Intelligent lotus seed processing all-in-one machine

The intelligent lotus seed processing machine enables the integrated automatic processing of lotus seeds, including shelling, peeling, and core removal. This solves the problems of high labor intensity and low efficiency in traditional lotus seed processing, improves processing quality and efficiency, and reduces costs.

CN115892944BActive Publication Date: 2025-12-26GUANGCHANG XINGLIAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202211050309.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-30
Publication Date
2025-12-26
Estimated Expiration
2042-08-30

AI Technical Summary

Technical Problem

Traditional lotus seed processing is labor-intensive and inefficient. The separate use of existing equipment leads to unstable processing quality, low precision, and high costs, making it difficult to meet the needs of high-efficiency production.

Method used

Design an intelligent lotus seed processing integrated machine, including a shelling device, a conveying device, a detection device, a sorting device, a turning device, a core-removing device, and a peeling device, to realize the integrated automatic processing of lotus seed shelling, peeling, and core removal. Through turning, double peeling, and double sorting, the accuracy and efficiency are improved.

Benefits of technology

This system enables integrated automated processing of lotus seeds, including shelling, peeling, and core removal, improving processing quality and yield, reducing costs, and meeting the demands of high-efficiency production.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present disclosure provides a kind of intelligent lotus seed processing integrated machine, including rack, shell stripping device, first conveying device and first skinning device, detection device, first sorting device, steering device, core passing device, second sorting device and second skinning device are sequentially matched with first conveying device and set on rack, shell stripping device can strip lotus shell, first skinning device can first peel lotus, first sorting device can sort by rejecting defective lotus, second sorting device can sort by rejecting qualified lotus after core passing, and second skinning device can peel lotus after core passing and incomplete peeling lotus.The present disclosure realizes the integration of lotus peeling, peeling, core passing automatic processing, through steering, twice peeling and twice sorting, high precision, high efficiency, basically 100% lotus peeling, improve the processing quality and yield of lotus.
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Description

TECHNICAL FIELD

[0001] The present disclosure relates to lotus seed processing equipment, in particular to an intelligent lotus seed processing all-in-one machine. BACKGROUND

[0002] Traditional lotus seed processing requires manual picking of lotus pods from the field, then separating the lotus seeds from the lotus pods, and then using a special blade to cut open and shell the shelled lotus seeds one by one. Since the lotus seeds are wrapped in a translucent outer skin, the outer skin is bitter and has no medicinal value, so the shelled lotus seeds need to be immersed in water and manually rubbed to remove the outer skin. This manual labor method is troublesome, labor-intensive, time-consuming, and inefficient, and cannot meet market demand.

[0003] With the development of society and the progress of technology, lotus seed crushing, shelling, peeling, and core passing processing equipment have emerged. Mechanization and automation are the inevitable development direction of lotus seed processing. However, existing lotus seed core passing equipment, lotus seed shelling equipment, and lotus seed peeling equipment are generally separate. During the conveying process, the lotus seeds are prone to deviation and misalignment. Color marker detectors are generally used to identify the head or tail end of the lotus seeds to determine the direction of the lotus seeds, and then the lotus seeds with incorrect direction are blown off by a blowing mechanism. Lotus seeds that are not completely shelled or peeled or are damaged are manually picked out. The lotus seed shelling generally uses a spring booster assembly. The movement of the booster plate causes the conveyor belt to press the shell plate to squeeze the lotus shell, thereby removing the cut shell from the conveyor belt. The structure is complex, inconvenient to operate, low in precision and efficiency, prone to missed picking and mistaken picking, and poor in stability and reliability, thereby affecting the quality and yield of lotus seed processing, high in cost, and unable to meet the increasing production demand. SUMMARY

[0004] The purpose of the present disclosure is to provide an intelligent lotus seed processing all-in-one machine that can solve at least one of the above technical problems. The technical solution of the present disclosure is as follows:

[0005] The application discloses an intelligent lotus seed processing all-in-one machine, which comprises a rack, a husking device, a first conveying device, a first peeling device, a detection device, a first sorting device, a turning device, a core passing device, a second sorting device and a second peeling device which are sequentially arranged on the rack and are matched with the first conveying device.

[0006] In some embodiments, the husking device comprises a first conveying belt, a husking device and an arc-shaped husking pressing assembly which are sequentially arranged and matched with the first conveying belt, the first conveying belt is driven by an eighth driving mechanism, the arc-shaped husking pressing assembly and the first conveying belt form a first arc-shaped channel, the husking device can husk the lotus seeds conveyed on the first conveying belt, the husked lotus seeds can be conveyed by rolling along the first arc-shaped channel, and the arc-shaped husking pressing assembly can extrude the lotus seeds to make the husked lotus seeds fall off.

[0007] In some embodiments, the arc-shaped husking pressing assembly comprises an arc-shaped husking pressing plate, the arc-shaped husking pressing plate is made of a flexible material, and the arc-shaped husking pressing plate and the first conveying belt form the first arc-shaped channel.

[0008] In some embodiments, the rack is provided with a vibration and pressing alignment assembly matched with the first conveying device, and the vibration and pressing alignment assembly can align the lotus seeds conveyed on the first conveying device.

[0009] In some embodiments, the first conveying device comprises a conveying chain, a first driving wheel and a first driven wheel matched with the conveying chain, and a third driving mechanism for driving the first driving wheel, the conveying chain is formed by sequentially connecting a plurality of second rollers, the second rollers can rotate, and a first positioning interval for positioning the lotus seeds is formed between adjacent two second rollers.

[0010] In some embodiments, the first peeling device comprises a balance wheel assembly, a water gun assembly, a first driving mechanism and a second driving mechanism, the balance wheel assembly is provided with a first pressing wheel, the first driving mechanism can drive the balance wheel assembly to swing up and down so that the first pressing wheel presses the lotus seeds in the first positioning interval, the second driving mechanism can drive the first pressing wheel to rotate, and the water gun assembly can peel the lotus seeds pressed by the first pressing wheel.

[0011] In some embodiments, the first driving mechanism drives the second rotating shaft to rotate, the second rotating shaft is provided with a first cam, the balance wheel assembly is provided with a first roller matched with the first cam, the first cam is located below the first roller, the first cam is capable of driving the balance wheel assembly to swing up and down, the second rotating shaft is provided with a first driving wheel, and the first driving wheel is capable of driving two second rollers corresponding to the first pressing wheel to rotate.

[0012] In some embodiments, the first sorting device comprises a sorting rod, a first electromagnet and a first elastic member matched with the sorting rod, the first electromagnet is mounted on the first support, the rod body of the sorting rod is hinged to the first support, one end of the sorting rod is provided with a material stirring part, the other end of the sorting rod is provided with a first connecting part capable of being magnetically connected with the first electromagnet, after the first electromagnet is powered on, the sorting rod rotates until the first connecting part is connected with the first electromagnet, after the first electromagnet is powered off, the first elastic member is capable of pushing or pulling the sorting rod to rotate reversely, and the rotation of the sorting rod can knock off the lotus seeds at the corresponding position for sorting.

[0013] In some embodiments, the turning device comprises a material taking assembly, a fourth driving mechanism, a fifth driving mechanism and a material stripping assembly, the material stripping assembly comprises a stripping plate and a sixth driving mechanism driving the stripping plate to move, the fourth driving mechanism is capable of driving the material taking assembly and the fifth driving mechanism to move up and down so that the material taking assembly takes and releases the lotus seeds at the corresponding position, the fifth driving mechanism is capable of driving the material taking assembly to rotate so that the lotus seeds taken by the material taking assembly are turned, and the movement of the stripping plate can strip the turned lotus seeds from the material taking assembly.

[0014] In some embodiments, the stripping plate is mounted at one end of the first connecting plate, the other end of the first connecting plate is connected with the fourth rotating shaft, the fourth rotating shaft is connected with one end of the second swing rod, the sixth driving mechanism drives the third cam to rotate, the rotation of the third cam can drive the second swing rod to swing, the swing of the second swing rod can synchronously drive the fourth rotating shaft to rotate, the rotation of the fourth rotating shaft can drive the first connecting plate and the stripping plate to swing up and down together, and the up and down swinging of the stripping plate can strip the turned lotus seeds from the material taking assembly.

[0015] The beneficial effects of the present disclosure are that the lotus seeds to be processed enter the shelling device for shelling, the shelled lotus seeds fall on the first conveying device in sequence for conveying, the first skinning device first peels the lotus seeds conveyed on the first conveying device in sequence, then the detection device detects and identifies the lotus seeds after the first peeling, according to the detection result, the first sorting device knocks off the damaged and unshelled defective lotus seeds from the first conveying device for sorting, the knocked-off defective lotus seeds can be collected for subsequent processing through the corresponding device, the qualified lotus seeds and the lotus seeds with incorrect direction, unpeeling and incomplete peeling continue to be conveyed on the first conveying device, then the turning device turns the lotus seeds with incorrect direction in sequence, for example, rotates the reversed lotus seeds by 180° and then places them on the first conveying device again, then the core passing device passes the cores of the lotus seeds conveyed on the first conveying device in sequence, then the second sorting device knocks off the qualified lotus seeds after the core passing from the first conveying device for sorting, the knocked-off qualified lotus seeds can be collected, the lotus seeds after the core passing and with unpeeling and incomplete peeling continue to be conveyed on the first conveying device, then the second skinning device peels the lotus seeds after the core passing and with unpeeling and incomplete peeling, thereby realizing the integrated automatic processing of lotus seed shelling, peeling and core passing, which is convenient to operate, has high precision and high efficiency, can peel 100% of the lotus seeds, is not prone to missed picking and wrong picking, has high stability and reliability, thereby improving the processing quality and yield of lotus seeds, reducing the cost and meeting the increasing production demand.

[0016] In addition, in the technical solutions of the present disclosure, any unexplained matter can be realized by using conventional means in the art. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the specific embodiments of the present disclosure or the technical solutions in the prior art, the drawings needed in the specific embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present disclosure, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0018] Figure 1 The structure diagram of the intelligent lotus seed processing all-in-one machine is shown.

[0019] Figure 2 The local structure diagram of the intelligent lotus seed processing all-in-one machine is shown.

[0020] Figure 3 The structure diagram of the first skinning device is shown.

[0021] Figure 4 Structure diagram of a balance wheel assembly according to an embodiment of the present disclosure.

[0022] Figure 5 Structure diagram of a first sorting device, a turning device and a second sorting device according to an embodiment of the present disclosure.

[0023] Figure 6 Structure diagram of a first sorting device according to an embodiment of the present disclosure.

[0024] Figure 7 Structure diagram of a first sorting device according to an embodiment of the present disclosure.

[0025] Figure 8 Structure diagram of a pull rod assembly according to an embodiment of the present disclosure.

[0026] Figure 9 Partial structure diagram of a turning device according to an embodiment of the present disclosure.

[0027] Figure 10 Partial structure diagram of a turning device according to an embodiment of the present disclosure.

[0028] Figure 11 Structure diagram of a stripping assembly according to an embodiment of the present disclosure.

[0029] Figure 12 Partial structure diagram of a shelling device according to an embodiment of the present disclosure.

[0030] Figure 13 Structure diagram of a pressing shell assembly according to an embodiment of the present disclosure.

[0031] Figure 14 Structure diagram of a pressing shell assembly according to an embodiment of the present disclosure.

[0032] Figure 15 Partial structure diagram of a pressing shell assembly according to an embodiment of the present disclosure. Figure 14 Partial enlarged view of A in FIG. 8.

[0033] Figure 16 Partial structure diagram of a pressing shell assembly according to an embodiment of the present disclosure.

[0034] Figure 17 Partial exploded view of a pressing shell assembly according to an embodiment of the present disclosure.

[0035] Figure 18 Structure diagram of a shelling device according to an embodiment of the present disclosure.

[0036] Figure 19A partial structure diagram of a husking device according to an embodiment of the present disclosure.

[0037] Figure 20 A partial structure diagram of a husking device according to an embodiment of the present disclosure.

[0038] The rack 1, the detection device 11, the through core device 12, the waterproof cover 13, the vibration pressure alignment assembly 14, the first skin punching device 2, the balance wheel assembly 21, the first pressure wheel 211, the first supporting rod 212, the first swing frame 213, the first rotating shaft 214, the first rotating sleeve 215, the first roller 216, the water gun assembly 22, the first driving mechanism 23, the second rotating shaft 231, the first cam 232, the first driving wheel 233, the second driving mechanism 24, the first gear mechanism 241, the first sorting device 3, the sorting rod 31, the stripping rod 3111, the first connecting part 312, the third connecting plate 3121, the first connecting rod 313, the first ball joint 314, the first electromagnet 32, the first elastic member 33, the first support 34, the first connecting shaft 341, the first pad 342, the seventh driving mechanism 35, the pull rod assembly 36, the second cam 361, the first swing rod 362, the third rotating shaft 363, the first pull rod 364, the first chain 365, the second chain 366, the third chain 367, the steering device 4, the material taking assembly 41, the second connecting rod 411, the material taking part 412, the first fixed sleeve 413, the fourth driving mechanism 42, the fifth driving mechanism 43, the first motor 431, the first support 432, the second connecting plate 433, the material stripping assembly 44, the material stripping plate 441, the first avoiding hole 4411, the sixth driving mechanism 442, the first connecting plate 443, the fourth rotating shaft 444, the second swing rod 445, the third roller 4451, the third cam 446, the second elastic member 447, the second support 45, the first guide mechanism 451, the second electromagnet 452, the third elastic member 453, the third connecting rod 454, the second sorting device 5, the second skin punching device 6, the first conveying device 7, the conveying chain 71, the first driving wheel 72, the first driven wheel 73, the third driving mechanism 74, the first roller 75, the first positioning interval 76, the shelling device 8, the first channel 801, the arc-shaped channel 802, the first pressure increasing assembly 803, the alignment assembly 804, the main hopper 805, the first conveying belt 81, the eighth driving mechanism 82, the first feeding device 83, the shell cutting device 84, the shell pressing assembly 85, the first shell pressing plate 851, the first arc-shaped plate 8511, the first fixed support 852, the first transmission wheel 8521, the first support plate 8522, the first blocking edge 8523, the first fixed clamp 853, the first fixed frame 854, the first arc-shaped clamping groove 8541, the first fixed sleeve 8542, the first ear plate 8543, the first supporting rod 8544, the first fixed rod 855, the first anti-skid layer 856, the shelling device 86, the spiral roller 861, the first spiral groove 8611, the material falling area 8612, the first blocking roller 862, the first gap 863, the ninth driving mechanism 864, the first gear 8641, the second gear 8642, the first feeding hopper 865, the first material falling groove 866, the first cover plate 867. DETAILED DESCRIPTION

[0039] In order to make the purposes, technical solutions and advantages of the present disclosure clearer, the present disclosure will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are part of the embodiments of the present disclosure, rather than all the embodiments, and are only used to explain the present disclosure, and are not used to limit the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present disclosure.

[0040] In the description of the present disclosure, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "inner", "outer", "both ends", "two sides", "bottom", "top" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the purpose of facilitating the description of the present disclosure and simplifying the description, and do not indicate or imply that the referred elements must have a particular orientation or be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present disclosure. In addition, the terms "first", "second", "upper", "lower", "primary", "secondary" and the like are only for the purpose of description, and can simply be used to more clearly distinguish different components, and cannot be understood as indicating or implying relative importance.

[0041] In the description of the present disclosure, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, can be integrally connected, can be mechanically connected, can be electrically connected, can be directly connected, can be indirectly connected through an intermediate medium, and can be connected inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances.

[0042] Referring to Figures 1-20As shown, the intelligent lotus seed processing all-in-one machine according to the present disclosure is schematically shown, including a rack 1, the rack 1 is provided with a shelling device 8, a first conveying device 7, a first skinning device 2, a detection device 11, a first sorting device 3, a turning device 4, a core passing device 12, a second sorting device 5 and a second skinning device 6, the first skinning device 2, the detection device 11, the first sorting device 3, the turning device 4, the core passing device 12, the second sorting device 5 and the second skinning device 6 are sequentially matched with the first conveying device 7. The shelling device 8 is used to peel the lotus seed shell, and the peeled lotus seed enters the first conveying device 7 for conveying, the first conveying device 7 conveys the lotus seed, the first skinning device 2 and the second skinning device 6 respectively skin the lotus seed, the detection device 11 detects and identifies the lotus seed, detects and identifies the head and tail of the lotus seed, whether it is damaged, whether it is peeled, whether it is misdirected, whether it is skinned, whether it is skinned completely, etc., according to the detection result, the first sorting device 3 and the first sorting device 3 respectively according to the requirements of the corresponding lotus seed from the first conveying device 7 are knocked off for sorting, the turning device 4 is used to turn the lotus seed in the wrong direction, and the core passing device 12 is used to pass the core of the lotus seed in sequence.

[0043] In use, the lotus seed to be processed enters the shelling device 8 for shelling, and the shelled lotus seed falls on the first conveying device 7 in sequence for conveying, the first skinning device 2 first skins the lotus seed conveyed on the first conveying device 7 in sequence, then the detection device 11 detects and identifies the lotus seed after the first skinning, detects and identifies the head and tail of the lotus seed, whether it is damaged, whether it is peeled, whether it is misdirected, whether it is skinned, whether it is skinned completely, etc., according to the detection result, the first sorting device 3 again knocks off the damaged and unpeeled lotus seed from the first conveying device 7 for sorting, the knocked-off defective lotus seed can be collected for subsequent processing through the corresponding device, the qualified lotus seed and the lotus seed misdirected, unskinned, and incompletely skinned continue to be conveyed on the first conveying device 7, then the turning device 4 turns the lotus seed in the wrong direction in sequence, such as rotating the reversed lotus seed by 180° and placing it on the first conveying device 7 again, then the core passing device 12 passes the core of the lotus seed conveyed on the first conveying device 7 in sequence, then the second sorting device 5 knocks off the lotus seed passing the core from the first conveying device 7 for sorting, the knocked-off qualified lotus seed can be collected through the corresponding device, the lotus seed passing the core but unskinned and incompletely skinned continues to be conveyed on the first conveying device 7, then the second skinning device 6 skins the lotus seed passing the core but unskinned and incompletely skinned, thereby realizing the integration of lotus seed shelling, peeling and core passing, through turning, twice peeling and twice sorting, the precision is high, the efficiency is high, and basically 100% of the lotus seed can be peeled, which is not easy to produce missed picking and wrong picking.

[0044] The shelling device 8 comprises a first conveying belt 81, a shell cutting device 84 and a circular arc shell pressing assembly 85. The first conveying belt 81 is driven by an eighth driving mechanism 82. The eighth driving mechanism 82 can drive the first conveying belt 81 to convey the lotus seeds with shells by a motor, a transmission shaft, a transmission wheel and the like. The shell cutting device 84 and the shell pressing assembly 85 are sequentially matched with the first conveying belt 81. The shell cutting device 84 is used to cut the shells of the lotus seeds conveyed on the first conveying belt 81 in sequence. The shell pressing assembly 85 is used to make the cut shells fall off.

[0045] The shell pressing assembly 85 comprises a first shell pressing plate 851 and a first fixed support 852. The first shell pressing plate 851 is made of elastic material. The first fixed support 852 is fixed and used to support the first conveying belt 81. The first fixed support 852 corresponds to the first shell pressing plate 851. The first shell pressing plate 851 can form a first channel 801 with the first conveying belt 81. The shape, length and position of the first shell pressing plate 851 are determined according to specific conditions. The lotus seeds after shell cutting can be conveyed along the first channel 801. The cut shells can fall off under the extrusion of the first shell pressing plate 851.

[0046] In use, the eighth driving mechanism 82 drives the first conveying belt 81 to convey the lotus seeds with shells. When the lotus seeds with shells are conveyed to the position corresponding to the shell cutting device 84, the shell cutting device 84 cuts the shells of the lotus seeds in sequence. Then the lotus seeds after shell cutting are conveyed along the first channel 801. The first fixed support 852 supports the first conveying belt 81. The first shell pressing plate 851 extrudes the shells by relying on its elasticity. The force is stable. The soft first shell pressing plate 851 has a larger contact surface with the shells. The force is more comprehensive and uniform. The shells can fall off better. The lotus seeds after shell cutting are not damaged. The fallen shells are collected by the corresponding collecting box. The lotus seeds after shell cutting enter the first conveying device 7 in sequence. Thus, the automatic shelling of the lotus seeds is realized. The structure is simple, compact and stable. The precision, stability and reliability are high. The quality and efficiency of the lotus seed shelling are improved.

[0047] The first shell pressing plate 851 can be made of silica gel, super glue or elastic rubber. The first shell pressing plate 851 is made of silica gel. The silica gel has the advantages of softness, good elasticity, anti-skid, shock resistance, high temperature resistance, aging resistance and the like. The processing is convenient and the bending is facilitated.

[0048] The first shell pressing plate 851 is installed on a first fixed frame 854. The first fixed frame 854 is installed on the rack 1. The shape, number and arrangement of the first fixed frame 854 are determined according to specific conditions.

[0049] In some embodiments, the first shell pressing plate 851 can adopt a first arc-shaped plate 8511, the length of the first arc-shaped plate 8511 is variable according to specific conditions, the first fixed support 852 is a first driving wheel 8521 matched with the first conveying belt 81, the first driving wheel 8521 drives the first conveying belt 81 to drive, and the first driving wheel 8521 supports the first conveying belt 81, and the first channel 801 is an arc-shaped channel 802. The lotus seeds after being cut and shelled can be rolled and conveyed along the arc-shaped channel 802, so that the force on the lotus shells is always changing, and the force is more comprehensive and uniform, so as to ensure that the lotus shells are better off. In addition, the first arc-shaped plate 8511 can be arc-shaped as a whole, and the first arc-shaped plate 8511 can also have an arc-shaped surface, which can form an arc-shaped channel 802 between the first arc-shaped plate 8511 and the first conveying belt 81.

[0050] The first arc-shaped plate 8511 and the first fixed frame 854 can be fixedly connected by adhesive or screws and the like, and the first fixed frame 854 is further provided with a first arc-shaped clamping groove 8541 matched with the first arc-shaped plate 8511, so that the structure is more compact and stable.

[0051] The first fixed frame 854 is provided with a first support rod 8544 fixedly connected with the rack 1, and the number and arrangement of the first support rod 8544 are variable according to specific conditions, and the operation is more convenient. The first fixed frame 854 is further provided with a first fixed sleeve 8542 connected with the first support rod 8544, and the first support rod 8544 and the first fixed sleeve 8542 can be connected by screws and the like. The first fixed frame 854 is further provided with two first ear plates 8543 respectively connected with two ends of the first fixed sleeve 8542, and the two first ear plates 8543 and the two ends of the first fixed sleeve 8542 can be connected by welding and the like, and the first fixed frame 854 can adopt a sheet metal part.

[0052] In some embodiments, the first shell pressing plate 851 can adopt a flat plate, the first fixed support 852 is a first support plate 8522, the first support plate 8522 is installed on a first fixed rod 855, the first fixed rod 855 is fixedly connected with the rack 1, the first channel 801 is a straight channel, and the lotus seeds after being shelled are conveyed along the straight channel, and the first shell pressing plate 851 extrudes the lotus shells by relying on its own elasticity, so that the cut lotus shells fall off. The first shell pressing plate 851 can be located above the first conveying belt 81, and the first shell pressing plate 851 can also be located below the first conveying belt 81, the first shell pressing plate 851 can be parallel to the first conveying belt 81, and the first shell pressing plate 851 can also be appropriately inclined relative to the first conveying belt 81, and the number and arrangement of the first support plate 8522 and the first fixed rod 855 are variable according to specific conditions.

[0053] The surface of the first shell pressing plate 851 is provided with a first anti-skid layer 856, which can form a first channel 801 with the first conveying belt 81 and has a large friction with the lotus shell, thereby ensuring better shelling.

[0054] The first anti-skid layer 856 is a felt fixed on the surface of the first shell pressing plate 851. The felt can be fixed on the surface of the first shell pressing plate 851 by the first fixing clamp 853, or can be fixed on the surface of the first shell pressing plate 851 by adhesive connection or fasteners such as screws. The felt not only has a large friction with the lotus shell, thereby ensuring better shelling, but also has a small friction with the lotus skin, thereby preventing damage to the lotus seeds. Of course, the first anti-skid layer 856 can also use other suitable anti-skid materials in the prior art.

[0055] The two sides of the first support plate 8522 are respectively provided with a first flange 8523 for cooperating with the first conveying belt 81, which can prevent the shelling conveying belt from deviating and ensure that the shelling conveying belt is more stable and reliable in transmission and the lotus seeds are more stable and reliable in conveying.

[0056] In some embodiments, the shell pressing assembly 85 can sequentially include a first arc-shaped plate 8511 and a flat first shell pressing plate 851. The first arc-shaped plate 8511 and the flat first shell pressing plate 851 sequentially form an arc-shaped channel 802 and a straight channel with the first conveying belt 81. The lotus seeds after shelling are sequentially conveyed through the arc-shaped channel 802 and the straight channel, thereby ensuring more comprehensive and complete shelling, better effect, and higher efficiency. For example, the rack 1 is provided with three first driving wheels 8521 cooperating with the first conveying belt 81. The three first driving wheels 8521 are arranged in a triangular shape with one on top and two on the bottom. The two first driving wheels 8521 on the bottom have substantially the same height. The flat first shell pressing plate 851 is located between the two first driving wheels 8521 on the bottom. The first arc-shaped plate 8511 is arranged along the outside of one of the first driving wheels 8521 on the bottom. The eighth driving mechanism 82 can drive the three first driving wheels 8521 to rotate synchronously by a chain transmission structure or a synchronous belt mechanism. The first feeding device 83 is close to the first driving wheel 8521 on the top, thereby making the structure more compact and stable, occupying less space, and being more convenient for material conveying.

[0057] The shelling device 8 further comprises a shelling device 86, the material output by the first channel 801 enters the shelling device 86, and the shelling device 86 can re-shell the material. The shelling device 86 comprises a spiral roller 861 and a first blocking roller 862, the first blocking roller 862 is matched with the spiral roller 861, the first blocking roller 862 is parallel to the spiral roller 861, a first gap 863 is formed between the first blocking roller 862 and the spiral roller 861, and the first blocking roller 862 and the spiral roller 861 can rotate, and the rotation directions of the first blocking roller 862 and the spiral roller 861 are opposite. A first spiral groove 8611 is arranged on the outer circumferential wall of the spiral roller 861, the first spiral groove 8611 has a material falling area 8612 that exceeds the first blocking roller 862, for example, the first spiral groove 8611 extends from one end of the spiral roller 861 to the other end, the length of the first blocking roller 862 is shorter than the length of the spiral roller 861, one end of the first blocking roller 862 is flush with one end of the spiral roller 861, and the other end of the spiral roller 861 exceeds the other end of the first blocking roller 862, that is, the segment of the first spiral groove 8611 that exceeds the first blocking roller 862 forms the material falling area 8612.

[0058] In use, the material output by the first channel 801 enters the shelling device 86, and the material is located in the first spiral groove 8611, the spiral roller 861 and the first blocking roller 862 rotate in opposite directions, and under the action of the first spiral groove 8611, the material in the first gap 863 moves along the first gap 863 to the material falling area 8612, and the spiral roller 861 and the first blocking roller 862 can squeeze the lotus shell and the material can roll, so that the stress is more comprehensive, uniform, etc., to ensure that the lotus shell falls off better, the shelling is more comprehensive and complete, the precision is high, the stability and reliability are high, the quality and efficiency of the shelling are improved, and the lotus seeds fall from the material falling area 8612 to the first conveying device 7.

[0059] The first blocking roller 862 and the spiral roller 861 can be made of flexible materials such as silica gel, cowhide glue, rubber, etc., which can have a large friction force on the lotus shell to ensure shelling, and a small friction force on the lotus skin to prevent damage to the lotus skin after shelling, etc. The first blocking roller 862 and the spiral roller 861 can also be provided with a flexible outer layer, for example, the main body of the first blocking roller 862 and the spiral roller 861 is made of nylon, metal, etc., and then the silica gel, cowhide glue, rubber, etc. is coated on the outer surface of the main body of the first blocking roller 862 and the spiral roller 861. Of course, under the premise of ensuring a large friction force on the lotus shell and a small friction force on the lotus skin, the first blocking roller 862 and the spiral roller 861 can also be made of other hard materials in the prior art.

[0060] The first blocking roller 862 and the spiral roller 861 are driven by a ninth driving mechanism 864, which can be a speed reducer motor, a stepping motor, a servo motor, a motor, etc. There can be two ninth driving mechanisms 864 respectively driving the first blocking roller 862 and the spiral roller 861 to rotate reversely, or there can be one ninth driving mechanism 864 driving the first blocking roller 862 and the spiral roller 861 to rotate reversely synchronously through a gear mechanism, a chain transmission mechanism or a synchronous belt mechanism, etc.

[0061] The ninth driving mechanism 864 drives the first blocking roller 862 and the spiral roller 861 to rotate reversely synchronously through a gear mechanism. The ninth driving mechanism 864 drives the first blocking roller 862 to rotate. One end of the spiral roller 861 is coaxially connected with a first gear 8641. One end of the first blocking roller 862 is coaxially connected with a second gear 8642 engaged with the first gear 8641. The ninth driving mechanism 864 drives the first blocking roller 862 and the second gear 8642 to rotate together. The second gear 8642 drives the first gear 8641 to rotate, so that the first blocking roller 862 and the spiral roller 861 rotate reversely synchronously, which is more stable and reliable. Of course, the ninth driving mechanism 864 can also drive the spiral roller 861 to rotate.

[0062] The linear speed of the first blocking roller 862 is appropriately less than that of the spiral roller 861, which can ensure better conveying and shelling of the materials and better effect. The specific speed of the first blocking roller 862 and the specific speed of the spiral roller 861 are determined according to specific conditions. The diameters of the first blocking roller 862 and the spiral roller 861 are also determined according to specific conditions.

[0063] A first feeding hopper 865 is arranged above the end of the first gap 863 away from the dropping area 8612. The lotus seeds output by the first channel 801 fall into the first feeding hopper 865, which can ensure that the materials enter the first gap 863 stably. The shelling device 86 further comprises a first dropping chute 866 cooperating with the dropping area 8612. After the materials come out of the first gap 863, they automatically fall into the first dropping chute 866, and then slide along the first dropping chute 866 to the first conveying device 7.

[0064] A first cover plate 867 is arranged above the first gap 863, which can prevent the materials in the first gap 863 from running out, etc., and is more safe and reliable. One end of the first cover plate 867 is connected with the first feeding hopper 865, and the other end of the first cover plate 867 is connected with the first dropping chute 866. The first feeding hopper 865, the first dropping chute 866 and the first cover plate 867 are usually sheet metal parts. The first cover plate 867 and the first feeding hopper 865 and the first dropping chute 866 can be connected by welding or fasteners.

[0065] The first conveying device 7 comprises a conveying chain 71, a first driving wheel 72 cooperating with the conveying chain 71, and a first driven wheel 73. The first driving wheel 72 is driven by a third driving mechanism 74. The first driving wheel 72 drives the conveying chain 71 in cooperation with the first driven wheel 73. The conveying chain 71 is formed by a plurality of second rollers 75 connected in sequence. The second rollers 75 are rotatable. A first positioning interval 76 for positioning the lotus seeds is formed between two adjacent second rollers 75. Each first positioning interval 76 can accommodate only one lotus seed. The third driving mechanism 74 drives the first driving wheel 72 to rotate. The first driving wheel 72 drives the conveying chain 71 in cooperation with the first driven wheel 73. The lotus seeds to be processed are sequentially positioned in the first positioning intervals 76. The third driving mechanism 74 can directly drive the first driving wheel 72 by using a motor or an electric motor. Alternatively, the third driving mechanism 74 can drive the first driving wheel 72 by using a belt transmission mechanism, a chain transmission mechanism, a gear transmission mechanism, or other suitable power mechanisms. The second rollers 75 can be made of flexible materials. Alternatively, the second rollers 75 can be made of rollers with flexible layers or rubber-coated rollers, such as silica gel rollers. In this way, the lotus seeds can be better compressed, and the damage to the lotus seeds can be reduced. The surface of the second roller 75 is provided with a groove in the circumferential direction. The groove is usually located in the middle of the second roller 75. The structure is more compact and stable. The lotus seeds can be more stably and reliably compressed.

[0066] The first skin punching device 2 and the second skin punching device 6 have basically the same structure. Here, the first skin punching device 2 is taken as an example. The first skin punching device 2 comprises a pendulum assembly 21, a water gun assembly 22, a first driving mechanism 23, and a second driving mechanism 24. The first driving mechanism 23 can drive the pendulum assembly 21 to swing up and down. The pendulum assembly 21 is provided with a first pressing roller 211. The water gun assembly 22 is usually located above the first pressing roller 211. The second driving mechanism 24 can drive the first pressing roller 211 to rotate. The up-and-down swinging of the pendulum assembly 21 can press the lotus seeds in the first positioning interval 76. The water gun assembly 22 can punch the skin of the lotus seeds pressed by the first pressing roller 211. In use, the lotus seeds to be punched are conveyed on the conveying chain 71. The lotus seeds are sequentially positioned in each first positioning interval 76. When the lotus seeds to be punched are conveyed to a position corresponding to the first pressing roller 211, the first driving mechanism 23 drives the pendulum assembly 21 to swing downward, so that the first pressing roller 211 presses the lotus seeds below. At the same time, the second driving mechanism 24 drives the first pressing roller 211 to rotate, so that the lotus seeds can roll. Then, the water gun assembly 22 punches the skin of the lotus seeds pressed by the first pressing roller 211. The two second rollers 75 and the first pressing roller 211 can stably position the lotus seeds. The rotation of the first pressing roller 211 can ensure comprehensive and stable skin punching.

[0067] The balance wheel assembly 21 comprises a first supporting rod 212 and a first swing frame 213, the first supporting rod 212 is installed on the frame 1, one end of the first swing frame 213 is hinged to the first supporting rod 212, the other end of the first swing frame 213 is provided with a first rotating shaft 214, the first pressing wheel 211 is installed on the first rotating shaft 214, the second driving mechanism 24 drives the first rotating shaft 214 to rotate, the first pressing wheel 211 synchronously rotates with the first rotating shaft 214, the structure is simple, stable and convenient to operate.

[0068] The second driving mechanism 24 can adopt a servo motor, a stepping motor, a speed reducer motor, etc., the second driving mechanism 24 drives the first rotating shaft 214 to rotate through the first gear mechanism 241, for example, the second driving mechanism 24 drives a large gear to rotate, the large gear is engaged with a small gear, the small gear is installed on the first rotating shaft 214, so as to drive the first rotating shaft 214 to rotate, the first gear mechanism 241 can also change the speed, etc. In addition, since the up-down swing amplitude of the balance wheel assembly 21 is usually not large, the swing of the small gear will not affect the engagement with the large gear.

[0069] The first swing frame 213 is provided with first rotating sleeves 215 matched with two ends of the first pressing wheel 211 respectively, the two first rotating sleeves 215 can ensure that the rotating speeds of the first pressing wheel 211 are the same, etc., so as to ensure that the first pressing wheel 211 rotates better, more stably and reliably.

[0070] The water gun assembly 22 is located above the first pressing wheel 211, the water gun assembly 22 comprises a support, the support is provided with water guns for lotus seed skinning, the water guns are usually installed on a water gun clamp, so as to facilitate the adjustment of the angle of the water guns, the number and arrangement of the water guns are determined according to specific conditions, for example, two water guns are symmetrically arranged in an inclined manner, and the outlet extension lines of the two water guns intersect, and the intersection position is the lotus seed skinning position.

[0071] The first pressing wheel 211 is a flexible wheel, the first pressing wheel 211 can be made of a flexible material, the first pressing wheel 211 can also be coated with a flexible outer layer, the flexible material can be silica gel or other suitable materials, the flexible wheel is not easy to damage lotus seeds, etc., and is safer and more reliable.

[0072] The first driving mechanism 23 can adopt a servo motor, a stepping motor, a speed reducer, etc. The first driving mechanism 23 drives the second rotating shaft 231 to rotate. The second rotating shaft 231 is provided with a first cam 232. The balance wheel assembly 21 is provided with a first roller 216 matched with the first cam 232. The first cam 232 is located below the first roller 216. The first cam 232 can synchronously rotate with the second rotating shaft 231. The rotation of the first cam 232 can drive the first roller 216 to move up and down, so that the balance wheel assembly 21 swings up and down as a whole. The first roller 216 can be pressed against the first cam 232 by the gravity of the balance wheel assembly 21 itself. An elastic member matched with the first swing frame 213 can also be arranged, such as a tension spring. One end of the tension spring is fixed, and the other end is connected with the first swing frame 213, so that the first roller 216 is elastically pressed against the first cam 232.

[0073] The second rotating shaft 231 is provided with a first driving wheel 233. The first driving wheel 233 can drive two second rollers 75 corresponding to the first pressing wheel 211 to rotate. When the skin is punched, the first pressing wheel 211 presses the lotus seeds in the first positioning interval 76. At the same time, the second driving mechanism 24 drives the first pressing wheel 211 to rotate. The first driving wheel 233 drives the two second rollers 75 corresponding to the first pressing wheel 211 to rotate, so as to better punch the skin and improve the efficiency. The first driving wheel 233 can adopt a rubber wheel for better effect. The first driving wheel 233 can also be made of a rubber-coated wheel or other suitable materials in the prior art. The first driving wheel 233 is also provided with a avoiding slot, so that only in the process of punching the skin, the first driving wheel 233 drives the two rollers for positioning and placing the lotus seeds to rotate.

[0074] The first sorting device 3 and the second sorting device 5 are basically the same in structure, and the first sorting device 3 is taken as an example. The first sorting device 3 comprises a first support 34, a sorting rod 31, a first electromagnet 32 and a first elastic member 33. The first support 34 is connected with the rack 1. The first electromagnet 32 is installed on the first support 34. The rod body of the sorting rod 31 is hinged with the first support 34. The hinged position of the rod body of the sorting rod 31 is determined according to specific conditions, such as the middle of the rod body or other suitable positions of the rod body. The first elastic member 33 is matched with the sorting rod 31. One end of the sorting rod 31 is provided with a stirring part 311. The other end of the sorting rod 31 is provided with a first connecting part 312 capable of being magnetically connected with the first electromagnet 32. When the first electromagnet 32 is powered on, the magnetic attraction force between the first connecting part 312 and the first electromagnet 32 causes the sorting rod 31 to rotate, and at the same time, the first elastic member 33 is compressed or stretched. The magnetic attraction force on the sorting rod 31 is opposite to the force of the first elastic member 33 on the sorting rod 31. The magnetic attraction force on the sorting rod 31 is greater than the force of the first elastic member 33 on the sorting rod 31. Until the first connecting part 312 is connected with the first electromagnet 32. When the first electromagnet 32 is powered off, the magnetic attraction force between the first connecting part 312 and the first electromagnet 32 is released. The first elastic member 33 which is compressed or stretched pushes or pulls the sorting rod 31 to rotate reversely.

[0075] In use, the lotus seeds are conveyed on the first conveying device 7. When the lotus seeds are conveyed to a position corresponding to the sorting rod 31, according to the detection result of the detection device 11, the first electromagnet 32 is powered on or powered off, and at the same time, the first elastic member 33 is compressed or stretched, so that the sorting rod 31 rotates. The rotation of the sorting rod 31 can cause the stirring part 311 to knock off the lotus seeds at the corresponding position, so that the lotus seeds are sorted according to the detection result and specific requirements. The sorting can be performed after the first electromagnet 32 is powered on or powered off, which is convenient for subsequent better core processing of the lotus seeds. The first sorting device 3 knocks off the defective lotus seeds with broken or unhusked lotus seeds from the first conveying device 7 for sorting. The second sorting device 5 knocks off the qualified lotus seeds with cores from the first conveying device 7 for sorting. The electromagnet structure is compact and stable, small in size, changeable in strength of magnetism, controllable in presence or absence of magnetism, changeable in direction of magnetic pole, and convenient to control and adjust.

[0076] The stirring rod 3111 is installed at the stirring part 311, such as being installed on the sorting rod 31 by screws or other fasteners, which is convenient to operate. The stirring rod 3111 is made of flexible material, such as silica gel or other suitable material. The flexible stirring rod 3111 is not easy to damage the lotus seeds.

[0077] The first connecting part 312 is a third connecting plate 3121 mounted on the sorting rod 31. The third connecting plate 3121 can be connected on the sorting rod 31 by screws or other fasteners or welding. The third connecting plate 3121 can be an iron plate or a magnetic plate, and the energized first electromagnet 32 can be magnetically attracted to the third connecting plate 3121. The sorting rod 31 is provided with a first spherical joint 314 connected with the third connecting plate 3121. The first spherical joint 314 can automatically adapt to adjustment, facilitate the proper free rotation of the magnetic plate, ensure the closer connection between the third connecting plate 3121 and the first electromagnet 32, and be more stable and reliable.

[0078] The first support 34 is provided with a first connecting shaft 341 hinged with the sorting rod 31. The first connecting shaft 341 can be limited and locked by shaft shoulder structure, locking nut, locking screw or elastic check ring, and can rotate with the sorting rod 31 or rotate alone.

[0079] The first elastic member 33 is a spring, such as a tension spring or a compression spring. One end of the first elastic member 33 is connected with the rack 1, and the other end of the first elastic member 33 is connected with the sorting rod 31.

[0080] The first sorting device 3 further comprises a seventh driving mechanism 35 and a pull rod assembly 36. The pull rod assembly 36 is connected with the sorting rod 31 through a first chain 365, the seventh driving mechanism 35 can drive the pull rod assembly 36 to move, the movement of the pull rod assembly 36 can pull the sorting rod 31 to rotate through the first chain 365, and the seventh driving mechanism 35 can adopt an oil cylinder, an air cylinder, a servo motor, a stepping motor or a speed reducer. When the first electromagnet 32 is energized, the sorting rod 31 is driven to rotate under the action of magnetic attraction, and at the same time, the pull rod assembly 36 pulls the sorting rod 31 to rotate in the same direction through the first chain 365, so as to ensure the connection between the first connecting part 312 and the first electromagnet 32, prevent the first connecting part 312 from being unable to connect with the first electromagnet 32 due to insufficient magnetic attraction, and be more safe and reliable. Moreover, the first chain 365 is a soft connection and will not be stuck, so it is more flexible and stable. Similarly, the pull rod assembly 36 is connected with the second sorting device 5 through a third chain 367. The first sorting device 3 and the second sorting device 5 share one seventh driving mechanism 35 and one pull rod assembly 36, so the structure is more compact and stable, the structure is simplified, and energy is saved.

[0081] The sorting rod 31 is provided with a first connecting rod 313 connected with the first chain 365, and the operation is more convenient. The first support 34 is further provided with a first pad 342 matched with the first connecting rod 313. The first pad 342 is usually made of flexible materials such as silica gel. The first connecting rod 313 rotates with the sorting rod 31, and the first connecting rod 313 hits the first pad 342, so it is more safe and reliable.

[0082] The pull rod assembly 36 comprises a second cam 361, a first swing rod 362, a third rotating shaft 363 and a first pull rod 364. The seventh driving mechanism 35 is connected with the second cam 361. The first swing rod 362 and the first pull rod 364 are respectively connected with the third rotating shaft 363. The first pull rod 364 is connected with the first connecting rod 313 through a first chain 365. The seventh driving mechanism 35 drives the second cam 361 to rotate. The second cam 361 drives the first swing rod 362 to swing. The swing of the first swing rod 362 can drive the third rotating shaft 363 to rotate synchronously. The rotation of the third rotating shaft 363 can drive the first pull rod 364 to swing up and down. The up-and-down swing of the first pull rod 364 can drive the sorting rod 31 to rotate through the first chain 365. The structure is stable and reliable. The first swing rod 362 is provided with a roller matched with the second cam 361. The pull rod assembly 36 further comprises an elastic member, such as a tension spring, matched with the first swing rod 362. One end of the tension spring is fixed and the other end is connected with the first swing rod 362, so that the roller is elastically pressed against the second cam 361, which is more stable and reliable.

[0083] The turning device 4 comprises a taking component 41, a fourth driving mechanism 42, a fifth driving mechanism 43 and a stripping component 44. The fourth driving mechanism 42 can drive the taking component 41 and the fifth driving mechanism 43 to move up and down, so that the taking component 41 takes and releases lotus seeds at corresponding positions. The fifth driving mechanism 43 can drive the taking component 41 to rotate, so that the lotus seeds taken by the taking component 41 are turned. The stripping component 44 comprises a stripping plate 441 and a sixth driving mechanism 442. The sixth driving mechanism 442 can drive the stripping plate 441 to move. The stripping plate 441 can move up and down linearly or swing up and down, etc. The movement of the stripping plate 441 can make the turned lotus seeds fall off from the taking component 41.

[0084] In use, the lotus seeds are conveyed by the first conveying device 7. When the lotus seeds are conveyed to the lower side of the taking component 41, according to the detection result of the detection device 11, for the lotus seeds in the wrong direction, the fourth driving mechanism 42 drives the taking component 41 and the fifth driving mechanism 43 to move downward together, so that the taking component 41 takes the lotus seeds to a certain height. Then the fifth driving mechanism 43 drives the taking component 41 to rotate, so that the lotus seeds taken by the taking component 41 are turned, such as being rotated by 180°. Then the fourth driving mechanism 42 drives the taking component 41 to continue to move upward, while the sixth driving mechanism 442 drives the stripping plate 441 to move, so that the turned lotus seeds fall off from the taking component 41 to the first conveying device 7, thereby realizing the turning of the lotus seeds. The stripping component 44 can ensure better stripping and prevent the lotus seeds from jumping, etc. The movement of the stripping plate 441 can also vibrate and press the lotus seeds to align, etc.

[0085] The material removing assembly 44 further comprises a first connecting plate 443, a fourth rotating shaft 444, a second swing lever 445 and a third cam 446, the sixth driving mechanism 442 is connected with the third cam 446, the material removing plate 441 is installed at one end of the first connecting plate 443, the other end of the first connecting plate 443 is connected with the fourth rotating shaft 444, the fourth rotating shaft 444 is connected with one end of the second swing lever 445, the sixth driving mechanism 442 drives the third cam 446 to rotate, the third cam 446 rotating can drive the second swing lever 445 to swing, the second swing lever 445 swinging can synchronously drive the fourth rotating shaft 444 to rotate, the fourth rotating shaft 444 rotating can drive the first connecting plate 443 and the material removing plate 441 to swing up and down together, the material removing plate 441 swinging up and down can remove the lotus seeds after turning from the material taking assembly 41, and the structure is stable and reliable.

[0086] The material removing assembly 44 further comprises a second elastic member 447, the second swing lever 445 is provided with a third roller 4451 matched with the third cam 446, under the action of the second elastic member 447, the third roller 4451 is always elastically pressed against the third cam 446, for example, the second elastic member 447 adopts a tension spring, one end of the tension spring is fixed, and the other end of the tension spring is connected with the second swing lever 445, and the operation is more convenient.

[0087] The material removing plate 441 is made of flexible material, which can be silica gel or other suitable material, the flexible material removing plate 441 is not easy to damage the lotus seeds and is convenient for the lotus seeds to be vibrated and pressed to be adjusted, and it is safer and more reliable.

[0088] The material taking assembly 41 comprises a second connecting rod 411 connected with the fifth driving mechanism 43, the lower end of the second connecting rod 411 is provided with a material taking part 412 for taking material and a first fixing sleeve 413 for fixing the material taking part 412, the second connecting rod 411 and the first fixing sleeve 413 are usually arranged along the vertical direction, the material removing plate 441 is provided with a first avoiding hole 4411 matched with the first fixing sleeve 413, the lotus seeds cannot pass through the first avoiding hole 4411, the shape and size of the first avoiding hole 4411 are determined according to specific conditions, the first avoiding hole 4411 can be a round hole, a square hole, a long slot hole or other suitable shape, the first connecting plate 443 is also provided with an avoiding through hole corresponding to the first avoiding hole 4411, the first fixing sleeve 413 can pass through the first avoiding hole 4411 and the avoiding through hole, and the structure is more compact, stable and effective. The material taking part 412 can adopt a needle, a clamp, a tweezers, a vacuum suction cup or other suitable structure in the prior art, the needle can adopt a metal needle, the needle can be one, two or more, under the premise of ensuring that the needle can be inserted into the lotus seed and the lotus seed can be lifted, the needle should be as thin as possible to reduce the damage to the lotus seed.

[0089] The second connecting rod 411 is further provided with a first sliding channel matched with the first fixing sleeve 413 and a fourth elastic member, etc. The fourth elastic member can be a spring. When the taking part 412 moves downward to take the lotus seeds, the lotus seeds have a certain reverse force on the taking part 412, so that the first fixing sleeve 413 slides upward along the first sliding channel, and the fourth elastic member is compressed or stretched, thereby buffering and protecting the taking of the lotus seeds, etc. The fourth elastic member can also push the first fixing sleeve 413 and the taking part 412 to automatically reset, which is more safe and reliable.

[0090] The fifth driving mechanism 43 is a first motor 431. The output end of the first motor 431 faces downward and is connected with the second connecting rod 411 of the taking assembly 41. The first motor 431 is installed on a first support 432. The fourth driving mechanism 42 drives the first support 432 to move upward and downward. The fifth driving mechanism 43 can also be a rotary cylinder, a rotary table or other suitable power mechanism in the prior art.

[0091] The first support 432 is arranged on a second support 45. The second support 45 is provided with a first guide mechanism 451 matched with the first support 432 in the vertical direction, such as a linear sliding rail, a sliding block and a sliding groove structure, etc. The fourth driving mechanism 42 drives the first support 432 to move upward and downward along the first guide mechanism 451, which is more stable and reliable.

[0092] The fourth driving mechanism 42 can drive the first support 432 to move upward and downward by using a cylinder, an oil cylinder, an electric cylinder or a linear module. The fourth driving mechanism 42 can also drive the first support 432 to move upward and downward through the pull rod assembly 36, etc. The fourth driving mechanism 42 is connected with the pull rod assembly 36. The pull rod assembly 36 is connected with the first support 432 through a second chain 366. The fourth driving mechanism 42 drives the pull rod assembly 36 to move. The pull rod assembly 36 pulls the first support 432 to move upward and downward along the first guide mechanism 451 through the second chain 366. The second chain 366 is a soft connection and will not be stuck, etc. It is more flexible, safe, stable and reliable, etc. The steering device 4, the first sorting device 3 and the second sorting device 5 share one pull rod assembly 36. The seventh driving mechanism 35, the fourth driving mechanism 42 and the sixth driving mechanism 442 are one driving mechanism. The structure is more compact and stable, the structure is simplified, energy is saved, etc.

[0093] The second support 45 is provided with a second electromagnet 452, the first support 432 is provided with a second connecting plate 433 corresponding to the second electromagnet 452, the second electromagnet 452 is located above the second connecting plate 433, the second connecting plate 433 can be an iron plate or a magnetic plate, etc., and the first electromagnet 452 can be magnetically attracted and connected to the second connecting plate 433 after being powered on. During use, for the lotus seeds in the correct direction and not needing to be turned, the second electromagnet 452 is powered on at this time, the second electromagnet 452 can magnetically attract the second connecting plate 433, since the second chain 366 is a soft connection and can be freely bent, at this time the pull rod assembly 36 moves, only the second chain is bent, etc., and the fifth driving mechanism 43 and the material taking assembly 41 cannot be driven to move downward, that is, the material taking assembly 41 cannot move downward to take the material, so that the material taking assembly 41 can avoid taking the lotus seeds that do not need to be turned, reduce the damage of the lotus seeds, and be safer and more reliable.

[0094] The second support 45 is provided with a fourth connecting plate for arranging the second electromagnet 452, the fourth connecting plate is located above the second connecting plate 433, and the second connecting plate 433 and the fourth connecting plate are further provided with a third elastic element 453 and a third connecting rod 454, the third connecting rod 454 can be a first screw arranged in the vertical direction, the third elastic element 453 can be a first spring sleeved on the third connecting rod 454, the lower end of the first screw is threadedly connected with the second connecting plate 433, the fourth connecting plate is provided with a guide through hole matched with the first screw, the head of the first screw is located above the fourth connecting plate for limiting, the lower end of the first spring is pressed against the second connecting plate 433, and the upper end of the first spring is pressed against the fourth connecting plate, when the second electromagnet 452 can magnetically attract the second connecting plate 433, the first spring is compressed, when the second electromagnet 452 is powered off, the first spring pushes the first support 432 to automatically reset, the second elastic element 447 also has a buffering protection effect during material taking and discharging, and it is safer and more reliable.

[0095] The rack 1 is provided with a first feeding device 83 matched with the first conveying belt 81, and the shell cutting device 84 is located between the first feeding device 83 and the shell pressing assembly 85. The lotus seeds to be shelled are placed in the first feeding device 83, and the first feeding device 83 can feed the lotus seeds with shells to the first conveying belt 81 in sequence.

[0096] The rack 1 is provided with a vibration and pressure alignment assembly 14 matched with the first conveying device 7, the vibration and pressure alignment assembly 14 can align the lotus seeds conveyed on the first conveying device 7, and the number and arrangement of the vibration and pressure alignment assembly 14 are determined according to specific conditions, such as that the vibration and pressure alignment assembly 14 is respectively arranged at positions of the first skin punching device 2, the core passing device 12 and the second skin punching device 6.

[0097] The shell cutting device 84, the detection device 11, the core passing device 12, the first feeding device 83 and the vibration and pressure alignment assembly 14 are common mechanisms in the prior art, such as the first feeding device 83 including a feeding hopper, a vibration assembly and a turntable, etc., the vibration and pressure alignment assembly 14 including an elastic vibration and pressure block above the conveying chain 71, which can align the lotus seeds in the first positioning interval 76, the detection device 11 can include a high-definition camera, a light source, a reflector, etc., to take pictures and identify the lotus seeds, identify the head-tail direction of the lotus seeds, the shelled lotus seeds, the unpeeled lotus seeds, the damaged lotus seeds, etc., the core passing device 12 including a core passing needle and a corresponding driving mechanism, the driving mechanism drives the core passing needle to move, so that the core passing needle removes the lotus core of the lotus seeds. The rack 1 is also provided with water pumps, air pumps, spray pumps, etc. supply devices cooperating with the core passing device 12, the first skin peeling device 2 and the second skin peeling device 6, etc. such as a motor driving mechanism driving the water pump to provide high-pressure water flow for the core passing device 12, the first skin peeling device 2 and the second skin peeling device 6, and the high-pressure water flow is used for peeling and core passing. The rack 1 is also provided with a waterproof cover 13 cooperating with the first skin peeling device 2, the detection device 11, the first sorting device 3, the turning device 4, the core passing device 12, the second sorting device 5 and the second skin peeling device 6, etc. It is more safe and reliable.

[0098] The shell cutting device 84 is a common mechanism in the prior art, which includes a cover plate above the first conveying belt 81, a first cutter above the cover plate and a driving mechanism driving the first cutter to reciprocate for cutting the shell. The cover plate is provided with a corresponding avoidance through hole corresponding to the first cutter, and the rack 1 is provided with a first booster assembly 803 corresponding to the shell cutting device 84. When the shelled lotus seeds are conveyed to the position corresponding to the shell cutting device 84, the first booster assembly 803 pressurizes the first conveying belt 81, so that the shelled lotus seeds cooperate with the cover plate and the first cutter, and the driving mechanism drives the first cutter to reciprocate, thereby cutting the lotus shell. The rack 1 is also provided with a positioning assembly 804 and a distance device, etc. The positioning assembly 804 is located at the discharge port of the first feeding device 83, and is used for positioning the shelled lotus seeds falling on the first conveying belt 81. The distance device can ensure that the lotus seeds are conveyed on the first conveying belt 81 at equal intervals. The first booster assembly 803, the positioning assembly 804 and the distance device are common mechanisms in the prior art, which will not be described in detail here.

[0099] The shelling device 8, the first conveying device 7, the first skinning device 2, the detection device 11, the first sorting device 3, the turning device 4, the core passing device 12, the second sorting device 5 and the second skinning device 6 and the like can be two sets and respectively arranged on two sides of the machine body 1, that is, the lotus seed peeling and core passing all-in-one machine is in a double-station structure, the first conveying device 7, the first skinning device 2, the first sorting device 3, the turning device 4, the core passing device 12, the second sorting device 5 and the second skinning device 6 and the like can also share one driving mechanism, and one driving mechanism respectively drives each device to work through corresponding transmission mechanisms, so that the structure is more compact, stable, small in size, more stable and reliable. The main hopper 805 can also be arranged on the rack 1, and the main hopper 805 is respectively communicated with two first feeding devices 83.

[0100] Compared with the prior art, the advantages of the present disclosure are that the automatic integrated processing of lotus seed shelling, peeling and core passing is realized, the operation is convenient, the structure is simple, compact and stable, the first shell pressing plate 851 of the shell pressing assembly 85 relies on its own elasticity to press the lotus shell, the stress is stable, the cut lotus shell is easily separated, the contact surface between the soft first shell pressing plate 851 and the lotus shell is larger, the stress is more comprehensive and uniform, and the like, which ensures that the lotus shell is better separated, and the lotus seed after shelling is not damaged, the spiral roller 861 of the shelling device 86 and the first blocking roller 862 rotate in opposite directions synchronously, which can press the lotus shell and the material can roll, the stress is more comprehensive and uniform, and the like, which ensures that the lotus shell is more completely separated, the first blocking roller 862 and the spiral roller 861 are both made of flexible material or both are provided with a flexible outer layer, which can have a large friction force on the lotus shell to ensure shelling, and can have a small friction force on the lotus skin to prevent the lotus skin from being damaged after shelling, and the like, the first pressing wheel 211 presses the lotus seed in the first positioning interval 76, and the second driving mechanism 24 drives the first pressing wheel 211 to rotate, the first driving wheel 233 drives two second rollers 75 corresponding to the first pressing wheel 211 to rotate, the peeling effect is good, the precision is high, the efficiency is high, and basically 100% of the lotus seeds can be peeled, which is not easy to produce missed picking and wrong picking, and the like, the material separation assembly 44 can ensure better material separation and prevent material jumping, and the like, the movement of the material separation plate 441 can also vibrate, press and align the lotus seed, and the like, which is high in safety, stability and reliability, thereby improving the processing quality and yield of the lotus seed, reducing the cost, and meeting the increasingly high production demand.

[0101] The above only describes some embodiments of the present disclosure, which are used to illustrate the technical solutions of the present disclosure, but not to limit them, and it should be understood that those skilled in the art can make improvements or replacements according to the above description without departing from the creative concept of the present disclosure, and all these improvements and replacements shall belong to the protection scope of the appended claims of the present disclosure. In this case, all details can be replaced by equivalent elements, and the materials, shapes and sizes can be arbitrary.

Claims

1. An intelligent lotus seed processing all-in-one machine, characterized in that, The machine rack (1) is provided with a shelling device (8), a first conveying device (7), a first skinning device (2) matched with the first conveying device (7) in sequence, a detection device (11), a first sorting device (3), a turning device (4), a core passing device (12), a second sorting device (5) and a second skinning device (6); the shelling device (8) can peel the lotus seed shell, and the peeled lotus seeds are conveyed by the first conveying device (7); the first skinning device (2) can first peel the lotus seeds; the detection device (11) can detect and identify the first peeled lotus seeds; the first sorting device (3) can sort the defective lotus seeds from the first conveying device (7) according to the detection results; the turning device (4) can turn the lotus seeds in the wrong direction; the core passing device (12) can pass the lotus seed core; the second sorting device (5) can sort the qualified lotus seeds from the first conveying device (7) after the core passing; and the second skinning device (6) can peel the lotus seeds which are not peeled after the core passing and the lotus seeds which are incompletely peeled. The first conveying device (7) comprises a conveying chain (71), a first driving wheel (72) and a first driven wheel (73) matched with the conveying chain (71), and a third driving mechanism (74) driving the first driving wheel (72); the conveying chain (71) is formed by a plurality of second rollers (75) connected in sequence; the second rollers (75) can rotate; and a first positioning interval (76) for positioning the lotus seeds is formed between adjacent two second rollers (75). The first skinning device (2) comprises a balance wheel assembly (21), a water gun assembly (22), a first driving mechanism (23) and a second driving mechanism (24); the balance wheel assembly (21) is provided with a first pressing wheel (211); the first driving mechanism (23) can drive the balance wheel assembly (21) to swing up and down so that the first pressing wheel (211) presses the lotus seeds in the first positioning interval (76); the second driving mechanism (24) can drive the first pressing wheel (211) to rotate; and the water gun assembly (22) can skin the lotus seeds pressed by the first pressing wheel (211). The first driving mechanism (23) drives a second rotating shaft (231) to rotate; the second rotating shaft (231) is provided with a first cam (232); the balance wheel assembly (21) is provided with a first roller (216) matched with the first cam (232); the first cam (232) is located below the first roller (216); the rotation of the first cam (232) can drive the balance wheel assembly (21) to swing up and down; the second rotating shaft (231) is provided with a first driving wheel (233); and the first driving wheel (233) can drive two second rollers (75) corresponding to the first pressing wheel (211) to rotate. The second driving mechanism (24) is a servo motor or a step motor or a reduction motor.

2. The intelligent lotus seed processing all-in-one machine according to claim 1, characterized in that, The shelling device (8) comprises a first conveying belt (81) and a shell cutting device (84) and a shell pressing assembly (85) sequentially matched with the first conveying belt (81), the first conveying belt (81) is driven by an eighth driving mechanism (82), the shell pressing assembly (85) comprises a first shell pressing plate (851) made of elastic material and a first fixed support (852) corresponding to the first shell pressing plate (851), a first channel (801) is formed between the first shell pressing plate (851) and the first conveying belt (81), the first fixed support (852) supports the first conveying belt (81), the shell cutting device (84) can cut the shells of lotus seeds conveyed on the first conveying belt (81) in sequence, and the lotus seeds after shell cutting can be conveyed along the first channel (801), and the first shell pressing plate (851) can extrude the lotus seeds to make the cut shells fall off.

3. The intelligent lotus seed processing all-in-one machine according to claim 2, characterized in that, The shelling device (8) further comprises a shelling device (86), the shelling device (86) comprises a spiral roller (861) and a first blocking roller (862) matched with the spiral roller (861), a first spiral groove (8611) is arranged on the outer circumferential wall of the spiral roller (861), the first blocking roller (862) is parallel to the spiral roller (861), the first blocking roller (862) and the spiral roller (861) can rotate, the rotation directions of the first blocking roller (862) and the spiral roller (861) are opposite, a first gap (863) is formed between the first blocking roller (862) and the spiral roller (861), the first spiral groove (8611) has a material falling area (8612) beyond the first blocking roller (862), the material output from the first channel (801) falls into the first gap (863), with reverse rotation of the spiral roller (861) and the first blocking roller (862), the material in the first gap (863) can move along the first gap (863) to the material falling area (8612), and the material in the first gap (863) can be shelled, and the lotus seeds after shelling can fall from the material falling area (8612) to the first conveying device (7).

4. The intelligent lotus seed processing all-in-one machine according to claim 1, characterized in that, The rack (1) is provided with a vibration and pressure alignment assembly (14) matched with the first conveying device (7), and the vibration and pressure alignment assembly (14) can align the lotus seeds conveyed on the first conveying device (7).

5. The intelligent lotus seed processing all-in-one machine according to claim 1, characterized in that, The first sorting device (3) comprises a sorting rod (31), a first electromagnet (32) and a first elastic member (33) matched with the sorting rod (31), the first electromagnet (32) is installed on a first support (34), the rod body of the sorting rod (31) is hinged with the first support (34), one end of the sorting rod (31) is provided with a stirring part (311), the other end of the sorting rod (31) is provided with a first connecting part (312) capable of being magnetically connected with the first electromagnet (32), after the first electromagnet (32) is powered on, the sorting rod (31) rotates until the first connecting part (312) is connected with the first electromagnet (32), after the first electromagnet (32) is powered off, the first elastic member (33) can push or pull the sorting rod (31) to rotate reversely, the rotation of the sorting rod (31) can knock off the lotus seeds at the corresponding position to sort.

6. The intelligent lotus seed processing all-in-one machine according to any one of claims 1 to 5, characterized in that, The turning device (4) comprises a material taking assembly (41), a fourth driving mechanism (42), a fifth driving mechanism (43) and a material stripping assembly (44), the material stripping assembly (44) comprises a material stripping plate (441) and a sixth driving mechanism (442) driving the material stripping plate (441) to move, the fourth driving mechanism (42) can drive the material taking assembly (41) and the fifth driving mechanism (43) to move up and down to make the material taking assembly (41) take and place the lotus seeds at the corresponding position, the fifth driving mechanism (43) can drive the material taking assembly (41) to rotate to make the lotus seeds taken by the material taking assembly (41) turn, and the movement of the material stripping plate (441) can make the turned lotus seeds fall off from the material taking assembly (41).

7. The intelligent lotus seed processing all-in-one machine according to claim 6, characterized in that, The material stripping plate (441) is installed at one end of a first connecting plate (443), the other end of the first connecting plate (443) is connected with a fourth rotating shaft (444), the fourth rotating shaft (444) is connected with one end of a second swing rod (445), the sixth driving mechanism (442) drives a third cam (446) to rotate, the rotation of the third cam (446) can drive the second swing rod (445) to swing, the swing of the second swing rod (445) can make the fourth rotating shaft (444) rotate synchronously, the rotation of the fourth rotating shaft (444) can make the first connecting plate (443) and the material stripping plate (441) swing up and down together, and the up and down swing of the material stripping plate (441) can make the turned lotus seeds fall off from the material taking assembly (41).

Citation Information

Patent Citations

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