An automatic blanking and billet arranging machine with visual inspection for a powder molding press
By designing a blank discharge machine with visual inspection function, the blank is automatically cut, weighing, burr removal and appearance detection, solving the problem of low production efficiency caused by manual operation in the prior art, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202211527279.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-11-30
AI Technical Summary
In the prior art, the detection of appearance defects of product blanks during production mainly relies on manual operations, resulting in low production efficiency and inability to achieve automation.
A blank discharge machine with visual inspection function is designed, including a blank cutting transfer mechanism, a weighing mechanism, a blank transfer mechanism, a blank transfer mechanism, a burr removal mechanism, a CCD visual inspection mechanism, a material suction tray mechanism, a material tray loading mechanism, a material tray cutting mechanism and a material tray push mechanism, to realize the automatic blanking, weighing, station conversion, burr removal and appearance detection of the blank.
Through automated inspection and processing, production efficiency and product quality are improved, and the company's large-scale production needs are met.
Smart Images

Figure CN115870828B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated equipment, and more specifically, to a blank arranging machine with automatic blanking and visual inspection for a powder molding press. Background Art
[0002] With the continuous development and progress of technology, automated production has become the mainstream of current industrial production. During the production process, it is necessary to perform deburring, appearance defect detection, and blank loading and arranging operations on the produced product blanks. However, in the current production lines, the above operations are all manually operated, which is troublesome and time-consuming, with low production efficiency and is not conducive to production. Although there are some blank arranging machines on the market, these blank arranging machines do not have the function of appearance defect detection and cannot automatically complete the appearance defect detection process. Summary of the Invention
[0003] The purpose of the present invention is to overcome the above-mentioned defects in the prior art and provide a blank arranging machine with a visual inspection function that can realize automated inspection operations for the appearance defects of blanks.
[0004] To achieve the above object, the present invention provides a blank arranging machine with automatic blank feeding and visual inspection for a powder molding press, which includes a blank feeding and transferring mechanism for taking away the blanks pressed by the powder molding press and sequentially transferring the blanks to the weighing station and the feeding part of the blank transfer mechanism, a weighing mechanism for weighing the blanks, a blank transfer mechanism for transferring the blanks to the blank transfer mechanism, a blank transfer mechanism for sequentially transferring the blanks to the deburring station and the CCD visual inspection station, a deburring mechanism for removing the burrs on the surface of the blanks, a CCD visual inspection mechanism for detecting whether there are appearance defects on the blanks, a blank suction and arranging mechanism for sucking the blanks and placing them on the loading tray, a loading tray feeding mechanism for feeding the loading tray, a loading tray discharging mechanism for discharging the loading tray, and a loading tray pushing mechanism for pushing the loading tray. The weighing mechanism and the blank transfer mechanism are sequentially arranged below the blank feeding and transferring mechanism along the feeding direction of the blank feeding and transferring mechanism. The feeding station of the blank transfer mechanism is located below the discharging station of the blank transfer mechanism. The deburring mechanism and the CCD visual inspection mechanism are sequentially arranged on the side of the blank transfer mechanism along the feeding direction of the blank transfer mechanism. The blank transfer mechanism can drive the blank to rotate around the blank axis while transferring the blank, so as to cooperate with the deburring mechanism to remove the burrs on the surface of the blank. The blank suction and arranging mechanism is located at the discharging station of the blank transfer mechanism. The loading tray feeding mechanism is located on one side below the discharging station of the blank suction and arranging mechanism. The loading tray discharging mechanism is located on the other side below the discharging station of the blank suction and arranging mechanism. A loading tray sliding track is connected between the loading tray feeding mechanism and the loading tray discharging mechanism and is located below the discharging station of the blank suction and arranging mechanism. The loading tray pushing mechanism is located on the side of the loading tray feeding mechanism, the loading tray discharging mechanism and the loading tray sliding track.
[0005] As a preferred embodiment, the blank feeding and transferring mechanism includes a first translation module, a first lifting module, a first lifting frame and a first suction nozzle. The first translation module is arranged horizontally. The first lifting module is longitudinally installed on the translation part of the first translation module. The first lifting frame is installed on the lifting part of the first lifting module. The first suction nozzle is installed on the first lifting frame.
[0006] The weighing mechanism is set as an electronic scale.
[0007] The blank transfer mechanism includes a second lifting module, a rotary cylinder, a first lifting cylinder, a magnet, a rotary plate and a suction hood. The second lifting module is arranged longitudinally. The rotary cylinder is installed on the lifting part of the second lifting module. The first lifting cylinder is connected to the rotary part of the rotary cylinder through the rotary plate. The magnet is connected to the output shaft of the first lifting cylinder. The suction hood is installed on the rotary plate and covers the outside of the lifting part of the first lifting cylinder.
[0008] As a preferred embodiment, the blank transfer mechanism includes a second translation module, a translation plate, a fixture rotation driving device, and a blank positioning fixture. The second translation module is arranged horizontally. The translation plate is installed on the translation part of the second translation module. The blank positioning fixture is rotatably installed on the translation plate. The fixture rotation driving device is installed on the translation plate and is in transmission connection with the blank positioning fixture.
[0009] As a preferred embodiment, the blank positioning fixture includes a fixture rotation seat, a limit ring, and a second suction nozzle. The limit ring is installed at the upper end of the fixture rotation seat and is located at the edge of the upper end of the fixture rotation seat. A plurality of second suction nozzles are provided and are respectively installed inside the upper end of the fixture rotation seat. The material suction part of the second suction nozzle is exposed at the top surface position of the fixture rotation seat.
[0010] As a preferred embodiment, the deburring mechanism includes a top surface brush for brushing the top surface of the blank, a side surface brush for brushing the side surface of the blank, a brush rotation driving device, and a brushing support. Two brush mounting frames are rotatably provided on the brushing support. The top surface brush is installed at the bottom of one of the brush mounting frames. The side surface brush is installed at the lower end of the other brush mounting frame and is located beside the top surface brush. The two brush mounting frames are in transmission connection with the brush rotation driving device provided at the top of the brushing support.
[0011] As a preferred embodiment, the deburring mechanism further includes a waste suction cover. The waste suction cover is located below the top surface brush and the side surface brush. The waste suction cover is connected to a vacuum pumping device.
[0012] As a preferred embodiment, the CCD vision detection mechanism includes a CCD detection camera, a lens, and a camera support. The CCD detection camera is installed downward on the camera support. The lens is installed on the CCD detection camera.
[0013] As a preferred embodiment, the material suction and tray arranging mechanism includes a material suction and tray arranging support, a third translation module, a third lifting module, and a third suction nozzle. The third translation module is installed horizontally on the material suction and tray arranging support. The third lifting module is arranged longitudinally and is connected to the translation part of the third translation module. The third suction nozzle is arranged vertically downward and is connected to the lifting part of the third lifting module.
[0014] As a preferred embodiment, the tray pushing mechanism includes a fourth translation module, a transverse movement frame, a second lifting cylinder, and a pushing block. The fourth translation module is arranged horizontally. One end of the transverse movement frame is connected to the translation part of the fourth translation module and is perpendicular to the fourth translation module. The second lifting cylinder is installed downward at the other end of the transverse movement frame. The pushing block is installed horizontally on the output shaft of the second lifting cylinder.
[0015] As a preferred embodiment, both the tray blanking mechanism and the tray loading mechanism include a tray lifting and conveying module and a lower rotating roller rotation driving device. There are two tray lifting and conveying modules arranged symmetrically left and right. The tray lifting and conveying module includes side plates, upper rollers, lower rotating rollers, chains, and a material supporting member with an L-shaped cross-section. There are two side plates arranged longitudinally and at intervals. The upper rollers are horizontally connected between the upper ends of the two side plates. The lower rotating rollers are horizontally and rotatably connected between the lower ends of the two side plates. Upper gears are rotatably arranged on the upper rollers, and lower gears are arranged on the lower rotating rollers. The upper gears and the lower gears are synchronously connected through longitudinal chains. A number of the material supporting members are horizontally connected to the outside of the chains, and the material supporting members are arranged at intervals along the chains. The lower rotating roller rotation driving device is in transmission connection with the lower rotating rollers of the two tray lifting and conveying modules.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] The structure of the present invention is simple, novel, and reasonably designed. It is provided with a blank blanking and transferring mechanism, a weighing mechanism, a blank transferring mechanism, a blank transferring mechanism, a deburring mechanism, a CCD vision inspection mechanism, a material sucking and tray arranging mechanism, a tray loading mechanism, a tray blanking mechanism, and a tray pushing mechanism. Among them, the blank blanking and transferring mechanism can realize the automatic blanking and automatic transferring operations of the blank, the weighing mechanism can realize the automatic weighing operation of the blank, the blank transferring mechanism can realize the automatic working position conversion of the blank, the deburring mechanism can realize the automatic deburring operation of the burrs, the CCD vision inspection mechanism can realize the automatic appearance inspection operation of the blank, the material sucking and tray arranging mechanism can realize the automatic feeding and tray arranging of the blank, the tray loading mechanism can realize the automatic loading operation of the tray, the tray blanking mechanism can realize the automatic blanking operation of the tray, and the tray pushing mechanism can realize the automatic feeding operation of the tray. The present invention has a high degree of automation, replaces manual operation, improves work efficiency and production quality, and can meet the large-scale production requirements of enterprises. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a schematic structural diagram provided by an embodiment of the present invention;
[0020] Figure 2 It is a schematic structural diagram of the blank blanking and transferring mechanism, the weighing mechanism, and the blank transferring mechanism provided by an embodiment of the present invention.
[0021] Figure 3 It is a schematic structural diagram of the blank blanking and transfer mechanism provided by the embodiment of the present invention;
[0022] Figure 4 It is a schematic structural diagram of the weighing mechanism provided by the embodiment of the present invention;
[0023] Figure 5 It is a schematic structural diagram of the blank transfer mechanism provided by the embodiment of the present invention;
[0024] Figure 6 It is a schematic structural diagram of the suction part of the blank transfer mechanism provided by the embodiment of the present invention;
[0025] Figure 7 It is a schematic structural diagram of the blank transfer mechanism, deburring mechanism and CCD vision detection mechanism provided by the embodiment of the present invention;
[0026] Figure 8 It is a schematic structural diagram of the blank transfer mechanism provided by the embodiment of the present invention;
[0027] Figure 9 It is a schematic structural diagram of the blank positioning fixture provided by the embodiment of the present invention;
[0028] Figure 10 It is a schematic diagram of the structure of the deburring mechanism provided by the embodiment of the present invention Figure 1 ;
[0029] Figure 11 It is a schematic diagram of the structure of the deburring mechanism provided by the embodiment of the present invention Figure 2 ;
[0030] Figure 12 It is a schematic structural diagram of the CCD vision detection mechanism provided by the embodiment of the present invention;
[0031] Figure 13 It is a schematic structural diagram of the tray loading mechanism, tray unloading mechanism, suction and tray arranging mechanism and tray pushing mechanism provided by the embodiment of the present invention;
[0032] Figure 14 It is a schematic structural diagram of the suction and tray arranging mechanism provided by the embodiment of the present invention;
[0033] Figure 15 It is a schematic diagram of the structure of the tray loading mechanism or tray unloading mechanism provided by the embodiment of the present invention Figure 1 ;
[0034] Figure 16 It is a schematic diagram of the structure of the tray loading mechanism or tray unloading mechanism provided by the embodiment of the present invention Figure 2 ;
[0035] Figure 17 It is a half-sectional view of the tray loading mechanism or the tray unloading mechanism provided by an embodiment of the present invention;
[0036] Figure 18 It is a schematic structural diagram of the tray pushing mechanism provided by an embodiment of the present invention. Specific embodiments
[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0038] Please refer to Figures 1 to 18 , an embodiment of the present invention provides a blanking machine with visual inspection for an automatic powder molding press, including a frame 15, a blanking transfer mechanism 9 for taking away the blanks pressed by the powder molding press and sequentially transferring the blanks to the weighing station and the loading part of the blank transfer mechanism 11, a weighing mechanism 10 for weighing the blanks, a blank transfer mechanism 11 for transferring the blanks to the blank transfer mechanism 1, a blank transfer mechanism 1 for sequentially transferring the blanks to the deburring station and the CCD visual inspection station, a deburring mechanism 2 for removing the burrs on the surface of the blanks, a CCD visual inspection mechanism 3 for detecting whether there are appearance defects on the blanks, a blank suction and tray loading mechanism 4 for sucking the blanks and placing them on the trays, a tray loading mechanism 5 for tray loading, a tray unloading mechanism 6 for tray unloading, and a tray pushing mechanism 7 for pushing the trays. The structures and working principles of each component will be described below.
[0039] Preferably, the weighing mechanism 10 can be set as an electronic scale, and the electronic scale and the blank transfer mechanism 11 are arranged in sequence along the feeding direction of the blanking transfer mechanism 9 below the blanking transfer mechanism 9.
[0040] As Figure 3 shown, the blanking transfer mechanism 9 may include a first translation module 91, a first lifting module 92, a first lifting frame 93, and a first suction nozzle 94. The first translation module 91 is arranged horizontally, the first lifting module 92 is longitudinally installed on the translation part of the first translation module 91, the first lifting frame 93 is installed on the lifting part of the first lifting module 92, and the first suction nozzle 94 is installed on the first lifting frame 93.
[0041] As Figure 5 and Figure 6As shown in the figure, the blank transfer mechanism 11 may include a second lifting module 111, a rotary cylinder 112, a first lifting cylinder 113, a magnet 114, a rotary plate 115 and a suction hood 116. The second lifting module 111 is longitudinally arranged. The rotary cylinder 112 is installed on the lifting part of the second lifting module 111. The first lifting cylinder 113 is connected to the rotating part of the rotary cylinder 112 through the rotary plate 115. The magnet 114 is connected to the output shaft of the first lifting cylinder 113. The suction hood 116 is installed on the rotary plate 115 and covers the outside of the lifting part of the first lifting cylinder 113.
[0042] The blank transfer mechanism 1, deburring mechanism 2, CCD vision inspection mechanism 3, suction feeding and tray arranging mechanism 4, tray loading mechanism 5, tray unloading mechanism 6 and tray pushing mechanism 7 are all installed on the top of the frame 15. The loading station of the blank transfer mechanism 1 is located below the unloading station of the blank transfer mechanism 11. The deburring mechanism 2 and the CCD vision inspection mechanism 3 are arranged in sequence along the feeding direction of the blank transfer mechanism 1 on the side of the blank transfer mechanism 1.
[0043] As Figure 8 As shown in the figure, the blank transfer mechanism 1 may include a second translation module 12, a translation plate 13, a fixture rotation driving device 14 and a blank positioning fixture 16. The second translation module 12 is horizontally arranged. The translation plate 13 is installed on the translation part of the second translation module 12. The blank positioning fixture 16 is rotatably installed on the translation plate 13. The fixture rotation driving device 14 is installed on the translation plate 13 and is in transmission connection with the blank positioning fixture 16. Among them, in this embodiment, the fixture rotation driving device 14 may be composed of a motor + synchronous belt + synchronous pulley and can drive the blank positioning fixture to rotate. Of course, in other embodiments, the fixture rotation driving device 14 may also adopt any one of the rotation driving methods on the market, not limited to this embodiment.
[0044] Specifically, the blank positioning fixture 16 may include a fixture rotation seat 161, a limit ring 162 and a second suction nozzle 163. The limit ring 162 is installed at the upper end of the fixture rotation seat 161 and is located at the upper end edge of the fixture rotation seat 161. A plurality of second suction nozzles 163 are provided and are respectively installed inside the upper end of the fixture rotation seat 161. The suction part of the second suction nozzle 163 is exposed at the top surface position of the fixture rotation seat 161.
[0045] As Figure 10 and Figure 11As shown, the deburring mechanism 2 may include a top surface brush 21 for brushing the top surface of the blank, a side surface brush 22 for brushing the side surface of the blank, a brush rotation driving device 23, a waste suction hood 24, and a brushing support 25. Two brush mounting brackets 251 are rotatably provided on the brushing support 25. The top surface brush 21 is mounted at the bottom of one of the brush mounting brackets 251, and the side surface brush 22 is mounted at the lower end of the other brush mounting bracket 251 and is located on the side of the top surface brush 21. One of the brush mounting brackets 251 is in transmission connection with the brush rotation driving device 23 provided at the top of the brushing support 25. The two brush mounting brackets 251 are synchronously connected through a timing belt 252 and a synchronous pulley. The waste suction hood 24 is located below the top surface brush 21 and the side surface brush 22, and the waste suction hood 24 is connected to a vacuum pumping device (such as a negative pressure vortex blower). Among them, in this embodiment, the brush rotation driving device 23 may be set as a rotary motor.
[0046] As Figure 12 shown, the CCD vision detection mechanism 3 may include a CCD detection camera 31, a lens 32, and a camera support 33. The CCD detection camera 31 is mounted downward on the camera support 33, and the lens 32 is mounted on the CCD detection camera 31.
[0047] The material suction and tray placing mechanism 4 is located at the blank discharging station of the blank transfer mechanism 1. The tray loading mechanism 5 is located on one side below the discharging station of the material suction and tray placing mechanism 4. The tray discharging mechanism 6 is located on the other side below the discharging station of the material suction and tray placing mechanism 4. A tray sliding track 8 located below the discharging station of the material suction and tray placing mechanism 4 is connected between the tray loading mechanism 5 and the tray discharging mechanism 6. The tray pushing mechanism 7 is located on the side of the tray loading mechanism 5, the tray discharging mechanism 6, and the tray sliding track 8.
[0048] As Figure 14 shown, the material suction and tray placing mechanism 4 may include a material suction and tray placing support 41, a third translation module 42, a third lifting module 43, and a third suction nozzle 44. The third translation module 42 is horizontally mounted on the material suction and tray placing support 41. The third lifting module 43 is longitudinally arranged and is connected to the translation part of the third translation module 42. The third suction nozzle 44 is longitudinally arranged downward and is connected to the lifting part of the third lifting module 43.
[0049] As Figure 15 、 Figure 16 and Figure 17As shown in the figure, the tray unloading mechanism 6 and the tray loading mechanism 5 can both include a tray lifting and conveying module 51 and a lower rotating roller rotating drive device 52. There are two tray lifting and conveying modules 51, which are arranged symmetrically left and right. The tray lifting and conveying module 51 includes side plates 511, upper rollers 512, lower rotating rollers 513, chains 514, and a material supporting member 515 with an L-shaped cross-section. There are two side plates 511, which are arranged longitudinally and at intervals. The upper rollers 512 are horizontally connected between the upper ends of the two side plates 511. The lower rotating rollers 513 are horizontally and rotatably connected between the lower ends of the two side plates 511. Upper gears 516 are rotatably arranged on the upper rollers 512, and lower gears 517 are arranged on the lower rotating rollers 513. The upper gears 516 and the lower gears 517 are synchronously connected through longitudinal chains 514. A number of material supporting members 515 are horizontally connected to the outside of the chains 514, and the material supporting members 515 are arranged at intervals along the chains 514. The lower rotating roller rotating drive device 52 is in transmission connection with the lower rotating rollers 513 of the two tray lifting and conveying modules 51.
[0050] Among them, as Figure 15 shown, in this embodiment, the lower rotating roller rotating drive device 52 can be composed of a motor + bevel gear + rotating shaft. However, this embodiment does not involve improvements in this aspect and will not be elaborated here.
[0051] As Figure 18 shown, the tray pushing mechanism 7 can include a fourth translation module 71, a transverse moving frame 72, a second lifting cylinder 73, and a pushing block 74. The fourth translation module 71 is arranged horizontally. One end of the transverse moving frame 72 is connected to the translation part of the fourth translation module 71 and is perpendicular to the fourth translation module 71. The second lifting cylinder 73 is installed downward at the other end of the transverse moving frame 72. The pushing block 74 is horizontally installed on the output shaft of the second lifting cylinder 73.
[0052] During operation, the blank feeding and transferring mechanism takes out the blank from the powder molding press and sequentially transfers the blank to the weighing station and the loading station of the blank transfer mechanism. During this process, the weighing mechanism weighs the blank. The rotary cylinder drives the suction hood to rotate 90 degrees upward, and the first lifting cylinder drives the magnet to rise, making the magnet approach the suction hood. At this time, since the magnet is close to the blank, the blank will be attracted by the magnet and fixed on the suction hood. Then the rotary cylinder drives the suction hood to rotate 90 degrees downward, and the second lifting module drives the suction hood to descend above the loading station of the blank feeding and transferring mechanism. The first lifting cylinder drives the magnet to rise and move away from the suction hood. Due to the separation of the magnet, the blank will fall onto the blank positioning fixture. The blank feeding and transferring mechanism drives the blank to move sequentially to the top surface brush, side surface brush, and CCD vision inspection station. At the same time, the fixture rotation driving device drives the blank to rotate. The top surface brush removes the burrs on the top surface of the blank, and the side surface brush removes the burrs on the side surface of the blank. The CCD vision inspection mechanism detects whether there are appearance defects on the blank. Then the suction and tray loading mechanism sucks away the blank and places it on the loading tray. When the tray is full, the tray loading mechanism will convey an empty tray upward. Then the tray pushing mechanism pushes the empty tray to the position below the unloading station of the suction and tray loading mechanism, and at the same time pushes the full tray onto the tray unloading mechanism. The tray unloading mechanism conveys the full tray downward to realize tray unloading.
[0053] In summary, the structure of the present invention is simple, novel, and reasonably designed. It is provided with a blank feeding and transferring mechanism, a weighing mechanism, a blank transfer mechanism, a blank feeding and transferring mechanism, a deburring mechanism, a CCD vision inspection mechanism, a suction and tray loading mechanism, a tray loading mechanism, a tray unloading mechanism, and a tray pushing mechanism. Among them, the blank feeding and transferring mechanism can realize automatic blank feeding and automatic transfer operations. The weighing mechanism can realize automatic weighing operations of the blank. The blank feeding and transferring mechanism can realize automatic conversion of the blank between workstations. The deburring mechanism can realize automatic deburring operations. The CCD vision inspection mechanism can realize automatic appearance inspection operations of the blank. The suction and tray loading mechanism can realize automatic loading and tray loading of the blank. The tray loading mechanism can realize automatic tray loading operations. The tray unloading mechanism can realize automatic tray unloading operations. The tray pushing mechanism can realize automatic tray feeding operations. The present invention has a high degree of automation, replaces manual operation, improves work efficiency and production quality, and can meet the large-scale production requirements of enterprises.
[0054] The above embodiments are the preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present invention shall be equivalent replacement methods and are all included in the protection scope of the present invention.
Claims
1. An automatic blanking and billet arranging machine with visual inspection for a powder molding press, characterized in that: The invention comprises a blank unloading transfer mechanism (9) for taking away the blanks pressed by the powder forming press and transferring the blanks to a weighing station and a loading position of a blank transfer mechanism (11), a weighing mechanism (10) for weighing the blanks, a blank transfer mechanism (11) for transferring the blanks to a blank transfer mechanism (1), a blank transfer mechanism (1) for transferring the blanks to a deburring station and a CCD visual inspection station in sequence, a deburring mechanism (2) for removing burrs on the surface of the blanks, and a blank transfer mechanism (11) for inspecting the blanks. A CCD visual inspection mechanism (3) for detecting whether a blank has appearance defects, a material suction and plate swinging mechanism (4) for sucking the blank and placing the blank on a loading tray, a tray loading mechanism (5) for loading the tray, a tray unloading mechanism (6) for unloading the tray, and a tray pushing mechanism (7) for pushing the tray, the weighing mechanism (10) and the blank transfer mechanism (11) are sequentially arranged below the blank unloading and transfer mechanism (9) along the feeding direction of the blank unloading and transfer mechanism (9), and the blank transfer mechanism (9) is configured to detect whether a blank has appearance defects, and a material suction and plate swinging mechanism (4) for sucking the blank and placing the blank on a loading tray, a tray loading mechanism (5) for loading the tray, a tray unloading mechanism (6) for unloading the tray, and a tray pushing mechanism (7) for pushing the tray. The loading station of the mechanism (1) is located below the unloading station of the blank transfer mechanism (11); the deburring mechanism (2) and the CCD visual detection mechanism (3) are arranged in sequence on the side of the blank transfer mechanism (1) along the feeding direction of the blank transfer mechanism (1); the blank transfer mechanism (1) can drive the blank to rotate around the blank axis while transferring the blank, thereby cooperating with the deburring mechanism (2) to remove burrs on the surface of the blank; the suction plate swing mechanism (4) is located at the unloading station of the blank transfer mechanism (1); The material tray loading mechanism (5) is located on one side below the unloading station of the material suction and swinging plate mechanism (4); the material tray unloading mechanism (6) is located on the other side below the unloading station of the material suction and swinging plate mechanism (4); a material tray sliding track (8) located below the unloading station of the material suction and swinging plate mechanism (4) is connected between the material tray loading mechanism (5) and the material tray unloading mechanism (6); and the material tray pushing mechanism (7) is located on the side of the material tray loading mechanism (5), the material tray unloading mechanism (6) and the material tray sliding track (8).
2. The blank arranging machine with automatic blanking and visual inspection for the powder molding press according to claim 1, wherein: The blank unloading and transferring mechanism (9) comprises a first translation module (91), a first lifting module (92), a first lifting frame (93) and a first suction nozzle (94), wherein the first translation module (91) is arranged horizontally, the first lifting module (92) is longitudinally mounted on a translation part of the first translation module (91), the first lifting frame (93) is mounted on a lifting part of the first lifting module (92), and the first suction nozzle (94) is mounted on the first lifting frame (93); The weighing mechanism (10) is configured as an electronic scale; The blank transfer mechanism (11) includes a second lifting module (111), a rotary cylinder (112), a first lifting cylinder (113), a magnet (114), a rotary plate (115) and a suction hood (116). The second lifting module (111) is longitudinally arranged. The rotary cylinder (112) is installed on the lifting part of the second lifting module (111). The first lifting cylinder (113) is connected to the rotary part of the rotary cylinder (112) through the rotary plate (115). The magnet (114) is connected to the output shaft of the first lifting cylinder (113). The suction hood (116) is installed on the rotary plate (115) and covers the outside of the lifting part of the first lifting cylinder (113).
3. The blank arranging machine with automatic blanking and visual inspection for the powder molding press according to claim 1, characterized in that: The blank transfer mechanism (1) includes a second translation module (12), a translation plate (13), a fixture rotation driving device (14) and a blank positioning fixture (16). The second translation module (12) is horizontally arranged. The translation plate (13) is installed on the translation part of the second translation module (12). The blank positioning fixture (16) is rotatably installed on the translation plate (13). The fixture rotation driving device (14) is installed on the translation plate (13) and is in transmission connection with the blank positioning fixture (16).
4. The blanking machine with visual inspection for automatic blanking of a powder molding press according to claim 3, characterized in that: The blank positioning fixture (16) includes a fixture rotation seat (161), a limit ring (162) and a second suction nozzle (163). The limit ring (162) is installed at the upper end of the fixture rotation seat (161) and is located at the upper edge of the fixture rotation seat (161). A plurality of second suction nozzles (163) are provided and are respectively installed inside the upper end of the fixture rotation seat (161). The suction part of the second suction nozzle (163) is exposed at the top surface position of the fixture rotation seat (161).
5. The blanking machine with visual inspection for an automatic blanking of a powder molding press according to claim 1, characterized in that: The deburring mechanism (2) includes a top surface brush (21) for brushing the top surface of the blank, a side surface brush (22) for brushing the side surface of the blank, a brush rotation driving device (23), and a brushing support (25). Two brush mounting brackets (251) are rotatably provided on the brushing support (25). The top surface brush (21) is installed at the bottom of one of the brush mounting brackets (251). The side surface brush (22) is installed at the lower end of the other brush mounting bracket (251) and is located on the side of the top surface brush (21). The two brush mounting brackets (251) are in transmission connection with the brush rotation driving device (23) provided at the top of the brushing support (25).
6. The blanking machine with visual inspection for automatic blanking of a powder molding press according to claim 5, characterized in that: The deburring mechanism (2) further includes a waste suction hood (24). The waste suction hood (24) is located below the top surface brush (21) and the side surface brush (22). The waste suction hood (24) is connected to a vacuum device.
7. The blanking machine with visual inspection for automatic blanking of a powder molding press according to claim 1, characterized in that: The CCD vision detection mechanism (3) includes a CCD detection camera (31), a lens (32) and a camera support (33). The CCD detection camera (31) is installed downward on the camera support (33). The lens (32) is installed on the CCD detection camera (31).
8. The blanking machine with visual inspection for automatic blanking of a powder molding press according to claim 1, characterized in that: The material suction and placing plate mechanism (4) includes a material suction and placing plate support (41), a third translation module (42), a third lifting module (43), and a third suction nozzle (44). The third translation module (42) is horizontally installed on the material suction and placing plate support (41). The third lifting module (43) is longitudinally arranged and connected to the translation part of the third translation module (42). The third suction nozzle (44) is longitudinally arranged downward and connected to the lifting part of the third lifting module (43).
9. The blanking machine with visual inspection for automatic blanking of a powder molding press according to claim 1, characterized in that: The material plate pushing mechanism (7) includes a fourth translation module (71), a transverse moving frame (72), a second lifting cylinder (73), and a pushing block (74). The fourth translation module (71) is horizontally arranged. One end of the transverse moving frame (72) is connected to the translation part of the fourth translation module (71) and is perpendicular to the fourth translation module (71). The second lifting cylinder (73) is installed downward at the other end of the transverse moving frame (72). The pushing block (74) is horizontally installed on the output shaft of the second lifting cylinder (73).
10. The blanking machine with visual inspection for automatic blanking of a powder molding press according to claim 1, characterized in that: Both the material plate discharging mechanism (6) and the material plate loading mechanism (5) include a material plate lifting and conveying module (51) and a lower rotating roller rotation driving device (52). There are two material plate lifting and conveying modules (51) arranged symmetrically left and right. The material plate lifting and conveying module (51) includes side plates (511), upper rollers (512), lower rotating rollers (513), chains (514), and a material supporting member (515) with an L-shaped cross-section. There are two side plates (511) arranged longitudinally and at intervals. The upper rollers (512) are horizontally connected between the upper ends of the two side plates (511). The lower rotating rollers (513) are horizontally and rotatably connected between the lower ends of the two side plates (511). Upper gears (516) are rotatably arranged on the upper rollers (512). Lower gears (517) are arranged on the lower rotating rollers (513). The upper gears (516) and the lower gears (517) are synchronously connected through longitudinal chains (514). A number of material supporting members (515) are horizontally connected to the outside of the chains (514). The material supporting members (515) are arranged at intervals along the chains (514). The lower rotating roller rotation driving device (52) is drivingly connected to the lower rotating rollers (513) of the two material plate lifting and conveying modules (51).
Citation Information
Patent Citations
Automatic blanking belt visual detection blank arranging machine of powder forming press
CN218707120U