An automatic wire rope guiding mechanism for a wire rope conveyor belt production line
By using the bottom and top sleeve of the magnetic connection in the automatic guidance mechanism of the steel wire rope conveyor belt production line, combined with the activity and clamp mechanism, the problem of offset and deformation of the wire rope during conveying, and realized the efficient and stable steel wire rope Guidance and processing.
Patent Information
- Application Number
- CN202211508192.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2042-11-29
AI Technical Summary
During the use of the automatic guidance mechanism of the existing wire rope conveyor belt production line, the backup wire rope is offset and misaligned from the front wire rope, affecting the continuous processing effect. At the same time, the wire rope is prone to partial deformation during transportation, affecting the processing positioning and quality.
By adding a magnetic connection bottom and top suit on the inner surface of the fixed seat, combined with activity mechanisms and clamping mechanisms, precise guidance and transportation of steel wire ropes are achieved. At the same time, the use of wind supply mechanisms and correction agencies to ensure that the wire rope maintains a straight line shape during conveying and avoid offsetting.
Effectively avoid the offset of the spare wire rope during the guidance process, and improve the processing stability and quality of processing during continuous transportation. At the same time, the precise positioning of the wire rope during processing is ensured, and the overall processing efficiency is improved.
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Figure CN115897272B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel wire rope guiding equipment, in particular to an automatic steel wire rope guiding mechanism for a steel wire rope conveyor belt production line. Background Art
[0002] Wire rope is a spiral bundle of steel wires twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. Wire rope is composed of steel wire, rope core and grease. Wire rope has high strength, light weight, stable operation, not easy to break suddenly, and reliable operation.
[0003] In the existing automatic guiding mechanism for steel wire ropes of steel wire rope conveyor belt production lines, during use, two sets of sleeves are usually added to the guiding mechanism, and the two sets of sleeves are connected to each other, and electromagnets are added to the outer surfaces of the two sets of sleeves. After the electromagnets are energized, the guided steel wire ropes are clamped, so that the two sets of sleeves are pulled away, and the steel wire ropes being guided and the steel wire ropes to be guided are separately sleeved in the two sets of sleeves, so that the guiding and conveying of multiple sets of steel wire ropes are realized. However, the two sets of sleeves are actually connected left and right, and the front and rear sets of steel wire ropes cannot effectively maintain the centering during the automatic guiding and pulling process, so that the spare steel wire rope is offset and misaligned relative to the front steel wire rope after being guided, and the actual connection is large in size. For the subsequent processing of the steel wire ropes, the positions of the front and rear sets of steel wire ropes change greatly, which affects the effect of continuous processing and the use effect is not good.
[0004] In addition, the existing automatic guiding mechanism of the wire rope of the wire rope conveyor belt production line, when guiding the conveying wire rope, due to the certain elasticity of the wire rope itself, the outer surface of the wire rope will be locally deformed during the transportation and handling process, and the actual verticality of the wire rope is poor. After being guided, when it is transported along the conveyor belt and processed, the wire rope with certain deformation and bending is easily offset from the processing mechanism, thereby affecting the actual processing positioning effect and reducing the quality of continuous processing of the wire rope.
[0005] The prior art CN113605119A discloses an automatic guiding device for steel wire ropes of a steel wire rope conveyor belt production line, comprising a workbench, wherein the top outer wall of the workbench is fixedly connected to two support plates, and the outer walls on opposite sides of the two support plates are fixedly connected to an upper plate and a lower plate, and the outer walls on opposite sides of the upper plate and the lower plate are fixedly connected to electromagnets at equal distances; this technical solution cannot enable the steel wire rope passing through the guiding mechanism to continue to run accurately, and is prone to deflection. Summary of the invention
[0006] The object of the present invention is to provide an automatic steel wire rope guiding mechanism for a steel wire rope conveyor belt production line to solve the problems raised in the above-mentioned background technology.
[0007] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic wire rope guiding mechanism for a wire rope conveyor belt production line, comprising a base, a mounting frame is provided on the top surface of the base, the number of the mounting frames is two, an intermediate frame is fixedly connected between the two mounting frames, a fixing seat is fixedly installed on the top surface of the intermediate frame, a bottom sleeve and a top sleeve are movably sleeved on the inner surface of the fixing seat, a card slot is provided on the top surface of the bottom sleeve, a No. 1 magnetic plate is fixedly connected to the inner surface of the card slot, a card plate is fixedly connected to the bottom surface of the top sleeve, the outer surface of the card plate is movably sleeved on the card slot, a clamping mechanism is fixedly installed on the top surface of the top sleeve, and the top of the intermediate frame A mounting groove is provided on the surface, a movable mechanism is movably installed on the inner surface of the mounting groove, a connecting sleeve is provided on the inner surface of the movable mechanism, a No. 2 magnetic block is provided on the left end of the connecting sleeve, a movable rod is movably sleeved inside the left end of the connecting sleeve, a No. 1 hole is provided on the right end surface of the bottom sleeve, a No. 1 magnetic block is fixedly sleeved on the inner surface of the No. 1 hole, a fixing frame is fixedly connected to the top surface of the mounting frame, a lifting rod is fixedly installed on the top surface of the inner surface of the fixing frame, a limiting ring is fixedly connected to the lower end of the lifting rod, a fixing mechanism is provided on the side of the fixing seat, an air supply mechanism is fixedly installed on the top surface of the fixing frame, and a No. 1 pipe is fixedly connected between the air supply mechanism and the fixing mechanism.
[0008] First embodiment: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the bottom sleeve is placed on the inner surface of the fixing seat, and the steel wire rope being transported is placed on the inner surface of the bottom sleeve, and the top sleeve is covered so that the card plate on the bottom surface of the top sleeve is sleeved in the card groove on the top surface of the bottom sleeve and fixed by adsorption to the internal No. 1 magnetic plate, and the air supply mechanism is started so that the air supply mechanism transports the air volume to the inside of the fixing mechanism through the No. 1 pipe, so that the push rod in the fixing mechanism drives the No. 2 magnetic plate to move and clamp the outer side surface of the bottom sleeve, and the lifting rod is started so that the lifting rod drives the limit ring to move downward and press the steel wire rope, and the steel wire rope transportation is started and carried out, so that the steel wire rope is moved along the bottom sleeve. The guide rod is manually tightened to fix the wire rope to be guided inside the connecting sleeve, and the connecting sleeve with the wire rope to be guided is inserted into the movable mechanism along the installing groove, and the second compression spring is moved downward, so that the connecting sleeve is located below the upper conveying wire rope and on the right side of the fixing seat. When the tail end of the upper conveying wire rope moves to the inside of the bottom sleeve and the top sleeve, the lifting rod and the air supply mechanism are closed, and the clamping mechanism is started at the same time, so that the limit ring moves upward. At this moment, the movable mechanism moves up and pushes the connecting sleeve up, and after moving up, the No. 2 magnetic block on the end face of the connecting sleeve is quickly adsorbed and fixed to the end faces of the bottom sleeve and the top sleeve, and at the same time, the metal movable rod located at the end face of the connecting sleeve is magnetically inserted into the No. 1 hole on the end face of the bottom sleeve, and the connecting sleeve is adsorbed and connected to the bottom sleeve and the top sleeve. At the same time, the electromagnet in the clamping mechanism has a magnetism opposite to that of the magnetic rod after being started, so that the magnetic rod moves down and clamps the tail end of the steel wire rope in transportation, and the push rod in the fixing mechanism releases the clamping of the steel wire rope, and then the steel wire rope in transportation pulls the connecting sleeve to slide, and the guided steel wire rope is completely The guided conveying is completed. As the steel wire rope to be guided is conveyed out, the mounting frame is pushed to move the mounting frame to the right. At this time, a new bottom sleeve is placed on the inner surface of the fixed seat again, and the bottom sleeve is located below the steel wire rope being conveyed. Then the top sleeve is connected, and the air supply mechanism is flushed and started, so that the fixing mechanism clamps and fixes the bottom sleeve, and the mounting frame is pushed to reset. The steel wire rope to be transported later is connected and fixed with the newly taken out connecting sleeve, and the connecting sleeve is inserted into the top of the movable mechanism, and the lifting rod is started so that the limit ring limits the upward movement of the movable mechanism downward to complete the rearrangement.
[0009] Firstly, a bottom sleeve and a top sleeve with magnetic connection are added to the inner surface of the fixed seat, so that the steel wire rope in transportation is sleeved between the bottom sleeve and the top sleeve, and a No. 1 hole is opened on the end surface of the bottom sleeve, and a No. 1 magnetic block is added in the No. 1 hole, and the spare steel wire rope is fixedly sleeved in the connecting sleeve, and the connecting sleeve is sleeved on the top of the movable mechanism, and the connecting sleeve and the bottom sleeve are staggered up and down with the limit ring on the top. When the tail end of the transported steel wire rope moves to the inside of the bottom sleeve, the lifting rod is closed, so that the movable mechanism automatically pushes the connecting sleeve upward, and in the process of the connecting sleeve moving upward, the movable rod sleeve is used It is connected to the No. 1 hole of the bottom sleeve and is adsorbed and fixed to the No. 1 magnetic block in the No. 1 hole, and cooperates with multiple groups of No. 2 magnetic blocks to realize the connection between the bottom sleeve, the top sleeve and the connecting sleeve. Cooperating with the loosened fixing mechanism and the started clamping mechanism, the transported wire rope pulls the bottom sleeve, the top sleeve and the connecting sleeve as well as the spare wire rope to move. At the same time, it effectively ensures that the spare wire rope is aligned with the wire rope in front during automatic guidance, reduces the volume of the connection, ensures that the spare wire rope is transported along the original route of the wire rope transported in front, effectively avoids the deviation of the spare wire rope, improves the processing stability during continuous transportation, and has a good use effect.
[0010] In addition, by utilizing the track plate on the top surface of the base and the movable sleeve on the bottom surface of the mounting frame, and making the interior of the fixed seat the bottom sleeve and the top sleeve assembled up and down, after completing the guiding and conveying of a set of steel wire ropes, without stopping the machine, by pushing the mounting frame to move, and utilizing the bottom sleeve and the top sleeve assembled up and down to achieve rearrangement, and cooperating with the installation and socketing of the connecting sleeve, the rearrangement of the guiding assembly can be achieved conveniently. During the actual arrangement and installation process, the steel wire rope always remains in a transportation state, which greatly improves the processing efficiency of the steel wire rope and realizes continuous conveying of multiple sets of steel wire ropes without stopping the machine.
[0011] Preferably, the top surface of the base is fixedly connected to a track plate, the outer surface of the track plate is movably connected to the mounting frame, and the top surface of the base is fixedly installed with a support seat. By pulling the mounting frame, the mounting frame slides along the track plate, so that the transported wire rope has a reserved movement amount, thereby stably placing the new bottom sleeve and top sleeve inside the fixed seat, and making the transported wire rope sleeved between the bottom sleeve and the top sleeve.
[0012] Preferably, the clamping mechanism includes an electromagnet, a spring 1 and a magnetic rod, the upper end of the spring 1 is fixedly connected to the electromagnet, the upper end of the magnetic rod is fixedly connected to the spring 1, the sleeve hole is opened on the inner surface of the top sleeve, and the outer surface of the magnetic rod is movably sleeved with the sleeve hole. By starting the electromagnet, the electromagnet has a magnetic force opposite to that of the magnetic rod, so that the repulsive force is used to push the magnetic rod downward and clamp the wire rope, so that the wire rope drives the movement of the bottom sleeve and the top sleeve.
[0013] Preferably, the movable mechanism includes a movable seat, a limit rod and a second spring, the limit rod is fixedly connected to the bottom surface of the movable seat and is movably connected to the middle frame, the second spring is fixedly connected to the bottom surface of the movable seat, the second spring is located inside the mounting groove, and the connecting sleeve is located inside the movable seat. By utilizing the elasticity of the second spring, after the limit of the limit ring is lost, the connecting sleeve is pushed upward, thereby realizing the positioning connection of the connecting sleeve and realizing the automatic guidance of the spare steel wire rope.
[0014] Preferably, the fixing mechanism includes a fixing sleeve, a third spring, a push rod and a second magnetic plate. The fixing sleeve is fixedly connected to the fixing seat. The third spring is fixedly connected to the inside of the fixing sleeve. The push rod is sleeved inside the fixing sleeve and fixedly connected to the third spring. The second magnetic plate is fixedly connected to the end face of the push rod. The second magnetic plate is used in conjunction with the push rod to achieve side clamping and fixation of the bottom sleeve, thereby ensuring the stability of the bottom sleeve during the non-guiding process.
[0015] Preferably, the air supply mechanism includes an installation box, an exhaust fan, a side pipe and a connecting pipe. The exhaust fan is arranged inside the installation box. The end face of the side pipe is fixedly connected to the installation box. The connecting pipe is fixedly connected to the outside of the side pipe. The outer end of the connecting pipe is fixedly connected to pipe No. 1. The air supply mechanism is used to continuously provide air, so that the injected air provides aerodynamic force, thereby realizing the clamping and fixation of the bottom sleeve by the fixing mechanism.
[0016] Preferably, a correction mechanism is fixedly mounted on the end surface of the middle frame, and a No. 2 pipe is fixedly connected between the correction mechanism and the fixing mechanism.
[0017] Preferably, the correction mechanism comprises a fixed ring, an inner cavity, a correction plate, a round rod, a through hole, an annular cavity, an air hole and a spring 4. The inner cavity is opened inside the fixed ring, the correction plate is movably sleeved inside the inner cavity, the round rod is fixedly connected to the outer end surface of the correction plate, the outer surface of the round rod is movably sleeved with the fixed ring, the spring 4 is fixedly connected inside the inner cavity, and one end of the spring 4 is fixedly connected to the correction plate.
[0018] Preferably, the through hole is opened inside the fixing ring, the annular cavity is opened inside the fixing ring, both ends of the through hole are respectively connected with the inner cavity and the annular cavity, the air hole is opened on the back side of the fixing ring and is connected with the annular cavity, the air introduced into the No. 2 pipe is transported into the annular cavity by utilizing the air hole, and the air is transported into the inner cavity in cooperation with the through hole.
[0019] Preferably, the end faces of the connecting sleeve are respectively provided with a No. 2 hole and a No. 3 hole, the inner surface of the No. 2 hole is movably connected to the movable rod, and the inner surface of the No. 3 hole is fixedly connected to the No. 2 magnetic block. The No. 2 magnetic block is magnetically adsorbed to the bottom sleeve and the top sleeve, and the metal movable rod is sleeved and adsorbed in the No. 1 hole to achieve the first-level centering of the connection between the connecting sleeve and the bottom sleeve and the top sleeve, thereby ensuring that the spare steel wire rope is guided with a centering effect.
[0020] Second embodiment: Figure 1 , Figure 2 , Figure 7 , Figure 8 and Fig. 9 As shown, when the wire rope is corrected, air volume continues to be introduced so that the air supply mechanism continues to introduce air into the fixing mechanism. As the air enters the fixing mechanism, it pushes the push rod to move. As the push rod moves, part of the air enters the correction mechanism through the No. 2 pipe. As the air enters the annular cavity through the No. 2 pipe, the continuously introduced air enters the inner cavity and pushes the correction plate to move. As the spring four is stretched, the four groups of correction plates clamp the conveyed wire rope from the side, so that the wire rope is pressed straight up, down, left and right, so that the wire rope is conveyed straight.
[0021] Firstly, by fixing and connecting the No. 2 pipe outside the fixing mechanism, after continuously increasing the amount of air introduced into the fixing mechanism, part of the air is allowed to enter the No. 2 pipe, and then enter into the correction mechanism through the No. 2 pipe, and the input air is used to push the four groups of correction plates in the correction mechanism to move toward the wire rope at the same time, thereby utilizing the pressure in four opposite directions of up, down, left and right to make the completely deformed wire rope pressed and flat, ensuring that the wire rope has a good straight shape when it is transported for processing, so that the processing equipment can accurately process the wire rope during actual processing, thereby improving the processing quality of the wire rope and achieving good use effect.
[0022] The beneficial effects of the present invention are as follows:
[0023] 1. The present invention adds a bottom sleeve and a top sleeve with magnetic connection on the inner surface of the fixing seat, so that the steel wire rope in transportation is sleeved between the bottom sleeve and the top sleeve, and a No. 1 hole is opened on the end surface of the bottom sleeve, and a No. 1 magnetic block is added in the No. 1 hole, and the spare steel wire rope is fixedly sleeved in the connecting sleeve, and the connecting sleeve is sleeved on the top of the movable mechanism, and the connecting sleeve and the bottom sleeve are staggered up and down with the help of the limiting ring on the top. When the tail end of the transported steel wire rope moves to the inside of the bottom sleeve, the lifting rod is closed, so that the movable mechanism automatically pushes the connecting sleeve to move up, and in the process of the connecting sleeve moving up, the movable rod is used to It is sleeved in the No. 1 hole of the bottom sleeve and is adsorbed and fixed to the No. 1 magnetic block in the No. 1 hole, and cooperates with multiple groups of No. 2 magnetic blocks to realize the connection between the bottom sleeve, the top sleeve and the connecting sleeve. Cooperating with the loosened fixing mechanism and the started clamping mechanism, the transported wire rope pulls the bottom sleeve, the top sleeve, the connecting sleeve and the spare wire rope to move. At the same time, it effectively ensures that the spare wire rope is aligned with the wire rope in front during automatic guidance, reduces the volume of the connection, ensures that the spare wire rope is transported along the original route of the wire rope transported in front, effectively avoids the deviation of the spare wire rope, improves the processing stability during continuous transportation, and has a good use effect.
[0024] 2. The present invention utilizes the track plate on the top surface of the base and the movable sleeve on the bottom surface of the mounting frame, and makes the interior of the fixed seat consist of a bottom sleeve and a top sleeve assembled up and down. After completing the guiding and conveying of a group of steel wire ropes, the mounting frame is pushed to move without stopping the machine, and the bottom sleeve and the top sleeve combined up and down are used to achieve rearrangement, and the installation and socketing of the connecting sleeve are coordinated to facilitate the rearrangement of the guide assembly. During the actual arrangement and installation process, the steel wire rope is always kept in a transportation state, which greatly improves the processing efficiency of the steel wire rope and realizes the continuous conveying of multiple groups of steel wire ropes without stopping the machine.
[0025] 3. The present invention fixes and connects No. 2 pipe outside the fixing mechanism, and after continuously increasing the amount of air introduced into the fixing mechanism, allows part of the air to enter the No. 2 pipe, and enters into the correction mechanism through the No. 2 pipe, and utilizes the input air to push the four groups of correction plates in the correction mechanism to move toward the steel wire rope at the same time, thereby utilizing the pressure in four opposite directions of up, down, left, and right to compress and flatten the completely deformed steel wire rope, ensuring that the steel wire rope has a good straight shape when it is transported for processing, so that the processing equipment can accurately process the steel wire rope during actual processing, thereby improving the processing quality of the steel wire rope and achieving good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the present invention;
[0027] Figure 2 It is a cross-sectional schematic diagram of the present invention;
[0028] Figure 3It is a schematic diagram of the explosion between the top sleeve and the bottom sleeve of the present invention;
[0029] Figure 4 It is an exploded schematic diagram of the movable mechanism of the present invention;
[0030] Figure 5 It is an exploded schematic diagram of the connecting sleeve of the present invention;
[0031] Figure 6 An exploded schematic diagram of the clamping mechanism of the present invention;
[0032] Figure 7 It is an exploded schematic diagram of the fixing mechanism of the present invention;
[0033] Figure 8 It is an exploded schematic diagram of the air supply mechanism of the present invention;
[0034] Fig. 9 It is a cross-sectional schematic diagram of the correction mechanism of the present invention.
[0035] In the figure: 1, base; 2, mounting frame; 3, middle frame; 4, fixing seat; 5, bottom sleeve; 6, top sleeve; 7, slot; 8, No. 1 magnetic plate; 9, clamping plate; 10, No. 1 hole; 11, No. 1 magnetic block; 12, clamping mechanism; 121, electromagnet; 122, spring 1; 123, magnetic rod; 13, mounting slot; 14, connecting sleeve; 15, mounting hole; 16, mounting rod; 17, No. 2 hole; 18, movable rod; 19, No. 3 hole; 20, No. 2 magnetic block; 21, sleeve hole; 22, movable mechanism; 221, movable seat; 222, limit rod; 223, spring 2 ; 23. Fixing mechanism; 231. Fixing sleeve; 232. Spring three; 233. Push rod; 234. Magnetic plate No. 2; 24. Fixing frame; 25. Lifting rod; 26. Limiting ring; 27. Air supply mechanism; 271. Installation box; 272. Exhaust fan; 273. Side pipe; 274. Connecting pipe; 28. Pipe No. 1; 29. Correction mechanism; 291. Fixing ring; 292. Inner cavity; 293. Correction plate; 294. Round rod; 295. Through hole; 296. Annular cavity; 297. Air hole; 298. Spring four; 30. Pipe No. 2; 31. Track plate; 32. Support seat. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] like Figures 1 to 9As shown, in the embodiment of the present invention, an automatic wire rope guiding mechanism for a wire rope conveyor belt production line includes a base 1, a mounting frame 2 is provided on the top surface of the base 1, the number of the mounting frames 2 is two, an intermediate frame 3 is fixedly connected between the two mounting frames 2, a fixing seat 4 is fixedly installed on the top surface of the intermediate frame 3, a bottom sleeve 5 and a top sleeve 6 are movably sleeved on the inner surface of the fixing seat 4, a card slot 7 is provided on the top surface of the bottom sleeve 5, a No. 1 magnetic plate 8 is fixedly connected to the inner surface of the card slot 7, a card plate 9 is fixedly connected to the bottom surface of the top sleeve 6, the outer surface of the card plate 9 is movably sleeved with the card slot 7, a clamping mechanism 12 is fixedly installed on the top surface of the top sleeve 6, a mounting groove 13 is provided on the top surface of the intermediate frame 3, and the inner surface of the mounting groove 13 A movable mechanism 22 is movably installed on the surface, and a connecting sleeve 14 is provided on the inner surface of the movable mechanism 22. A No. 2 magnetic block 20 is provided on the left end of the connecting sleeve 14. A movable rod 18 is movably sleeved inside the left end of the connecting sleeve 14. A No. 1 hole 10 is provided on the right end surface of the bottom sleeve 5. A No. 1 magnetic block 11 is fixedly sleeved on the inner surface of the No. 1 hole 10. A fixing frame 24 is fixedly connected to the top surface of the mounting frame 2. A lifting rod 25 is fixedly installed on the top surface of the inner surface of the fixing frame 24. A limiting ring 26 is fixedly connected to the lower end of the lifting rod 25. A fixing mechanism 23 is provided on the side of the fixing seat 4. An air supply mechanism 27 is fixedly installed on the top surface of the fixing frame 24. A No. 1 pipe 28 is fixedly connected between the air supply mechanism 27 and the fixing mechanism 23.
[0038] First embodiment: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the bottom sleeve 5 is placed on the inner surface of the fixing seat 4, and the steel wire rope being transported is placed on the inner surface of the bottom sleeve 5, and the top sleeve 6 is covered, so that the card plate 9 on the bottom surface of the top sleeve 6 is sleeved in the card slot 7 on the top surface of the bottom sleeve 5 and is adsorbed and fixed with the internal No. 1 magnetic plate 8, and the air supply mechanism 27 is started, so that the air supply mechanism 27 transports the air volume to the inside of the fixing mechanism 23 through the No. 1 pipe 28, so that the push rod 233 in the fixing mechanism 23 drives the No. 2 magnetic plate 234 to move and clamp the outer side surface of the bottom sleeve 5, and the lifting rod 25 is started, so that the lifting rod 25 drives the limit ring 26 to move downward and press the steel wire rope, and the steel wire rope transportation is started and carried out, so that the steel wire rope moves along the bottom sleeve 5. The guide rod 16 is manually tightened to fix the steel wire rope to be guided inside the connecting sleeve 14, and the connecting sleeve 14 with the steel wire rope to be guided is inserted into the movable mechanism 22 along the mounting groove 13. At the same time, the compression spring 223 moves downward, so that the connecting sleeve 14 is located below the upper conveying steel wire rope and on the right side of the fixing seat 4. When the tail end of the upper conveying steel wire rope moves to the inside of the bottom sleeve 5 and the top sleeve 6, the lifting rod 25 and the air supply mechanism 27 are closed, and the clamping mechanism 12 is started at the same time, so that the moment the limit ring 26 moves upward During the movement, the movable mechanism 22 moves up and pushes the connecting sleeve 14 to move up, and after the movement, the No. 2 magnetic block 20 on the end face of the connecting sleeve 14 is quickly adsorbed and fixed to the end faces of the bottom sleeve 5 and the top sleeve 6, and at the same time, the metal movable rod 18 located at the end face of the connecting sleeve 14 is magnetically inserted into the No. 1 hole 10 on the end face of the bottom sleeve 5, and the connecting sleeve 14 is adsorbed and connected to the bottom sleeve 5 and the top sleeve 6. At the same time, the electromagnet 121 in the clamping mechanism 12 has a magnetic force opposite to that of the magnetic rod 123 after being started, so that the magnetic rod 123 moves down and clamps the tail end of the steel wire rope in transportation, and the push rod 233 in the fixing mechanism 23 releases the clamping of the steel wire rope, and then the steel wire rope in transportation pulls the connecting sleeve 14 to slide, and makes the belt The guided wire rope completes the guided transportation. As the guided wire rope is transported out, the mounting frame 2 is pushed to move the mounting frame 2 to the right. At this time, a new bottom sleeve 5 is placed on the inner surface of the fixing seat 4, and the bottom sleeve 5 is located below the wire rope being transported. Then the top sleeve 6 is connected, and the air supply mechanism 27 is flushed and started, so that the fixing mechanism 23 clamps and fixes the bottom sleeve 5, pushes the mounting frame 2 to reset, and the wire rope that needs to be transported later is connected and fixed with the newly taken out connecting sleeve 14, and the connecting sleeve 14 is inserted into the top of the movable mechanism 22, and the lifting rod 25 is started so that the limit ring 26 limits the upward movement of the movable mechanism 22 downward, and the rearrangement is completed.
[0039] First, by adding a magnetically connected bottom sleeve 5 and a top sleeve 6 on the inner surface of the fixing seat 4, the steel wire rope in transportation is sleeved between the bottom sleeve 5 and the top sleeve 6, and a No. 1 hole 10 is opened on the end surface of the bottom sleeve 5, and a No. 1 magnetic block 11 is added in the No. 1 hole 10, and the spare steel wire rope is fixedly sleeved in the connecting sleeve 14, and the connecting sleeve 14 is sleeved on the top of the movable mechanism 22, and the upper and lower staggered distribution of the connecting sleeve 14 and the bottom sleeve 5 is realized by cooperating with the limiting ring 26 on the top. When the tail end of the transported steel wire rope moves to the inside of the bottom sleeve 5, the lifting rod 25 is closed, so that the movable mechanism 22 automatically pushes the connecting sleeve 14 to move up, and in the process of the connecting sleeve 14 moving up, the connecting sleeve 14 is used to The movable rod 18 is sleeved in the No. 1 hole 10 of the bottom sleeve 5, and is adsorbed and fixed to the No. 1 magnetic block 11 in the No. 1 hole 10, and cooperates with multiple groups of No. 2 magnetic blocks 20 to realize the connection between the bottom sleeve 5, the top sleeve 6 and the connecting sleeve 14, and cooperates with the loosened fixing mechanism 23 and the started clamping mechanism 12, so that the transported wire rope pulls the bottom sleeve 5, the top sleeve 6 and the connecting sleeve 14 and the spare wire rope to move, and at the same time effectively ensures that the spare wire rope is automatically guided and remains centered with the wire rope in front, reducing the volume of the connection, ensuring that the spare wire rope is transported along the original route of the wire rope transported in front, effectively avoiding the deviation of the spare wire rope, improving the processing stability during continuous transportation, and having a good use effect.
[0040] In addition, by utilizing the track plate 31 on the top surface of the base and the movable sleeve on the bottom surface of the mounting frame 2, and making the interior of the fixed seat 4 comprise the bottom sleeve 5 and the top sleeve 6 assembled up and down, after completing the guiding and conveying of a set of steel wire ropes, the mounting frame 2 can be pushed to move without stopping the machine, and the bottom sleeve 5 and the top sleeve 6 assembled up and down can be utilized to achieve rearrangement, and the installation and socketing of the connecting sleeve 14 can be coordinated to facilitate the rearrangement of the guiding assembly. During the actual arrangement and installation process, the steel wire ropes are always kept in a transportation state, which greatly improves the processing efficiency of the steel wire ropes and realizes the continuous conveying of multiple sets of steel wire ropes without stopping the machine.
[0041] Among them, the top surface of the base 1 is fixedly connected with a track plate 31, the outer surface of the track plate 31 is movably connected with the mounting frame 2, and the top surface of the base 1 is fixedly installed with a support seat 32. By pulling the mounting frame 2, the mounting frame 2 slides along the track plate 31, so that the transported wire rope has a reserved movement amount, thereby stably placing the new bottom sleeve 5 and the top sleeve 6 inside the fixed seat, and making the transported wire rope sleeved between the bottom sleeve 5 and the top sleeve 6.
[0042] Among them, the clamping mechanism 12 includes an electromagnet 121, a spring 122 and a magnetic rod 123, the upper end of the spring 122 is fixedly connected to the electromagnet 121, the upper end of the magnetic rod 123 is fixedly connected to the spring 122, the sleeve hole 21 is opened on the inner surface of the top sleeve 6, and the outer surface of the magnetic rod 123 is movably sleeved with the sleeve hole 21. By starting the electromagnet 121, the electromagnet 121 has a magnetic property opposite to that of the magnetic rod 123, so that the repulsive force is used to push the magnetic rod 123 to move downward and clamp the wire rope, so that the wire rope drives the movement of the bottom sleeve 5 and the top sleeve 6.
[0043] Among them, the movable mechanism 22 includes a movable seat 221, a limiting rod 222 and a second spring 223. The limiting rod 222 is fixedly connected to the bottom surface of the movable seat 221 and is movably sleeved with the middle frame 3. The second spring 223 is fixedly connected to the bottom surface of the movable seat 221. The second spring 223 is located inside the mounting groove 13. The connecting sleeve 14 is located inside the movable seat 221. By utilizing the elasticity of the second spring 223, after the limiting of the limiting ring 26 is lost, the connecting sleeve 14 is pushed upward, thereby realizing the positioning connection of the connecting sleeve 14 and realizing the automatic guidance of the spare steel wire rope.
[0044] Among them, the fixing mechanism 23 includes a fixing sleeve 231, a spring three 232, a push rod 233 and a second magnetic plate 234. The fixing sleeve 231 is fixedly connected to the fixing seat 4. The spring three 232 is fixedly connected to the inside of the fixing sleeve 231. The push rod 233 is sleeved inside the fixing sleeve 231 and fixedly connected to the spring three 232. The second magnetic plate 234 is fixedly connected to the end face of the push rod 233. The second magnetic plate 234 is used in conjunction with the push rod 233 to realize the side clamping and fixing of the bottom sleeve 5 to ensure the stability of the bottom sleeve 5 during the non-guiding process.
[0045] Among them, the air supply mechanism 27 includes an installation box 271, an exhaust fan 272, a side pipe 273 and a connecting pipe 274. The exhaust fan 272 is arranged inside the installation box 271, the end face of the side pipe 273 is fixedly connected to the installation box 271, the connecting pipe 274 is fixedly connected to the outside of the side pipe 273, and the outer end of the connecting pipe 274 is fixedly connected to the No. 1 pipe 28. The air supply mechanism 27 is used to continuously provide air, so that the filled air provides aerodynamic force, thereby realizing the clamping and fixing of the bottom sleeve 5 by the fixing mechanism 23.
[0046] A correction mechanism 29 is fixedly installed on the end surface of the middle frame 3 , and a second pipe 30 is fixedly connected between the correction mechanism 29 and the fixing mechanism 23 .
[0047] The correction mechanism 29 includes a fixing ring 291, an inner cavity 292, a correction plate 293, a round rod 294, a through hole 295, an annular cavity 296, an air hole 297 and a spring 298. The inner cavity 292 is opened inside the fixing ring 291, the correction plate 293 is movably sleeved inside the inner cavity 292, the round rod 294 is fixedly connected to the outer end surface of the correction plate 293, the outer surface of the round rod 294 is movably sleeved with the fixing ring 291, the spring 298 is fixedly connected inside the inner cavity 292, and one end of the spring 298 is fixedly connected to the correction plate 293.
[0048] Among them, the through hole 295 is opened inside the fixed ring 291, the annular cavity 296 is opened inside the fixed ring 291, the two ends of the through hole 295 are respectively connected with the inner cavity 292 and the annular cavity 296, the air hole 297 is opened on the back side of the fixed ring 291 and is connected with the annular cavity 296, and the air entering the No. 2 pipe 30 is transported to the annular cavity 296 by utilizing the air hole 297, and the air is transported to the inner cavity 292 in cooperation with the through hole 295.
[0049] Among them, the end faces of the connecting sleeve 14 are respectively provided with a No. 2 hole 17 and a No. 3 hole 19, the inner surface of the No. 2 hole 17 is movably connected with the movable rod 18, and the inner surface of the No. 3 hole 19 is fixedly connected with the No. 2 magnetic block 20. The No. 2 magnetic block 20 is magnetically adsorbed with the bottom sleeve 5 and the top sleeve 6, and the metal movable rod 18 is sleeved and adsorbed in the No. 1 hole 10 to achieve the first-level centering of the connection between the connecting sleeve 14 and the bottom sleeve 5 and the top sleeve 6, thereby ensuring that the spare steel wire rope has a guiding centering effect.
[0050] Second embodiment: Figure 1 , Figure 2 , Figure 7 , Figure 8 and Fig. 9 As shown, when the wire rope is being corrected, air continues to be introduced so that the air supply mechanism 27 continues to introduce air into the fixing mechanism 23. As the air enters the fixing mechanism 23, it pushes the push rod 233 to move. As the push rod 233 moves, part of the air enters the correction mechanism 29 through the No. 2 pipe 30. As the air enters the annular cavity 296 through the No. 2 pipe 30, the continuously introduced air enters the inner cavity 292 and pushes the correction plate 293 to move. As the spring four 298 is stretched, the four groups of correction plates 293 clamp the conveyed wire rope from the side, so that the wire rope is pressed straight up, down, left and right, so that the wire rope is conveyed straight.
[0051] First, by fixing the No. 2 pipe 30 outside the fixing mechanism 23, after continuously increasing the amount of air entering the fixing mechanism 23, part of the air enters the No. 2 pipe 30, and enters the correction mechanism 29 through the No. 2 pipe 30, and the input air is used to push the four groups of correction plates 293 in the correction mechanism 29 to move toward the wire rope at the same time, so that the four reverse pressures of up, down, left and right are utilized to make the completely deformed wire rope flat under pressure, ensuring that the wire rope has a good straight shape when it is transported for processing, so that the processing equipment can accurately process the wire rope during actual processing, thereby improving the processing quality of the wire rope and achieving good use effect.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic wire rope guiding mechanism for a wire rope conveyor belt production line, comprising a base (1), characterized in that: The top surface of the base (1) is provided with a mounting frame (2), the number of the mounting frames (2) is two, an intermediate frame (3) is fixedly connected between the two mounting frames (2), a fixing seat (4) is fixedly installed on the top surface of the intermediate frame (3), the inner surface of the fixing seat (4) is movably sleeved with a bottom sleeve (5) and a top sleeve (6), a clamping slot (7) is provided on the top surface of the bottom sleeve (5), the inner surface of the clamping slot (7) is fixedly connected with a No. 1 magnetic plate (8), a clamping plate (9) is fixedly connected to the bottom surface of the top sleeve (6), the outer surface of the clamping plate (9) is movably sleeved with the clamping slot (7), a clamping mechanism (12) is fixedly installed on the top surface of the top sleeve (6), a mounting slot (13) is provided on the top surface of the intermediate frame (3), the inner surface of the mounting slot (13) is movably sleeved with a movable mechanism (22), the movable mechanism (22) is movably sleeved with the inner surface of the movable mechanism (22) and the movable mechanism (22) is movably sleeved with the inner surface of the movable mechanism (22). A connecting sleeve (14) is provided on the inner surface of the movable mechanism (22), a No. 2 magnetic block (20) is provided on the left end of the connecting sleeve (14), a movable rod (18) is connected to the inner movable sleeve of the left end of the connecting sleeve (14), a No. 1 hole (10) is provided on the right end surface of the bottom sleeve (5), a No. 1 magnetic block (11) is fixedly connected to the inner surface of the No. 1 hole (10), a fixing frame (24) is fixedly connected to the top surface of the mounting frame (2), a lifting rod (25) is fixedly installed on the top surface of the inner surface of the fixing frame (24), a limiting ring (26) is fixedly connected to the lower end of the lifting rod (25), a fixing mechanism (23) is provided on the side surface of the fixing seat (4), an air supply mechanism (27) is fixedly installed on the top surface of the fixing frame (24), and a No. 1 pipe (28) is fixedly connected between the air supply mechanism (27) and the fixing mechanism (23); The top surface of the base (1) is fixedly connected to a track plate (31), the outer surface of the track plate (31) is movably sleeved with the mounting frame (2), and the top surface of the base (1) is fixedly mounted with a support seat (32); The clamping mechanism (12) comprises an electromagnet (121), a spring (122) and a magnetic rod (123); the upper end of the spring (122) is fixedly connected to the electromagnet (121); the upper end of the magnetic rod (123) is fixedly connected to the spring (122); a sleeve hole (21) is provided on the inner surface of the top sleeve (6); and the outer surface of the magnetic rod (123) is movably sleeved with the sleeve hole (21); The movable mechanism (22) comprises a movable seat (221), a limiting rod (222) and a second spring (223); the limiting rod (222) is fixedly connected to the bottom surface of the movable seat (221) and is movably sleeved with the middle frame (3); the second spring (223) is fixedly connected to the bottom surface of the movable seat (221); the second spring (223) is located inside the mounting groove (13); and the connecting sleeve (14) is located inside the movable seat (221); The fixing mechanism (23) comprises a fixing sleeve (231), a spring three (232), a push rod (233) and a second magnetic plate (234); the fixing sleeve (231) is fixedly connected to the fixing seat (4); the spring three (232) is fixedly connected to the inside of the fixing sleeve (231); the push rod (233) is sleeved inside the fixing sleeve (231) and fixedly connected to the spring three (232); and the second magnetic plate (234) is fixedly connected to the end face of the push rod (233).
2. The automatic wire rope guiding mechanism for a wire rope conveyor belt production line according to claim 1, characterized in that: The air supply mechanism (27) comprises a mounting box (271), an exhaust fan (272), a side pipe (273) and a connecting pipe (274); the exhaust fan (272) is arranged inside the mounting box (271); the end surface of the side pipe (273) is fixedly connected to the mounting box (271); the connecting pipe (274) is fixedly connected to the outside of the side pipe (273); and the outer end of the connecting pipe (274) is fixedly connected to the No. 1 pipe (28).
3. The automatic wire rope guiding mechanism for a wire rope conveyor belt production line according to claim 1 is characterized in that: A correction mechanism (29) is fixedly mounted on the end surface of the middle frame (3), and a second pipe (30) is fixedly connected between the correction mechanism (29) and the fixing mechanism (23).
4. The automatic wire rope guiding mechanism for a wire rope conveyor belt production line according to claim 3 is characterized in that: The correction mechanism (29) comprises a fixing ring (291), an inner cavity (292), a correction plate (293), a round rod (294), a through hole (295), an annular cavity (296), an air hole (297) and a spring four (298), wherein the inner cavity (292) is opened inside the fixing ring (291), the correction plate (293) is movably sleeved inside the inner cavity (292), the round rod (294) is fixedly connected to the outer end surface of the correction plate (293), the outer surface of the round rod (294) is movably sleeved with the fixing ring (291), the spring four (298) is fixedly connected inside the inner cavity (292), and one end of the spring four (298) is fixedly connected to the correction plate (293).
5. The automatic wire rope guiding mechanism for a wire rope conveyor belt production line according to claim 4, characterized in that: The through hole (295) is opened inside the fixing ring (291), the annular cavity (296) is opened inside the fixing ring (291), two ends of the through hole (295) are respectively connected to the inner cavity (292) and the annular cavity (296), and the air hole (297) is opened on the back side of the fixing ring (291) and is connected to the annular cavity (296).
6. The automatic wire rope guiding mechanism for a wire rope conveyor belt production line according to claim 1, characterized in that: The end surface of the connecting sleeve (14) is respectively provided with a No. 2 hole (17) and a No. 3 hole (19); the inner surface of the No. 2 hole (17) is movably sleeved with the movable rod (18); and the inner surface of the No. 3 hole (19) is fixedly sleeved with the No. 2 magnetic block (20).
Citation Information
Patent Citations
WINDING AND WINDING INSTALLATION MODULE FOR METALLIC WIRES
BR112022011753A2
Automatic steel wire rope guiding equipment for steel wire rope conveying belt production line
CN113605119A