Adjustable assembled steel formwork truss single-side formwork device and construction method
By adopting an adjustable prefabricated steel mold truss single-sided support device in underground space construction, the problems of low construction efficiency and difficult to guarantee in the traditional double-sided support process in narrow spaces are solved, and efficient and flexible concrete construction is achieved.
Patent Information
- Application Number
- CN202211278481.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-19
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2042-10-19
AI Technical Summary
During underground space construction, due to the small operating space between the foundation pit enclosure structure and the basement side wall, the traditional double-sided supporting molding process is difficult to meet the construction requirements, resulting in low construction efficiency and difficult to ensure quality.
The adjustable assembled steel mold truss single-sided support mold device is adopted, which includes a steel mold system, a support truss system and a displacement walking system. Through bolt connection and the cooperation of jacks and hoists, the flexible movement and assembly of the steel mold system and the support truss system are realized.
It improves the efficiency and quality of concrete construction, can flexibly adjust the height and position of the supporting formwork according to on-site needs, reduces the construction process, and improves the formwork installation and removal efficiency of single-sided supporting formwork.
Smart Images

Figure CN115874805B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete construction, in particular to an adjustable assembled steel formwork truss single-side formwork device and a construction method. Background Art
[0002] Most concrete walls use a double-sided formwork system, with tension bolts used to fix the formwork on both sides. However, in some special environments, such as underground space construction, the operating space between the foundation pit retaining structure and the basement side wall is narrow, and there is no working space or formwork space outside the structure. The traditional double-sided formwork process is difficult to meet the construction requirements, and a single-sided formwork construction method is required.
[0003] At present, the traditional formwork method is mainly to weld the tension screws by planting reinforcement in the enclosure structure, and set the inclined brace outside the single-side formwork to achieve single-side formwork, but this method has complicated construction procedures, low work efficiency, and cannot guarantee the construction quality. The existing tool-type single-side formwork system, movable single-side formwork device, adjustable single-side formwork system and other methods can only achieve a single formwork height adjustment or the formwork device can only move in one direction, which has great application limitations, resulting in low construction efficiency of concrete pouring. To this end, we propose an adjustable assembled steel formwork truss single-side formwork device and construction method. Summary of the invention
[0004] The object of the present invention is to provide an adjustable assembled steel formwork truss single-side formwork device and a construction method to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an adjustable assembled steel formwork truss single-sided formwork device, including a steel formwork system, the steel formwork system includes multiple groups of steel formworks, the multiple groups of steel formworks are fixedly connected by bolts, and the back side of the steel formwork is fixedly connected to several groups of square steel secondary ribs and square steel main ribs; a supporting truss system, the supporting truss system includes multiple groups of triangular standard sections, the bottom end of the triangular standard section is installed with a first right-angle ladder heightening section, the bottom end of the first right-angle ladder heightening section is installed with a second right-angle ladder heightening section, the triangular standard section, the first right-angle ladder heightening section and the second right-angle ladder heightening section are all fixedly connected with connecting blocks, and the corners are all fixedly connected A connecting piece is connected, and a steel pipe is fixedly connected to the connecting block. Bolts are installed on the connecting piece. The triangular standard section, the first right-angle ladder heightening section and the second right-angle ladder heightening section are fixedly connected to each other by bolts, and the steel formwork is fixedly connected to the triangular standard section, the first right-angle ladder heightening section and the second right-angle ladder heightening section by bolts; a displacement walking system, the displacement walking system includes multiple groups of transverse I-beam rails, the transverse I-beam rails are slidably connected to the first directional wheel, the top of the first directional wheel is fixedly connected to the longitudinal channel steel rail, and the bottom of the longitudinal channel steel rail is fixedly connected to the two sides of the first directional wheel and connected to the transverse I-beam rail. A limit plate slidably connected to the I-beam rail, a second directional wheel fixedly connected to the second right-angle ladder heightening section is slidably connected to the longitudinal channel steel rail, and a first positioning hole and a second positioning hole are respectively opened on the longitudinal channel steel rail and the transverse I-beam rail, and a limiting bolt is installed in the first positioning hole, and a fixing frame is fixedly connected to the head and tail of the longitudinal channel steel rails, and a jack fixedly connected to the second right-angle ladder heightening section is fixedly connected to the fixing frame, and a winch fixedly connected to the second right-angle ladder heightening section is installed on one side of the transverse I-beam rail; it also includes a connecting frame plugged into the triangular standard section; an injection assembly, the injection assembly includes a fixed An oil tank is fixed on the top of the connecting frame, and a plurality of movable tubes are movably connected to the oil tank, one end of the movable tube is connected to a nozzle, and the oil spraying assembly sprays oil to the steel formwork through the action of the nozzle; a blowing assembly, the blowing assembly includes a bellows fixed to the top of the oil tank, an air duct is installed in the bellows, and a plurality of connecting tubes are connected to the air duct, and the blowing assembly is used to blow air to the sprayed oil mist to make it fall on the steel formwork, which is beneficial to the on-site assembly of the steel formwork system, the supporting truss system and the displacement walking system, and can be mass-produced and assembled according to the on-site construction conditions, so it is beneficial to improve the construction efficiency of concrete and improve the quality of concrete.
[0006] Preferably, the oil injection assembly includes a pump body installed in the oil tank, the pump body is connected to an oil pipeline, the oil pipeline is rotatably connected to multiple groups of rotating tubes, the rotating tubes are slidably connected to the movable tubes, and the outer surface of the rotating tube is connected to a swinging part, and the swinging part is connected to a moving part, which is beneficial to the steel formwork spray head, making it easy to demold the concrete and ensure the quality of the concrete.
[0007] Preferably, the swinging member includes multiple groups of flat gears, which are respectively fixedly connected to the multiple groups of rotating tubes, and the outer sides of the flat gears are meshed with racks, and connecting rods are fixedly connected between two adjacent groups of racks, one group of the racks is fixedly connected to a sliding block, a reciprocating screw rod rotatably connected to the oil tank is threaded on the sliding block, and a limiting rod fixedly connected to the oil tank is slidably connected, one end of the reciprocating screw rod is connected to a driving member, and the driving member is connected to the moving member, which is conducive to driving the nozzle to swing back and forth.
[0008] Preferably, the driving member includes a bracket fixedly connected to the oil tank, a motor is fixedly connected to the bracket, a driving shaft is fixedly connected to the output end of the motor, the driving shaft extends into the oil tank and is rotatably connected to the oil tank, and the driving shaft is fixedly connected to the reciprocating screw, and the driving shaft is connected to the moving member, which is conducive to providing driving force.
[0009] Preferably, the movable part includes multiple groups of fixed rings, which are respectively fixedly connected to the multiple groups of movable tubes, and connecting rods fixedly connected between two adjacent groups of fixed rings, one group of connecting rods is fixedly connected with a threaded block, the threaded block is threadedly connected with a threaded rod, both ends of the threaded rod are fixedly connected with a rotating shaft, one end of the rotating shaft is fixedly connected with a first bevel gear, the outer side of the first bevel gear is meshed with a second bevel gear fixedly connected to the driving shaft, the other group of rotating shafts is rotatably connected to the oil tank, and the outer surface is connected with an elastic part, which is conducive to driving the nozzle to move.
[0010] Preferably, the elastic member includes a fixed plate fixedly connected to the rotating shaft, a spring sleeved on the outer surface of the rotating shaft is fixedly connected to the fixed plate, one end of the spring is fixedly connected to a movable plate movably connected to the rotating shaft, and the movable plate is installed at the connection position between the threaded rod and the rotating shaft, which is conducive to the resetting of the threaded block.
[0011] Preferably, the blowing assembly includes multiple groups of air outlet pipes, and the multiple groups of air outlet pipes are respectively slidably connected to the multiple groups of connecting pipes, one end of the air outlet pipe is opened with a through hole, and is fixedly connected with a tension spring installed in the connecting pipe, one end of the tension spring is fixedly connected with a connecting ring fixedly connected to the connecting pipe, and one end of the air duct is connected with an air-generating part connected to the drive shaft, which is conducive to the discharge of the sprayed oil mist so that it falls on the steel template.
[0012] Preferably, the wind-generating component includes a driving wheel fixedly connected to the driving shaft, the outer surface of the driving wheel is transmission-connected with a belt, one end of the belt is transmission-connected with a driven wheel, the driven wheel is fixedly connected with a wind wheel, the outer surface of the wind wheel is provided with a wind hood connected to the air duct, and the wind hood is provided with wind grooves, which are conducive to generating wind force.
[0013] A construction method for single-side formwork of an adjustable assembled steel formwork truss comprises the following steps:
[0014] S1. Steel formwork system assembly: Determine the number of steel formwork sheets required according to the height of the cast-in-place wall and the length of the first casting section, and fix them with fixing bolts to assemble them into a large integral steel formwork supporting concrete;
[0015] S2. Support truss system assembly: Determine the number of right-angle ladder heightening sections and triangular standard sections according to the height and width of the on-site concrete pouring, and connect them with each other through fixing bolts, and connect adjacent trusses through steel pipes;
[0016] S3. Installation of the displacement travel system: Lay transverse I-beams in the formwork area, set up longitudinal channel steel tracks on the transverse I-beam tracks, and place the entire combined system on the channel steel tracks. Jacks connected to the trusses are installed on the first and last sets of longitudinal channel steel tracks, and a winch fixed to the trusses is installed on one side of the transverse I-beam track;
[0017] S4. First stage of concrete pouring: First, the steel formwork system is sprayed with oil through the oil spraying assembly to facilitate separation from the concrete. Then, the steel formwork system is pushed to the designated position by the jack to support the concrete. When the concrete reaches the demoulding hardness, the steel formwork system is moved away from the concrete by the contraction of the jack.
[0018] S5. Next stage of concrete pouring: spray oil on the steel formwork system again, and use the winch to pull the steel formwork system and truss to the next stage of concrete pouring to pour concrete, and repeat the operation until the concrete pouring is completed.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The present invention is provided with a steel formwork system, a support truss system and a displacement walking system. Therefore, the required number of steel formworks, the number of triangular standard sections of the support truss and multiple groups of right-angle ladder heightening sections are determined according to the height of the wall to be cast on site and the length of a single casting section. At this time, multiple groups of triangular standard sections and right-angle ladder heightening sections are assembled into a large, complete right-angle triangular support system through steel pipes, and the triangular support system is fixed to the steel formwork. Then, a transverse I-beam track is laid in the formwork area, and a longitudinal channel steel track is erected on the transverse I-beam track. Then, the combined steel formwork system and the support truss system are placed on the longitudinal channel steel track. The first directional wheel and the second directional wheel facilitate the lateral and longitudinal movement of the support truss system, and the jack controls the longitudinal movement of the support truss system, and the winch controls the horizontal and lateral movement of the support truss system. Therefore, in the concrete When pouring soil, the lifting jack moves the steel formwork system and the supporting truss system to the first pouring section to pour concrete. When the concrete reaches the demoulding strength, the jack is retracted to move the steel formwork system and the supporting truss system away from the poured concrete. Then the supporting truss system and the steel formwork system are pulled horizontally by the winch. In this process, the oil spraying assembly is started, so the nozzle is extended to spray oil on the steel formwork. When the oil spraying assembly is running, it will drive the blowing assembly to run, so that the sprayed oil mist falls on the steel formwork, which is convenient for demoulding. The operation is repeated until the concrete pouring is completed. Therefore, the steel formwork system, supporting truss system, and displacement walking system of the formwork system can be standardized and factory-produced in batches to realize prefabricated construction. The on-site installation and disassembly are convenient and quick, which improves the construction efficiency and ensures the quality of wall concrete forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the overall side view structure of the present invention;
[0023] Figure 3 It is a schematic diagram of the structure of the steel mold system of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the support truss system of the present invention;
[0025] Figure 5 For the present invention Figure 4 Schematic diagram of the structure of the middle A area;
[0026] Figure 6 It is a schematic diagram of the connection structure between the support truss system and the displacement walking system of the present invention;
[0027] Figure 7 For the present invention Figure 6 Schematic diagram of the structure of the middle B area;
[0028] Figure 8 This is a schematic diagram of the connection structure between the fuel injection assembly and the air outlet assembly of the present invention;
[0029] Fig. 9 It is a schematic diagram of the structure of the fuel injection assembly of the present invention;
[0030] Fig.10 It is a schematic diagram of the local structure of the fuel injection assembly of the present invention;
[0031] Fig.11 For the present invention Fig.10 Schematic diagram of the structure of the middle C area;
[0032] Fig.12 For the present invention Fig.10 Schematic diagram of the structure of the middle D area;
[0033] Fig.13 This is a schematic diagram of the structure of the blowing assembly of the present invention;
[0034] Fig.14 It is a schematic diagram of the local structure of the blowing assembly of the present invention;
[0035] Fig.15 For the present invention Fig.14 Schematic diagram of the structure of the middle E area.
[0036] In the figure: 1-steel mold system; 2-steel template; 3-square steel secondary rib; 4-square steel main rib; 5-support truss system; 6-triangular standard section; 7-first right-angle ladder heightening section; 8-second right-angle ladder heightening section; 9-connecting plate; 10-connecting block; 11-moving part; 12-steel pipe; 13-displacement walking system; 14-transverse I-beam track; 15-first directional wheel; 16-limiting plate; 17-longitudinal channel steel track; 18-second directional wheel; 19-first positioning hole; 20-fixed frame; 21-jack; 22-second positioning hole; 23-limiting bolt; 24-winch; 25-connecting frame; 26-injection assembly; 27-oil tank; 28-movable pipe; 29-sprinkler; 30-blowing assembly; 31-bellows; 32-air duct; 3 3-connecting pipe; 34-pump body; 35-oil pipeline; 36-rotating pipe; 37-swinging member; 38-flat gear; 39-rack; 40-connecting rod; 41-sliding block; 42-reciprocating screw rod; 43-limiting rod; 44-driving member; 45-support frame; 46-motor; 47-driving shaft; 48-fixing ring; 49-connecting rod; 50-threaded block; 51-threaded rod; 52-rotating shaft; 53-first bevel gear; 54-second bevel gear; 55-elastic member; 56-fixed plate; 57-spring; 58-movable plate; 59-air outlet pipe; 60-through hole; 61-tension spring; 62-connecting ring; 63-wind-generating member; 64-driving wheel; 65-belt; 66-driven wheel; 67-wind wheel; 68-wind cover; 69-wind slot. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-15The present invention provides a technical solution: an adjustable assembled steel formwork truss single-side formwork device, comprising a steel formwork system 1, the steel formwork system 1 comprises a plurality of groups of steel formworks 2, the plurality of groups of steel formworks 2 are fixedly connected by bolts, and the back of the steel formworks 2 is fixedly connected with a plurality of groups of square steel secondary ribs 3 and square steel main ribs 4; a supporting truss system 5, the supporting truss system 5 comprises a plurality of groups of triangular standard sections 6, the bottom end of the triangular standard section 6 is equipped with a first right-angle ladder heightening section 7, the bottom end of the first right-angle ladder heightening section 7 is equipped with a second right-angle ladder heightening section 8, the triangular standard section 6, the first right-angle ladder heightening section 7 and the second right-angle ladder heightening section 8 are all fixedly connected with a connecting block 10, and the side The corners are fixedly connected with connecting pieces 9, the connecting blocks 10 are fixedly connected with steel pipes 12, the connecting pieces 9 are installed with bolts, the triangular standard section 6, the first right-angle ladder heightening section 7 and the second right-angle ladder heightening section 8 are fixedly connected to each other by bolts, and the steel formwork 2 is fixedly connected with the triangular standard section 6, the first right-angle ladder heightening section 7 and the second right-angle ladder heightening section 8 by bolts; the displacement walking system 13, the displacement walking system 13 includes a plurality of sets of transverse I-beam rails 14, the transverse I-beam rails 14 are slidably connected with the first directional wheel 15, the top end of the first directional wheel 15 is fixedly connected with the longitudinal channel steel rail 17, and the bottom end of the longitudinal channel steel rail 17 is fixedly connected A limiting piece 16 is installed on both sides of the first directional wheel 15 and is slidably connected to the transverse I-beam rail 14. A second directional wheel 18 fixedly connected to the second right-angle ladder heightening section 8 is slidably connected to the longitudinal channel steel rail 17, and a first positioning hole 19 and a second positioning hole 22 are respectively opened on the longitudinal channel steel rail 17 and the transverse I-beam rail 14. A limiting bolt 23 is installed in the first positioning hole 19, and a fixing frame 20 is fixedly connected to the head and tail longitudinal channel steel rails 17. A jack 21 fixedly connected to the second right-angle ladder heightening section 8 is fixedly connected to the fixing frame 20, and a jack 21 fixedly connected to the second right-angle ladder heightening section 8 is installed on one side of the transverse I-beam rail 14. A winch 24 fixedly connected to the high section 8; also includes a connecting frame 25 plugged into the triangular standard section 6; an oil injection assembly 26, the oil injection assembly 26 includes an oil tank 27 fixed to the top of the connecting frame 25, multiple groups of movable tubes 28 are movably connected to the oil tank 27, one end of the movable tube 28 is connected to a nozzle 29, and the oil injection assembly 26 sprays oil to the steel template 2 through the action of the nozzle 29; a blowing assembly 30, the blowing assembly 30 includes a bellows 31 fixed to the top of the oil tank 27, an air duct 32 is installed in the bellows 31, and multiple groups of connecting tubes 33 are connected to the air duct 32, and the blowing assembly 30 is used to blow air to the sprayed oil mist to make it fall on the steel template 2.The parts between the steel formwork system 1, the supporting truss system 5 and the displacement walking system 13 are fixedly connected to each other by bolts, and can be standardized and factory-produced in batches to realize prefabricated construction. On-site installation and disassembly are convenient and quick, which improves construction efficiency and ensures the quality of wall concrete molding. The steel formwork and the supporting truss can be freely assembled and adjusted according to the height of the poured wall, and can adapt to cast-in-place walls of any height. The overall longitudinal movement of the formwork system is achieved by the jack 21, and the overall lateral movement of the formwork system is achieved by the winch 24, which improves the construction efficiency of formwork installation and removal of single-sided wall formwork, and only needs to use the formwork materials required for the pouring section once. Through the repeated lateral movement of the formwork system, the formwork materials are continuously circulated and used, saving construction costs, and oil is sprayed on the steel formwork 2 through the action of the oil spraying component 26 and the blowing component 30, so it is easy to remove the formwork and avoid damage to the concrete.
[0039] The oil injection assembly 26 includes a pump body 34 installed in the oil tank 27, and the pump body 34 is connected to an oil delivery pipe 35. The oil delivery pipe 35 is rotatably connected to multiple groups of rotating tubes 36. The rotating tubes 36 are slidably connected to the movable tube 28, and the outer surface of the rotating tubes 36 is connected to a swinging member 37, and the swinging member 37 is connected to a moving member 11. When the steel template 2 is sprayed with oil, the pump body 34 is started at this time, so the oil in the oil tank 27 is transported to the oil delivery pipe 35 through the pump body 34, and then enters the rotating tube 36, and is thus transported to the movable tube 28 and the nozzle 29. At this time, the rotating tube 36 is driven to rotate by the action of the swinging member 37, and when the swinging member 37 is running, it will drive the moving member 11 to run, thereby driving the movable tube 28 and the nozzle 29 to move, so that the nozzle 29 extends to the front side of the steel template 2, thereby spraying oil on the steel template 2.
[0040] The swinging member 37 includes a plurality of flat gears 38, which are respectively fixedly connected to the plurality of rotating tubes 36, and the outer sides of the flat gears 38 are meshed with racks 39, and a connecting rod 40 is fixedly connected between two adjacent sets of racks 39, one set of racks 39 is fixedly connected to a sliding block 41, and the sliding block 41 is threadedly connected to a reciprocating screw 42 that is rotatably connected to the oil tank 27, and is slidably connected to a limit rod 43 that is fixedly connected to the oil tank 27, and one end of the reciprocating screw 42 is connected to a driving member 44, and the driving member 44 is connected to the moving assembly , by starting the driving member 44, the reciprocating screw rod 42 is driven to rotate. Due to the action of the limiting rod 43, the sliding block 41 is driven to move, thereby driving the rack 39 to move back and forth, thereby driving the flat gear 38 to rotate back and forth, and then driving the rotating tube 36 to rotate back and forth, thereby driving the movable tube 28 slidably connected thereto to rotate back and forth, thereby driving the nozzle 29 to rotate back and forth, and when the driving member 44 is running, it will drive the moving member 11 to run, so that the nozzle 29 moves to the front side of the steel template 2, so as to facilitate the uniform spraying of oil mist onto the steel template 2.
[0041] The driving member 44 includes a bracket fixedly connected to the oil tank 27, a motor 46 is fixedly connected to the bracket, a driving shaft 47 is fixedly connected to the output end of the motor 46, the driving shaft 47 extends into the oil tank 27 and is rotatably connected to the oil tank 27, and the driving shaft 47 is fixedly connected to the reciprocating screw 42, and the driving shaft 47 is connected to the moving member 11. By starting the motor 46, the motor 46 will drive the driving shaft 47 to rotate, thereby driving the reciprocating screw 42 to rotate, and when the driving shaft 47 rotates, it will drive the moving member 11 to run.
[0042] The moving member 11 includes a plurality of fixed rings 48, which are respectively fixedly connected to the plurality of movable tubes 28, and a connecting rod 49 fixedly connected between two adjacent sets of fixed rings 48, wherein a threaded block 50 is fixedly connected to one set of connecting rods 49, a threaded rod 51 is threadedly connected to the threaded block 50, both ends of the threaded rod 51 are fixedly connected to a rotating shaft 52, one end of the rotating shaft 52 is fixedly connected to a first bevel gear 53, and the outer side of the first bevel gear 53 is meshed with a second bevel gear 54 fixedly connected to the drive shaft 47, and the other set of rotating shafts 52 is rotatably connected to the oil tank 27, and the outer surface is connected to There is an elastic member 55, which will drive the second bevel gear 54 to rotate when the driving shaft 47 rotates, and then drive the first bevel gear 53 to rotate, and then drive the rotating shaft 52 to rotate, thereby driving the threaded rod 51 to rotate, and then drive the threaded block 50 to move, thereby driving the connecting rod 49 to move, thereby driving the fixing ring 48 to move, thereby driving the movable tube 28 to move, and thereby driving the nozzle 29 to move. When the threaded block 50 moves to another set of rotating shafts 52, the threaded rod 51 is disengaged from the threaded rod 51, so it will not drive the threaded block 50 to move, so that the movable tube 28 and the nozzle 29 stop moving.
[0043] The elastic member 55 includes a fixed plate 56 fixedly connected to the rotating shaft 52, and a spring 57 sleeved on the outer surface of the rotating shaft 52 is fixedly connected to the fixed plate 56. One end of the spring 57 is fixedly connected to a movable plate 58 movably connected to the rotating shaft 52. The movable plate 58 is installed at the connection between the threaded rod 51 and the rotating shaft 52. When the threaded block 50 moves onto the rotating shaft 52, the threaded block 50 will squeeze the spring 57.
[0044] The blowing assembly 30 includes a plurality of groups of air outlet pipes 59, which are respectively slidably connected to the plurality of groups of connecting pipes 33. A through hole 60 is opened at one end of the air outlet pipe 59, and a tension spring 61 installed in the connecting pipe 33 is fixedly connected. One end of the tension spring 61 is fixedly connected to a connecting ring 62 fixedly connected to the connecting pipe 33, and one end of the air duct 32 is connected to an air-generating part 63 connected to the driving shaft 47. When the driving shaft 47 rotates, the air-generating part 63 will be driven to operate, so the air-generating part 63 will blow air into the air duct 32, thereby entering the connecting pipe 33, and thus entering the air outlet pipe 59. Due to the action of wind force, the air outlet pipe 59 is extended, and the tension spring 61 is stretched, so that the air outlet pipe 59 is located on the front side of the steel template 2 and above the oil spray, so that the sprayed oil mist is discharged so that the oil mist falls on the steel template 2.
[0045] The wind-generating component 63 includes a driving wheel 64 fixedly connected to the driving shaft 47, the outer surface of the driving wheel 64 is transmission-connected with a belt 65, one end of the belt 65 is transmission-connected with a driven wheel 66, a wind wheel 67 is fixedly connected to the driven wheel 66, the outer surface of the wind wheel 67 is sleeved with a wind cover 68 connected to the air duct 32, and the wind cover 68 is provided with a wind groove 69. When the driving shaft 47 rotates, the driving wheel 64 will be driven to rotate, and then the belt 65 will be driven to rotate, and then the driven wheel 66 will be driven to rotate, and then the wind wheel 67 will be driven to rotate, thereby generating wind force through the rotation of the wind wheel 67.
[0046] A construction method for single-side formwork of an adjustable assembled steel formwork truss comprises the following steps:
[0047] S1. Steel formwork system assembly: Determine the number of steel formwork sheets required according to the height of the cast-in-place wall and the length of the first casting section, and fix them with fixing bolts to assemble them into a large integral steel formwork supporting concrete;
[0048] S2. Support truss system assembly: Determine the number of right-angle ladder heightening sections and triangular standard sections according to the height and width of the on-site concrete pouring, and connect them with each other through fixing bolts, and connect adjacent trusses through steel pipes;
[0049] S3. Installation of the displacement travel system: Lay transverse I-beams in the formwork area, set up longitudinal channel steel tracks on the transverse I-beam tracks, and place the entire combined system on the channel steel tracks. Jacks connected to the trusses are installed on the first and last sets of longitudinal channel steel tracks, and a winch fixed to the trusses is installed on one side of the transverse I-beam track;
[0050] S4. First stage of concrete pouring: First, the steel formwork system is sprayed with oil through the oil spraying assembly to facilitate separation from the concrete. Then, the steel formwork system is pushed to the designated position by the jack to support the concrete. When the concrete reaches the demoulding hardness, the steel formwork system is moved away from the concrete by the contraction of the jack.
[0051] S5. Next stage of concrete pouring: spray oil on the steel formwork system again, and use the winch to pull the steel formwork system and truss to the next stage of concrete pouring to pour concrete, and repeat the operation until the concrete pouring is completed.
[0052] According to the height of the cast-in-place wall and the length of a single casting section, the number of required steel formworks 2, the number of triangular standard sections 6 of the support trusses and the number of multiple right-angle ladder heightening sections are determined. At this time, multiple groups of triangular standard sections 6 and right-angle ladder heightening sections are assembled into a large, complete right-angle triangular support system through steel pipes 12, and the triangular support system is fixed to the steel formwork 2. Then, a transverse I-beam track 14 is laid in the formwork area, and a longitudinal channel steel track 17 is set on the transverse I-beam track 14. Then, the combined steel formwork system 1 and the support truss system 5 are placed on the longitudinal channel steel track 17. Due to the action of the first directional wheel 15 and the second directional wheel 18, the support truss system 5 is easily moved horizontally and vertically, and the action of the jack 21 controls the longitudinal movement of the support truss system 5. The hoist 24 controls the horizontal lateral movement of the support truss system 5. Therefore, when pouring concrete, the lifting jack 21 moves the steel mold system 1 and the support truss system 5 to the first pouring section position to pour concrete. When the concrete reaches the demoulding strength, the jack 21 is retracted to make the steel mold system 1 and the support truss system 5 away from the poured concrete, and then the support truss system 5 and the steel mold system 1 are pulled by the hoist 24 to move horizontally (the second positioning hole 22 is used to position the longitudinal channel steel rail 17. After the hoist 24 is started to drive the longitudinal channel steel rail 17 to move to a suitable position, the positioning pin is inserted into the second positioning hole 22, thereby positioning the longitudinal channel steel rail 17 to prevent movement). In this process, the motor 46 and the pump body 3 are started. 4, so the operation of the motor 46 will drive the driving shaft 47 to rotate, thereby driving the reciprocating screw 42 to rotate, and due to the action of the limit rod 43, the sliding block 41 is driven to move, thereby driving the rack 39 to reciprocate, thereby driving the flat gear 38 to reciprocate, and then driving the rotating tube 36 to reciprocate, thereby driving the movable tube 28 slidably connected thereto to reciprocate, thereby driving the nozzle 29 to reciprocate, and when the driving shaft 47 rotates, the second bevel gear 54 will be driven to rotate, thereby driving the first bevel gear 53 to rotate, thereby driving the rotating shaft 52 to rotate, thereby driving the threaded rod 51 to rotate, thereby driving the threaded block 50 to move, thereby driving the connecting rod 49 to move, thereby driving the fixing ring 48 to move, thereby driving the movable tube 28 to move, thereby driving The nozzle 29 moves, and when the threaded block 50 moves to another set of rotating shafts 52, the threaded rod 51 is disengaged from the threaded rod 51, so it will not drive the threaded block 50 to move, so that the movable tube 28 and the nozzle 29 stop moving, and the nozzle 29 moves to the front side of the steel formwork 2, so that the oil mist is evenly sprayed on the steel formwork 2 (due to the setting of the spring 57, when the threaded rod 51 reverses, due to the elastic force of the spring 57, the threaded block 50 and the threaded rod 51 are tightly fitted, so that the threaded block 50 moves in the opposite direction, thereby driving the connecting rod 49 and the fixing ring 48 to move in the opposite direction, thereby driving the movable tube 28 and the nozzle 29 to move in the opposite direction and reset, so that the nozzle 29 is located on the rear side of the steel formwork 2, so it does not affect the pouring of concrete).
[0053] When the driving shaft 47 rotates, it will drive the driving wheel 64 to rotate, and then drive the belt 65 to rotate, and then drive the driven wheel 66 to rotate, and then drive the wind wheel 67 to rotate, and then the wind wheel 67 generates wind force through the rotation of the wind wheel 67, which will blow into the air duct 32, and then enter the connecting pipe 33, and thus enter the air outlet pipe 59, and due to the effect of wind force, the air outlet pipe 59 is extended, and the tension spring 61 is stretched, so that the air outlet pipe 59 is located at the front side of the steel template 2 and above the oil spray, so that the sprayed oil mist is discharged, so that the oil mist falls on the steel template 2. (After the motor 46 reverses and drives the threaded rod 51 to reverse, the wind wheel 67 will also reverse at this time, so that the air outlet pipe 59 loses the effect of wind force at this time, so the air outlet pipe 59 is reset by the effect of the tension spring 61, so as to avoid affecting the concrete pouring, and due to the setting of the through hole 60 at the end of the air outlet pipe 59, it is beneficial to increase the resistance of the air outlet pipe 59, so that the wind force blows the air outlet pipe 59 out).
[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable assembled steel formwork truss single-side formwork device, comprising: A steel formwork system (1), the steel formwork system (1) comprising a plurality of sets of steel formworks (2), the plurality of sets of steel formworks (2) being fixedly connected by bolts, the back side of the steel formworks (2) being fixedly connected to a plurality of sets of square steel secondary ribs (3) and square steel primary ribs (4); A support truss system (5), the support truss system (5) comprising a plurality of sets of triangular standard sections (6), a first right-angle ladder heightening section (7) being mounted at the bottom end of each triangular standard section (6), and a second right-angle ladder heightening section (8) being mounted at the bottom end of each first right-angle ladder heightening section (7); A displacement walking system (13), the displacement walking system (13) comprising a plurality of sets of transverse I-beam rails (14), the transverse I-beam rails (14) being slidably connected to first directional wheels (15); It is characterized by further comprising: A connecting frame (25) plugged into the triangular standard section (6); An oil injection assembly (26), the oil injection assembly (26) comprising an oil tank (27) fixed to the top of the connecting frame (25), a plurality of movable tubes (28) being movably connected to the oil tank (27), one end of the movable tube (28) being connected to a nozzle (29), the oil injection assembly (26) spraying oil to the steel template (2) through the action of the nozzle (29), and a pump body (34) installed in the oil tank (27), the pump body (34) being connected to an oil delivery pipe (35), the oil delivery pipe (35) being rotatably connected to a plurality of rotating tubes (36), the rotating tube (36) being slidably connected to the movable tube (28), and an outer surface of the rotating tube (36) being connected to a swinging member (37), the swinging member (37) being connected to a moving member (11), and when the swinging member (37) is in operation, the moving member (11) will be driven to operate, thereby driving the movable tube (28) and the nozzle (29) to move; A blowing assembly (30), the blowing assembly (30) comprising a bellows (31) fixed to the top of the oil tank (27), an air duct (32) installed in the bellows (31), the air duct (32) being connected to a plurality of groups of connecting pipes (33), the blowing assembly (30) being used to blow air towards the sprayed oil mist so that it falls on the steel template (2).
2. The adjustable assembled steel formwork truss single-side formwork device according to claim 1, characterized in that: The swinging member (37) comprises a plurality of groups of spur gears (38), the plurality of groups of spur gears (38) being fixedly connected to the plurality of groups of rotating tubes (36) respectively, and the outer sides of the spur gears (38) are meshed with racks (39), and connecting rods (40) are fixedly connected between two adjacent groups of racks (39), wherein a sliding block (41) is fixedly connected to one group of racks (39), a reciprocating screw rod (42) rotatably connected to the oil tank (27) is threadedly connected to the sliding block (41), and a limiting rod (43) fixedly connected to the oil tank (27) is slidably connected, and one end of the reciprocating screw rod (42) is connected to a driving member (44), and the driving member (44) is connected to the moving member (11).
3. The adjustable assembled steel formwork truss single-side formwork device according to claim 2, characterized in that: The driving member (44) comprises a bracket fixedly connected to the oil tank (27), a motor (46) fixedly connected to the bracket, a driving shaft (47) fixedly connected to the output end of the motor (46), the driving shaft (47) extending into the oil tank (27) and rotatably connected to the oil tank (27), the driving shaft (47) fixedly connected to the reciprocating screw (42), and the driving shaft (47) connected to the moving member (11).
4. The adjustable assembled steel formwork truss single-side formwork device according to claim 3, characterized in that: The moving member (11) comprises a plurality of groups of fixing rings (48), the plurality of groups of fixing rings (48) being fixedly connected to the plurality of groups of movable tubes (28) respectively, and connecting rods (49) being fixedly connected between two adjacent groups of fixing rings (48), wherein one group of the connecting rods (49) is fixedly connected to a threaded block (50), the threaded block (50) is threadedly connected to a threaded rod (51), both ends of the threaded rod (51) are fixedly connected to a rotating shaft (52), one end of the rotating shaft (52) is fixedly connected to a first bevel gear (53), the outer side of the first bevel gear (53) is meshed with a second bevel gear (54) fixedly connected to the drive shaft (47), and the other group of the rotating shafts (52) is rotationally connected to the oil tank (27), and an elastic member (55) is connected to the outer surface thereof.
5. The adjustable assembled steel formwork truss single-side formwork device according to claim 4, characterized in that: The elastic member (55) comprises a fixed plate (56) fixedly connected to the rotating shaft (52); a spring (57) sleeved on the outer surface of the rotating shaft (52) is fixedly connected to the fixed plate (56); one end of the spring (57) is fixedly connected to a movable plate (58) movably connected to the rotating shaft (52); the movable plate (58) is installed at the connection position between the threaded rod (51) and the rotating shaft (52).
6. The adjustable assembled steel formwork truss single-side formwork device according to claim 5, characterized in that: The blowing assembly (30) comprises a plurality of groups of air outlet pipes (59), wherein the plurality of groups of air outlet pipes (59) are respectively slidably connected to the plurality of groups of connecting pipes (33), a through hole (60) is formed at one end of the air outlet pipe (59), and a tension spring (61) installed in the connecting pipe (33) is fixedly connected thereto, one end of the tension spring (61) is fixedly connected to a connecting ring (62) fixedly connected to the connecting pipe (33), and one end of the air pipe (32) is connected to an air producing member (63) connected to the driving shaft (47).
7. The adjustable assembled steel formwork truss single-side formwork device according to claim 6, characterized in that: The air-generating member (63) comprises a driving wheel (64) fixedly connected to the driving shaft (47); the outer surface of the driving wheel (64) is drivingly connected to a belt (65); one end of the belt (65) is drivingly connected to a driven wheel (66); the driven wheel (66) is fixedly connected to a wind wheel (67); the outer surface of the wind wheel (67) is sleeved with a wind cover (68) connected to the wind duct (32); and the wind cover (68) is provided with a wind slot (69).
8. A construction method for adjustable assembled steel formwork truss single-side formwork according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. Steel formwork system assembly: Determine the number of steel formwork sheets required according to the height of the cast-in-place wall and the length of the first casting section, and fix them with fixing bolts to assemble them into a large integral steel formwork supporting concrete; S2. Support truss system assembly: Determine the number of right-angle ladder heightening sections and triangular standard sections according to the height and width of the on-site concrete pouring, and connect them with each other through fixing bolts, and connect adjacent trusses through steel pipes; S3. Installation of the displacement travel system: Lay transverse I-beams in the formwork area, set up longitudinal channel steel tracks on the transverse I-beam tracks, and place the entire combined system on the channel steel tracks. Jacks connected to the trusses are installed on the first and last sets of longitudinal channel steel tracks, and a winch fixed to the trusses is installed on one side of the transverse I-beam track; S4. First stage of concrete pouring: First, the steel formwork system is sprayed with oil through the oil spraying assembly to facilitate separation from the concrete. Then, the steel formwork system is pushed to the designated position by the jack to support the concrete. When the concrete reaches the demoulding hardness, the steel formwork system is moved away from the concrete by the contraction of the jack. S5. Next stage of concrete pouring: spray oil on the steel formwork system again, and use the winch to pull the steel formwork system and truss to the next stage of concrete pouring to pour concrete, and repeat the operation until the concrete pouring is completed.
Citation Information
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