A power connection line for a storage battery with high tensile strength and stability

By designing a battery power connection line containing multiple components, the problem of inconvenient connection and poor stability of different types of pole pillars in the prior art is solved, and the stable connection of different types of pole pillars is achieved, thereby improving the convenience and stability of the connection.

CN115911975BActive Publication Date: 2025-05-23GAOYOU DINGTIAN HIGH MOLECULAR MATERIAL CO LTD
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Patent Information

Application Number
CN202211413648.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-11
Publication Date
2025-05-23
Estimated Expiration
2042-11-11

AI Technical Summary

Technical Problem

The power connection cable of existing batteries is difficult to adapt to different types of pole pillars, especially flat sheet-shaped pole pillars, which are inconvenient to connect and have poor stability. Different models of batteries require replacement of the connection cable, resulting in inconvenient portability.

Method used

A power connection line including conductive clamping plate, conductive joint, limiting unit, tightening unit, cap unit, stud unit, tightening unit, locking unit, etc. is designed. Through the synergy of these components, a stable connection to different types of pole pillars is achieved.

Benefits of technology

This power supply connection line can adapt to all pole columns with a through-hole structure and a planar structure at both ends of the through-hole, improving the convenience and stability of connection, reducing the need to replace the connection line, and improving the convenience of carrying.

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Abstract

The present application discloses a power connection line for a high-stability storage battery with tensile strength, including a power line and a connector, at least one end of the power line is connected to the connector, the connector includes a conductive clamping plate, a conductive joint, a limiting unit, a tensioning unit, a cap unit, a stud unit, a tightening unit, a first locking unit and a second locking unit, the conductive clamping plate includes a mounting groove and a limiting hole connected to the mounting groove, the conductive joint includes a circular ring piece and a long strip of conductive sheet connected to the circular ring piece, and the conductive sheet is connected to the power line. The power connection line of the present application can achieve better connection to different types of battery poles, and the connection has high stability.
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Description

Technical Field

[0001] The present application relates to the field of wires and cables, and in particular to a power connection line for a battery with high tensile strength and stability. Background Art

[0002] With the development of energy storage technology, batteries are increasingly used in many fields. Batteries store energy through chemical energy, and convert chemical energy into electrical energy when needed to power equipment. When using batteries, it is necessary to connect the battery connection line to the battery pole. In existing batteries, there are many types of battery poles, and the structures are quite different. Some poles are cylindrical, some are in the form of blocks with through holes, and some are in the form of sheets with round shapes. Due to the large differences, when connecting the power cord, it is often necessary to configure a dedicated connection line, otherwise it is difficult to fully match. In particular, for some flat sheet poles, since the distance between the pole and the top cover of the battery is relatively small, the power connection line of a general battery is not easy to connect. Even if it is connected, there is a risk of falling off, so it is not convenient to use. And when using batteries outdoors, sometimes it involves the need to replace the battery to extend the power supply time. When the replaced battery model is different, a new power connection line is required, which obviously brings inconvenience to the carrying of the power cord. Summary of the invention

[0003] Purpose of the invention: This application aims to overcome the defects of the above-mentioned prior art and provide a power connection line for a battery with high tensile strength and high stability.

[0004] Technical solution: A power connection line for a storage battery, comprising a power line and a connector, at least one end of the power line is connected to the connector, the connector comprises a conductive clamping plate, a conductive joint, a limiting unit, a tensioning unit, a cap unit, a stud unit, a tightening unit, a first locking unit and a second locking unit, the conductive clamping plate comprises a mounting groove and a limiting hole connected to the mounting groove, the conductive joint comprises a circular ring sheet and a long strip of conductive sheet connected to the circular ring sheet, the conductive sheet is connected to the power line; the limiting unit comprises a conductive plate, ... The invention relates to a bolt which is a bolt having a limit plate, a limit block, and a limit column connecting the limit plate and the limit block and passing through the limit hole, wherein the annular piece is located between the limit plate and the limit hole, and the limit block has a limit slot; the tensioning unit has an insert block which can be inserted into the limit slot, a connecting rod connected to the insert block, and a pull rope connected to the connecting rod; the stud unit includes a first stud and a second stud connected to the first stud, the stud unit has a through channel which passes through the first stud and the second stud, and the second stud also has a side which is connected to the through channel and can allow the pull rope to pass through. The surface through groove, the cap unit includes a circular mounting hole, the first locking unit includes a rotating plate and a first locking nut connected to the rotating plate and matched with the first screw, the rotating plate has a circular ring-shaped limiting groove, the rotating plate is installed at the circular mounting hole and the circumference of the circular mounting hole is inserted into the circular ring-shaped limiting groove; the second locking unit includes a pressing plate and a second nut fixed to the pressing plate and matched with the second stud, the pressing plate and the end of the first stud can press and lock the pull rope; the conductive clamping plate and the cap unit can clamp The pole of the battery; the clamping unit includes a first hinge seat, a second hinge seat, a first hinge block hinged to the first hinge seat, a second hinge block hinged to the second hinge seat, a telescopic rod connected between the first hinge block and the second hinge block, and a spring passed by the telescopic rod, the spring is located between the first hinge block and the second hinge block, the first hinge seat is fixed to the side of the connecting rod, and the two sides of the second hinge seat are fixed with plugs, the inner side wall of the cap unit has a strip protrusion, and the strip protrusion has a strip limiting groove matching the plug.

[0005] Furthermore, the bottom end of the strip-shaped limiting groove is open, and the top end is closed; the cross-section of the strip-shaped limiting groove is T-shaped.

[0006] Therefore, the T-shaped strip limiting groove can allow two inserting pieces to be inserted, and the second hinge seat can slide along the strip limiting groove.

[0007] Furthermore, the end cap has an abutting convex edge, the abutting convex edge has an elastic abutting pad, and the elastic abutting pad has an avoidance groove facing the open end of the strip limiting groove; the battery pole can be clamped between the conductive clamping plate and the elastic abutting pad.

[0008] The elastic abutment pad can thus increase the fastening while providing a little buffer and protecting the pole from being crushed.

[0009] Furthermore, the conductive clamping plate includes two mutually parallel straight edges and two opposite arc-shaped edges; the cap unit includes two mutually parallel flat plates, two opposite arc-shaped panels and an end plate fixedly connected to the two flat plates and the two arc-shaped panels; the circular mounting hole is located at the end plate, and the strip-shaped protrusion is located on the inner side wall of one of the arc-shaped panels.

[0010] Furthermore, the telescopic rod comprises a sleeve and an insertion rod inserted into the sleeve, one end of the spring is connected to the first hinge block, and the other end is connected to the second hinge block.

[0011] Furthermore, the top end of the connecting rod is hemispherical, and the bottom end of the through channel has a hemispherical groove that can be abutted by the top end of the connecting rod.

[0012] Furthermore, the limit plate is circular and the limit block is cylindrical; one end of the limit slot is open and the other end is located at the center of the limit block, the open end of the limit slot is located on the circumferential surface of the limit block, the limit slot is connected to the upper surface of the limit block, the closed end of the limit slot is spherical, and the center of the sphere is located on the axis of the limit block; the insert block is spherical.

[0013] Furthermore, the annular sheet is a circular sheet made of conductive material, and the conductive sheet is a long strip sheet made of conductive material; the conductive sheet and the power cord are welded and fixed, and the connection point between the conductive sheet and the power cord has an insulating protective cover.

[0014] The current flows through the battery pole, the conductive clamping plate, the annular sheet, the conductive sheet and the power line.

[0015] Further, the lower surface of the pressing plate has a plurality of protrusions, and the pull rope can pass through the side through slot, wrap around the second stud, and be clamped between the pressing plate and the end of the first stud.

[0016] The limiting plate, limiting block and limiting column are made of insulating material.

[0017] Furthermore, the power cord includes, from the outside to the inside, a wear-resistant layer, a flame-retardant layer, an insulating layer and a copper conductor.

[0018] Furthermore, the conductive clamping plate, the annular plate and the conductive plate are all made of copper conductor.

[0019] Furthermore, the pole of the battery can be clamped between the cap unit and the conductive clamping plate.

[0020] Furthermore, an anti-drop structure is provided between the insertion rod and the sleeve to prevent the insertion rod from falling off the sleeve.

[0021] Beneficial effects: The battery connecting wire of the present application has good adaptability and can be used for all poles with through-hole structures and planar structures at both ends of the through-holes, thereby greatly increasing the adaptability of the power connecting wire, and also has good connection convenience and stability for connecting battery poles with a very small distance from the battery top cover.

[0022] The power connection line of the present application has a stable connection with the pole and is not easy to fall off, and can achieve a stable connection between the power connection line and the battery pole. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram showing the installation of the power connection line of Example 1;

[0024] Figure 2A This is a schematic diagram showing the separation of components of Example 1;

[0025] Figure 2B This is an enlarged view of area A;

[0026] Figure 2C This is a schematic diagram of the separation of components of Example 1 from another perspective;

[0027] Figure 2D This is an enlarged view of area B;

[0028] Figure 3A A schematic diagram of the conductive clamping plate is shown;

[0029] Figure 3B A schematic diagram showing another perspective of the conductive clamping plate being installed;

[0030] Figure 4 For the tensioning unit view installed;

[0031] Figure 5A A schematic diagram of the cap unit is shown here;

[0032] Figure 5B This is a schematic diagram of another perspective of the cap unit installed;

[0033] Figure 6 A schematic diagram of the installation of the second locking unit;

[0034] Fig. 7A A schematic diagram showing the installation of the power connection line of Example 2;

[0035] Figure 7B Another perspective diagram of the installation of the power connection line of Example 2. DETAILED DESCRIPTION

[0036] Figure numerals: 1 battery; 1.1 pole of embodiment 1; 1.2 pole of embodiment 2; 2.1 conductive clamping plate; 2.1.1 mounting groove; 2.1.2 limiting hole; 3.1 annular plate; 3.2 conductive plate; 3.3 insulating protective sleeve; 3.4 power cord; 3.4.1 wear-resistant layer; 3.4.2 flame retardant layer; 3.4.3 insulating layer; 3.4.4 copper conductor; 4.1 limiting plate; 4.2 limiting block; 4.3 limiting slot; 5.1 plug block; 5.2 connecting rod; 5.3 first hinge seat; 5.4 second hinge seat; 5. 4.1 Insert; 5.5 Telescopic rod; 5.5.1 Insert rod; 5.5.2 Sleeve; 5.6 Spring; 5.7 Draw rope; 6.1 Cap unit; 6.2 Abutment convex edge; 6.3 Circular mounting hole; 6.4 Rotating plate; 6.4.1 Circular limiting groove; 6.5 First locking nut; 6.6 Elastic abutment pad; 6.6.1 Avoidance groove; 6.7 Strip protrusion; 6.7.1 Strip limiting groove; 7.1 First stud; 7.2 Second stud; 7.3 Through channel; 7.4 Side through groove; 8.1 Second locking nut; 8.2 Pressure plate. Example

[0037] like Figure 1-6As shown: the pole 1.1 of the battery of Example 1 is in the shape of a flat sheet, and the distance between the pole 1.1 and the top cover of the battery 1 is very small. In this case, the specific mechanism is as follows: a power connection line for a high-tensile stability battery, comprising a power line 3.4 and a connector, at least one end of the power line 3.4 is connected to the connector, the connector comprises a conductive clamping plate 2.1, a conductive joint, a limiting unit, a tensioning unit, a cap unit, a stud unit, a tightening unit, a first locking unit and a second locking unit, the conductive clamping plate 2.1 comprises a mounting groove 2.1.1 and a limiting hole 2.1.2 connected to the mounting groove 2.1.1, the conductive joint comprises a circular ring sheet 3.1 and a long strip of conductive sheet connected to the circular ring sheet 3.1 3.2, the conductive sheet 3.2 is connected to the power line 3.4; the limiting unit comprises a limiting plate 4.1, a limiting block 4.2 and a limiting column connecting the limiting plate 4.1 and the limiting block 4.2 and passing through the limiting hole, the annular sheet 3.1 is located between the limiting plate 4.1 and the limiting hole 2.1.2, and the limiting block 4.2 has a limiting slot 4.3; the tensioning unit has an insert block 5.1 that can be inserted into the limiting slot, a connecting rod 5.2 connected to the insert block 5.1 and a pull rope 5.7 connected to the connecting rod 5.2; the stud unit comprises a first stud 7.1 and a second stud 8.2 connected to the first stud 7.1, the stud unit has a through channel 7.3 that passes through the first stud 7.1 and the second stud 8.2, the first stud 7.1 and the second stud 8.2 are connected. The second stud 8.2 also has a side through groove 7.4 connected to the through channel 7.3 and capable of allowing the pull rope 5.7 to pass through. The cap unit 6.1 includes a circular mounting hole 6.3. The first locking unit includes a rotating plate 6.4 and a first locking nut 6.5 connected to the rotating plate 6.4 and matched with the first screw rod 7.1. The rotating plate 6.4 has a circular limiting groove 6.4.1. The rotating plate 6.4 is installed at the circular mounting hole 6.3 and the circumference of the circular mounting hole 6.3 is inserted into the circular limiting groove 6.4.1; the second locking unit includes a pressing plate 8.2 and a second nut 8.1 fixed to the pressing plate 8.2 and matched with the second stud 7.2. The pressing plate 8.2 and the end of the first stud 7.1 can be pressed and locked. The pull rope 5.7; the conductive clamping plate 2.1 and the cap unit 6.1 can clamp the pole 1.1 of the battery 1; the pressing unit includes a first hinge seat 5.3, a second hinge seat 5.4, a first hinge block hinged to the first hinge seat 5.3, a second hinge block hinged to the second hinge seat 5.4, a telescopic rod 5.5 connected between the first hinge block and the second hinge block, and a spring 5.6 passed by the telescopic rod 5.5, wherein the spring 5.6 is located between the first hinge block and the second hinge block, the first hinge seat 5.3 is fixed to the side of the connecting rod, and the two sides of the second hinge seat 5.4 are fixed with plugs 5.4.1, and the inner side wall of the cap unit has a strip convex block 6.7, and the strip convex block 6.7 has a spring 5.6 connected to the plug 5.4.1 Matching strip limit groove 6.7.1. .

[0038] The bottom end of the strip-shaped limit groove 6.7.1 is open, and the top end is closed; the cross section of the strip-shaped limit groove 6.7.1 is T-shaped. The end cap has an abutting convex edge 6.2, and the abutting convex edge 6.2 has an elastic abutting pad 6.6, and the elastic abutting pad 6.6 has an avoidance groove 6.6.1 facing the open end of the strip-shaped limit groove 6.7.1; the pole 1.1 of the battery 1 can be clamped between the conductive clamping plate 2.1 and the elastic abutting pad 6.6. The conductive clamping plate 2.1 includes two parallel straight edges and two opposite arc edges; the cap unit 6.1 includes two parallel plane plates, two opposite arc panels, and an end plate fixedly connected to the two plane plates and the two arc panels; the circular mounting hole is located at the end plate, and the strip-shaped protrusion is located on the inner side wall of one of the arc panels. The telescopic rod 5.5 includes a sleeve 5.5.2 and an insert rod 5.5.1 inserted into the sleeve 5.5.2. One end of the spring 5.6 is connected to the first hinge block, and the other end is connected to the second hinge block. The top of the connecting rod 5.2 is hemispherical, and the bottom end of the through channel 7.3 has a hemispherical groove that can be abutted by the top of the connecting rod 5.2. The limit plate 4.1 is circular, and the limit block 4.2 is cylindrical; one end of the limit slot 4.3 is open, and the other end is located at the center of the limit block 4.2. The open end of the limit slot 4.3 is located on the circumferential surface of the limit block 4.2, the limit slot 4.3 is connected to the upper surface of the limit block 4.2, the closed end of the limit slot 4.3 is spherical, and the center of the sphere is located on the axis of the limit block 4.2; the insert block 5.1 is spherical. The annular sheet 3.1 is an annular sheet made of conductive material, and the conductive sheet 3.2 is an elongated sheet made of conductive material; the conductive sheet 3.2 and the power cord are welded and fixed, and the connection point between the conductive sheet 3.2 and the power cord 3.4 has an insulating protective sleeve 3.3. The lower surface of the pressing plate 8.2 has a plurality of protrusions, and the pull rope 5.7 can pass through the side through slot 7.4, wrap around the second stud 7.2 and be clamped between the pressing plate 8.2 and the end of the first stud 7.1. The power cord 3.4 includes a wear-resistant layer 3.4.1, a flame-retardant layer 3.4.2, an insulating layer 3.4.3 and a copper conductor 3.4.4 from the outside to the inside.

[0039] The power connection line of the present application is connected to the conductive sheet and the power line; the conductive clamping plate and the limit unit are connected together, and the tensioning unit and the tightening unit are connected together. The specific installation process is as follows: Figure 3A-3B As shown in FIG. 1 , the conductive clamping plate and the limiting unit are placed together under the battery pole (a flat, horizontally arranged sheet pole); then Figure 4 As shown, insert the insert block into the limit slot; then Figure 5A-5BAs shown, the pull rope is passed through the through channel, the insert piece is inserted into the strip slot, and the pull rope is tightened so that the hemispherical end of the connecting rod is embedded in the hemispherical groove of the through channel, and then the pull rope is wrapped around the second stud and locked by the second locking unit (the pull rope is clamped between the end of the first stud and the pressure plate and is restricted and locked); then as shown Figure 6 As shown, the first locking unit is rotated, so that the first locking unit moves in the direction of the conductive clamping plate, and drives the cap unit to move in the direction of the conductive clamping plate until the conductive clamping plate abuts against the battery pole and is locked. In this process, after the second hinge block moves to the closed end of the strip slide groove, when the cap unit continues to move in the direction of the conductive clamping plate, the compression spring is compressed and the telescopic tube is shortened, so that the spring will press against the connecting rod, so that the connecting rod tends to slide and press against the closed end of the limiting slot, thereby making the connection between the plug block and the limiting slot more stable, and the plug block will not slide out from the open end of the limiting slot, thereby increasing the stability of the connection between the connector and the pole as a whole. Example

[0040] Example 2 Figure 7A-7B As shown, the main difference between it and embodiment 1 is that the shape of the battery pole is different. The shape of the battery pole of embodiment 2 is a block with a through hole, and the connection method is the same. It can be seen from the structures of embodiment 1 and embodiment 2 that the battery power connection line of the present application has good adaptability to different types of battery poles.

[0041] Although the present invention has been illustrated and described with respect to the preferred embodiments, it will be appreciated by those skilled in the art that various changes and modifications may be made to the present invention without departing from the scope of the present invention as defined by the claims.

Claims

1. A power connection cable for a high-tensile-stability battery. It is characterized in that The invention comprises a power cord and a connector, at least one end of the power cord is connected to the connector, the connector comprises a conductive clamping plate, a conductive joint, a limiting unit, a tensioning unit, a cap unit, a stud unit, a tightening unit, a first locking unit and a second locking unit, the conductive clamping plate comprises a mounting groove and a limiting hole connected to the mounting groove, the conductive joint comprises a circular ring sheet and a long strip of conductive sheet connected to the circular ring sheet, the conductive sheet is connected to the power cord; the limiting unit comprises a limiting plate, a limiting block and a connection limiting hole The limiting plate and the limiting block are provided with a limiting column passing through the limiting hole, the annular plate is located between the limiting plate and the limiting hole, the limiting block has a limiting slot; the tensioning unit has an inserting block capable of being inserted into the limiting slot, a connecting rod connected to the inserting block, and a pull rope connected to the connecting rod; the stud unit includes a first stud and a second stud connected to the first stud, the stud unit has a through channel passing through the first stud and the second stud, the second stud also has a side through groove connected to the through channel and capable of allowing the pull rope to pass through, and the cap unit The first locking unit includes a rotating plate and a first locking nut connected to the rotating plate and matched with the first screw rod, the rotating plate has an annular limiting groove, the rotating plate is installed at the circular mounting hole and the circumference of the circular mounting hole is inserted into the annular limiting groove; the second locking unit includes a pressing plate and a second nut fixed to the pressing plate and matched with the second stud, the pressing plate and the end of the first stud can press and lock the pull rope; the conductive clamping plate and the cap unit can clamp the battery Pole; the clamping unit includes a first hinge seat, a second hinge seat, a first hinge block hinged to the first hinge seat, a second hinge block hinged to the second hinge seat, a telescopic rod connected between the first hinge block and the second hinge block, and a spring passed by the telescopic rod, the spring is located between the first hinge block and the second hinge block, the first hinge seat is fixed to the side of the connecting rod, and plugs are fixed on both sides of the second hinge seat, the inner side wall of the cap unit has a strip protrusion, and the strip protrusion has a strip limiting groove that cooperates with the plug.

2. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The bottom end of the strip-shaped limiting groove is open, and the top end is closed; the cross section of the strip-shaped limiting groove is T-shaped.

3. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The end cap has an abutting convex edge, the abutting convex edge has an elastic abutting pad, and the elastic abutting pad has an avoidance groove facing the open end of the strip-shaped limiting groove; the battery pole can be clamped between the conductive clamping plate and the elastic abutting pad.

4. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The conductive clamping plate includes two mutually parallel straight edges and two opposite arc-shaped edges; the cap unit includes two mutually parallel flat plates, two opposite arc-shaped panels, and an end plate fixedly connected to the two flat plates and the two arc-shaped panels; the circular mounting hole is located at the end plate, and the strip-shaped protrusion is located on the inner side wall of one of the arc-shaped panels.

5. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The telescopic rod comprises a sleeve and an insertion rod inserted into the sleeve. One end of the spring is connected to the first hinge block, and the other end is connected to the second hinge block.

6. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The top end of the connecting rod is hemispherical, and the bottom end of the through channel is provided with a hemispherical groove which can be abutted by the top end of the connecting rod.

7. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The limit plate is circular, and the limit block is cylindrical; one end of the limit slot is open, and the other end is located at the center of the limit block, the open end of the limit slot is located on the circumferential surface of the limit block, the limit slot is connected to the upper surface of the limit block, the closed end of the limit slot is spherical, and the center of the sphere is located on the axis of the limit block; the insert block is spherical.

8. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The annular sheet is a circular sheet made of conductive material, and the conductive sheet is a long strip sheet made of conductive material; the conductive sheet and the power line are welded and fixed, and the connection point between the conductive sheet and the power line has an insulating protective cover.

9. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The lower surface of the pressing plate has a plurality of protrusions, and the pull rope can pass through the side through-slot, wrap around the second stud, and be clamped between the pressing plate and the end of the first stud.

10. The power connection line for a high-stability storage battery according to claim 1, It is characterized in that The power cord comprises, from outside to inside, a wear-resistant layer, a flame-retardant layer, an insulating layer and a copper conductor.

Citation Information

Patent Citations

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