharge hole (504) on the water guide ring (505). Since the support sleeve (6) rotates in the opposite direction to the flow guide sleeve (4), the filter sleeve (702) inside the support sleeve (6) will rotate synchronously through the guide rod (701). During the rotation of the filter sleeve (702), the filter screen (703) will cut and separate the discharged mixed liquid and crush the granular auxiliaries. S5. The uncrushed granular additives fall along the inner wall of the filter sleeve (702) to the position of the conical main grinding sleeve (708) and the conical secondary grinding sleeve (709). Since the filter sleeve (702) and the guide sleeve (4) rotate synchronously in opposite directions, the filter sleeve (702) slides inside the corrugated groove (707) on the outer wall of the guide ring (706) through the cooperation of the guide rod (704) and the ball (705). At this time, the guide rod (704) carries the filter sleeve (702) to move up and down between the four guide rods (701), so that the conical main grinding sleeve (708) and the conical secondary grinding sleeve (709) grind and squeeze the falling granular additives during the rotation, and quickly crush the granular additives. S6. Finally, the mixture filtered from the filter screen (703) flows into the inside of the diversion sleeve (711) under the guidance of the guide ring (710), so that the mixture is thrown out from the inside of the corresponding diversion sleeve (711) under the action of centrifugal force. The mixture is dispersed at different depths inside the dye tank and mixes quickly with the dye in the tank.
Citation Information
Patent Citations
Textile assistant dispersing machine
CN112546922A
Textile assistant dispersing equipment
CN209205169U