A tray rack for a bristle sharpening reaction tank

By introducing a balancing component and a guide column structure into the tray rack of the bristle sharpening reaction tank, the problem that the tray rack cannot automatically adjust the level is solved, the bristles are evenly immersed in the reaction tank, and the sharpening effect is improved.

CN115888587BActive Publication Date: 2025-09-16JIN SHI SHI JIN XIANG ZHU ZONG SHI YE GONG SI
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Patent Information

Application Number
CN202211416572.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-13
Publication Date
2025-09-16
Estimated Expiration
2042-11-13

AI Technical Summary

Technical Problem

The existing tray rack cannot automatically adjust the level, resulting in inconsistent immersion depth of the bristles in the caustic soda in the sharpening reaction tank, affecting the sharpening effect.

Method used

A tray rack for a bristle sharpening reaction tank is designed. The balancing assembly and guide column structure are used to enable the support plate to automatically maintain horizontality. The gravity of the counterweight block keeps the support plate in a vertical state in the holder, thereby realizing automatic adjustment of the tray rack.

Benefits of technology

Ensure that the bristles are evenly immersed in the caustic soda in the reaction tank, ensuring the consistency and quality of the sharpening effect.

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Abstract

The present invention belongs to the technical field of sharpening reaction tanks, and discloses a tray rack for a bristle sharpening reaction tank, comprising a reaction tank body, wherein the reaction tank body is configured as a cylindrical structure with an open top, the bottom surface of the inner cavity of the reaction tank body is connected to a support seat, the top of the support seat is symmetrically connected to support bars, a balancing component is rotatably connected between the two support bars, the top of the balancing component is connected to a support plate, the top center of the support plate is vertically connected to a guide column, the outer side of the guide column is slidably sleeved with a tray rack, the tray rack is pressed onto the top surface of the support plate, and a gap is provided between the tray rack and the inner side of the reaction tank body, and through the provided balancing component, when the reaction tank body is unevenly placed, the support plate can automatically maintain a horizontal state, thereby realizing automatic horizontal adjustment of the tray rack, so that the bundled bristles placed in the reaction tank body are immersed in caustic soda to a consistent depth, thereby ensuring the sharpening effect.
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Description

Technical Field

[0001] The invention relates to the technical field of sharpening reaction tanks, in particular to a tray frame for a bristle sharpening reaction tank. Background Art

[0002] Sharpening and shaping of bristle is one of the most important steps in bristle production. The equipment used for sharpening and shaping of bristle is a reaction tank equipped with caustic soda. The temperature of the caustic soda solution is about 120℃. The staff directly puts the material tray containing the raw bristle into the tray in the reaction tank, adjusts the concentration of flake caustic soda, and pours it into the sharpening reaction tank. The ends of the wrapped filaments are immersed in the flake caustic soda solution for corrosion, so that the ends of the filaments are pointed and the wire peaks are soft. The size must meet the requirements of the production order. However, the existing tray rack cannot automatically adjust the level. When the sharpening reaction tank is not placed level, the bundled bristles are immersed in the caustic soda to different depths during the chemical reaction in the sharpening reaction tank, resulting in poor sharpening effect.

[0003] Based on this, the present invention designs a tray rack for a bristle sharpening reaction tank to solve the above problems. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In order to solve the above-mentioned problems of the prior art, the present invention provides a tray rack for a bristle sharpening reaction tank. By setting a balancing component, when the reaction tank body is unevenly placed, the support plate can automatically maintain a horizontal state, thereby realizing automatic level adjustment of the tray rack, so that the bundled bristles placed in the reaction tank body are immersed in caustic soda to a consistent depth, thereby ensuring the sharpening effect.

[0006] (2) Technical solution

[0007] In order to achieve the above objectives, the main technical solutions adopted by the present invention include:

[0008] A tray rack for a bristle sharpening reaction tank comprises a reaction tank body, the reaction tank body being a cylindrical structure with an open top, a support seat connected to the bottom surface of the inner cavity of the reaction tank body, support bars symmetrically connected to the top of the support seat, a balancing assembly rotatably connected between two of the support bars, a support plate connected to the top of the support plate, a guide column vertically connected to the center of the top of the support plate, a tray rack slidably sleeved on the outer side of the guide column, the tray rack pressed against the top surface of the support plate, and a gap provided between the tray rack and the inner side of the reaction tank body;

[0009] The balancing assembly includes a support column, a counterweight and a retaining frame, the support column is connected to the bottom center of the support plate, the counterweight is connected to the bottom end of the support column, and connecting shafts are symmetrically connected on both sides of the support column. The two connecting shafts are rotatably connected to the inner side of the retaining frame through a first bearing, and the two ends of the retaining frame are rotatably connected between the top ends of the two support bars through a second bearing, and the line connecting the two first bearings and the line connecting the two second bearings are perpendicular to each other.

[0010] Preferably, the tray frame is configured as a disc frame structure, a sliding sleeve is provided at the center of the tray frame, and the sliding sleeve is slidably sleeved on the outer side of the guide column.

[0011] Preferably, the top edge of the pallet rack is connected to a fence, and T-shaped lifting rods are symmetrically connected to both sides of the top of the fence.

[0012] Preferably, the top end of the guide column is located above the top end of the reaction tank body, and the top end of the guide column is configured to be in a frustum shape.

[0013] Preferably, a connecting flange is provided at the top end of the support column, and the connecting flange is fixedly connected to the bottom surface of the support plate by screws.

[0014] Preferably, the counterweight block is configured as a spherical structure, and the counterweight block is located above the support seat.

[0015] Preferably, bearing fixing rings are symmetrically provided on the four sides of the retaining frame.

[0016] Preferably, the top ends of the two support bars are connected to a support shaft, and the support shaft is sleeved on the inner side of the inner ring of the second bearing.

[0017] Preferably, a bracket is connected to the bottom of the reaction tank body, and casters are symmetrically installed at the bottom end of the bracket.

[0018] (3) Beneficial effects

[0019] The present invention provides a tray stand for a bristle sharpening reaction tank, which has the following beneficial effects:

[0020] (1) Through the balancing assembly, when the reactor body is unevenly placed, the weight of the counterweight is used to keep the support column in a vertical position in the holder, so that the support plate can automatically keep a horizontal position, and the tray rack can automatically adjust the level, so that the bundled bristles placed in the reactor body are immersed in the caustic soda to the same depth, ensuring the sharpening effect;

[0021] (2) The guide column can guide the tray rack to be placed on the support plate, making it easy to put the tray rack into the reaction tank body. The tray rack can be lifted and taken out by the T-shaped lifting rod for easy use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall external structure of the present invention;

[0023] Figure 2 Schematic diagram of the structure inside the reaction tank body of the present invention;

[0024] Figure 3 It is a structural schematic diagram of the balancing component of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the pallet rack of the present invention;

[0026] Figure 5 It is a structural schematic diagram of the retainer of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the support column of the present invention.

[0028] In the figure: 1. Reaction tank body; 11. Bracket; 12. Caster; 2. Support seat; 3. Support bar; 31. Support shaft; 4. Balancing assembly; 41. Support column; 411. Connecting shaft; 412. Connecting flange; 42. Counterweight; 43. Retaining frame; 431. First bearing; 432. Second bearing; 433. Bearing fixing ring; 5. Support plate; 6. Guide column; 7. Tray rack; 71. Sleeve; 72. Enclosure; 73. T-shaped lifting rod. DETAILED DESCRIPTION

[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example:

[0031] like Figures 1-6 As shown, the present invention provides a tray rack for a bristle sharpening reaction tank, comprising a reaction tank body 1, which is configured as a cylindrical structure with an open top, a support seat 2 connected to the bottom surface of the inner cavity of the reaction tank body 1, support bars 3 symmetrically connected to the top of the support seat 2, a balancing assembly 4 rotatably connected between the two support bars 3, a support plate 5 connected to the top of the balancing assembly 4, a guide column 6 vertically connected to the center of the top of the support plate 5, a tray rack 7 slidably sleeved on the outer side of the guide column 6, the tray rack 7 is pressed onto the top surface of the support plate 5, and a gap is provided between the tray rack 7 and the inner side of the reaction tank body 1.

[0032] It should be noted that a bracket 11 is connected to the bottom of the reaction tank body 1, and casters 12 are symmetrically installed at the bottom end of the bracket 11 to facilitate movement.

[0033] In combination with the above content, further, Figure 2 、 Figure 3 and Figure 5 As shown, the balancing assembly 4 includes a support column 41, a counterweight 42 and a retaining frame 43. The support column 41 is connected to the bottom center of the support plate 5, and the counterweight 42 is connected to the bottom end of the support column 41. The two sides of the support column 41 are symmetrically connected with connecting shafts 411. The two connecting shafts 411 are rotatably connected to the inner side of the retaining frame 43 through the first bearing 431. The two ends of the retaining frame 43 are rotatably connected between the top ends of the two support bars 3 through the second bearing 432. The top ends of the two support bars 3 are both connected with a support shaft 31, which is mounted on the inner side of the inner ring of the second bearing 432, and the connecting line of the two first bearings 431 is perpendicular to the connecting line of the two second bearings 432.

[0034] It should be noted that bearing fixing rings 433 are symmetrically provided on the four sides of the retainer 43 to facilitate the corresponding installation of the first bearing 431 and the second bearing 432 on the four sides of the retainer 43. The first bearing 431 and the second bearing 432 are corrosion-resistant sealed bearings.

[0035] In this embodiment: the tray rack 7 is placed on the support plate 5 through the guide column 6. When the reaction tank body 1 is placed unevenly, the gravity of the counterweight block 42 is used to keep the support column 41 in a vertical state in the retaining frame 43, so that the support plate 5 can automatically maintain a horizontal state, and the tray rack 7 automatically adjusts the level, so that the bundled bristles are placed in the reaction tank body 1 and are immersed in the caustic soda to a consistent depth, ensuring the sharpening effect.

[0036] In a preferred embodiment, Figure 2 and Figure 4 As shown, the tray rack 7 is configured as a disc frame structure, a sliding sleeve 71 is provided in the center of the tray rack 7, and the sliding sleeve 71 is slidably sleeved on the outer side of the guide column 6, the top end of the guide column 6 is located above the top end of the reaction tank body 1, and the top end of the guide column 6 is configured as a frustum shape, which can guide the tray rack 7 to be placed on the support plate 5 for easy installation.

[0037] In a preferred embodiment, Figure 2 and Figure 4 As shown, the top edge of the tray rack 7 is connected with a fence 72, and T-shaped lifting rods 73 are symmetrically connected to both sides of the top of the fence 72, which can stably support the material tray filled with raw material bristles. The tray rack 7 can be lifted and taken out through the set T-shaped lifting rods 73 for easy use.

[0038] In a preferred embodiment, Figure 3and Figure 6 As shown, a connecting flange 412 is provided at the top of the support column 41 , and the connecting flange 412 is fixedly connected to the bottom surface of the support plate 5 by screws, so as to facilitate the installation and removal of the support plate 5 .

[0039] In a preferred embodiment, Figure 2 、 Figure 3 and Figure 6 As shown, the counterweight 42 is set to a spherical structure, and the counterweight 42 is located above the support seat 2. The gravity of the counterweight 42 is much greater than its buoyancy in the alkali solution, so that the counterweight 42 remains vertical under the action of gravity.

[0040] Working principle: When in use, the reaction tank body 1 is moved to the bristle sharpening processing station by the casters 12. When the reaction tank body 1 is placed unevenly (with a certain tilt), due to the gravity of the counterweight block 42, the support column 41 is kept in a vertical state in the retaining frame 43, so that the support plate 5 can automatically maintain a horizontal state, and the tray frame 7 is automatically adjusted to a horizontal state in the reaction tank body 1, so that the bundled bristles placed in the reaction tank body 1 are immersed in caustic soda to a consistent depth, ensuring the sharpening effect.

[0041] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A tray stand for a bristle sharpening reaction tank, characterized by: The invention comprises a reaction tank body (1), wherein the reaction tank body (1) is a cylindrical structure with an open top, the bottom surface of the inner cavity of the reaction tank body (1) is connected to a support seat (2), the top of the support seat (2) is symmetrically connected to a support bar (3), a balancing component (4) is rotatably connected between the two support bars (3), the top of the balancing component (4) is connected to a support plate (5), the top center of the support plate (5) is vertically connected to a guide column (6), the outer side of the guide column (6) is slidably sleeved with a tray frame (7), the tray frame (7) is pressed on the top surface of the support plate (5), and a gap is provided between the tray frame (7) and the inner side of the reaction tank body (1); The balancing assembly (4) includes a support column (41), a counterweight (42) and a retaining frame (43), wherein the support column (41) is connected to the bottom center of the support plate (5), and the counterweight (42) is connected to the bottom end of the support column (41). Connecting shafts (411) are symmetrically connected on both sides of the support column (41), and the two connecting shafts (411) are rotatably connected to the inner side of the retaining frame (43) through first bearings (431). The two ends of the retaining frame (43) are rotatably connected between the top ends of the two support bars (3) through second bearings (432), and the connecting line of the two first bearings (431) and the connecting line of the two second bearings (432) are perpendicular to each other. The tray rack (7) is configured as a disc frame structure, a sliding sleeve (71) is provided at the center of the tray rack (7), and the sliding sleeve (71) is slidably sleeved on the outside of the guide column (6); the top edge of the tray rack (7) is connected to a fence (72), and T-shaped lifting rods (73) are symmetrically connected to both sides of the top of the fence (72).

2. The tray stand for a bristle sharpening reaction tank according to claim 1, characterized in that: The top end of the guide column (6) is located above the top end of the reaction tank body (1), and the top end of the guide column (6) is configured in a frustum shape.

3. The tray stand for a bristle sharpening reaction tank according to claim 1, characterized in that: A connecting flange (412) is provided at the top end of the support column (41), and the connecting flange (412) is fixedly connected to the bottom surface of the support plate (5) by screws.

4. The tray stand for a bristle sharpening reaction tank according to claim 1, characterized in that: The counterweight block (42) is configured as a spherical structure, and the counterweight block (42) is located above the support seat (2).

5. The tray stand for a bristle sharpening reaction tank according to claim 1, characterized in that: Bearing fixing rings (433) are symmetrically provided on the four sides of the retaining frame (43).

6. The tray stand for a bristle sharpening reaction tank according to claim 1, characterized in that: The top ends of the two support bars (3) are connected to a support shaft (31), and the support shaft (31) is sleeved on the inner side of the inner ring of the second bearing (432).

7. The tray stand for a bristle sharpening reaction tank according to claim 1, characterized in that: The bottom of the reaction tank body (1) is connected to a bracket (11), and casters (12) are symmetrically mounted on the bottom end of the bracket (11).

Citation Information

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