Three-color extrusion die and alarm equipment control method

By designing a three-color extrusion die and an infrared temperature monitoring system, the problems of the existing technology of being unable to produce three-layer rubber and insufficient mold temperature monitoring are solved. The preparation of three-layer rubber and temperature abnormality alarm are realized to prevent mold damage.

CN115891088BActive Publication Date: 2025-09-12NOLATO MOBILE COMMUNICATION POLYMERS (BEIJING) CO LTD +2
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Patent Information

Application Number
CN202110969619.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-23
Publication Date
2025-09-12
Estimated Expiration
2041-08-23

AI Technical Summary

Technical Problem

Existing extrusion dies are unable to produce three layers of rubber at once, and failure to monitor the mold temperature in a timely manner leads to damage.

Method used

A three-color extrusion die is designed, including a molding plate, a fixing plate, and an insert pin. Multiple flow channel holes and cavities are set up, and infrared thermal image information is used to monitor temperature and perform alarm operations.

Benefits of technology

It is possible to produce three layers of rubber products at one time and monitor the mold temperature in real time to prevent damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiments of the present disclosure disclose a three-color extrusion mold and an alarm device control method. The three-color extrusion mold includes a molding plate, a fixed plate, and an insert pin. The molding plate includes a first-shot molding plate, a second-shot molding plate, and a third-shot molding plate. The first-shot molding plate is provided with a nozzle, a first-shot cavity, a first-shot flow channel, and a first-shot boss. The first-shot boss is provided with a second-shot inner diameter molding hole. The second-shot molding plate is provided with a second-shot cavity, a third-shot cavity, and a second-shot outer diameter molding hole. The third-shot molding plate includes a third-shot molding hole. The first-shot molding plate, the second-shot molding plate, the third-shot molding plate, and the fixed plate are all provided with an insert pin hole in their centers. The insert pin is disposed within the insert pin hole. Thus, a first layer of rubber can be produced through the gap between the second-shot inner diameter molding hole and the insert pin, a second layer of rubber can be produced through the gap between the second-shot outer diameter molding hole and the first-shot boss, and a third layer of rubber can be produced through the gap between the third-shot molding hole and the second layer of rubber. Thus, an article having three layers of rubber can be produced simultaneously.
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Description

Technical Field

[0001] The embodiments of the present disclosure relate to the technical field of extrusion dies, and in particular to a three-color extrusion die and an alarm device control method. Background Art

[0002] The extrusion die is a forming die installed at the front end of the extruder and is used to make pipes or special-shaped materials.

[0003] However, the above-mentioned extrusion dies currently used in production often have the following technical problems:

[0004] First, it is impossible to produce an article with three layers of rubber at once;

[0005] Second, the temperature inside the mold is not monitored, resulting in the failure to issue an alarm in time when the temperature inside the mold is too high or too low, which in turn causes damage to the mold. Summary of the Invention

[0006] The content of this disclosure is used to briefly introduce concepts that will be described in detail in the detailed description section below. The content of this disclosure is not intended to identify key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.

[0007] Some embodiments of the present disclosure propose a three-color extrusion die and an alarm device control method to solve one or more of the technical problems mentioned in the above background technology section.

[0008] In the first aspect, some embodiments of the present disclosure provide a three-color extrusion mold, which includes a molding plate, a fixed plate and an inlay pin, wherein the molding plate includes a first-shot molding plate, a second-shot molding plate and a third-shot molding plate, wherein the fixed plate is provided with a first exhaust hole and a second exhaust hole, wherein the first exhaust hole and the second exhaust hole are vertically connected to each other, the first exhaust hole is connected to the interior and the first surface of the fixed plate, and the second exhaust hole is connected to the interior and the side of the fixed plate; the first-shot molding plate is located on the second surface of the fixed plate, and the first-shot molding plate is provided with a nozzle, a shot cavity, a jet channel and a shot boss, wherein the nozzle is provided on the side of the first-shot molding plate, and the first-shot molding cavity is provided on the first-shot molding plate The first surface of the injection molding plate, the above-mentioned one-shot flow channel connects the above-mentioned nozzle and the above-mentioned one-shot molding cavity, the above-mentioned one-shot boss is provided with a two-shot inner diameter molding hole, the above-mentioned one-shot boss is provided at the center of the second surface of the above-mentioned one-shot molding plate, the above-mentioned two-shot inner diameter molding hole vertically passes through the above-mentioned one-shot boss and the above-mentioned one-shot molding plate, and connects the above-mentioned one-shot molding cavity; the above-mentioned two-shot molding plate is located on the second surface of the above-mentioned one-shot molding plate, and the above-mentioned two-shot molding plate is provided with a two-shot molding cavity, a three-shot molding cavity and a two-shot outer diameter molding hole, wherein the above-mentioned two-shot molding cavity is provided on the first surface of the above-mentioned two-shot molding plate, the above-mentioned three-shot molding cavity is provided on the second surface of the above-mentioned two-shot molding plate, the above-mentioned two-shot outer diameter molding hole is provided at the center of the above-mentioned two-shot molding plate and vertically passes through the above-mentioned two-shot molding plate, the above-mentioned two-shot outer diameter molding hole The hole connects the above-mentioned two-shot cavity and the above-mentioned three-shot cavity, and the above-mentioned one-shot boss is inserted into the above-mentioned two-shot outer diameter molding hole; the above-mentioned three-shot molding plate is located on the second surface of the above-mentioned two-shot molding plate, and the above-mentioned three-shot molding plate includes a three-shot molding hole, and the above-mentioned three-shot molding hole is arranged in the center of the above-mentioned three-shot molding plate and vertically passes through the above-mentioned three-shot molding plate; the above-mentioned fixed plate and the above-mentioned one-shot molding plate are both provided with two two-jet channel holes, and the two two-jet channel holes arranged on the above-mentioned fixed plate are respectively connected to the two two-jet channel holes arranged on the above-mentioned one-shot molding plate, and the two two-jet channel holes arranged on the above-mentioned one-shot molding plate are respectively connected to the above-mentioned two-shot cavity; the above-mentioned one-shot molding plate and the above-mentioned two-shot molding plate are both provided with two three-jet channel holes, and the two three-jet channel holes arranged on the above-mentioned one-shot molding plate The channel holes are respectively connected to the two three-jet channel holes provided on the above-mentioned two-shot molding plate, the two three-jet channel holes provided on the above-mentioned one-shot molding plate are respectively connected to the above-mentioned one-shot molding cavity, and the two three-jet channel holes provided on the above-mentioned two-shot molding plate are respectively connected to the above-mentioned three-shot molding cavity; the centers of the above-mentioned one-shot molding plate, the above-mentioned two-shot molding plate, the above-mentioned three-shot molding plate and the above-mentioned fixed plate are all provided with pin holes, the centers of the pin holes provided on the above-mentioned one-shot molding plate, the above-mentioned two-shot molding plate, the above-mentioned three-shot molding plate and the above-mentioned fixed plate are on a straight line, and the pin hole provided on the above-mentioned fixed plate is connected to the above-mentioned first exhaust hole and the above-mentioned second exhaust hole; the above-mentioned pin is provided in the provided pin hole, and an air inlet is provided inside the above-mentioned pin, and the above-mentioned air inlet hole vertically passes through the above-mentioned pin;The first jet channel is used to allow the silicone flowing into the nozzle to flow into the first shot cavity. The third jet channel hole is used to allow the silicone flowing into the first shot cavity to flow into the third shot cavity. The second jet channel hole is used to allow the silicone flowing into the second jet channel hole to flow into the second shot cavity.

[0009] Optionally, a center line of the first exhaust hole and a center line of the second exhaust hole are perpendicular to each other, and a size of the first exhaust hole is larger than a size of the second exhaust hole.

[0010] Optionally, the angle between the horizontal perpendicular bisector of the above-mentioned jet channel and the horizontal perpendicular bisector of the above-mentioned shot cavity is 30°.

[0011] Optionally, the shape of the above-mentioned first-shot boss is an inverted funnel shape.

[0012] Optionally, the three-shot molded plate further includes an air-avoiding groove, wherein the air-avoiding groove is arranged at the center of the second surface of the three-shot molded plate.

[0013] Optionally, a center line connecting the two two-jet channel holes provided on the above-mentioned one injection molding plate and a center line connecting the two three-jet channel holes provided on the above-mentioned one injection molding plate are perpendicular to each other.

[0014] Optionally, the same corners of the one-shot molded plate, the two-shot molded plate, the three-shot molded plate and the fixed plate are all provided with chamfers of the same size. When the one-shot molded plate, the two-shot molded plate, the three-shot molded plate and the fixed plate are connected, the chamfers provided on the one-shot molded plate, the two-shot molded plate and the three-shot molded plate are in the same plane as the chamfer provided on the fixed plate.

[0015] Optionally, four mounting holes are provided on the one-shot molding plate, the two-shot molding plate, the three-shot molding plate and the fixed plate, and the mounting holes provided on the one-shot molding plate, the two-shot molding plate and the three-shot molding plate are respectively connected to the mounting holes provided on the fixed plate.

[0016] Optionally, two positioning pin holes are provided on the above-mentioned one-shot molding plate, the above-mentioned two-shot molding plate, the above-mentioned three-shot molding plate and the above-mentioned fixed plate, and the positioning pin holes provided on the above-mentioned one-shot molding plate, the above-mentioned two-shot molding plate and the above-mentioned three-shot molding plate are respectively connected to the positioning pin holes provided on the above-mentioned fixed plate.

[0017] In a second aspect, some embodiments of the present disclosure provide an alarm device control method, which includes: receiving an infrared thermal image information set in a three-color extrusion mold as provided in the first aspect, wherein the infrared thermal image information in the above-mentioned infrared thermal image information set includes a flow channel hole identification and an infrared thermal image; inputting each infrared thermal image included in the above-mentioned infrared thermal image information set into a temperature discrimination model to obtain a temperature discrimination result set, wherein the temperature discrimination result in the above-mentioned temperature discrimination result set is a normal temperature or a first temperature abnormality result or a second temperature abnormality result; for each temperature discrimination result in the above-mentioned temperature discrimination result set, performing the following steps: in response to determining that the above-mentioned temperature discrimination result is a first temperature abnormality result, according to the flow channel hole identification corresponding to the above-mentioned temperature discrimination result, controlling the associated alarm device to perform a first alarm operation; in response to determining that the above-mentioned temperature discrimination result is a second temperature abnormality result, according to the flow channel hole identification corresponding to the above-mentioned temperature discrimination result, controlling the above-mentioned alarm device to perform a second alarm operation.

[0018] The above-described embodiments of the present disclosure have the following beneficial effects: The three-color extrusion molds of some embodiments of the present disclosure can produce articles with three layers of rubber in a single pass. Specifically, the reason for not being able to produce articles with three layers of rubber in a single pass is that the number of flow channel holes and the corresponding number of mold cavities are insufficient, making it impossible to flow three layers of silicone rubber in a single pass. Based on this, some embodiments of the present disclosure provide a three-color extrusion mold comprising a molding plate, a fixing plate, and an insert. The molding plate comprises a single-shot molding plate, a double-shot molding plate, and a triple-shot molding plate. The single-shot molding plate is provided with a nozzle, a single-shot cavity, a single-shot flow channel, and a single-shot boss. The single-shot boss is provided with a double-shot inner diameter molding hole. The double-shot molding plate is provided with a double-shot cavity, a triple-shot cavity, and a double-shot outer diameter molding hole. The triple-shot molding plate includes a triple-shot molding hole. The fixing plate and the single-shot molding plate are each provided with two double-shot flow channel holes. The single-shot molding plate and the double-shot molding plate are each provided with two triple-shot flow channel holes. The first-shot molding plate, the second-shot molding plate, the third-shot molding plate, and the fixed plate are all provided with a pin hole in the center. The pin is disposed in the pin hole. The first-shot flow channel is used to allow the silicone flowing into the nozzle to flow into the first-shot cavity. The third-shot flow channel hole is used to allow the silicone flowing into the first-shot cavity to flow into the third-shot cavity. The second-shot flow channel hole is used to allow the silicone flowing into the second-shot flow channel hole to flow into the second-shot cavity. Because a sufficient number of flow channels and corresponding cavities are provided, three layers of silicone can flow in at once. Thus, the first layer of rubber can be produced through the gap between the second-shot inner diameter molding hole and the pin. The second layer of rubber can be produced through the gap between the second-shot outer diameter molding hole and the first-shot boss. The third layer of rubber can be produced through the gap between the third-shot molding hole and the second layer of rubber. Thus, an article having three layers of rubber can be produced at once. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The above and other features, advantages, and aspects of the various embodiments of the present disclosure will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. Throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that components and elements are not necessarily drawn to scale.

[0020] Figure 1 is a schematic structural diagram of some embodiments of a three-color extrusion die according to the present disclosure;

[0021] Figure 2 is a schematic structural diagram of a vertical cross-section of a three-color extrusion die according to the present disclosure;

[0022] Figure 3 is a schematic diagram of an application scenario of the alarm device control method according to the present disclosure;

[0023] Figure 4 is a flow chart of some embodiments of the alarm device control method according to the present disclosure. DETAILED DESCRIPTION

[0024] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are for illustrative purposes only and are not intended to limit the scope of protection of the present disclosure.

[0025] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure may be combined with each other.

[0026] In addition, in the description of the present disclosure, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is merely for the convenience of description and does not indicate or imply that the above-mentioned devices or elements must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present disclosure.

[0027] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0028] It should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, they should be understood as "one or more".

[0029] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0030] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0031] See Figure 1 and Figure 2 , Figure 1 Schematic diagram of the structure of some embodiments of the three-color extrusion die according to the present disclosure. Figure 2 2 is a schematic structural diagram of a vertical cross-section of a three-color extrusion die according to the present disclosure. Figure 1 It includes a fixed plate 1, a first-shot molding plate 2, a second-shot molding plate 3 and a third-shot molding plate 4. Figure 2 It includes a fixed plate 1, a first-shot molding plate 2, a second-shot molding plate 3, a third-shot molding plate 4, an inlay pin 5, a first exhaust hole 6, a second exhaust hole 7, a nozzle 8, a first-shot molding cavity 9, a first-shot flow channel 10, a first-shot boss 11, a second-shot inner diameter molding hole 12, a second-shot molding cavity 13, a third-shot molding cavity 14, a second-shot outer diameter molding hole 15, a third-shot molding hole 16, an air inlet 17 and an air avoidance groove 18.

[0032] In some embodiments, the three-color extrusion mold may include a molding plate, a fixing plate 1 and an insert 5. The molding plate may include a single-shot molding plate 2, a double-shot molding plate 3 and a triple-shot molding plate 4. A first exhaust hole 6 and a second exhaust hole 7 may be provided on the fixing plate 1. The first exhaust hole 6 and the second exhaust hole 7 may be vertically connected to each other. The first exhaust hole 6 may be connected to the interior and the first surface of the fixing plate 1. The second exhaust hole 7 may be connected to the interior and the side of the fixing plate 1. The fixing plate 1 may be a plate for fixing the single-shot molding plate 2, the double-shot molding plate 3 and the triple-shot molding plate 4. The first exhaust hole 6 and the second exhaust hole 7 may be used to exhaust the gas in the mold. There is no limitation on the setting of the aperture size of the first exhaust hole 6 and the second exhaust hole 7.

[0033] In some embodiments, the single-shot molding plate 2 may be located on the second surface of the fixed plate 1. The single-shot molding plate 2 may be provided with a nozzle 8, a single-shot molding cavity 9, a single-shot flow channel 10, and a single-shot boss 11. The nozzle 8 may be located on the side of the single-shot molding plate 2. The single-shot molding cavity 9 may be located on the first surface of the single-shot molding plate 2. The single-shot flow channel 10 may connect the nozzle 8 and the single-shot molding cavity 9. The single-shot boss 11 may be provided with a two-shot inner diameter molding hole 12. The single-shot boss 11 may be located in the center of the second surface of the single-shot molding plate 2. The two-shot inner diameter molding hole 12 may vertically penetrate the single-shot boss 11 and the single-shot molding plate 2 and connect to the single-shot molding cavity 9. The single-shot molding plate 2 may be a plate used to mold the first layer of silicone into a predetermined shape. The nozzle 8 may be a port for feeding silicone into the mold. The single-shot molding cavity 9 may be a cavity for storing the first layer of silicone. The first-shot flow channel 10 can be a flow channel for delivering silicone to the first-shot cavity 9. The first-shot boss 1 can be a boss for assisting in forming the second layer of silicone into a predetermined shape. In operation, silicone flowing from the nozzle 8 can flow through the first-shot flow channel 10 into the first-shot cavity 9. The silicone flowing into the first-shot cavity 9 is extruded from the first-shot boss 11 through the gap between the second-shot inner diameter molding hole 12 and the insert pin 5. This produces the first layer of silicone.

[0034] In some embodiments, the two-shot molding plate 3 may be located on the second surface of the one-shot molding plate 2. The two-shot molding plate 3 may be provided with a two-shot molding cavity 13, a three-shot molding cavity 14, and a two-shot outer diameter molding hole 15. The two-shot molding cavity 13 may be provided on the first surface of the two-shot molding plate 3. The three-shot molding cavity 14 may be provided on the second surface of the two-shot molding plate 3. The two-shot outer diameter molding hole 15 may be provided in the center of the two-shot molding plate 3 and vertically pass through the two-shot molding plate 3. The two-shot outer diameter molding hole 15 connects the two-shot molding cavity 13 and the three-shot molding cavity 14. The one-shot boss 11 may be inserted into the two-shot outer diameter molding hole 15. The two-shot molding plate 3 may be a plate used to mold the second layer of silicone into a predetermined shape. The two-shot molding cavity 13 may be a cavity for storing the second layer of silicone. The three-shot molding cavity 14 may be a cavity for storing the third layer of silicone. In the working state, the silicone rubber in the second-shot cavity 13 is squeezed out from the second-shot outer diameter molding hole 15 through the gap between the second-shot outer diameter molding hole 15 and the first-shot boss 11, thereby producing a second layer of rubber material.

[0035] In some embodiments, the three-shot molding plate 4 can be located on the second surface of the two-shot molding plate 3. The three-shot molding plate 4 can include a three-shot molding hole 16. The three-shot molding hole 16 can be located in the center of the three-shot molding plate 4 and vertically penetrate the three-shot molding plate 4. The three-shot molding plate 4 can be used to mold the third layer of silicone into a predetermined shape. In operation, the silicone in the three-shot molding cavity 14 can be squeezed out of the three-shot molding hole 16 through the gap between the three-shot molding hole 16 and the second layer of silicone, thereby producing the third layer of silicone.

[0036] In some embodiments, the fixed plate 1 and the single-shot molding plate 2 may each be provided with two second-jet fluidic holes. The two second-jet fluidic holes provided on the fixed plate 1 may be respectively connected to the two second-jet fluidic holes provided on the single-shot molding plate 2. The two second-jet fluidic holes provided on the single-shot molding plate 2 may be respectively connected to the two-shot molding cavity 13. The two-jet fluidic holes provided may be flow holes for conveying silicone to the two-shot molding cavity 13. In the working state, the silicone flowing in from the two second-jet fluidic holes provided on the fixed plate 1 may flow into the two-shot molding cavity 13 through the two second-jet fluidic holes provided on the single-shot molding plate 2.

[0037] In some embodiments, two three-jet channels may be provided on each of the first-shot molding plate 2 and the second-shot molding plate 3. The two three-jet channels provided on the first-shot molding plate 2 may be connected to the two three-jet channels provided on the second-shot molding plate 3, respectively. The two three-jet channels provided on the first-shot molding plate 2 may be connected to the first-shot molding cavity 9, respectively. The two three-jet channels provided on the second-shot molding plate 3 may be connected to the three-shot molding cavity 14, respectively. In the working state, the silicone flowing into the first-shot molding cavity 9 may flow into the three-shot molding cavity 14 through the two three-jet channels provided on the first-shot molding plate 2 and the two three-jet channels provided on the second-shot molding plate 3.

[0038] In some embodiments, the first-shot molded plate 2, the second-shot molded plate 3, the third-shot molded plate 4, and the fixed plate 1 may each be provided with a pin insertion hole at its center. The centers of the pin insertion holes provided on the first-shot molded plate 2, the second-shot molded plate 3, the third-shot molded plate 4, and the fixed plate 1 may be aligned. The pin insertion hole provided on the fixed plate 1 may be connected to the first exhaust hole 6 and the second exhaust hole 7. The pin insertion hole may be a hole for receiving a pin.

[0039] In some embodiments, the insert pin 5 may be disposed within a provided insert pin hole. An air inlet 17 may be provided within the insert pin 5. The air inlet 17 may vertically penetrate the insert pin 5. The insert pin 5 may be a round core for assisting in molding the silicone into a predetermined shape.

[0040] In some embodiments, the above-mentioned one jet channel 10 is used to allow the silicone flowing into the above-mentioned nozzle 8 to flow into the above-mentioned one-shot cavity 9, the three jet channel holes are used to allow the silicone flowing into the above-mentioned one-shot cavity 9 to flow into the above-mentioned three-shot cavity 14, and the two jet channel holes are used to allow the silicone flowing into the two jet channel holes to flow into the above-mentioned two-shot cavity 13.

[0041] It should be noted that Figure 1 The first surface of the first-shot molded plate 2, the second-shot molded plate 3, the third-shot molded plate 4, and the fixed plate 1 is the bottom surface of the first-shot molded plate 2, the second-shot molded plate 3, the third-shot molded plate 4, and the fixed plate 1. The second surface of the first-shot molded plate 2, the second-shot molded plate 3, the third-shot molded plate 4, and the fixed plate 1 is the top surface of the first-shot molded plate 2, the second-shot molded plate 3, the third-shot molded plate 4, and the fixed plate 1.

[0042] Optionally, the centerline of the first exhaust hole 6 and the centerline of the second exhaust hole 7 may be perpendicular to each other. The size of the first exhaust hole 6 may be larger than that of the second exhaust hole 7. The aperture of the first exhaust hole 6 may be larger than that of the second exhaust hole 7. It should be noted that those skilled in the art may adjust the apertures of the first exhaust hole 6 and the second exhaust hole 7 according to actual circumstances. Such changes do not exceed the scope of protection of this disclosure.

[0043] Optionally, the angle between the horizontal perpendicular bisector of the jet channel 10 and the horizontal perpendicular bisector of the single-shot cavity 9 can be 30°. It should be noted that those skilled in the art may adjust the angle between the horizontal perpendicular bisector of the jet channel 10 and the horizontal perpendicular bisector of the single-shot cavity 9 based on actual conditions. Such changes do not exceed the scope of protection of this disclosure.

[0044] Optionally, the shape of the above-mentioned projecting platform 11 can be an inverted funnel shape. The shape of the above-mentioned projecting platform 11 can also be an inverted trumpet shape.

[0045] Optionally, the three-shot molded plate 4 may further include a space-avoiding groove 18 , wherein the space-avoiding groove 18 may be provided at the center of the second surface of the three-shot molded plate 4 .

[0046] Optionally, the center line connecting the two two-jet channels provided on the injection molding plate 2 and the center line connecting the two three-jet channels provided on the injection molding plate 2 may be perpendicular to each other. It should be noted that those skilled in the art may adjust the angle between the center line connecting the two two-jet channels provided on the injection molding plate 2 and the center line connecting the two three-jet channels provided on the injection molding plate 2 according to actual circumstances. Such changes do not exceed the scope of protection of this disclosure.

[0047] Optionally, the same corners of the one-shot molded plate 2, the two-shot molded plate 3, the three-shot molded plate 4, and the fixed plate 1 can all be provided with chamfers of the same size. When the one-shot molded plate 2, the two-shot molded plate 3, the three-shot molded plate 4, and the fixed plate 1 are connected, the chamfers provided on the one-shot molded plate 2, the two-shot molded plate 3, the three-shot molded plate 4, and the fixed plate 1 can be in the same plane. The degree of the provided chamfers can be adjusted by those skilled in the art according to actual conditions. By combining the one-shot molded plate 2, the two-shot molded plate 3, the three-shot molded plate 4, and the fixed plate 1 with the provided chamfers as the reference angle, it is possible to prevent the one-shot molded plate 2, the two-shot molded plate 3, the three-shot molded plate 4, and the fixed plate 1 from being installed upside down.

[0048] Optionally, each of the first-shot molded plate 2, the second-shot molded plate 3, the third-shot molded plate 4, and the fixed plate 1 may be provided with four mounting holes. The mounting holes provided on the first-shot molded plate 2, the second-shot molded plate 3, and the third-shot molded plate 4 may be respectively connected to the mounting holes provided on the fixed plate 1. It can be understood that each of the first-shot molded plate 2, the second-shot molded plate 3, the third-shot molded plate 4, and the fixed plate 1 may be provided with a first mounting hole, a second mounting hole, a third mounting hole, and a fourth mounting hole. The centers of the four first mounting holes may lie on a perpendicular midline. The centers of the four second mounting holes may lie on a perpendicular midline. The centers of the four third mounting holes may lie on a perpendicular midline. The centers of the four fourth mounting holes may lie on a perpendicular midline. It should be noted that the mounting holes may be cylindrical or conical. There are no restrictions on the type, position, and number of mounting holes.

[0049] Optionally, two locating pin holes may be provided on each of the above-mentioned one-shot molded plate 2, the above-mentioned two-shot molded plate 3, the above-mentioned three-shot molded plate 4 and the above-mentioned fixed plate 1. The locating pin holes provided on the above-mentioned one-shot molded plate 2, the above-mentioned two-shot molded plate 3 and the above-mentioned three-shot molded plate 4 may be respectively connected to the locating pin holes provided on the above-mentioned fixed plate 1. It can be understood that the above-mentioned one-shot molded plate 2, the above-mentioned two-shot molded plate 3, the above-mentioned three-shot molded plate 4 and the above-mentioned fixed plate 1 may be provided with a first locating pin hole and a second locating pin hole. The centers of the four first locating pin holes provided may be on a perpendicular midline. The centers of the four second locating pin holes provided may be on a perpendicular midline. It should be noted that the locating pin holes provided may be conical pin holes or cylindrical pin holes. There is no limitation on the type, position and number of the locating pin holes.

[0050] The above-described embodiments of the present disclosure have the following beneficial effects: The three-color extrusion molds of some embodiments of the present disclosure can produce articles with three layers of rubber in a single pass. Specifically, the reason for not being able to produce articles with three layers of rubber in a single pass is that the number of flow channel holes and the corresponding number of mold cavities are insufficient, making it impossible to flow three layers of silicone rubber in a single pass. Based on this, some embodiments of the present disclosure provide a three-color extrusion mold comprising a molding plate, a fixing plate, and an insert. The molding plate comprises a single-shot molding plate, a double-shot molding plate, and a triple-shot molding plate. The single-shot molding plate is provided with a nozzle, a single-shot cavity, a single-shot flow channel, and a single-shot boss. The single-shot boss is provided with a double-shot inner diameter molding hole. The double-shot molding plate is provided with a double-shot cavity, a triple-shot cavity, and a double-shot outer diameter molding hole. The triple-shot molding plate includes a triple-shot molding hole. The fixing plate and the single-shot molding plate are each provided with two double-shot flow channel holes. The single-shot molding plate and the double-shot molding plate are each provided with two triple-shot flow channel holes. The centers of the one-shot molding plate, the two-shot molding plate, the three-shot molding plate, and the fixed plate are all provided with pin holes. The pins are disposed in the pin holes. The one-shot flow channel is used to allow the silicone flowing in from the nozzle to flow into the one-shot cavity. The three-shot flow channel holes are used to allow the silicone in the one-shot cavity to flow into the three-shot cavity. The two-shot flow channel holes are used to allow the silicone flowing in from the two-shot flow channel holes to flow into the two-shot cavity. Because a sufficient number of flow channel holes and corresponding cavities are provided, three layers of silicone can flow in at once. Thus, the first layer of rubber can be produced through the gap between the two-shot inner diameter molding hole and the pin. The second layer of rubber can be produced through the gap between the two-shot outer diameter molding hole and the one-shot boss. The third layer of rubber can be produced through the gap between the three-shot molding hole and the second layer of rubber. Thus, an article having three layers of rubber can be produced at once.

[0051] Continue to refer Figure 3 , Figure 3It is a schematic diagram of an application scenario of the alarm device control method according to the present disclosure.

[0052] First, the computing device 301 may receive Figure 1 The corresponding embodiments provide an infrared thermal image information set 302 for a three-color extrusion die. The infrared thermal image information in the infrared thermal image information set 302 includes a flow channel hole identifier and an infrared thermal image. The computing device 301 inputs each infrared thermal image included in the infrared thermal image information set 302 into a temperature discrimination model 303 to obtain a temperature discrimination result set 304. The temperature discrimination results in the temperature discrimination result set 304 are normal temperature, a first temperature abnormality result, or a second temperature abnormality result. For each temperature discrimination result in the temperature discrimination result set 304, the following steps are performed: in response to determining that the temperature discrimination result is a first temperature abnormality result, according to the flow channel hole identifier corresponding to the temperature discrimination result, the associated alarm device 305 is controlled to perform a first alarm operation; in response to determining that the temperature discrimination result is a second temperature abnormality result, according to the flow channel hole identifier corresponding to the temperature discrimination result, the alarm device 305 is controlled to perform a second alarm operation.

[0053] It should be noted that the computing device 301 described above can be either hardware or software. When the computing device is hardware, it can be implemented as a distributed cluster consisting of multiple servers or terminal devices, or as a single server or a single terminal device. When the computing device is software, it can be installed in the hardware devices listed above. It can be implemented as multiple software or software modules for providing distributed services, or as a single software or software module. No specific limitations are given here.

[0054] It should be understood that Figure 3 The number of computing devices and alarm devices in the embodiment is merely illustrative. Any number of computing devices and alarm devices may be provided as required.

[0055] Continue to refer Figure 4 , showing a process 400 of some embodiments of the alarm device control method according to the present disclosure.

[0056] The alarm device control method comprises the following steps:

[0057] Step 401: Receive a set of infrared thermal image information in a three-color extrusion die.

[0058] In some embodiments, the execution subject of the alarm device control method (eg Figure 3The computing device 301 shown in the figure can receive a set of infrared thermal image information within a three-color extrusion die. The above-mentioned infrared thermal image information set can be a set of infrared thermal image information. The above-mentioned infrared thermal image information can be related information about the infrared thermal images of the flow channel holes within the three-color extrusion die. The above-mentioned infrared thermal image information can include flow channel hole identification and infrared thermal image. The above-mentioned infrared thermal image can be a temperature distribution image of the flow channel holes within the three-color extrusion die. In practice, the above-mentioned execution entity can receive a set of infrared thermal image information within the three-color extrusion die captured by an associated infrared thermal imager. For example, the above-mentioned execution entity can receive infrared thermal images of two-jet flow channel holes captured by an associated infrared thermal imager for detecting two-jet flow channel holes. The above-mentioned execution entity can also receive infrared thermal images of three-jet flow channel holes captured by an associated infrared thermal imager for detecting three-jet flow channel holes. The flow channel hole identification corresponds to the flow channel hole detected by the infrared thermal imager. Thus, the execution entity can receive a set of infrared thermal image information including the flow channel hole identification and infrared thermal image information of the two-jet flow channel hole, and the flow channel hole identification and infrared thermal image information of the three-jet flow channel hole. The received set of infrared thermal image information can thus provide data support for obtaining a temperature discrimination result.

[0059] Step 402: Input each infrared thermal image included in the infrared thermal image information set into a temperature discrimination model to obtain a temperature discrimination result set.

[0060] In some embodiments, the execution entity may input each infrared thermal image included in the infrared thermal image information set into a temperature discrimination model to obtain a set of temperature discrimination results. The temperature discrimination model may be a neural network model that uses infrared thermal images as input data and outputs temperature discrimination results. For example, the neural network model may be a convolutional neural network model. The temperature discrimination result set may be a set of temperature discrimination results. The temperature discrimination result may be a normal temperature, a first temperature abnormality result, or a second temperature abnormality result. The first temperature abnormality result may indicate that the temperature of a flow channel hole in a three-color extrusion die is below a minimum temperature threshold. The second temperature abnormality result may indicate that the temperature of a flow channel hole in a three-color extrusion die is above a maximum temperature threshold. The specific settings of the minimum and maximum temperature thresholds are not limited. For example, the execution entity may input each infrared thermal image included in the infrared thermal image information set into the temperature discrimination model. When the temperature of a second jet channel hole is below the minimum temperature threshold, the temperature discrimination result obtained using the infrared thermal images corresponding to the second jet channel hole and the temperature discrimination model is the first temperature abnormality result. Therefore, the obtained temperature discrimination result can provide data support for the alarm device to perform alarm operations.

[0061] Step 403: For each temperature discrimination result in the temperature discrimination result set, perform the following steps:

[0062] Step 4031 : In response to determining that the temperature discrimination result is a first temperature abnormality result, controlling the associated alarm device to perform a first alarm operation according to the flow channel hole identifier corresponding to the temperature discrimination result.

[0063] In some embodiments, the execution entity may, in response to determining that the temperature determination result is a first temperature anomaly, control an associated alarm device to perform a first alarm operation based on the runner hole identifier corresponding to the temperature determination result. The alarm device may be a device with an alarm function. The first alarm operation may include the alarm device emitting a first alarm sound and flashing a light corresponding to the runner hole identifier. The first alarm sound may be an alarm sound indicating that the temperature within the mold is too low. The light flashing corresponding to the runner hole identifier may flash a light of the color corresponding to the runner hole identifier. In practice, the execution entity may, in response to determining that the temperature determination result is a first temperature anomaly, control an associated alarm device to perform the first alarm operation based on the runner hole identifier corresponding to the temperature determination result via a wired connection. For example, in response to determining that the temperature determination result for the second fluidic channel hole is a first temperature anomaly, the associated audible and visual alarm may be controlled to emit a "temperature too low" alarm sound and flash a red light. In response to determining that the temperature determination result for the third fluidic channel hole is a first temperature anomaly, the associated audible and visual alarm may be controlled to emit a "temperature too low" alarm sound and flash a blue light. Thus, when the temperature inside the three-color extrusion die is too low, the alarm device can be caused to perform the first alarm operation, so that the operator can be informed of the location and situation of the temperature anomaly in a timely manner.

[0064] Step 4032: In response to determining that the temperature discrimination result is a second temperature abnormality result, the alarm device is controlled to perform a second alarm operation according to the flow channel hole identifier corresponding to the temperature discrimination result.

[0065] In some embodiments, the execution entity may, in response to determining that the temperature determination result is a second temperature anomaly, control the alarm device to perform a second alarm operation based on the runner hole identifier corresponding to the temperature determination result. The second alarm operation may include causing the alarm device to emit a second alarm sound and flash a light corresponding to the runner hole identifier. The second alarm sound is an alarm sound when the temperature within the mold is too high. In practice, the execution entity may, in response to determining that the temperature determination result is a second temperature anomaly, control the alarm device to perform the second alarm operation based on the runner hole identifier corresponding to the temperature determination result. For example, in response to determining that the temperature determination result for the second fluidic channel hole is a second temperature anomaly, the associated sound and light alarm may be controlled to emit a "temperature too high" alarm sound and flash a red light. In response to determining that the temperature determination result for the third fluidic channel hole is a second temperature anomaly, the associated sound and light alarm may be controlled to emit a "temperature too high" alarm sound and flash a blue light. Thus, when the temperature within the three-color extrusion mold is too high, the alarm device may perform the second alarm operation, allowing the operator to promptly notify the location and condition of the temperature anomaly.

[0066] The above-described embodiments of the present disclosure have the following advantageous effects: Through the alarm device control methods of some embodiments of the present disclosure, the temperature within the mold can be monitored, and an alarm can be promptly issued when the temperature within the mold is too high or too low, thereby preventing mold damage. Specifically, mold damage is caused by failure to monitor the temperature within the mold, resulting in failure to issue an alarm when the temperature within the mold is too high or too low. The alarm device control methods of some embodiments of the present disclosure can receive a set of infrared thermal image information within a three-color extrusion mold, wherein the infrared thermal image information in the set includes runner hole identification and infrared thermal images. Thus, the received set of infrared thermal image information can provide data support for obtaining a temperature discrimination result. Each infrared thermal image included in the set of infrared thermal image information is input into a temperature discrimination model to obtain a set of temperature discrimination results, wherein the temperature discrimination results in the set of temperature discrimination results are normal temperature, a first temperature abnormality result, or a second temperature abnormality result. Thus, the obtained set of temperature discrimination results can provide data support for the alarm device to execute an alarm operation. For each temperature discrimination result in the temperature discrimination result set, the following steps are performed: in response to determining that the temperature discrimination result is a first temperature anomaly result, the associated alarm device is controlled to perform a first alarm operation based on the flow channel hole identifier corresponding to the temperature discrimination result. Thus, when the temperature inside the three-color extrusion mold is too low, the alarm device can be caused to perform the first alarm operation so that the operator can promptly know the location and situation of the temperature anomaly. In response to determining that the temperature discrimination result is a second temperature anomaly result, the alarm device is controlled to perform a second alarm operation based on the flow channel hole identifier corresponding to the temperature discrimination result. Thus, when the temperature inside the three-color extrusion mold is too high, the alarm device can be caused to perform a second alarm operation so that the operator can promptly know the location and situation of the temperature anomaly. Furthermore, the temperature inside the mold can be monitored. When the temperature inside the mold is too high or too low, an alarm can be executed in a timely manner, thereby preventing damage to the mold.

[0067] The above description is only an illustration of some preferred embodiments of the present disclosure and the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with (but not limited to) technical features with similar functions disclosed in the embodiments of the present disclosure.

Claims

1. A three-color extrusion die, comprising a molding plate, a fixing plate and a pin, wherein the molding plate comprises a one-shot molding plate, a two-shot molding plate and a three-shot molding plate, wherein: The fixing plate is provided with a first exhaust hole and a second exhaust hole, wherein the first exhaust hole and the second exhaust hole are vertically connected to each other, the first exhaust hole is connected to the interior of the fixing plate and the first surface, and the second exhaust hole is connected to the interior of the fixing plate and the side surface; The one-shot molding plate is located on the second surface of the fixed plate, and is provided with a nozzle, an injection molding cavity, a jet channel, and an injection boss, wherein the nozzle is provided on the side of the one-shot molding plate, the one-shot molding cavity is provided on the first surface of the one-shot molding plate, the one-shot jet channel communicates with the nozzle and the one-shot molding cavity, a two-shot inner diameter molding hole is provided in the one-shot boss, the one-shot boss is provided at the center of the second surface of the one-shot molding plate, and the two-shot inner diameter molding hole vertically penetrates the one-shot boss and the one-shot molding plate and communicates with the one-shot molding cavity; The two-shot molding plate is located on the second surface of the one-shot molding plate, and is provided with a two-shot molding cavity, a three-shot molding cavity, and a two-shot outer diameter molding hole on the two-shot molding plate, wherein the two-shot molding cavity is provided on the first surface of the two-shot molding plate, the three-shot molding cavity is provided on the second surface of the two-shot molding plate, the two-shot outer diameter molding hole is provided in the center of the two-shot molding plate and vertically passes through the two-shot molding plate, the two-shot outer diameter molding hole communicates with the two-shot cavity and the three-shot cavity, and the one-shot boss is inserted into the two-shot outer diameter molding hole; The three-shot molding plate is located on the second surface of the two-shot molding plate, and the three-shot molding plate includes a three-shot molding hole, which is arranged in the center of the three-shot molding plate and vertically penetrates the three-shot molding plate; The fixed plate and the first injection molding plate are both provided with two second-jet channel holes, the two second-jet channel holes provided on the fixed plate are respectively connected to the two second-jet channel holes provided on the first injection molding plate, and the two second-jet channel holes provided on the first injection molding plate are respectively connected to the second-shot molding cavity; The first-shot molding plate and the second-shot molding plate are both provided with two three-jet channel holes, the two three-jet channel holes provided on the first-shot molding plate are respectively connected to the two three-jet channel holes provided on the second-shot molding plate, the two three-jet channel holes provided on the first-shot molding plate are respectively connected to the first-shot molding cavity, and the two three-jet channel holes provided on the second-shot molding plate are respectively connected to the three-shot molding cavity; A pin-inserting hole is provided in the center of each of the first-shot molding plate, the second-shot molding plate, the third-shot molding plate, and the fixed plate. The centers of the pin-inserting holes provided on the first-shot molding plate, the second-shot molding plate, the third-shot molding plate, and the fixed plate are aligned on a straight line. The pin-inserting hole provided on the fixed plate communicates with the first exhaust hole and the second exhaust hole. The center line of the first exhaust hole is perpendicular to the center line of the second exhaust hole. The size of the first exhaust hole is larger than that of the second exhaust hole. The inlay pin is arranged in the provided inlay pin hole, and an air inlet is arranged inside the inlay pin, and the air inlet vertically passes through the inlay pin; The one jet channel is used to allow the silicone flowing into the nozzle to flow into the one-shot cavity, the three jet channel holes are used to allow the silicone flowing into the one-shot cavity to flow into the three-shot cavity, and the two jet channel holes are used to allow the silicone flowing into the two jet channel holes to flow into the two-shot cavity. The angle between the horizontal vertical bisector of the one jet channel and the horizontal vertical bisector of the one-shot cavity is 30°.

2. The three-color extrusion die according to claim 1, wherein: The shape of the first-shot boss is an inverted funnel shape.

3. The three-color extrusion die according to claim 1, wherein: The three-shot molding plate further includes a space-avoiding groove, wherein the space-avoiding groove is arranged at the center of the second surface of the three-shot molding plate.

4. The three-color extrusion die according to claim 1, wherein: A center line connecting the two two-jet channel holes provided on the one injection molding plate and a center line connecting the two three-jet channel holes provided on the one injection molding plate are perpendicular to each other.

5. The three-color extrusion die according to claim 1, wherein: The same corners of the one-shot molded plate, the two-shot molded plate, the three-shot molded plate and the fixed plate are all provided with chamfers of the same size. When the one-shot molded plate, the two-shot molded plate, the three-shot molded plate and the fixed plate are connected, the chamfers provided on the one-shot molded plate, the two-shot molded plate and the three-shot molded plate are in the same plane as the chamfer provided on the fixed plate.

6. The three-color extrusion die according to claim 1, wherein: The one-shot molding plate, the two-shot molding plate, the three-shot molding plate and the fixed plate are each provided with four mounting holes, and the mounting holes provided on the one-shot molding plate, the two-shot molding plate and the three-shot molding plate are respectively connected to the mounting holes provided on the fixed plate.

7. The three-color extrusion die according to claim 1, wherein: The one-shot molding plate, the two-shot molding plate, the three-shot molding plate and the fixed plate are each provided with two positioning pin holes, and the positioning pin holes provided on the one-shot molding plate, the two-shot molding plate and the three-shot molding plate are respectively connected to the positioning pin holes provided on the fixed plate.

8. A method for controlling an alarm device, comprising: receiving an infrared thermal image information set within the three-color extrusion die according to any one of claims 1 to 7, wherein the infrared thermal image information in the infrared thermal image information set includes a flow channel hole mark and an infrared thermal image; Inputting each infrared thermal image included in the infrared thermal image information set into a temperature discrimination model to obtain a temperature discrimination result set, wherein the temperature discrimination result in the temperature discrimination result set is a normal temperature, a first temperature abnormality result, or a second temperature abnormality result; For each temperature discrimination result in the temperature discrimination result set, perform the following steps: In response to determining that the temperature discrimination result is a first temperature abnormality result, controlling the associated alarm device to perform a first alarm operation according to the flow channel hole identifier corresponding to the temperature discrimination result; In response to determining that the temperature discrimination result is a second temperature abnormality result, the alarm device is controlled to perform a second alarm operation according to the flow channel hole identifier corresponding to the temperature discrimination result.

Citation Information

Patent Citations

  • Three-color extrusion die

    CN215849522U