Ultrasonic atomization device and its application
By designing an ultrasonic atomization device that utilizes ultrasonic vibration of piezoelectric ceramic sheets, combined with the design of condenser and high-speed exhaust fan, the energy consumption and noise pollution problems of protective clothing cooling devices in the prior art are solved, and the uniformity of atomized particles is improved through the isolation structure, achieving efficient and energy-saving cooling and atomization effects.
Patent Information
- Application Number
- CN202211427006.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-15
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2042-11-15
AI Technical Summary
In the prior art, the protective clothing cooling device uses a compressor to provide high-speed airflow, resulting in excessive energy consumption, high noise pollution, and the inability to adjust the temperature in real time, affecting the work efficiency of medical staff. At the same time, the piezoelectric ceramics of the atomizing device of the medicine liquid are in direct contact with the atomizing bottle, affecting the vibration transmission efficiency and resulting in uneven size of the atomized particles.
An ultrasonic atomization device is designed to use the ultrasonic vibration of the piezoelectric ceramic sheet to transmit the vibration signal to the atomization bottle for medicine storage. The piezoelectric ceramic sheet and the atomization bottle are isolated through the vibration coupling liquid to avoid direct contact and reduce the vibration transmission efficiency. The condenser uses coolant to cool down the temperature in the atomization device. The high-speed exhaust fan mixes the atomized medicinal liquid particles with the cooled air and transports them to the protective clothing. The deformation valve controls the temperature in real time according to the temperature changes in the protective clothing.
It achieves low noise and energy-saving cooling effects, can adjust the temperature in protective clothing in real time, improve the work efficiency of medical staff, and avoid the problem of uneven size of atomized particles through the isolation structure.
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Figure CN115886375B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of atomizers, in particular to an ultrasonic atomization device and application thereof. Background Art
[0002] With the improvement of the quality of life, the application of atomizers is becoming more and more extensive. Common atomizers include air humidifiers for humidifying the air, medical atomizers for treating upper respiratory tract diseases, and other types of atomizers used in the fields of electronic cigarettes. Most of the core components of these atomizers are ultrasonic atomizers, which use electronic high-frequency oscillations and high-frequency resonance of ceramic atomizers to break up the structure of liquid water molecules and produce natural and elegant water mist without heating or adding any chemical reagents.
[0003] Medical staff are prone to heatstroke when wearing airtight protective clothing in the hot summer. In the existing technology, most protective clothing cooling devices use compressors to provide high-speed airflow cooling. This method requires a variety of equipment to cooperate. The use of compressors to supply air to cool protective clothing will consume too much energy and produce too much noise pollution. In addition, when using compressors to supply air to cool protective clothing, the gas delivered is easily mixed with the smell of the machine, which greatly affects the work efficiency of medical staff. In addition, the use of compressors to supply air to cool protective clothing cannot adjust the temperature inside the protective clothing in real time, and the power of the compressor needs to be adjusted manually, which requires additional manpower. In addition, when using compressors to supply air to cool protective clothing, the cooling efficiency is not high because the gas delivered is at room temperature. In addition, the piezoelectric ceramics of most liquid medicine atomization devices are in direct contact with the atomization bottle, which will affect the transmission efficiency of the piezoelectric ceramic vibration and cause uneven atomization particle size.
[0004] For this reason, we are in urgent need of an ultrasonic atomization device and its application. Summary of the invention
[0005] The purpose of the present invention is to provide an ultrasonic atomization device and its application, which solves the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultrasonic atomization device, comprising a lower shell, a condenser, a drug injection tube, a rubber sealing ring, an air supply tube, a metal substrate, a piezoelectric ceramic, and a protective suit, wherein the condenser is installed at the bottom of the inner wall of the lower shell, and the surrounding of the condenser is immersed in a cooling liquid for refrigeration, the piezoelectric ceramic is bonded to the metal substrate by glue, and the piezoelectric ceramic is arranged on a circular support in the lower shell, the piezoelectric ceramic and the metal substrate together constitute a piezoelectric ceramic sheet, and the circular support and the metal substrate form a concave container;
[0007] The concave container is provided with a vibration coupling liquid inside, and a medicine atomizing bottle is placed on the vibration coupling liquid, and the medicine atomizing bottle contains atomized medicine liquid;
[0008] The lower shell is connected to the upper shell through a rubber sealing ring, a high-speed exhaust fan is arranged at the air outlet of the upper shell, the air outlet of the upper shell is connected to the protective suit through an air supply pipe, a deformation valve is arranged in the air inlet of the protective suit, the deformation valve is made of shape memory alloy, and an air outlet of the protective suit is arranged on the side opposite to the air inlet in the protective suit.
[0009] Preferably, the outer surface of the lower shell is a rotating body structure, and the condenser is connected to an external power supply.
[0010] Preferably, the annular support has four through holes arranged circumferentially, and the through holes are connected to a lower concave platform containing coolant below, and the provided through holes can be used to discharge the cooled gas.
[0011] Preferably, an upper concave platform for containing vibration coupling liquid is disposed above the piezoelectric ceramic sheet, and a lower concave platform for containing cooling liquid is disposed below the piezoelectric ceramic sheet.
[0012] Preferably, the lower shell is provided with an annular groove for placing a rubber sealing ring, a threaded through hole is provided in the lower end of the annular groove, and a coolant filling port is provided between the through hole on the annular support and the outer surface. The coolant filling port is L-shaped, and the coolant filling port is mainly used to add coolant and maintain the pressure in the atomization device stable.
[0013] Preferably, the upper shell is a rotating body structure, the high-speed exhaust fan is connected to an external power supply, and the upper shell is provided with a T-shaped upper shell support.
[0014] Preferably, the outer surface of the piezoelectric ceramic is coated with a hydrophobic film, and the piezoelectric ceramic is connected to an external power source. The hydrophobic film can separate the piezoelectric ceramic from an external solution.
[0015] Preferably, the injection tube is circumferentially arranged with an external thread structure, and cooperates with the internal threaded through hole of the lower shell, so that the feeding movement of the injection tube can be realized. The set injection tube is mainly used for continuously filling the atomized liquid medicine, and is connected to the external liquid medicine delivery device.
[0016] Preferably, the medicine-containing atomizing bottle is a rotating body structure, and the upper end of the medicine-containing atomizing bottle has a structure extending radially outward, so that the movement of the medicine-containing atomizing bottle can be limited within a certain range.
[0017] Preferably, the ultrasonic atomization device is used in the field of nasal medicine.
[0018] The present invention provides an ultrasonic atomization device and its application. The ultrasonic atomization device and its application have the following beneficial effects:
[0019] (1) The ultrasonic atomization device and its application transmit the vibration signal to the medicine atomization bottle through the ultrasonic vibration of the piezoelectric ceramic sheet. The medicine liquid is beaten by the ultrasonic vibration of the medicine atomization bottle to form small liquids and atomize. The vibration coupling liquid can isolate the medicine atomization bottle and the piezoelectric ceramic sheet to prevent direct contact between the two and reduce the vibration transmission efficiency. The condenser cools the surrounding coolant to produce a low-temperature environment. After cooling, the atomized medicine liquid particles are transported into the protective suit through a high-speed exhaust fan. The deformable valve can be opened or closed according to the temperature change in the protective suit, so as to achieve the purpose of real-time control of the temperature change in the protective suit.
[0020] (2) The ultrasonic atomization device and its application can cool the coolant through the condenser, and the temperature in the cavity of the atomization device can be reduced. The piezoelectric ceramic piece works at the ultrasonic frequency, and the vibration coupling liquid transmits the vibration on the piezoelectric ceramic piece to the medicine atomization bottle. The atomized medicine liquid is atomized under the high-frequency vibration of the medicine atomization bottle, and the high-speed exhaust fan fully mixes the atomized atomized particles and the air cooled by the condenser and then transports them into the protective clothing, thereby reducing the temperature inside the protective clothing.
[0021] (3) The ultrasonic atomization device and its application can transmit the vibration to the medicine atomization bottle when the piezoelectric ceramic plate vibrates at a high frequency through the coupling liquid set, so as to avoid the piezoelectric ceramic plate and the medicine atomization bottle directly contacting each other, which will greatly reduce the vibration transmission efficiency, and avoid the uneven distribution of vibration at the bottom of the atomization bottle, which will lead to uneven size of atomized particles.
[0022] (4) The ultrasonic atomization device and its application are energy-saving and environmentally friendly. It does not require a large driving voltage during operation and does not generate noise pollution during operation. It can also improve the work efficiency of medical staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic front view of the ultrasonic atomization device and its application according to an embodiment of the present invention;
[0024] Figure 2 It is a schematic diagram of the front view of the ultrasonic atomization device and its applied atomization part according to an embodiment of the present invention;
[0025] Figure 3 1 is a schematic diagram of the front view of the ultrasonic atomization device and the lower housing used therein according to an embodiment of the present invention;
[0026] Figure 4 It is a schematic diagram of the front view of the ultrasonic atomization device and the upper shell used therein according to the embodiment of the present invention;
[0027] Figure 5 It is a schematic front view of the ultrasonic atomization device and protective clothing used therein according to an embodiment of the present invention.
[0028] In the figure: 1. lower shell; 101. circular ring support; 102. internal threaded through hole; 103. circular ring groove; 104. coolant filling port; 2. coolant; 3. condenser; 4. medicine injection tube; 5. rubber sealing ring; 6. upper shell; 601. upper shell support; 602. upper shell air outlet; 7. high-speed exhaust fan; 8. air supply pipe; 9. vibration coupling liquid; 10. metal base; 11. piezoelectric ceramics; 12. medicine atomization bottle; 13. atomized medicine liquid; 14. deformation valve; 15. protective clothing; 1501. protective clothing air outlet. DETAILED DESCRIPTION
[0029] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those generally understood by those of ordinary skill in the art to which the present application belongs. It should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form also includes the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this description, it indicates the presence of features, steps, operations, devices, components / or combinations thereof.
[0030] The technical solution of the present invention will be clearly and completely described below in conjunction with embodiments.
[0031] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] like Figures 1 to 5As shown, an ultrasonic atomization device and its application in this embodiment include a lower shell 1, a condenser 3, a drug injection tube 4, a rubber sealing ring 5, an air supply tube 8, a metal substrate 10, a piezoelectric ceramic 11, and a protective suit 15. The condenser 3 is installed at the bottom of the inner wall of the lower shell 1. The condenser 3 is connected to an external power supply. The outer surface of the lower shell 1 is a rotating body structure, and the surrounding of the condenser 3 is immersed in a cooling liquid 2 for refrigeration. The cooling liquid 2 is a non-toxic, harmless, non-irritating, and non-volatile liquid. The cooling liquid includes but is not limited to pure water. and glycerin, the piezoelectric ceramic 11 is adhered to the metal substrate 10 by glue, the piezoelectric ceramic 11 and the metal substrate 10 together constitute a piezoelectric ceramic sheet, the upper part of the piezoelectric ceramic sheet is an upper concave platform for holding the vibration coupling liquid 9, the lower part of the piezoelectric ceramic sheet is a lower concave platform for holding the cooling liquid 2 and is placed on the circular support 101 in the lower shell 1, the circular support 101 and the metal substrate 10 of the piezoelectric ceramic sheet constitute a concave container, the concave container contains the vibration coupling liquid 9, and the vibration coupling liquid 9 is a non-toxic, harmless, non-irritating, and non-volatile liquid The vibration coupling liquid 9 includes but is not limited to pure water and glycerin. The vibration coupling liquid 9 separates the piezoelectric ceramic sheet from the medicine atomization bottle 12, so that the vibration of the piezoelectric ceramic sheet can be better transferred to the medicine atomization bottle 12, thereby improving the atomization efficiency of the medicine liquid. The medicine atomization bottle 12 is placed on the vibration coupling liquid 9. The medicine atomization bottle 12 contains atomized medicine liquid 13. The atomized medicine liquid 13 can be a Chinese medicine for refreshing the mind, including but not limited to musk, mint, camphor and tea, etc. The lower shell 1 and the upper shell 6 are connected by a rubber sealing ring 5. The housing 6 is a rotating body structure. The rubber sealing ring 5 is mainly used to prevent the atomized particles from overflowing. The rubber sealing ring 5 can reduce the vibration of the lower housing 1 from being transmitted to the upper housing 6. The air outlet of the upper housing 6 is provided with a high-speed exhaust fan 7. The air outlet 602 of the upper housing is connected to the protective clothing 15 through an air supply pipe 8. A deformation valve 14 is provided in the air inlet of the protective clothing 15. The deformation valve 14 is made of shape memory alloy. The materials of the deformation valve 14 include but are not limited to Au-Cd, Ag-Cd, Cu-Zn, Cu-Zn-A l, Cu-Zn-Sn, Cu-Zn-Si, Cu-Sn, Cu-Zn-Ga, InTi, Au-Cu-Zn, NiAl, Fe-Pt, TiNi, TiNi-Pd, Ti-Nb, U-Nb and Fe-Mn-Si, etc. The atomizing device can transmit the vibration signal to the medicine atomizing bottle 12 through the ultrasonic vibration of the piezoelectric ceramic sheet, and the medicine liquid is beaten by the ultrasonic vibration of the medicine atomizing bottle 12 to form small liquid and atomize. The vibration coupling liquid 9 can isolate the medicine atomizing bottle 12 and the piezoelectric ceramic sheet to prevent direct contact between the two and reduce the vibration transmission efficiency. The condenser 3 cools the surrounding coolant 2 to produce a low-temperature environment. The atomized medicine liquid particles are cooled and transported to the protective suit 15 through the high-speed exhaust fan 7. The deformation valve 14 can be opened or closed according to the temperature change in the protective suit 15.Thereby achieving the purpose of real-time control of the temperature change in the protective suit 15;. ,
[0033] Furthermore, the annular support 101 is circumferentially arranged with four through holes, which are connected to the concave platform containing the coolant 2 below, and are used to discharge the cooled gas.
[0034] Furthermore, a circular groove 103 for placing the rubber sealing ring 5 is provided on the upper surface of the lower shell body 1, and an internal threaded through hole 102 is provided at the lower end of the circular groove 103. An L-shaped coolant filling port 104 is provided on the circular support 101, which is mainly used for adding coolant 2. At the same time, when the high-speed exhaust fan 7 is working, air is continuously replenished from the outside, so as to keep the pressure in the atomization device stable.
[0035] Furthermore, the high-speed exhaust fan 7 is connected to an external power source, and a “T”-shaped upper shell support 601 is provided at the lower end of the upper shell 6 , which can support the upper shell 6 on the rubber sealing ring 5 .
[0036] Furthermore, a hydrophobic film is plated on the outer surface of the piezoelectric ceramic sheet, and the hydrophobic film can separate the piezoelectric ceramic sheet from an external solution, and the piezoelectric ceramic sheet is connected to an external power source.
[0037] Furthermore, the injection tube 4 is circumferentially arranged with an external thread structure, which can cooperate with the internal threaded through hole 102 of the lower shell 1 to realize the feeding movement of the injection tube 4. The injection tube 4 is mainly used for continuously adding atomized liquid medicine 13 and is connected to an external liquid medicine delivery device.
[0038] Furthermore, the medicine-containing atomizing bottle 12 is a rotating body structure, and the upper end of the atomizing bottle has a structure extending radially outward, which can limit the movement of the medicine-containing atomizing bottle 12 within a certain range.
[0039] In summary, the ultrasonic atomization device of the embodiment of the present invention and its application can transmit the vibration signal to the medicine atomization bottle through the ultrasonic vibration of the piezoelectric ceramic sheet. The medicine liquid is beaten by the ultrasonic vibration of the medicine atomization bottle to form small liquids and atomize. The vibration coupling liquid can isolate the medicine atomization bottle and the piezoelectric ceramic sheet to prevent direct contact between the two and reduce the vibration transmission efficiency. The condenser cools the surrounding coolant to produce a low-temperature environment. The atomized medicine liquid particles are cooled and transported to the protective suit through a high-speed exhaust fan. The deformable valve can be opened or closed according to the temperature change in the protective suit, so as to achieve the purpose of real-time control of the temperature change in the protective suit. In addition, when the condenser is working, the coolant is cooled and the temperature in the cavity of the atomization device is reduced. The piezoelectric ceramic piece works at the frequency of ultrasound, and the vibration coupling liquid transmits the vibration on the piezoelectric ceramic piece to the medicine atomization bottle. The atomized medicine liquid is atomized under the high-frequency vibration of the medicine atomization bottle, and the high-speed exhaust fan fully mixes the atomized atomized particles with the air cooled by the condenser and transports them into the protective suit, thereby reducing the temperature inside the protective suit. Moreover, when the temperature inside the protective suit drops to a certain temperature, the shape memory alloy deformation valve closes, and the atomization device no longer transports the refrigerated medicine liquid atomized particles into the protective suit. When the temperature inside the protective suit rises to a certain temperature, the shape memory alloy valve opens, and the atomization device can continue to transport refrigerated liquid atomized particles into the protective suit. In addition, there is a tiny gap between the bottom of the medicine atomization bottle and the piezoelectric ceramic piece. Vibration coupling liquid is filled in this tiny gap. The coupling liquid can transmit the vibration to the medicine atomization bottle when the piezoelectric ceramic vibrates at a high frequency, so as to avoid direct contact between the piezoelectric ceramic piece and the medicine atomization bottle, which greatly reduces the vibration transmission efficiency, and can avoid uneven distribution of vibration at the bottom of the atomization bottle, resulting in uneven size of atomized particles. In addition, the atomization cooling device is energy-saving and environmentally friendly. It does not require too large a driving voltage during operation, and does not generate noise pollution during operation.
Claims
1. An ultrasonic atomization device, comprising a lower housing (1), a condenser (3), a drug injection tube (4), a rubber sealing ring (5), an air supply tube (8), a metal substrate (10), a piezoelectric ceramic (11), and a protective suit (15), characterized in that: The condenser (3) is installed at the bottom of the inner wall of the lower shell (1), and the condenser (3) is immersed in a cooling liquid (2) for refrigeration. The piezoelectric ceramic (11) is bonded to the metal substrate (10) by glue, and the piezoelectric ceramic (11) is arranged on a circular support (101) in the lower shell (1). The piezoelectric ceramic (11) and the metal substrate (10) together constitute a piezoelectric ceramic sheet, and the circular support (101) and the metal substrate (10) form a concave container. A vibration coupling liquid (9) is arranged inside the concave container, a medicine atomizing bottle (12) is placed on the vibration coupling liquid (9), and the medicine atomizing bottle (12) contains atomized medicine liquid (13); The lower shell (1) is connected to the upper shell (6) via a rubber sealing ring (5); a high-speed exhaust fan (7) is provided at the air outlet (602) of the upper shell; the air outlet (602) of the upper shell is connected to the protective suit (15) via an air supply pipe (8); a deformation valve (14) is provided in the air inlet of the protective suit (15); the deformation valve (14) is made of a shape memory alloy; and a protective suit air outlet (1501) is provided on a side of the protective suit (15) opposite to the air inlet; The outer surface of the lower shell (1) is a rotating body structure, and the condenser (3) is connected to an external power source; The lower shell (1) is provided with an annular groove (103) for accommodating a rubber sealing ring (5), a threaded through hole is provided in the lower end of the annular groove (103), and a coolant filling port (104) is provided between the through hole on the annular support (101) and the outer surface, and the coolant filling port (104) is L-shaped; The outer surface of the piezoelectric ceramic (11) is coated with a hydrophobic film, and the piezoelectric ceramic (11) is connected to an external power source; Above the piezoelectric ceramic sheet is an upper concave platform for containing vibration coupling liquid (9), and below the piezoelectric ceramic sheet is a lower concave platform for containing cooling liquid (2).
2. The ultrasonic atomization device and its application according to claim 1, characterized in that: The annular support (101) is provided with four through holes arranged in a circumferential direction, and the through holes are connected to a concave platform below which contains a cooling liquid (2).
3. The ultrasonic atomization device according to claim 1, characterized in that: The upper shell (6) is a rotating body structure, the high-speed exhaust fan (7) is connected to an external power source, and the upper shell (6) is provided with a T-shaped upper shell support (601).
4. The ultrasonic atomization device according to claim 1, characterized in that: The drug injection tube (4) is circumferentially provided with an external thread structure, and cooperates with the internal thread through hole (102) of the lower shell (1).
5. The ultrasonic atomization device according to claim 1, characterized in that: The medicine-containing atomizing bottle (12) is a rotating body structure, and the upper end of the medicine-containing atomizing bottle (12) has a structure extending radially outward.
Citation Information
Patent Citations
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