An intelligent inductive dust pulse vibration cleaning system

Abstract

The present invention discloses an intelligent inductance dust pulse vibration cleaning system, which includes a housing, a cleaning housing, a stirring assembly, and a lifting assembly. Among them: the cleaning housing is arranged inside the housing, the stirring assembly is arranged inside the cleaning housing and is used for stirring the inductance inside the cleaning housing, and a placement plate is slidably connected inside the cleaning housing; the stirring assembly includes a second driver, the second driver is fixed on one side of the cleaning housing, the second driver is arranged on one side of the cleaning housing, the output end of the second driver is fixed with a driving wheel, the left side of the cleaning housing is connected with a driven wheel through a bearing, a belt is connected between the driving wheel and the driven wheel, the right side of the driven wheel is fixed with a connecting shaft, the right side of the connecting shaft is fixed with a rotating disc, and the right side of the rotating disc is fixed with a rotating rod. The present invention has the function of improving the cleaning rate of the inductance.

Description

Technical Field

[0001] The present invention is applied to the background of inductor cleaning, and its name is an intelligent inductor dust pulse vibration cleaning system. Background Art

[0002] When an inductor is produced, it is formed by hot pressing with a mold. However, there are many burrs around the inductor after forming, which affect the appearance and quality of the inductor. Therefore, it is necessary to polish the surface and edges of the inductor to make its surface look smooth.

[0003] There will be dust on the surface of the polished inductor, and it needs to be cleaned to prevent dust on the inductor from affecting the quality during subsequent rolling and spraying of epoxy resin.

[0004] However, traditional inductor cleaning devices use water or cleaning agents for flushing and cleaning, with low cleaning efficiency and unsatisfactory cleaning effects, and it is inconvenient to carry out batch cleaning.

[0005] Therefore, it is necessary to provide an intelligent inductor dust pulse vibration cleaning system, which can improve the cleaning efficiency. Summary of the Invention

[0006] The purpose of the present invention is to provide an intelligent inductor dust pulse vibration cleaning system to solve the problems raised in the above background art.

[0007] To solve the above technical problems, the present invention provides the following technical solution: An intelligent inductor dust pulse vibration cleaning system, comprising a housing, a cleaning housing, a stirring assembly, and a lifting assembly, wherein:

[0008] The cleaning housing is arranged inside the housing, the stirring assembly is arranged inside the cleaning housing for stirring the inductors in the cleaning housing, and a placement plate is slidably connected inside the cleaning housing;

[0009] The stirring assembly includes a second drive, the second drive is fixed to one side of the cleaning housing, the second drive is arranged on one side of the cleaning housing, the output end of the second drive is fixed with a driving wheel, the left side of the cleaning housing is connected with a driven wheel by a bearing, a belt is connected between the driving wheel and the driven wheel, the right side of the driven wheel is fixed with a connecting shaft, the right side of the connecting shaft is fixed with a rotating disc, the right side of the rotating disc is fixed with a rotating rod, the surface of the rotating rod is connected with a plurality of stirring rods, the right end of the rotating rod is connected with the cleaning housing by a bearing, and ultrasonic vibrators are fixed on the left and right sides of the cleaning housing.

[0010] In one embodiment, the lifting assembly is arranged on one side of the cleaning housing, and the lifting assembly includes a threaded rod, a first drive, and a mounting plate, wherein:

[0011] The mounting plate is fixed to one side of the top of the housing. The first drive is fixed to the top of the mounting plate. The threaded rod is in threaded connection with the placing plate, and the output end of the first drive is fixed to the threaded rod.

[0012] In one embodiment, an air duct is provided on the right side of the housing. A first pump body is connected in the middle of the air duct. The air duct penetrates through the right side of the housing and is in bearing connection with the rotating rod. A sealed connection is provided between the air duct and the rotating rod.

[0013] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: By providing an ultrasonic vibrator, the cleaning agent inside the cleaning shell can generate vibration pulses, improving the cleaning rate of the inductor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The technical solutions and other beneficial effects of the present application will become obvious by describing the specific embodiments of the present application in detail in conjunction with the drawings.

[0015] In the drawings:

[0016] Figure 1 is the overall structural schematic diagram of the present invention;

[0017] Figure 2 is the structural schematic diagram of the cleaning shell of the present invention;

[0018] Figure 3 is the side schematic diagram of the overall structure of the present invention;

[0019] Figure 4 is the present invention Figure 3 partial enlarged schematic diagram of area A therein;

[0020] Figure 5 is the three-dimensional schematic diagram of the round head of the present invention

[0021] In the figure: 1, housing; 2, transfer pipe; 3, cleaning shell; 4, mounting plate; 5, first drive; 8, air duct; 9, first pump body; 10, rotating disk; 11, rotating rod; 12, stirring rod; 13, round head; 14, bracket; 15, bottom plate; 16, second drive; 17, driving wheel; 18, belt; 19, driven wheel; 20, threaded rod; 21, placing plate; 23, ultrasonic vibrator; 24, third drive; 25, connecting block; 26, third pump body; 27, first valve; 28, air pipe; 29, second valve; 30, second pump body. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following disclosure provides many different embodiments or examples for implementing different structures of the present application. To simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present application. In addition, the present application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.

[0023] Please refer to Figure 1 and Figure 2 , the present invention provides a technical solution: an intelligent inductive dust pulse vibration cleaning system, including a housing 1, a cleaning housing 3, a bottom plate 15, and a bracket 14. The bracket 14 is fixed inside the housing 1. There are four groups of brackets 14 to improve the support stability. The bottom plate 15 is fixed on the top of the bracket 14, and the cleaning housing 3 is fixed on the top of the bottom plate 15. A placement plate 21 is slidably connected inside the cleaning housing 3;

[0024] One side of the cleaning housing 3 is provided with a lifting assembly. The lifting assembly includes a threaded rod 20 and a mounting plate 4. The mounting plate 4 is fixed on one side of the top of the housing 1. A first driver 5 is fixed on the top of the mounting plate 4. The threaded rod 20 is threadedly connected to the placement plate 21. The output end of the first driver 5 is fixed to the threaded rod 20 and is used to drive the threaded rod 20 to rotate, so as to drive the placement plate 21 to slide up and down in the cleaning housing 3;

[0025] As Figure 2 shown, a stirring assembly is arranged inside the cleaning housing 3. The stirring assembly is used to stir the inductors inside the cleaning housing 3. The stirring assembly includes a second driver 16. The second driver 16 is fixed on one side of the cleaning housing 3. The second driver 16 is arranged on one side of the cleaning housing 3. The output end of the second driver 16 is fixed with a driving wheel 17. The left side of the cleaning housing 3 is connected by a bearing with a driven wheel 19. A belt 18 is connected between the driving wheel 17 and the driven wheel 19. By providing the belt 18, when the driving wheel 17 rotates, it can drive the driven wheel 19 to rotate. A connecting shaft is fixed on the right side of the driven wheel 19. A rotating disk 10 is fixed on the right side of the connecting shaft. A rotating rod 11 is fixed on the right side of the rotating disk 10. A plurality of stirring rods 12 are connected to the surface of the rotating rod 11. Both the stirring rods 12 and the rotating rod 11 are hollow structures, which is convenient for the gas inside the rotating rod 11 to flow to the stirring rods 12. The right end of the rotating rod 11 is connected to the cleaning housing 3 by a bearing, which is convenient for the rotating rod 11 to rotate on the cleaning housing 3;

[0026] An air duct 8 is provided on the right side of the housing 1, and a first pump body 9 is connected to the middle of the air duct 8. The air duct 8 runs through the right side of the housing 1 and is connected to the rotating rod 11 as a bearing. The air duct 8 and the rotating rod 11 are sealed to prevent internal air leakage.

[0027] Ultrasonic vibrators 23 are fixed on the left and right sides of the cleaning shell 3 to generate pulses to clean the inductor;

[0028] like Figure 3 and Figure 4 As shown, a cleaning component is provided on the right side of the shell 1, and the cleaning component is used to further clean the impurities cleaned by the inductor. The cleaning component includes two groups of third drives 24, and the two groups of third drives 24 are respectively fixed at the right end of the shell 1. The output ends of the two groups of third drives 24 are arranged at the top of the cleaning shell 3. A transmission pipe 2 is provided on one side of the third drive 24. The transmission pipe 2 is located at the top of the cleaning shell 3 and is made of a flexible hose material, which is convenient for stretching. A connecting block 25 is fixed to the output end of the transmission pipe 2 and the third drive 24, which is used to drive the transmission pipe 2 to extend and retract. A liquid source is externally connected to one side of the transmission pipe 2, and a second pump body 30 is connected to one side of the transmission pipe 2. An air pipe 28 is also connected to one side of the transmission pipe 2, and the air pipe 28 is connected to an external air source. The third pump body 26 is connected to the middle of the air pipe 28, and a first valve 27 is connected to the side of the air pipe 2 close to the transmission pipe 2, and a second valve 29 is also connected to the middle of the transmission pipe 2. The end of the air pipe 28 is connected to a collecting box for collecting impurities.

[0029] like Figure 5 As shown, the transmission pipe 2 is located inside the cleaning shell 3 and is provided with a round head 13;

[0030] Embodiment 1

[0031] In this embodiment, the first drive 5 and the second drive 16 can both be motors;

[0032] The intelligent inductive dust pulse vibration cleaning system includes a control system, and the staff sets the operation of the first drive 5, the second drive 16, and the ultrasonic vibrator 23 in the control system;

[0033] The initial state of the placement plate 21 is in an ascending state, which is convenient for the staff to place the inductor on the placement plate 21, and the cleaning agent is placed in advance inside the cleaning shell 3, and the initial state of the placement plate 21 is higher than the height of the cleaning agent, and the height of the cleaning agent is higher than the height of the ultrasonic vibrator 23;

[0034] Specifically, when the inductor needs to be cleaned, the staff places the inductors on the placement plate 21 in batches. The control system controls the first drive 5 to rotate, driving the threaded rod 20 to rotate, so that the placement plate 21 moves from high to low until the inductors sink into the cleaning agent. The control system controls the ultrasonic vibrator 23 to operate, strengthening the vibration of the internal cleaning agent to generate pulses, enhancing the surface cleaning of the inductors and improving the cleaning rate.

[0035] After cleaning for a period of time, the control system controls the first drive 5 to rotate in the reverse direction, driving the placement plate 21 to move upward, thereby driving the inductors away from the cleaning agent. At this time, the control system controls the second drive 16 to rotate. The second drive 16 rotates slowly, driving the driven wheel 19 to rotate through the belt 18, and then driving the rotating disk 10 to rotate, so that the rotating rod 11 drives the stirring rod 12 to rotate slowly, driving the inductors to turn on the surface of the placement plate 21 to prevent the inductors from covering each other, and some places are difficult to be cleaned by pulses.

[0036] After the turning is completed, the control system controls the first drive 5 to rotate forward again, causing the placement plate 21 to sink into the cleaning agent again, and starting the ultrasonic vibrator 23 to operate again. Since the inductors have been turned over, when cleaning again, the surfaces covered between the inductors before can be further cleaned.

[0037] Embodiment 2

[0038] In this embodiment, the third drive 24 can be a cylinder, and its initial state is a contracted state.

[0039] The first pump body 9 can be an air pump, the second pump body 30 can be a liquid pump, and the third pump body 26 can be an air pump. The control system controls their cooperative movement and simultaneously controls the first valve 27 and the second valve 29 to cooperate together, and the program is set by the staff.

[0040] Through holes are provided at the ends of the stirring rods 12 for discharging the internal gas and blowing it onto the surfaces of the inductors.

[0041] The initial state of the second valve 29 is an open state, and the initial state of the first valve 27 is a closed state.

[0042] Specifically, based on Embodiment 1, after the inductors are turned over and the cleaning is completed, the control system controls the first drive 5 to start again, driving the placement plate 21 to move upward and removing the inductors from the cleaning agent again.

[0043] The control system controls the rotation of the second drive 16 to drive the rotation of the stirring rod 12, thereby slowly turning over the inductor. At this time, the control system controls the first pump body 9 to start, pumps gas into the rotating rod 11 through the air duct 8, and then blows it out through the through holes on the stirring rod 12 and blows it onto the surface of the inductor. Since the inductor is separated from the cleaner, there will be some impurities covering its surface. Through the blown air flow, the impurities covering the surface can be blown away;

[0044] At this time, the control system starts the second pump body 30, pumps the external cleaner into the inside of the round head 13 through the transmission pipe 2. Since the surface of the round head 13 is provided with through holes, the cleaning agent can be pumped onto the surface of the inductor through the through holes, and combined with the gas blown out by the stirring rod 12, the impurities inside the surface of the inductor are further removed;

[0045] When the round head 13 sprays out the cleaning agent, the third drive 24 is started to extend. Since the transmission pipe 2 is located at the top of the cleaning shell 3 and is made of a flexible hose material, it can be stretched along with the extension of the third drive 24, and can drive the round head 13 to move inside the cleaning shell 3, so that the round head 13 passes through the upper surface of the inductor, expanding the working range of the round head 13 and improving the cleaning range of the impurities on the surface of the inductor;

[0046] Embodiment III

[0047] In this embodiment, the pipeline material at the connection between the transmission pipe 2 and the round head 13 is of a folding and telescopic structure, which is convenient for the staff to stretch the transmission pipe 2 so that the round head 13 contacts the surface of the placement plate 21;

[0048] When the cleaning of the inductor is completed, the staff takes away the inductor and proceeds to the next process. Since the placement plate 21 rises from the cleaning agent and there will be some impurities remaining on the surface of the placement plate 21, to prevent excessive impurities in the cleaning agent when cleaning the inductor next time, it is necessary to suck away the impurities on the placement plate 21 to improve the utilization rate of the cleaning agent.

[0049] Specifically, when the cleaning of the inductor is completed, the control system controls the second pump body 30 to close and the third pump body 26 to open to pump air, sucking the impurities on the placement plate 21 into the inside of the transmission pipe 2 through the through holes on the surface of the round head 13;

[0050] Then control the second valve 29 to close to prevent the air flow from driving the impurity air flow into the transmission pipe, and open the first valve 27 to make the air pipe 28 ventilated;

[0051] The staff elongates the part where the round head 13 is connected to the transfer pipe 2, so that the round head 13 contacts the surface of the placement plate 21. The control system starts the third drive 24 to contract, driving the round head 13 to move on the surface of the placement plate 21. Since the second pump body 30 is turned on, the round head 13 sucks away the impurities on the surface of the placement plate 21, flows out through the transfer pipe 2, and then passes through the air pipe 8 to suck the impurities on the surface of the placement plate 21 into the collection box, thereby reducing the impurities entering the cleaning agent and prolonging the service life of the cleaning agent.

[0052] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or communication with each other; it can be directly connected, the communication inside two components, or the interaction relationship between two components. For those of ordinary skill in the art, the meanings of the above terms in the present application can be understood according to specific situations.

[0053] The above has introduced in detail an intelligent inductive dust pulse vibration cleaning system provided by an embodiment of the present application. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An intelligent inductive dust pulse vibration cleaning system, comprising a housing (1), a cleaning housing (3), a stirring assembly, and a lifting assembly. Wherein: The cleaning housing (3) is arranged inside the housing (1), and the stirring assembly is arranged inside the cleaning housing (3) for stirring the inductors inside the cleaning housing (3). A placement plate (21) is slidably connected inside the cleaning housing (3). The stirring assembly includes a second drive (16). The second drive (16) is fixed to one side of the cleaning housing (3). The output end of the second drive (16) is fixed with a driving wheel (17). The left side of the cleaning housing (3) is connected to a driven wheel (19) by a bearing. A belt (18) is connected between the driving wheel (17) and the driven wheel (19). The right side of the driven wheel (19) is fixed with a connecting shaft. The right side of the connecting shaft is fixed with a rotating disc (10). The right side of the rotating disc (10) is fixed with a rotating rod (11). A plurality of stirring rods (12) are connected to the surface of the rotating rod (11). The right end of the rotating rod (11) is connected to the cleaning housing (3) by a bearing. Ultrasonic vibrators (23) are fixed to the left and right sides of the cleaning housing (3). The lifting assembly is arranged on one side of the cleaning housing (3). The lifting assembly includes a threaded rod (20), a first drive (5), and a mounting plate (4). Wherein: The mounting plate (4) is fixed to one side of the top of the housing (1). The first drive (5) is fixed to the top of the mounting plate (4). The threaded rod (20) is threadedly connected to the placement plate (21). The output end of the first drive (5) is fixed to the threaded rod (20). An air duct (8) is arranged on the right side of the housing (1). A first pump body (9) is connected in the middle of the air duct (8). The air duct (8) penetrates through the right side of the housing (1) and is connected to the rotating rod (11) by a bearing. The air duct (8) is hermetically connected to the rotating rod (11). A cleaning assembly is arranged on the right side of the housing (1). The cleaning assembly is used for further cleaning the impurities removed from the inductors. The cleaning assembly includes two third drives (24). The two third drives (24) are respectively fixed to the right end of the housing (1). The output ends of the two third drives (24) are arranged on the top of the cleaning housing (3). A transmission pipe (2) is arranged on one side of the third drive (24). The transmission pipe (2) located on the top of the cleaning housing (3) is made of a flexible hose material, which is convenient for stretching it. A connecting block (25) is fixed between the transmission pipe (2) and the output end of the third drive (24) for driving the transmission pipe (2) to expand and contract. A second pump body (30) is connected to one side of the transmission pipe (2). The second pump body (30) is a liquid pump. An air pipe (28) is also connected to one side of the transmission pipe (2). The air pipe (28) is connected to an external air source. A third pump body (26) is connected in the middle of the air pipe (28). A first valve (27) is connected to the side of the air pipe (28) close to the transmission pipe (2). A second valve (29) is also connected in the middle of the transmission pipe (2). The transmission pipe (2) is provided with a circular head (13) inside the cleaning shell (3), and through holes are formed on the surface of the circular head (13). When the cleaning agent is sprayed from the circular head (13), the third drive (24) is activated to extend. Since the transmission pipe (2) is made of flexible hose material at the top of the cleaning shell (3), it can be stretched along with the extension of the third drive (24), driving the circular head (13) to move inside the cleaning shell (3), enabling the circular head (13) to pass over the upper surface of the inductor, expanding the working range of the circular head (13) and improving the range of impurity cleaning on the surface of the inductor. Since the third pump body (26) is turned on, the circular head (13) sucks away the impurities on the surface of the placement plate (21), flows out through the transmission pipe (2), and then passes through the air pipe (28) to suck the impurities on the surface of the placement plate (21) into the collection box, thereby reducing the impurities entering the cleaning agent and extending the service life of the cleaning agent. Both the stirring rod (12) and the rotating rod (11) are hollow structures.

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