An oxidation reactor
The liquid beads are formed by collision with the ring plate of the liquid oxidizing agent through multiple exhaust gas shunt oxidation treatment, which solves the problems of low efficiency and high cost of traditional oxidation spraying, and achieves efficient oxidation reaction and cost reduction.
Patent Information
- Application Number
- CN202211384738.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-07
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2042-11-07
AI Technical Summary
The reaction efficiency of traditional oxidation spraying methods is limited, and liquid oxidants are difficult to fully cover the tank, resulting in organic waste gases escaping after being oxidized, and the working cost of large atomizers is high.
The multi-strand exhaust gas diversion oxidation treatment is adopted, and the exhaust gas pipe and the exhaust pipe are used to cooperate, and the liquid oxidant is used to form liquid beads on the annular plate through the motor-driven gear system, which is in full contact with the waste gas, and is pumped in combination with the liquid oxidant to reduce escape and eliminate large atomizers.
It improves the oxidation reaction efficiency, reduces waste gas escape, reduces production and use costs, has a simple structure and simple operation.
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Figure CN115888360B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of flue gas treatment, and in particular to an oxidation reactor. Background Art
[0002] Air quality has a significant impact on many areas of social production and social life. The quality and protection of the air environment have received increasing attention and attention. In the treatment of organic waste gas, oxidation spraying is required. The traditional oxidation spraying method sprays liquid oxidant from the top of the tank to oxidize the organic waste gas. The liquid spray reaction efficiency is limited, and it is difficult to completely cover the tank, resulting in some organic waste gas escaping without oxidation. In order to improve the reaction efficiency, there is currently a method to atomize the liquid oxidant and spray it into the tank. Due to the large size of the tank, this method requires a large atomizer to work continuously, resulting in high costs. Summary of the Invention
[0003] In view of the defects in the prior art, the present invention provides an oxidation reactor, which can reduce production costs, is simple to operate, reduce the escape of waste gas in the tank without spraying, and improve the spraying effect.
[0004] An oxidation reactor comprises a tank body, an inlet and exhaust pipe and a containing box, wherein the inlet and exhaust pipe enters the tank body, the inner end of the inlet and exhaust pipe is closed, a plurality of exhaust pipes are connected to the inlet and exhaust pipe, the exhaust pipes are vertically arranged, an exhaust pipe is rotatably arranged on the exhaust pipe, the top end of the exhaust pipe is connected to a fixed block, a channel group is arranged in the fixed block, the outlet end of the channel group is located on the top wall of the fixed block, the exhaust pipe is connected to a connecting pipe, the top end of the connecting pipe is connected to the inlet end of the channel group, a first gear is arranged on the exhaust pipe, each first gear is meshed with another first gear, a motor is arranged in the tank body, a second gear is connected to the motor, and the second gear is meshed with one of the first gears,
[0005] The receiving box is arranged in the tank body, and a liquid storage tank is arranged in the receiving box. The liquid inlet pipe passes through the tank body and the receiving box and enters the liquid storage tank. A plurality of drainage holes are opened on the side wall of the liquid storage tank. The plurality of drainage holes are at the same horizontal height. A drainage pipe is connected to the drainage hole. The bottom end of the drainage pipe is located above the fixed block. The drainage pipe corresponds to the fixed block one by one. The drainage pipe is connected to a fixed plate, and the fixed plate is connected to an annular plate. The fixed block is located in the annular plate.
[0006] Preferably, the upper end of the liquid storage tank is open, and the air inlet pipe passes through the top wall of the tank body and the top wall of the receiving box and enters the receiving box.
[0007] Preferably, the channel group includes a first channel and a second channel, a cavity is provided in the fixed block, the top of the first channel is located on the top wall of the fixed block, the bottom end of the first channel is located on the side wall of the cavity, the inlet end of the second channel is located on the bottom wall of the fixed block, the outlet end of the second channel is connected to the first channel, the position of the top of the second channel is higher than the position of the outlet end of the second channel, and the connecting pipe is connected to the inlet end of the second channel.
[0008] Preferably, in the direction from the second channel outlet end to the second channel inlet end, the second channel first slopes upward and then slopes downward.
[0009] Preferably, a through hole is opened at the top of the cavity, a sealing plate is arranged in the through hole, a spring is connected between the sealing plate and the bottom wall of the cavity, a drainage hole is opened on the bottom wall of the cavity, the bottom plate is located below the fixed block, the bottom plate closes the drainage hole, the bottom plate is connected to the sealing plate by a connecting rod, and there is a gap between the connecting rod and the side wall of the drainage hole, the drainage pipe is divided into an upper pipe and a lower pipe, the lower pipe is slidably connected to the upper pipe, the lower pipe movably passes through the bottom wall of the storage box, multiple lower pipes are connected by a connecting plate, and a lifting device is provided on the bottom wall of the storage box, the output end of the lifting device is connected to the connecting plate, and a side hole is opened on the bottom of the side wall of the lower tube, and the lifting device can drive the connecting plate to move downward and then drive the lower tube to move downward, the lower tube can contact the top wall of the sealing plate to press the sealing plate to move downward into the cavity, and the side hole enters the cavity.
[0010] Preferably, the side wall of the tank body is provided with an inspection hole, and an inspection door is installed at the inspection hole.
[0011] Preferably, the top wall of the tank body has an exhaust hole, and an exhaust valve is provided at the exhaust hole; the bottom wall of the tank body has a sewage hole, and a sewage valve is provided at the sewage hole.
[0012] Preferably, the containing box is made of heat-insulating material.
[0013] The beneficial effects of the present invention are reflected in: in this technical solution, the exhaust gas is diverted into multiple streams for separate oxidation treatment, so that the exhaust gas can fully contact with the liquid oxidant, the oxidation reaction is sufficient, and the exhaust gas discharged from each exhaust pipe corresponds to the liquid oxidant discharged from the liquid discharge pipe, so that the exhaust gas can fully receive the spray, reducing the escape of exhaust gas without spraying, and the liquid oxidant only needs to be pumped into multiple liquid discharge pipes. The structure is simple and the operation is simple. The liquid oxidant collides on the annular plate to form liquid droplets, which only requires the motor to work, and there is no need to use a large atomizer, reducing production and use costs. In this way, the device can ensure the oxidation treatment effect of the exhaust gas while reducing production and use costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.
[0015] Figure 1 It is a front cross-sectional view of the present invention;
[0016] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of position A in the middle.
[0017] In the accompanying drawings, 1-tank body, 2-inlet and exhaust pipe, 3-exhaust pipe, 4-exhaust pipe, 5-accommodating box, 6-liquid storage tank, 7-liquid inlet pipe, 8-drainage hole, 9-drainage pipe, 10-fixed plate, 11-annular plate, 12-fixed block, 13-connecting pipe, 14-first gear, 15-second gear, 16-motor, 17-air inlet pipe, 18-first channel, 19-second channel, 20-cavity, 21-sealing plate, 22-spring, 23-drainage hole, 24-bottom plate, 25-connecting rod, 26-connecting plate, 27-lifting device, 28-side hole, 91-upper tube, 92-lower tube. DETAILED DESCRIPTION
[0018] The following embodiments of the technical solution of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.
[0019] It should be noted that, unless otherwise specified, the technical or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.
[0020] Example 1
[0021] like Figure 1-Figure 2 As shown, this embodiment provides an oxidation reactor, including a tank body 1, an inlet and exhaust pipe 2 and a holding box 5, the inlet and exhaust pipe 2 enters the tank body 1, the inner end of the inlet and exhaust pipe 2 is closed, a plurality of exhaust pipes 3 are connected to the inlet and exhaust pipe 2, the exhaust pipe 3 is vertically arranged, an exhaust pipe 4 is rotatably arranged on the exhaust pipe 3, the top of the exhaust pipe 4 is connected to a fixed block 12, a channel group is arranged in the fixed block 12, the outlet end of the channel group is located on the top wall of the fixed block 12, the exhaust pipe 4 is connected to a connecting pipe 13, the top of the connecting pipe 13 is connected to the inlet end of the channel group, a first gear 14 is provided on the exhaust pipe 4, each first gear 14 is meshed with another first gear 14, a motor 16 is provided in the tank body 1, the motor 16 is connected to a second gear 15, and the second gear 15 is meshed with one of the first gears 14,
[0022] The receiving box 5 is arranged in the tank body 1, and a liquid storage tank 6 is arranged in the receiving box 5. The liquid inlet pipe 7 passes through the tank body 1 and the receiving box 5 and enters the liquid storage tank 6. The side wall of the liquid storage tank 6 is provided with multiple drainage holes 8, and the multiple drainage holes 8 are at the same horizontal height. The drainage holes 8 are connected to a drainage pipe 9, and the bottom end of the drainage pipe 9 is located above the fixed block 12. The drainage pipe 9 corresponds to the fixed block 12 one by one. The drainage pipe 9 is connected to a fixed plate 10, and the fixed plate 10 is connected to an annular plate 11. The fixed block 12 is located in the annular plate 11.
[0023] The specific working principle is as follows: the exhaust gas enters from the exhaust gas inlet pipe 2, then enters multiple exhaust gas outlet pipes 3 respectively, and then enters the exhaust gas exhaust pipe 4. At the same time, liquid oxidant is continuously pumped into the liquid storage tank 6 from the outside through the liquid inlet pipe 7. After the liquid oxidant reaches the position of the drainage hole 8, it is discharged from multiple drainage holes 8 respectively, and then discharged through the drainage pipe 9 and falls into the fixed block 12. The motor 16 drives the second gear 15 to rotate, and then drives all the first gears 14 to rotate. The rotation of the first gear 14 drives the exhaust gas pipe 4 to rotate, and then drives the fixed block 12 to rotate. The liquid oxidant falling on the fixed block 12 is subjected to the centrifugal force of the rotation of the fixed block 12, and is thrown on the annular plate 11 to collide to form liquid droplets. At the same time, the exhaust gas enters the channel group through the connecting pipe 13, and is then discharged from the outlet end of the channel group. The exhaust gas and the liquid droplets formed by the collision on the annular plate 11 are fully contacted and oxidized, thereby realizing the spray oxidation treatment of the exhaust gas.
[0024] In this embodiment, the exhaust gas is diverted into multiple streams for separate oxidation treatment, so that the exhaust gas can fully contact with the liquid oxidant and the oxidation reaction is sufficient. In addition, the exhaust gas discharged from each exhaust pipe 4 corresponds to the liquid oxidant discharged from the liquid discharge pipe 9, so that the exhaust gas can fully receive the spray, reducing the escape of the exhaust gas without spraying. The liquid oxidant only needs to be pumped into the multiple liquid discharge pipes 9. The structure is simple and the operation is simple. The liquid oxidant collides on the annular plate 11 to form liquid droplets, which only requires the motor 16 to work. A large atomizer is not needed, reducing production and use costs. In this way, the structure in this embodiment can ensure the oxidation treatment effect of the exhaust gas while reducing production and use costs.
[0025] In this embodiment, the upper end of the liquid storage tank 6 is open, and an air inlet pipe 17 passes through the top wall of the tank body 1 and the top wall of the receiving box 5 and enters the receiving box 5. The liquid oxidant is discharged through the drain pipe 9. Since the liquid oxidant does not completely fill the drain hole 8 when it is discharged from the drain hole 8, nor does the liquid oxidant completely fill the drain pipe 9, some exhaust gas will enter the liquid storage tank 6 through the drain pipe 9 and the drain hole 8, where it reacts with the liquid oxidant to form solid precipitates. In this embodiment, air is pumped in through the air inlet pipe 17 and discharged through the drain pipe 9. The air fills the drain pipe 9 and is discharged, preventing exhaust gas from entering the liquid storage tank 6 through the drain pipe 9.
[0026] Example 2
[0027] This embodiment is further limited on the basis of Example 1. In this embodiment, the channel group includes a first channel 18 and a second channel 19. A cavity 20 is provided in the fixed block 12. The top of the first channel 18 is located on the top wall of the fixed block 12, and the bottom end of the first channel 18 is located on the side wall of the cavity 20. The inlet end of the second channel 19 is located on the bottom wall of the fixed block 12, and the outlet end of the second channel 19 is connected to the first channel 18. The position of the top of the second channel 19 is higher than the position of the outlet end of the second channel 19, and the connecting pipe 13 is connected to the inlet end of the second channel 19.
[0028] Specifically, in this embodiment, the inlet end of the second channel 19 is the inlet end of the channel group, and the top end of the first channel 18 is the outlet end of the channel group.
[0029] In this embodiment, in the direction from the outlet end of the second channel 19 to the inlet end of the second channel 19 , the second channel 19 first inclines upward and then inclines downward.
[0030] In this embodiment, the top of the cavity 20 is provided with a through hole, a sealing plate 21 is provided in the through hole, a spring 22 is connected between the sealing plate 21 and the bottom wall of the cavity 20, a drainage hole 23 is provided on the bottom wall of the cavity 20, a bottom plate 24 is located below the fixed block 12, the bottom plate 24 closes the drainage hole 23, the bottom plate 24 is connected to the sealing plate 21 by a connecting rod 25, and there is a gap between the connecting rod 25 and the side wall of the drainage hole 23, the drainage pipe 9 is divided into an upper tube 91 and a lower tube 92, and the lower tube 92 is slidably connected to the upper tube 91 Then, the lower tube 92 is movable and passes through the bottom wall of the storage box 5. Multiple lower tubes 92 are connected by a connecting plate 26. A lifting device 27 is provided on the bottom wall of the storage box 5. The output end of the lifting device 27 is connected to the connecting plate 26. A side hole 28 is provided at the bottom of the side wall of the lower tube 92. The lifting device 27 can drive the connecting plate 26 to move downward and then drive the lower tube 92 to move downward. The lower tube 92 can contact the top wall of the sealing plate 21 and press the sealing plate 21 to move downward into the cavity 20, and the side hole 28 enters the cavity 20.
[0031] Since the outlet end of the channel group is located on the top wall of the fixed block 12, most of the liquid oxidant that falls on the fixed block 12 is thrown onto the annular plate 11 due to centrifugal force, but some of the liquid oxidant will enter the channel group and then enter the exhaust pipe 4 and the exhaust outlet pipe 3 through the connecting pipe 13. In this way, the liquid oxidant that enters the exhaust outlet pipe 3 will react with the exhaust gas in the exhaust outlet pipe 3 to generate solid matter, and the particulate matter in the exhaust gas will fall into the exhaust inlet pipe 2 after being wetted. Over time, the accumulation of solid matter will cause the exhaust inlet pipe 2 to be blocked.
[0032] In this embodiment, the channel group is divided into a first channel 18 and a second channel 19, and a cavity 20 is provided in the fixed block 12. The exhaust gas enters through the second channel 19 and is then discharged through the first channel 18. After part of the liquid oxidant enters through the top of the first channel 18, since the top position of the second channel 19 is higher than the position of the outlet end of the second channel 19, the liquid oxidant cannot flow into the connecting pipe 13 through the second channel 19, and then flow to the exhaust pipe 4 and the exhaust outlet pipe 3. The liquid oxidant entering the first channel 18 flows into the cavity 20, which can prevent the liquid oxidant from entering the exhaust outlet pipe 3 to react with the exhaust gas and wet the exhaust gas, causing the solid matter generated by the reaction and the wet particulate matter to fall and cause the exhaust pipe 2 to be blocked.
[0033] When the solid matter accumulated in the cavity 20 reaches a certain amount, the lifting device 27 is started, and the lifting device 27 drives the connecting plate 26 to move downward, and the connecting plate 26 drives the lower tube 92 to move downward, and the lower tube 92 contacts the top wall of the sealing plate 21, and pushes the sealing plate 21 to move downward into the cavity 20. At this time, the sealing plate 21 drives the connecting rod assembly 25 to move downward, and the connecting rod assembly 25 drives the bottom plate 24 to move downward, and the bottom plate 24 opens the drainage hole 23, and at this time the bottom end of the lower tube 92 enters the cavity 20. The bottom end of the lower tube 92 is closed by the sealing plate 21, and the liquid is discharged into the cavity 20 from the side hole 28 at the bottom of the side wall of the lower tube 92. The solid matter in the cavity 20 is flushed and fused and then discharged through the drainage hole 23, and the fixed objects accumulated in the cavity 20 are processed, thereby achieving the cleaning of the cavity 20. This process only requires the lifting device 27 to work. In this way, while solving the blockage of the exhaust pipe 2, it also solves the problem of accumulation of solid matter in the cavity 20. The operation is simple, and it only needs to start the lifting device 27 at regular intervals.
[0034] In this embodiment, the side wall of the tank body 1 is provided with an inspection hole, and an inspection door is installed at the inspection hole. In this embodiment, the inspection hole is provided to facilitate inspection and maintenance of the interior of the tank body 1.
[0035] In this embodiment, the top wall of the tank body 1 has a vent hole with an exhaust valve installed at the vent hole, and the bottom wall of the tank body 1 has a drain hole with a drain valve installed at the drain hole. The oxidized gas is discharged through the vent hole and enters the next stage of treatment. The solid matter generated after the oxidation treatment and particulate matter in the exhaust gas are humidified and fall into the tank body 1, and are subsequently discharged through the drain hole.
[0036] In this embodiment, the containing box 5 is made of heat-insulating material.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.
Claims
1. An oxidation reactor, characterized in that: The invention comprises a tank body (1), an inlet and exhaust pipe (2) and a receiving box (5), wherein the inlet and exhaust pipe (2) enters the tank body (1), the inner end of the inlet and exhaust pipe (2) is closed, a plurality of exhaust pipes (3) are connected to the inlet and exhaust pipe (2), the exhaust pipes (3) are vertically arranged, an exhaust pipe (4) is rotatably arranged on the exhaust pipe (3), the top end of the exhaust pipe (4) is connected to a fixed block (12), a channel group is arranged in the fixed block (12), and the outlet end of the channel group is located at the fixed block (12). The top wall of the block (12) is connected to the exhaust pipe (4), and a connecting pipe (13) is connected to the top of the connecting pipe (13). The top end of the connecting pipe (13) is connected to the inlet end of the channel group. A first gear (14) is provided on the exhaust pipe (4), and each first gear (14) is meshed with another first gear (14). A motor (16) is provided in the tank body (1), and a second gear (15) is connected to the motor (16). The second gear (15) is meshed with one of the first gears (14). The receiving box (5) is arranged in the tank body (1), and a liquid storage box (6) is arranged in the receiving box (5). A liquid inlet pipe (7) passes through the tank body (1) and the receiving box (5) and enters the liquid storage box (6). A plurality of drainage holes (8) are opened on the side wall of the liquid storage box (6). The plurality of drainage holes (8) are at the same horizontal height. A drainage pipe (9) is connected to the drainage hole (8). The bottom end of the drainage pipe (9) is located above the fixed block (12). The drainage pipe (9) corresponds to the fixed block (12) one by one. The drainage pipe (9) is connected to a fixed plate (10). The fixed plate (10) is connected to an annular plate (11). The fixed block (12) is located in the annular plate (11). The channel group comprises a first channel (18) and a second channel (19); a cavity (20) is provided in the fixed block (12); the top of the first channel (18) is located on the top wall of the fixed block (12); the bottom of the first channel (18) is located on the side wall of the cavity (20); the inlet of the second channel (19) is located on the bottom wall of the fixed block (12); the outlet of the second channel (19) is communicated with the first channel (18); the top of the second channel (19) is higher than the outlet of the second channel (19); and the connecting pipe (13) is connected to the inlet of the second channel (19).
2. An oxidation reactor according to claim 1, characterized in that: The upper end of the liquid storage box (6) is open, and the air inlet pipe (17) passes through the top wall of the tank body (1) and the top wall of the receiving box (5) and enters the receiving box (5).
3. An oxidation reactor according to claim 1, characterized in that: In the direction from the outlet end of the second channel (19) to the inlet end of the second channel (19), the second channel (19) first slopes upward and then slopes downward.
4. An oxidation reactor according to claim 1, characterized in that: The top of the cavity (20) is provided with a through hole, a sealing plate (21) is provided in the through hole, a spring (22) is connected between the sealing plate (21) and the bottom wall of the cavity (20), a drainage hole is provided on the bottom wall of the cavity (20), a bottom plate (24) is located below the fixed block (12), the bottom plate (24) closes the drainage hole, the bottom plate (24) is connected to the sealing plate (21) through a connecting rod (25), a gap is provided between the connecting rod (25) and the side wall of the drainage hole, the drainage pipe (9) is divided into an upper pipe (91) and a lower pipe (92), the lower pipe (92) is slidably connected to the upper pipe (91), and the lower pipe (92) is connected to the upper pipe (91). 2) The lower tube (92) is movable and penetrates the bottom wall of the accommodating box (5). A plurality of lower tubes (92) are connected through a connecting plate (26). The bottom wall of the accommodating box (5) is provided with a lifting device (27). The output end of the lifting device (27) is connected to the connecting plate (26). A side hole (28) is opened at the bottom of the side wall of the lower tube (92). The lifting device (27) can drive the connecting plate (26) to move downward and then drive the lower tube (92) to move downward. The lower tube (92) can contact the top wall of the sealing plate (21) to press against the sealing plate (21) and move downward into the cavity (20). The side hole (28) enters the cavity (20).
5. An oxidation reactor according to claim 1, characterized in that: The side wall of the tank body (1) is provided with an inspection hole, and an inspection door is installed at the inspection hole.
6. An oxidation reactor according to claim 1, characterized in that: The top wall of the tank body (1) is provided with an exhaust hole, and an exhaust valve is provided at the exhaust hole; the bottom wall of the tank body (1) is provided with a sewage discharge hole, and a sewage discharge valve is provided at the sewage discharge hole.
7. An oxidation reactor according to claim 1, characterized in that: The containing box (5) is made of heat-insulating material.
Citation Information
Patent Citations
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