Automatic dosing device for dye auxiliaries
By designing an automatic dosing device for dye auxiliaries, the problems of dye decomposition and waste are solved, precise mixing of dye auxiliaries and waste reduction are achieved, and dyeing quality is improved.
Patent Information
- Application Number
- CN202211427763.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-15
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-11-15
AI Technical Summary
Dyes are easily decomposed during the trough dyeing process of traditional dyeing machines, leading to quality problems and waste. The existing dye auxiliary agent dosing system is not accurately controlled, which increases waste and affects dyeing quality.
An automatic dosing device for dye auxiliaries is designed, which includes a box body, a storage box, a funnel and a sliding plate. The automatic mixing and transportation of dye auxiliaries are achieved through a traction rope and a push rod, thereby reducing waste and improving quality.
It achieves precise mixing of dye auxiliaries and reduces waste, thus improving dyeing quality.
Smart Images

Figure CN115888540B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dye auxiliary agent batching, and in particular relates to an automatic dye auxiliary agent batching device. Background Art
[0002] Traditional dyeing machines primarily utilize tank dyeing, where the dye is placed in a tank and the fabric is passed through or immersed in the tank to achieve color. However, the tank dyeing process requires a large amount of dye due to the large tank capacity. Long dyeing times can lead to dye degradation, which can lead to quality issues and dye waste.
[0003] The existing dye auxiliary agent feeding system is semi-automatic. The dye auxiliary agent needs to be prepared in the barrel first, and then added to the material tank according to the liquid level. There is often a hysteresis, and it is difficult to accurately control the amount of dye auxiliary agent. The increase in the waste of dye auxiliary agent during use will lead to dyeing quality problems. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic dosing device for dye auxiliaries, which solves the technical problem of existing dyeing quality.
[0005] To achieve the above object, the present invention is achieved through the following technical solutions:
[0006] An automatic dosing device for dyeing auxiliaries includes a box body, a first funnel located inside the box body, and multiple storage boxes located inside the box body, which facilitate the storage of dyeing auxiliaries through the storage boxes. A second funnel is installed on the upper side of the first funnel, and a third funnel is slidably fitted on the second funnel, which facilitates the transportation of mixed dyeing auxiliaries through the third funnel.
[0007] The opening of the storage box is elastically and slidably fitted with a sliding plate, which facilitates the use of the dye auxiliary agent inside the storage box through the sliding sliding plate. A traction rope is installed between the bottom of the sliding plate and the third funnel, which facilitates the sliding third funnel to drive the sliding plate to slide inside the storage box through the traction rope. A U-shaped plate is installed at the opening of the storage box, which facilitates fixing the U-shaped plate at the opening of the storage box, and the bottom end of the U-shaped plate is located above the third funnel, which facilitates the dye auxiliary agent inside the storage box to be transported to the inside of the third funnel through the U-shaped plate, and then transported to the inside of the discharge port through the second funnel and the first funnel in turn.
[0008] Optionally, a plurality of support rods are installed inside the box body, and a plurality of storage boxes are respectively installed at the uppermost ends of the plurality of support rods, which facilitates the placement of the storage boxes inside the box body through the support rods. A plurality of feed pipes are connected and communicated with the storage boxes, which facilitates the filling of the storage boxes through the feed pipes. A card slot and a slide located at the lower side of the card slot are provided at the opening of the storage box, and the sliding plate is located inside the slide, which facilitates the sliding of the sliding plate inside the slide and improves the stability of the sliding plate when sliding. One end of the sliding plate is located inside the card slot, which reduces the situation where the dye additive inside the storage box overflows from the edge of the sliding plate.
[0009] Optionally, two placement slots are provided at the opening of the storage box, and two fixed blocks are installed on one side of the sliding plate, which facilitates the fixed block to slide into the inside of the placement slot under the drive of the sliding plate, and a spring is installed on the lower side of the fixed block, which facilitates the fixed block to return to its initial state under the action of the spring elasticity, and one end of the spring is installed inside the placement slot, which facilitates the spring to be compressed into the inside of the placement slot under the drive of the fixed block, and two push rods are installed on the second funnel, and the third funnel is installed on the output end of the push rod, which facilitates the output end of the push rod to drive one end of the third funnel to slide inside the second funnel.
[0010] Optionally, a material trough is provided on one side of the box, and multiple discharge ports are installed inside the material trough, which is convenient for taking out the mixed dye auxiliary agent through the discharge port, and one end of the discharge port is connected and communicated with one end of the first funnel. The box is equipped with a display screen, an alarm, and multiple buttons located on the lower side of the display screen, which is convenient for alarming when an abnormality occurs in the box through the alarm, convenient for controlling the box through the buttons, and convenient for controlling the box through the display screen. A positioning plate is installed at the opening of the box, and screws are installed at the four corners of the positioning plate, and one end of the screw is threadedly engaged with the inside of the box, which is convenient for the positioning plate to be installed at the opening of the box through the screws. Multiple placement holes are provided on the positioning plate and the box, and two adjacent placement holes are in a circular array, and the placement holes on the box are communicated with the opening of the box. The feed pipe is located inside the placement hole, which is convenient for placing the feed pipe inside the placement hole, thereby improving the stability of the feed pipe during placement.
[0011] The embodiments of the present invention have the following beneficial effects:
[0012] One embodiment of the present invention provides a third funnel, which, on the one hand, facilitates the third funnel to drive the sliding plate to slide inside the storage box through the traction rope, and facilitates the control of whether the dye auxiliary agent inside the storage box flows out through the sliding plate; on the other hand, it facilitates the mixing of different types of dye auxiliary agents placed inside the storage box through the third funnel, facilitates the mixing of different types of dye auxiliary agents, reduces the waste of dye auxiliary agents during use, and improves the quality of dye auxiliary agents during dyeing.
[0013] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 A schematic diagram of the three-dimensional structure of an embodiment of the present invention;
[0016] Figure 2 This is a schematic diagram of the rear view of the box body according to one embodiment of the present invention;
[0017] Figure 3 This is a schematic structural diagram of a first funnel and a second funnel according to an embodiment of the present invention;
[0018] Figure 4 for Figure 3 Schematic diagram of the structure at A in the middle;
[0019] Figure 5 This is a schematic diagram of a third funnel structure according to an embodiment of the present invention;
[0020] Figure 6 A schematic structural diagram of a material storage box according to an embodiment of the present invention;
[0021] Figure 7 This is a schematic diagram of the cross-sectional structure of a material storage box according to an embodiment of the present invention.
[0022] The above drawings include the following reference numerals:
[0023] Box 1, material chute 101, material outlet 102, button 103, display screen 104, alarm 105, positioning plate 106, screw 107;
[0024] The first funnel 2, the second funnel 201, the third funnel 202, the push rod 203, the support rod 204, the storage box 205, the feeding pipe 206, the sliding plate 207, the card slot 208, the fixing block 209, the placement slot 210, the spring 211, the U-shaped plate 212, and the traction rope 213. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention, its application, or use.
[0026] In order to keep the following description of the embodiments of the present invention clear and concise, detailed descriptions of known functions and known components are omitted.
[0027] See also Figure 1-7 As shown, in this embodiment, an automatic dosing device for dyeing auxiliaries is provided, comprising: a box body 1, a first funnel 2 located inside the box body 1, and a plurality of storage boxes 205 located inside the box body 1, which facilitate the storage of dyeing auxiliaries through the storage boxes 205, a second funnel 201 is installed on the upper side of the first funnel 2, and a third funnel 202 is slidably fitted on the second funnel 201, which facilitates the transportation of the mixed dyeing auxiliaries through the third funnel 202;
[0028] The opening of the storage box 205 is elastically and slidably fitted with a sliding plate 207, which facilitates the use of the dye auxiliary agent inside the storage box 205 through the sliding sliding plate 207. A traction rope 213 is installed between the bottom of the sliding plate 207 and the third funnel 202, which facilitates the sliding third funnel 202 to drive the sliding plate 207 to slide inside the storage box 205 through the traction rope 213. A U-shaped plate 212 is installed at the opening of the storage box 205, which facilitates the fixing of the U-shaped plate 212 at the opening of the storage box 205, and the bottom end of the U-shaped plate 212 is located above the third funnel 202, which facilitates the dye auxiliary agent inside the storage box 205 to be transported to the interior of the third funnel 202 through the U-shaped plate 212, and then transported to the interior of the discharge port 102 through the second funnel 201 and the first funnel 2 in turn.
[0029] When dyeing auxiliaries need to be mixed for use, different types of dyeing auxiliaries are first transported to the interior of the storage box 205 through multiple feeding pipes 206, and then the push rod 203 is started. The output end of the push rod 203 drives one end of the third funnel 202 to slide inside the second funnel 201. The third funnel 202 drives the sliding plate 207 to slide inside the slide through the traction rope 213. One end of the sliding plate 207 slides out from the inside of the slot 208. The sliding plate 207 drives the fixed block 209 to slide and compress the spring 211. The dyeing auxiliaries inside the storage box 205 are transported from the U-shaped plate 212 to the interior of the third funnel 202. The dyeing auxiliaries inside the third funnel 202 are transported to the interior of the first funnel 2 through the second funnel 201 for mixing, and then the mixed dyeing auxiliaries inside the first funnel 2 are taken out through the discharge port 102. It should be noted that the electrical equipment involved in this application can be powered by a battery or an external power supply.
[0030] The third funnel 202 is provided, on the one hand, which facilitates the third funnel 202 to drive the sliding plate 207 to slide inside the storage box 205 through the traction rope 213, and facilitates the control of whether the dye auxiliary agent inside the storage box 205 flows out through the sliding plate 207. On the other hand, it facilitates the mixing of different types of dye auxiliary agents placed inside the storage box 205 through the third funnel 202, which facilitates the mixing of different types of dye auxiliary agents, reduces the waste of dye auxiliary agents during use, and improves the quality of dye auxiliary agents during dyeing.
[0031] Specifically, optionally, a plurality of support rods 204 are installed inside the box body 1, and a plurality of storage boxes 205 are respectively installed at the uppermost ends of the plurality of support rods 204, which facilitates the placement of the storage box 205 inside the box body 1 through the support rods 204, and a plurality of feeding pipes 206 are connected and communicated with the storage box 205, which facilitates the filling of the storage box 205 through the feeding pipes 206, and a slot 208 and a slide located at the lower side of the slot 208 are provided at the opening of the storage box 205, and a sliding plate 207 is located inside the slide, which facilitates the sliding of the sliding plate 207 inside the slide and improves the stability of the sliding plate 207 when sliding, and one end of the sliding plate 207 is located inside the slot 208, which reduces the situation where the dye auxiliary agent inside the storage box 205 overflows from the edge of the sliding plate 207.
[0032] The hopper 201 is provided with two push rods 203, which are convenient for the push rod 203 to be installed on the second hopper 201, and the third hopper 202 is installed on the output end of the push rod 203, which is convenient for the output end of the push rod 203 to drive one end of the third funnel 202 to slide inside the second hopper 201. The push rod 203 is connected to a controller, which is convenient for controlling the push rod 203 by the controller.
[0033] Optionally, a feeding trough 101 is provided on one side of the box body 1, and a plurality of discharge ports 102 are installed inside the feeding trough 101, which facilitates the removal of the mixed dye auxiliary agent through the discharge port 102, and one end of the discharge port 102 is connected and communicated with one end of the first funnel 2. A display screen 104, an alarm 105, and a plurality of buttons 103 located on the lower side of the display screen 104 are installed on the box body 1, which facilitates the control of the box body 1 through the display screen 104. A positioning plate 106 is installed at the opening of the box body 1 for positioning. Screws 107 are installed at the four corners of the plate 106, and one end of the screw 107 is threadedly engaged with the inside of the box body 1, which facilitates the installation of the positioning plate 106 at the opening of the box body 1 through the screw 107. A plurality of placement holes are provided on the positioning plate 106 and the box body 1, and two adjacent placement holes are in a circular array, and the placement holes on the box body 1 are connected to the opening of the box body 1. The feed pipe 206 is located inside the placement hole, which facilitates the placement of the feed pipe 206 inside the placement hole and improves the stability of the feed pipe 206 when placed.
[0034] The above-mentioned embodiments can be combined with each other.
[0035] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.
[0036] In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
Claims
1. An automatic dosing device for dye auxiliaries, comprising: A box body (1), a first funnel (2) located inside the box body (1), and a plurality of storage boxes (205) located inside the box body (1), characterized in that a second funnel (201) is installed on the upper side of the first funnel (2), and a third funnel (202) is slidably fitted on the second funnel (201); A sliding plate (207) is elastically and slidably fitted at the opening of the storage box (205); a first traction rope (213) is installed between the bottom of the sliding plate (207) and the third funnel (202); a U-shaped plate (212) is installed at the opening of the storage box (205), and the bottom end of the U-shaped plate (212) is located above the third funnel (202); A plurality of support rods (204) are installed inside the box body (1), and a plurality of storage boxes (205) are respectively installed at the uppermost ends of the plurality of support rods (204). The storage boxes (205) are connected to and communicated with a plurality of feed pipes (206); The opening of the material storage box (205) is provided with a card slot (208) and a slideway located below the card slot (208), and the sliding plate (207) is located inside the slideway, and one end of the sliding plate (207) is located inside the card slot (208); Two placement slots (210) are provided at the opening of the storage box (205), two fixing blocks (209) are installed on one side of the sliding plate (207), a first spring (211) is installed on the lower side of the fixing block (209), and one end of the first spring (211) is installed inside the placement slot (210); Two push rods (203) are installed on the second funnel (201), and the third funnel (202) is installed on the output end of the push rod (203); A material taking trough (101) is provided on one side of the box body (1), a plurality of material discharge ports (102) are installed inside the material taking trough (101), and one end of the material discharge port (102) is connected to and communicates with one end of the first funnel (2). A display screen (104), an alarm (105), and a plurality of buttons (103) located below the display screen (104) are installed on the box body (1); A positioning plate (106) is installed at the opening of the box body (1), and screws (107) are installed at the four corners of the positioning plate (106), and one end of the screw (107) is threadedly engaged with the interior of the box body (1); A plurality of placement holes are provided on the positioning plate (106) and the box body (1), and two adjacent placement holes are arranged in a circular array. The placement holes on the box body (1) are connected to the opening of the box body (1), and the feed pipe (206) is located inside the placement holes. The storage box (205) is provided with a chute (214) and a feed hole connected to the chute (214), and the chute (214) is connected to the clamping groove (208). One end of the feed pipe (206) is located inside the feed hole. Two second springs (215) and two positioning rods are installed inside the chute (214). The positioning rods are rotatably matched with pulleys (217). A guide plate (216) is installed between the two second springs (215), and the guide plate (216) is located inside the slide groove (214). Two second traction ropes (218) are installed on one side of the guide plate (216), and one end of the second traction rope (218) is installed on one side of the sliding plate (207). The second traction rope (218) cooperates with the pulley (217), and a guide hole is opened on the guide plate (216).
Citation Information
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