A vertical board tilting system based on intelligent control

Abstract

This invention provides a smart control-based upright tilting system. The system includes a server and steel components. It further comprises a tilting module, a transport module, a pulling module, and an adjustment module. The tilting module tilts the transported steel to adjust its posture. The transport module transports the steel. The pulling module samples the tilted steel and pulls it based on the sampled data. The adjustment module adjusts the position of the steel to coordinate with the pulling module in adjusting its tilting posture. Through the cooperation of the sampling unit and the analysis unit, the position of the steel can be accurately detected, improving the accuracy of the pulling unit's pulling of the steel and further enhancing the adjustability of the steel's pulling or posture, as well as the safety of the tilting or posture adjustment.

Description

Technical Field

[0001] This invention relates to the field of workpiece fixing or positioning technology, and more particularly to a vertical plate tilting system based on intelligent control. Background Technology

[0002] In the double-joint welding and straightening production line, after the steel plates are fed and T-shaped welded, they or T-beams need to be flipped over and then assembled.

[0003] For example, CN108381106A discloses a double-welding straightening and turning device. In this device, a crane lifts and turns the steel plate during welding, flipping one side of the lifted steel plate 180° before installing it on an online assembly. This method suffers from drawbacks such as a high risk factor during turning, unstable turning speed, and inability to achieve automated production.

[0004] Another typical example is the steel-moving and turning device disclosed in the prior art, CN209740090U. In this technology, after the stainless steel plate is transported to the pickling position, it often needs to be manually operated or turned over by other steel-turning equipment. This not only makes the turning speed slow, but also often makes it difficult to control the turning angle of the stainless steel plate, which can easily lead to inconsistent pickling effect on the surface of the stainless steel plate, affecting the pickling quality of the stainless steel plate surface, and thus reducing production efficiency.

[0005] Let's look at the prior art disclosed in CN103194575B, which describes a billet anti-tipping device and its control method during the tapping and charging process of a hot-rolled heating furnace. The state of each tipping is different, and there is no pattern to follow in handling it. The handling is difficult, and the operator needs to approach the billet and try to lift it multiple times. The whole process is in a poor environment, personal safety is not guaranteed, it is time-consuming, and it will also damage the surrounding equipment during the lifting process.

[0006] This invention was developed to address the common problems in the field, such as uncontrollable tipping posture, large tipping impact force, lack of safety protection measures during tipping, low intelligence level, low tipping efficiency, and high tipping risk factor. Summary of the Invention

[0007] The purpose of this invention is to address the shortcomings of current systems by proposing a vertical board tilting system based on intelligent control.

[0008] To overcome the shortcomings of the prior art, the present invention adopts the following technical solution:

[0009] A smart control-based upright slab tilting system includes a server and steel components. The system also includes a tilting module, a transport module, a pulling module, and an adjustment module.

[0010] The server is connected to the tilting module, the transport module, the pulling module, and the adjustment module. The tilting module is used to tilt the transported steel so that the steel can be adjusted in posture. The transport module is used to transport the steel. The pulling module is used to sample the tilted steel and pull the steel according to the sampled data. The adjustment module is used to adjust the position of the steel to cooperate with the pulling module in adjusting the tilting posture of the steel.

[0011] The traction module includes a sampling unit, a traction unit, and an analysis unit. The sampling unit is used to sample the position and weight data of the steel. The analysis unit analyzes the position and weight data based on the sampling unit. The traction unit triggers the traction of the transported steel based on the analysis results of the analysis unit to adjust the amount of traction for the steel to change its posture.

[0012] Optionally, the sampling unit includes a sampling roller, at least one weight sensor, at least one position marker, and a data storage device. The weight sensor is used to sense the weight of the steel. At least one weight sensor is disposed on the sampling roller and is distributed at equal intervals along the length of the sampling roller, so that at least one gravity sensing area is formed on the sampling roller. Each of the position markers is used to mark at least one gravity sensing area.

[0013] Optionally, the transportation module includes a transportation unit and a limiting unit, wherein the transportation unit is used to transport the steel and the limiting unit limits the transportation position of the steel;

[0014] The transport module includes a transport frame, a transport belt, a transport drive mechanism, and at least one transport roller. The transport belt is used to transport the steel, the transport roller is used to assist in the transport of the steel, and the transport drive mechanism is driven to the transport belt to drive the transport belt to transport the steel.

[0015] The limiting units are symmetrically arranged on both sides of the conveyor belt and conveyor roller in the conveying direction.

[0016] Optionally, the analysis unit acquires the weight data G of the k-th sensing region at time j. j k And calculate the Gravity index of the steel in the k-th sensing region. j :

[0017] ;

[0018] In the formula, Trigger is the set gravity trigger reference value, which is set by the operator according to the properties of the steel being transported, and T is the sampling period;

[0019] The analysis unit calculates the gravity index (Gravity) at time j for the (k-1)th sensing region. j k-1 and the gravity index at time j in the (k+1)th sensing region. j k+1 ;

[0020] If the following formula is satisfied, the pulling unit is triggered to release the traction of the steel:

[0021] ;

[0022] In the formula, the k+1 sensing area is the preset adjustment position area of ​​the steel, and the k-1 sensing area is the position area on the other side away from the preset adjustment position area of ​​the steel.

[0023] Optionally, the tilting module includes a tilting unit and a support unit. The support unit is used to provide auxiliary support for the steel, and the tilting unit is used to tilt the support unit so that the steel can follow the tilting action of the support unit.

[0024] The support unit includes a frame, a support plate, and a storage cavity disposed on the frame. The frame is used to support the support plate. One side wall of the support plate is hinged to the inner wall of the storage cavity, so that the support plate can rotate along the hinge position.

[0025] The tilting unit is disposed in the storage cavity and connected to the support plate.

[0026] Optionally, the adjustment module includes an adjustment unit and a lifting unit. The adjustment unit is used to adjust the position of the steel to cooperate with the pulling module to adjust the posture of the steel.

[0027] The adjustment unit includes an adjustment base plate, a sliding component, and a sliding distance detection component. The sliding distance detection component is used to detect the rotation amount of the sliding component. The adjustment base plate is provided with a sliding groove so that the sliding component can be stored in the sliding groove. The sliding component is used to contact the steel and cooperate with the traction module to adjust the posture of the steel.

[0028] Optionally, the support plate has a traction cavity, and the traction unit is disposed in the traction cavity. The traction unit includes a magnetic attraction component, a traction rope, a rotating wheel, a support base, a winding rod, and a traction drive mechanism. The magnetic attraction component is used to attract and attach the steel plate, the traction rope is used to pull the magnetic attraction component, the support base is used to support the rotating wheel, the winding rod is used to retract the traction rope, one end of the traction rope is connected to the magnetic attraction component, the other end of the traction rope is connected to the body of the winding rod, and the traction drive mechanism is drivenly connected to the winding rod.

[0029] Optionally, the tilting unit includes a tilting rod, a tilting drive mechanism, and a height detection component. The height detection component is used to detect the extension height of the tilting rod. The tilting rod is used to adjust the position of the support plate. The tilting drive mechanism is drivenly connected to the tilting rod.

[0030] One end of the tilting rod is hinged to the lower end face of the support plate, and the other end of the tilting rod is hinged to the bottom wall of the storage cavity.

[0031] Optionally, the limiting unit includes a limiting rod, a vertical rod, and a protective pad. The protective pad is used to protect the limiting rod and the steel. The vertical rod is used to support the limiting rod. One end of the vertical rod is connected to the transport frame, and the other end of the vertical rod is connected to the limiting rod.

[0032] The limiting rod is arranged in a direction parallel to the transport direction of the steel.

[0033] The beneficial effects achieved by this invention are:

[0034] 1. Through the cooperation of the sampling unit and the analysis unit, the position of the steel can be accurately detected, thereby improving the accuracy of the pulling unit in pulling the steel and further improving the safety of the steel pulling or posture adjustment, as well as the tilting or posture adjustment.

[0035] 2. By coordinating the analysis unit and the traction unit, the traction unit can be triggered to pull or adjust the posture of the steel, thereby improving the safety and reliability of steel tipping over;

[0036] 3. By cooperating with the limiting unit and the transport unit, the position of the steel will not deviate from the transport range of the conveyor belt during the transportation process, thus improving the accuracy and reliability of steel transportation.

[0037] 4. By adjusting the module and the pulling module working together, the steel can be tilted or its posture adjusted, ensuring the safety of the steel pulling or posture adjustment, and also improving the tilting efficiency of the entire system for adjusting the posture of the steel.

[0038] 5. Through the cooperation of the lifting unit and the adjustment unit, the tilting posture of the steel can be adjusted, which improves the intelligence of the whole system and makes the whole system have the advantages of high tilting efficiency, controllable tilting posture of steel, and high safety factor of steel tilting.

[0039] 6. The magnetic attraction component is controlled by the attraction control subunit, which enables the magnetic attraction component to accurately attract the steel, improve the traction efficiency of the steel, greatly ensure the posture adjustment efficiency of the steel, and reduce the tipping impact force, so that the steel can be pulled and ensure the safety and reliability of the steel tipping or posture adjustment. Attached Figure Description

[0040] The invention will be further understood from the following description taken in conjunction with the accompanying drawings. The components in the drawings are not necessarily drawn to scale, but rather the emphasis is on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0041] Figure 1 This is a schematic diagram of the overall block shape of the present invention.

[0042] Figure 2 This is a schematic diagram of the evaluation process for the sampling unit and analysis unit of the present invention.

[0043] Figure 3 This is a schematic diagram of the tilting block of the tilting module of the present invention.

[0044] Figure 4 This is a block diagram illustrating the adjustment unit and traction unit of the present invention for adjusting the posture of the steel.

[0045] Figure 5 This is a schematic diagram of the sampling roller of the present invention.

[0046] Figure 6 This is a top view of the transport module, tilting module, and adjustment module of the present invention.

[0047] Figure 7 This is a side view of the two tilting modules of the present invention.

[0048] Figure 8 for Figure 7 Enlarged schematic diagram of point A in the middle.

[0049] Figure 9 This is a schematic diagram of the structure of the adjustment unit and the lifting unit of the present invention.

[0050] Figure 10 for Figure 9 A cross-sectional view of section BB.

[0051] The reference numerals in the attached diagrams are as follows: 1. Sampling roller; 2. Transport unit; 3. Limiting unit; 4. Tilting module; 5. Adjustment module; 6. Support plate; 7. Pull rope; 8. Tilting rod; 9. Winding rod; 10. Tilting rod; 11. Pulling cavity; 12. Steel; 13. Sliding belt; 14. Fixed roller; 15. Sliding drive mechanism; 16. Adjusting base plate; 17. Sliding groove; 18. Lifting rod; 19. Fixed seat. Detailed Implementation

[0052] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the spirit of the present invention. Furthermore, the accompanying drawings of the present invention are for simple illustrative purposes only and are not depictions of actual dimensions; this is stated beforehand. The following embodiments will further describe the relevant technical content of the present invention in detail, but the disclosed content is not intended to limit the scope of protection of the present invention.

[0053] Example 1: According to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 and Figure 10 As shown, this embodiment provides a vertical plate tilting system based on intelligent control. The vertical plate tilting system includes a server and steel 12. The vertical plate tilting system also includes a tilting module 4, a transportation module, a pulling module, and an adjustment module 5. The server is connected to the tilting module 4, the transportation module, the pulling module, and the adjustment module 5 respectively. The tilting module 4 is used to tilt the transported steel 12 so that the posture of the steel 12 can be adjusted. The transportation module is used to transport the steel 12. The pulling module is used to sample the tilted steel 12 and pull the steel 12 according to the sampled data. The adjustment module 5 is used to adjust the position of the steel 12 to cooperate with the pulling module to adjust the tilting posture of the steel 12.

[0054] The upright tilting system also includes a central processing unit, which is connected to the tilting module 4, the transport module, the traction module, and the adjustment module 5 respectively, and centrally controls the tilting module 4, the transport module, the traction module, and the adjustment module 5 based on the central processing unit;

[0055] The pulling module includes a sampling unit, a pulling unit, and an analysis unit. The sampling unit is used to sample the position data and weight data of the steel 12. The analysis unit analyzes the position data and weight data of the sampling unit. The pulling unit triggers the pulling of the transported steel 12 based on the analysis results of the analysis unit to adjust the pulling amount of the steel 12's posture.

[0056] Optionally, the sampling unit includes a sampling roller 1, at least one weight sensor, at least one position marker, and a data storage device. The weight sensor is used to sense the weight of the steel 12. At least one weight sensor is disposed on the sampling roller 1 and is distributed at equal intervals along the length of the sampling roller, so that at least one gravity sensing area is formed on the sampling roller 1. The position marker is used to mark the at least one gravity sensing area formed.

[0057] The sampling roller 1 is set on the transportation path of the steel 12 so that the weight data and position data of the steel 12 can be sampled during transportation.

[0058] In other embodiments, the sampling roller 1 can also be nested on the transport roller to enable accurate detection of the weight and position data of the steel 12 during transport;

[0059] Optionally, the transportation module includes a transportation unit 2 and a limiting unit 3. The transportation unit 2 is used to transport the steel 12, and the limiting unit 3 limits the transportation position of the steel 12.

[0060] The transport module includes a transport frame, a transport belt, a transport drive mechanism, and at least one transport roller. The transport belt is used to transport the steel 12, the transport roller is used to assist in the transport of the steel 12, and the transport drive mechanism is driven to the transport belt to drive the transport belt to transport the steel 12.

[0061] The limiting unit 3 is symmetrically arranged on both sides of the conveyor belt and the conveyor roller in the conveying direction;

[0062] Optionally, the limiting unit 3 includes a limiting rod, a vertical rod, and a protective pad. The protective pad is used to protect the limiting rod and the steel 12. The vertical rod is used to support the limiting rod. One end of the vertical rod is connected to the transport frame, and the other end of the vertical rod is connected to the limiting rod. The arrangement direction of the limiting rod is parallel to the transport direction of the steel 12.

[0063] Through the cooperation of the limiting unit 3 and the transport unit 2, the position of the steel 12 during transportation will not deviate from the transport range of the transport belt, thereby improving the accuracy and reliability of the steel 12 transportation.

[0064] In this embodiment, the tilting module 4 and the adjustment module 5 are respectively arranged between the two transport modules, so that the transported steel 12 can be adjusted in posture or tilted.

[0065] It is worth noting that the two transport modules, the tilting module, the adjustment module, and the pulling module constitute a minimum tilting system; the upright tilting system referred to in this invention includes at least two minimum tilting systems;

[0066] Optionally, the analysis unit acquires the weight data G of the k-th sensing region at time j. j k And calculate the Gravity index of the steel in the k-th sensing region. j :

[0067] ;

[0068] In the formula, Trigger is the set gravity trigger reference value, which is set by the operator according to the properties of the steel being transported, and T is the sampling period;

[0069] The analysis unit calculates the gravity index (Gravity) at time j for the (k-1)th sensing region. j k-1 and the gravity index at time j in the (k+1)th sensing region. j k+1 ;

[0070] If the following formula is satisfied, the pulling unit is triggered to release the traction of the steel:

[0071] ;

[0072] In the formula, the k sensing area is the current real-time position of the steel, the k+1 sensing area is the pre-set adjustment position area of ​​the steel, and the k-1 sensing area is the position area on the other side away from the pre-set adjustment position area of ​​the steel.

[0073] Among them, Gravity j k Gravity j k-1 When ≥0, it means that part of the steel is still in contact with region k;

[0074] Through the cooperation of the sampling unit and the analysis unit, the position of the steel 12 can be accurately detected, thereby improving the accuracy of the pulling unit in pulling the steel 12 and further improving the safety of the pulling or posture adjustment of the steel 12, as well as the tilting or posture adjustment.

[0075] In this embodiment, through the cooperation of the analysis unit and the pulling unit, the pulling unit can be triggered to pull or adjust the posture of the steel 12, so as to improve the safety and reliability of the steel 12 overturning.

[0076] During the process of tilting the steel 12, the tilting module 4 and the adjustment module 5 cooperate with each other to enable the steel 12 to tilt.

[0077] Optionally, the tilting module 4 includes a tilting unit and a support unit. The support unit is used to provide auxiliary support for the steel 12, and the tilting unit is used to tilt the support unit so that the steel 12 can follow the tilting action of the support unit.

[0078] The support unit includes a frame, a support plate 6, and a storage cavity disposed on the frame. The frame is used to support the support plate 6. One side wall of the support plate 6 is hinged to the inner wall of the storage cavity, so that the support plate 6 can rotate along the hinge position.

[0079] The tilting unit is disposed in the storage cavity and connected to the support plate 6;

[0080] During the tilting process, the tilting unit causes the support plate 6 to rotate along the hinge position, allowing the steel 12 to be adjusted in position.

[0081] Optional, such as Figure 7 As shown, the tilting unit includes a tilting rod 10, a tilting drive mechanism, and a height detection component. The height detection component is used to detect the extension height of the tilting rod 10. The tilting rod 10 is used to adjust the position of the support plate 6. The tilting drive mechanism is drivenly connected to the tilting rod 10. Figure 7 The dotted line in the figure represents the transport plane of steel 12. When the tipping action is not performed, the tipping unit is hidden under the transport plane.

[0082] One end of the tilting rod 10 is hinged to the lower end face of the support plate 6, and the other end of the tilting rod 10 is hinged to the bottom wall of the storage cavity.

[0083] It is worth noting that the tilting rod 10 is telescopic and is driven by the tilting drive mechanism, so that the tilting rod 10 can perform telescopic movements to adjust the position of the support plate 6, so that the support plate 6 together with the traction unit set on the support plate 6 can lift the steel 12, thereby meeting the tilting requirements of the steel 12.

[0084] Optionally, the support plate 6 of the support unit is provided with a traction cavity 11, and the traction unit is disposed in the traction cavity 11. The traction unit includes a magnetic attraction component, a traction rope 7, a rotating wheel, a support seat, a winding rod 9, and a traction drive mechanism. The magnetic attraction component is used to attract and attach the steel 12. The traction rope 7 is used to pull the magnetic attraction component. The support seat is used to support the rotating wheel. The winding rod 9 is used to retract the traction rope 7. One end of the traction rope 7 is connected to the magnetic attraction component, and the other end of the traction rope 7 is connected to the rod body of the winding rod 9. The traction drive mechanism is drivenly connected to the winding rod 9.

[0085] The magnetic suction component includes a magnetic base and at least one magnetic head. The magnetic base is used to support the at least one magnetic head, and the at least one magnetic head is used to attract the steel 12, so as to cooperate with the traction rope and the traction drive mechanism to adjust the posture or tilt the steel 12.

[0086] During the pulling process of the steel 12, the magnetic attraction component is attracted to the steel 12, and the pulling drive mechanism drives the winding rod 9 to wind the pulling rope 7 around the rod body of the winding rod 9, thereby realizing the recovery or release of the pulling rope 7 (forward winding for recovery, reverse winding for release).

[0087] Meanwhile, when the traction drive mechanism drives the winding rod 9, it adjusts the traction direction of the traction rope 7 through the rotary wheel, so that the steel 12 can be pulled at more traction angles;

[0088] During the process of pulling the steel 12, the pulling unit pulls in a direction perpendicular to the transport direction of the steel 12, so that the steel 12 can be adjusted in posture or tilted.

[0089] In this embodiment, the pulling unit is arranged on both sides of the transported steel 12, so that the steel 12 can be tilted or its posture adjusted. When it is necessary to tilt the steel 12, the steel 12 is tilted or its posture adjusted by the pulling unit on that side, which is understandable to those skilled in the art.

[0090] Optionally, the adjustment module 5 includes an adjustment unit and a lifting unit. The adjustment unit is used to adjust the position of the steel 12 in order to cooperate with the pulling module to adjust the posture of the steel 12.

[0091] During the adjustment of the steel 12, the lifting unit adjusts the position of the adjustment unit so that the adjustment unit can contact the steel 12 and adjust the posture of the steel 12.

[0092] In this embodiment, when the posture of the steel 12 is adjusted or tilted, the adjustment module 5 and the pulling module cooperate with each other to enable the steel 12 to tilt or adjust its posture, ensuring the safety of the pulling or posture adjustment of the steel 12, and also improving the tilting efficiency of the entire system in adjusting the posture of the steel 12.

[0093] Meanwhile, when the adjustment module 5 and the pulling module adjust the posture or tilt the steel 12, the adjustment direction of the adjustment module 5 is opposite to the pulling direction of the pulling module.

[0094] The adjustment unit includes an adjustment base plate 16, a sliding component, and a sliding distance detection component. The sliding distance detection component is used to detect the rotation amount of the sliding component. The adjustment base plate 16 is provided with a sliding groove 17, so that the sliding component can be stored in the sliding groove 17. The sliding component is used to contact the steel 12 and cooperate with the traction module to adjust the posture of the steel 12.

[0095] It is worth noting that the adjustment direction of the adjustment unit is perpendicular to the transport direction of the steel 12, so that the steel 12 can be adjusted or tilted in a direction perpendicular to the transport direction of the steel 12.

[0096] The sliding component includes a sliding belt 13, at least two fixed rollers 14, and a sliding drive mechanism 15. The fixed rollers 14 support the sliding belt 13, the sliding belt 13 contacts the steel 12, and the sliding belt 13 is nested on the two fixed rollers 14. The sliding drive mechanism 15 is drivenly connected to the sliding belt 13, so that the sliding belt 13 can adjust the steel 12 when it contacts the steel 12.

[0097] The contact area between the sliding band 13 and the steel 12 is made of silicone rubber, which enables the sliding band 13 to effectively protect the outer surface of the steel 12 during contact, so as to prevent damage to the surface quality of the steel 12.

[0098] Meanwhile, in other embodiments, the contact surface between the sliding band 13 and the steel 12 is provided with grooves, which can increase the friction between the steel 12 and the sliding band 13 and improve the adjustment effect of the steel 12.

[0099] The lifting unit includes a fixed base, a lifting rod 18, a lifting detection component, and a lifting drive mechanism. The fixed base supports the lifting rod 18 and the lifting drive mechanism. The lifting detection component detects the lifting height of the lifting rod 18. One end of the lifting rod 18 is vertically and fixedly connected to the upper end face of the fixed base, and the other end of the lifting rod 18 is vertically and fixedly connected to the lower end face of the adjusting base plate 16. The lifting drive mechanism is driven by the lifting rod 18, enabling the lifting rod 18 to extend and retract, thereby allowing for the adjustment or tilting of the steel 12.

[0100] During the adjustment process, the lifting unit raises the position of the adjustment unit, thereby raising the adjustment unit and the steel 12, making the steel 12 higher than the transport unit 2, and thus adjusting or tilting the steel 12 through the sliding member and the pulling unit.

[0101] By cooperating with the lifting unit and the adjustment unit, the tilting posture of the steel 12 can be adjusted, thereby improving the intelligence of the entire system and giving it the advantages of high tilting efficiency, controllable tilting posture of the steel 12, and high safety factor when tilting the steel 12.

[0102] Example 2: This example should be understood as including at least all the features of any of the foregoing examples, and further improving upon them, according to... Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 and Figure 10As shown, the traction unit also includes an excitation triggering component and a magnetic force control subunit. The excitation triggering component is used to send an excitation current to the magnetic attraction component, so that the magnetic attraction component generates an electromagnetic field to achieve adsorption of the steel 12. The magnetic force control subunit is used to control the magnetic attraction force of the magnetic attraction component to improve the precise control effect of the magnetic attraction component on the steel 12.

[0103] The excitation current triggering component includes an excitation coil and an excitation current. The excitation current is used to energize the excitation coil, so that an electromagnetic field is generated in the excitation coil by a pulse current, thereby realizing external demagnetization (DEMAG) or magnetization (MAG).

[0104] When the suction control subunit controls the magnetic suction component, it controls the current flowing through the magnetic suction head to generate an electromagnetic induction phenomenon on the magnetic suction head, thereby enabling the magnetic suction component to attract the outer surface of the steel and thus achieve the traction of the steel.

[0105] The magnitude of the current applied to the magnetic suction head can be dynamically adjusted according to the actual weight and length of the steel. This is a well-known technical method, and therefore will not be described in detail in this embodiment.

[0106] The magnetic attraction force F of the attraction force control subunit on the steel is calculated according to the following formula:

[0107] ;

[0108] In the formula, B is the magnetic induction intensity, I is the current on the magnetic head, L is the length of the magnetic head, and θ is the angle between the magnetic head and the magnetic induction intensity.

[0109] The magnetic attraction component is controlled by the attraction control subunit, which enables the magnetic attraction component to accurately attract the steel, improve the traction efficiency of the steel, greatly ensure the posture adjustment efficiency of the steel, and reduce the tipping impact force, so that the steel can be pulled and ensure the safety and reliability of the steel tipping or posture adjustment.

[0110] The content disclosed above is only a preferred and feasible embodiment of the present invention, and is not intended to limit the scope of protection of the present invention. Therefore, all equivalent technical changes made based on the content of the present invention specification and drawings are included within the scope of protection of the present invention. Furthermore, the elements therein can be updated as technology develops.

Claims

1. A tilting system for uprights based on intelligent control, the tilting system comprising a server and steel components, characterized in that, The upright tilting system also includes a tilting module, a transportation module, a pulling module, and an adjustment module. The server is connected to the tilting module, the transport module, the pulling module, and the adjustment module. The tilting module is used to tilt the transported steel so that the steel can be adjusted in posture. The transport module is used to transport the steel. The pulling module is used to sample the tilted steel and pull the steel according to the sampled data. The adjustment module is used to adjust the position of the steel to cooperate with the pulling module in adjusting the tilting posture of the steel. The pulling module includes a sampling unit, a pulling unit, and an analysis unit. The sampling unit is used to sample the position and weight data of the steel. The analysis unit analyzes the position and weight data based on the sampling unit. The pulling unit triggers the pulling of the transported steel based on the analysis results of the analysis unit to adjust the pulling amount for changing the posture of the steel.

2. The intelligent control-based tilting system for uprights according to claim 1, characterized in that, The sampling unit includes a sampling roller, at least one weight sensor, at least one position marker, and a data storage device. The weight sensor is used to sense the weight of the steel. At least one weight sensor is disposed on the sampling roller and is distributed at equal intervals along the length of the sampling roller, so that at least one gravity sensing area is formed on the sampling roller. Each of the position markers is used to mark the at least one gravity sensing area formed.

3. The intelligent control-based tilting system for uprights according to claim 2, characterized in that, The transportation module includes a transportation unit and a limiting unit. The transportation unit is used to transport the steel, and the limiting unit limits the transportation position of the steel. The transport module includes a transport frame, a transport belt, a transport drive mechanism, and at least one transport roller. The transport belt is used to transport the steel, the transport roller is used to assist in the transport of the steel, and the transport drive mechanism is driven to the transport belt to drive the transport belt to transport the steel. The limiting units are symmetrically arranged on both sides of the conveyor belt and conveyor roller in the conveying direction.

4. The intelligent control-based tilting system for uprights according to claim 3, characterized in that, The analysis unit acquires the weight data G of the k-th sensing region at time j. j k And calculate the Gravity index of the steel in the k-th sensing region. j : ； In the formula, Trigger is the set gravity trigger reference value, which is set by the operator according to the properties of the steel being transported, and T is the sampling period; The analysis unit calculates the gravity index (Gravity) at time j for the (k-1)th sensing region. j k-1 and the gravity index at time j in the (k+1)th sensing region. j k+1 ; If the following formula is satisfied, the pulling unit is triggered to release the traction of the steel: ； In the formula, the k+1 sensing area is the position area where the steel is preset to be adjusted, and the k-1 sensing area is the position area on the other side away from the position area where the steel is preset to be adjusted.

5. A vertical board tilting system based on intelligent control according to claim 4, characterized in that, The tilting module includes a tilting unit and a support unit. The support unit is used to provide auxiliary support for the steel, and the tilting unit is used to tilt the support unit so that the steel can follow the tilting action of the support unit. The support unit includes a frame, a support plate, and a storage cavity disposed on the frame. The frame is used to support the support plate. One side wall of the support plate is hinged to the inner wall of the storage cavity, so that the support plate can rotate along the hinge position. The tilting unit is disposed in the storage cavity and connected to the support plate.

6. A vertical board tilting system based on intelligent control according to claim 5, characterized in that, The adjustment module includes an adjustment unit and a lifting unit. The adjustment unit is used to adjust the position of the steel to cooperate with the pulling module to adjust the posture of the steel. The adjustment unit includes an adjustment base plate, a sliding component, and a sliding distance detection component. The sliding distance detection component is used to detect the rotation amount of the sliding component. The adjustment base plate is provided with a sliding groove so that the sliding component can be stored in the sliding groove. The sliding component is used to contact the steel and cooperate with the traction module to adjust the posture of the steel.

7. A vertical board tilting system based on intelligent control according to claim 6, characterized in that, The support plate has a traction cavity, and the traction unit is disposed in the traction cavity. The traction unit includes a magnetic attraction component, a traction rope, a rotating wheel, a support base, a winding rod, and a traction drive mechanism. The magnetic attraction component is used to attract and attach the steel plate. The traction rope is used to pull the magnetic attraction component. The support base is used to support the rotating wheel. The winding rod is used to retract the traction rope. One end of the traction rope is connected to the magnetic attraction component, and the other end of the traction rope is connected to the body of the winding rod. The traction drive mechanism is driven by the winding rod.

8. A vertical board tilting system based on intelligent control according to claim 7, characterized in that, The tilting unit includes a tilting rod, a tilting drive mechanism, and a height detection component. The height detection component is used to detect the extension height of the tilting rod. The tilting rod is used to adjust the position of the support plate. The tilting drive mechanism is drivenly connected to the tilting rod. One end of the tilting rod is hinged to the lower end face of the support plate, and the other end of the tilting rod is hinged to the bottom wall of the storage cavity.

9. A vertical board tilting system based on intelligent control according to claim 8, characterized in that, The limiting unit includes a limiting rod, a vertical rod, and a protective pad. The protective pad is used to protect the limiting rod and the steel. The vertical rod is used to support the limiting rod. One end of the vertical rod is connected to the transport frame, and the other end of the vertical rod is connected to the limiting rod. The limiting rod is arranged in a direction parallel to the transport direction of the steel.

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