An automatic cutting disc disassembling machine
By designing an automated cutting sheet disassembly machine and using multiple modules to work together, fully automatic disassembly of the grinding wheel cutting sheet, aluminum disk and isolation sheet is achieved, solving the problem of time-consuming and labor-intensive traditional manual operation and improving production efficiency.
Patent Information
- Application Number
- CN202211090306.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-07
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-09-07
AI Technical Summary
In traditional methods, disassembly and assemble the grinding wheel cutting sheet requires manual operation, especially due to the viscosity of the isolation sheet, the operation is time-consuming and labor-intensive, and cannot meet the needs of efficient production.
An automatic cutting sheet disassembly machine is designed, through the cooperation of multiple modules, the automatic separation of the grinding wheel cutting sheet and the aluminum disk and the isolation sheet is realized. The machine includes loading modules, stent modules, first-level transplanting modules, removal modules, finished product conveyors and other modules. It uses mechanical means such as string rods, pallets, and suction cups to realize automatic disassembly.
Through the automated strip disassembly machine, the fully automatic separation and separation of the grinding wheel cutting sheet, isolating sheet and aluminum plate is achieved, which significantly improves production efficiency and reduces the time and energy of manual operation.
Smart Images

Figure CN115922318B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of disassembly and assembly of grouped grinding wheel slices, and particularly to an automatic cutting slice disassembling machine. Background Art
[0002] A grinding wheel cutting slice is one of the most important types of grinding tools in grinding processing. A grinding wheel cutting slice is a porous body made by adding a binder to abrasives and then undergoing processes such as compacting, drying, and roasting. Due to differences in abrasives, binders, and manufacturing processes, the characteristics of grinding wheel cutting slices vary greatly, thus having an important impact on the processing quality, productivity, and economy of grinding. The characteristics of grinding wheel cutting slices are mainly determined by factors such as abrasives, grit size, binder, hardness, structure, shape, and dimensions.
[0003] Grinding wheel cutting slices are also divided into convex slices and flat slices. For convex slices, convex slices can be divided into grinding slices and cutting slices. Except for grinding slices with an outer diameter of 100 mm and cutting slices with an outer diameter of 115 mm that have no spacer, the rest have. When in use, the grinding wheel cutting slices are connected in series with an aluminum disc and a spacer (Teflon sheet or steel mesh) through a push rod, and a pressing iron disc is sleeved on the small head end of the push rod. The spacer is adhered to the back side of the grinding wheel cutting slice. The sequential structure of the entire set of tooling is that 1 aluminum disc, 1 grinding wheel cutting slice, and 1 spacer (Teflon sheet or steel mesh) are alternately placed. The adhesive force of the spacer is approximately 3 N - 4 N, and the diameter of the aluminum disc = the diameter of the Teflon + 5 = the diameter of the grinding wheel cutting slice + 10. Since the grinding wheel cutting slices need to be placed on a visual inspection line for inspection, they need to be disassembled to take out independent grinding wheel cutting slices. Traditional disassembly work is all carried out manually, but due to the spacer being adhered, manual operation is time-consuming and laborious, and cannot meet the production efficiency required by enterprises. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic cutting slice disassembling machine to solve the problems raised in the above background art. Through the mutual cooperation of multiple modules, the automatic disassembly and separation of grinding wheel cutting slices from aluminum discs and spacers can be achieved.
[0005] To achieve the above purpose, the present invention provides the following technical solution: An automatic cutting slice disassembling machine, including a frame, an upper feeding module, a material supporting module, a first-level transplanting module, a rejection module, and a finished product conveyor that are sequentially connected along the material movement direction on the frame; a string rod for threading and mounting a stack of semi-finished cutting slices is provided on the upper feeding module, and the material supporting module is used to lift the stack of semi-finished cutting slices on the upper feeding module upward; the first-level transplanting module is used to transfer the cutting slices from the material supporting module to the rejection module;
[0006] The rejection module is used to reject aluminum plates and reject the spacers on both sides of the cutting slices;
[0007] The rejection module includes an aluminum plate rejection conveyor and a spacer rejection conveyor which are arranged on the rack and connected. A push plate mechanism for pushing the aluminum plate away from the aluminum plate rejection conveyor is arranged on one side of the aluminum plate rejection conveyor, and an aluminum plate collection box is arranged at a position on the other side of the aluminum plate rejection conveyor opposite to the push plate mechanism. A conveying groove matching the size of the cutting blade is arranged on the rack corresponding to the middle position of the spacer rejection conveyor. An adsorption mechanism for adsorbing the spacers on the surface of the cutting blade is arranged on the rack corresponding to the upper and lower positions of the conveying groove. A gap for the adsorption mechanism to extend into is formed in the middle of the spacer rejection conveyor. A Teflon collection box is arranged on the rack corresponding to the lower position of the adsorption mechanism.
[0008] The finished product conveyor is used to convey the finished cutting blades after the sheet removal process.
[0009] To further optimize the present invention, the following technical solutions can be preferably selected:
[0010] Preferably, the feeding module includes a feeding platform arranged on the rack, a ring chain conveyor arranged horizontally on the feeding platform, a plurality of moving workstations for placing the cutting blades are evenly arranged on the conveying surface of the ring chain conveyor, and the string rod is movably arranged upward on the moving workstations.
[0011] Preferably, the material supporting module includes a vertical material supporting frame arranged on the rack. A supporting plate is movably arranged on the vertical material supporting frame corresponding to the position of the string rod. A lifting driving mechanism for driving the supporting plate to move axially along the string rod is arranged on the vertical material supporting frame. A translation driving mechanism for driving the vertical material supporting frame to translate towards the direction of the string rod is also arranged on the rack.
[0012] Preferably, a lifting guide rail is arranged on the vertical material supporting frame along the axial direction of the string rod. A lifting slider is arranged on the lifting guide rail. The supporting plate is arranged on the lifting slider. A clamping groove matching the moving workstations is formed on the supporting plate. The lifting driving mechanism includes a synchronous belt rotatably arranged on the vertical material supporting frame. The moving direction of the synchronous belt is along the axial direction of the string rod. The lifting slider is fixedly connected to the synchronous belt. The synchronous belt is connected with a servo motor. The translation driving mechanism includes a translation guide rail arranged along the direction facing the feeding module. The vertical material supporting frame is movably arranged on the translation guide rail. A linear driving mechanism I for driving the vertical material supporting frame to move back and forth along the translation guide rail is arranged on the rack.
[0013] Preferably, the primary transplanting module includes a transplanting rotating shaft rotatably arranged on the frame and a transplanting suction cup frame. The transplanting suction cup frame is arranged side by side with the transplanting rotating shaft. A transplanting linkage frame is connected between the transplanting rotating shaft and the transplanting suction cup frame. A transplanting suction cup is arranged on the transplanting suction cup frame at a position corresponding to the center of the string rod. The transplanting suction cup frame is rotatably arranged on the transplanting linkage frame. Transplanting synchronous wheels are arranged at corresponding positions on the transplanting suction cup frame and the transplanting rotating shaft. A transplanting synchronous belt is arranged on the transplanting synchronous wheels. The transplanting rotating shaft is connected to a servo driving motor.
[0014] Preferably, the adsorption mechanism includes an upper rejection rotating shaft, a lower rejection rotating shaft, an upper rejection suction cup frame, and a lower rejection suction cup frame that are rotatably arranged side by side on the frame. Rejection linkage frames are connected between the upper rejection rotating shaft and the upper rejection suction cup frame, and between the lower rejection rotating shaft and the lower rejection suction cup frame. Rejection suction cups are arranged on both the upper rejection suction cup frame and the lower rejection suction cup frame. The upper rejection suction cup frame and the lower rejection suction cup frame are respectively rotatably arranged on the rejection linkage frame. A first rejection synchronous wheel is arranged at a corresponding position on the upper rejection rotating shaft and the upper rejection suction cup frame. A first rejection synchronous belt is arranged on the first rejection synchronous wheel. A second rejection synchronous wheel is arranged at a corresponding position below the lower rejection rotating shaft and the lower rejection suction cup frame. A second rejection synchronous belt is arranged below the second rejection synchronous wheel. Driving gears that mesh with each other are connected to the upper rejection rotating shaft and the lower rejection rotating shaft. The driving gears rotate synchronously with the transplanting rotating shaft.
[0015] Preferably, a vision detector for detecting the surface quality of the cutting blade is further arranged on the frame. A defective product rejection mechanism is also arranged on the frame at a position corresponding to the vision detector. The defective product rejection mechanism includes a push plate mechanism that is movably arranged on the frame and is used to push the defective products away from the conveying surface.
[0016] Preferably, a secondary rejection mechanism for rejecting the Teflon cloth again is further arranged on the frame at a position corresponding to the vision detector. The secondary rejection mechanism includes a secondary rejection suction cup frame that is movably arranged on the frame. A secondary rejection suction cup is arranged on the secondary rejection suction cup frame in a liftable manner. A swing mechanism for rotating the secondary rejection suction cup frame is arranged on the frame. The swing mechanism includes a vertical rotating shaft rotatably arranged on the frame. A support arm is connected to the top of the vertical rotating shaft. The secondary rejection suction cup frame is arranged at the free end of the support arm. A driven gear is coaxially arranged on the vertical rotating shaft. A driving gear that meshes with the driven gear is arranged on the frame. The secondary rejection mechanism can be used to reject the cutting blades that are not completely rejected in the previous steps to ensure the effect of removing the slices.
[0017] Preferably, a shaping and palletizing mechanism is further provided on the finished product conveyor. The shaping and palletizing mechanism includes a palletizing plate movably arranged on the finished product conveyor. A semi-circular opening is formed at the front end of the palletizing plate. When the openings of two palletizing plates are fitted together, a circular groove matching the cutting blade is formed. A linear driving mechanism II is arranged corresponding to the rear end of the palletizing plate on the finished product conveyor.
[0018] Preferably, a buffer mechanism is further provided on the frame. The buffer mechanism includes a buffer rack arranged on the frame. The feeding end of the buffer rack is connected to the tail of the rejection module. A rotating disk is rotatably arranged on the buffer rack. The rotating disk is connected with a driving source. Buffer string rods for loading the finished cutting blades are evenly arranged on the rotating disk. A material supporting mechanism is arranged at the discharging end of the buffer rack. The material supporting mechanism is used for lifting the finished cutting blades on the buffer string rods upward.
[0019] Preferably, a second transplanting mechanism for moving the finished cutting blades on the buffer string rods to the finished product conveyor is further provided on the frame. The second transplanting mechanism includes a transplanting conveyor arranged on the frame. A moving suction cup mechanism is arranged at the starting section of the conveying of the transplanting conveyor. The moving suction cup mechanism includes a moving suction cup arm hinged to the frame. The moving suction cup arm is connected with a crank-slider mechanism for driving the moving suction cup arm to swing. A moving suction cup frame is rotatably arranged at the free end of the moving suction cup arm. A synchronous belt is arranged between the hinge shaft of the moving suction cup frame and the moving suction cup arm.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] 1. In the present invention, a feeding module, a material supporting module, a primary transplanting module, a rejection module, a multi-vision detection module, a buffer mechanism, a secondary transplanting module, and a shaping and palletizing mechanism are sequentially designed on the frame along the material movement direction. Among them, the material supporting module is used for lifting the stacked semi-finished cutting blades on the feeding module upward. Among them, the primary transplanting module is used for transferring the cutting blades from the material supporting module to the rejection module. The finished product conveyor is used for conveying the finished cutting blades after the sheet splitting treatment. Among them, the rejection module is used for rejecting the aluminum plates and the separator sheets on both sides of the cutting blades. Through the coordinated actions of multiple modules, the full-automatic splitting and separation of the cutting blades, separator sheets, and aluminum plates can be realized, improving the production efficiency.
[0022] 2. In the present invention, a shaping and palletizing mechanism is further designed on the finished product conveyor. The shaping and palletizing mechanism includes a palletizing plate movably installed on the finished product conveyor. A semi-circular opening is formed at the front end of the palletizing plate. When the openings of two palletizing plates are fitted together, a circular groove matching the cutting blade is formed. The finished cutting blades are palletized through the shaping and palletizing mechanism, which is convenient for subsequent packing. In addition, in this device, the secondary rejection mechanism can be used to perform secondary rejection on the cutting blades that are not completely rejected in the previous steps to ensure the sheet splitting effect. Brief Description of the Drawings
[0023] Figure 1 It is a schematic diagram of the overall structure of an automatic die bonder;
[0024] Figure 2 It is a top view of the automatic die bonder;
[0025] Figure 3 It is a schematic diagram of the structure of the loading module;
[0026] Figure 4 It is a schematic diagram of the structure of the material supporting module;
[0027] Figure 5 It is a schematic diagram of the structure of the first-level transfer module;
[0028] Figure 6 It is a schematic diagram of the structure of the rejection module;
[0029] Figure 7 It is a schematic diagram of the structure of the buffer mechanism and the second-level transfer module;
[0030] Figure 8 It is an enlarged schematic diagram of part A;
[0031] Figure 9 It is an enlarged schematic diagram of the structure at part B.
[0032] In the figure: 1, frame; 2, loading module; 3, material supporting module; 4, first-level transfer module; 5, rejection module; 6, multi-vision detection module; 7, buffer mechanism; 8, second-level transfer module; 9, finished product conveyor; 10, string rod; 11, aluminum plate rejection conveyor; 12, spacer rejection conveyor; 13, shaping and palletizing mechanism; 14, pallet; 15, semi-circular opening; 16, circular groove; 17, cutting piece finished product;
[0033] 201, loading platform; 202, annular chain conveyor; 203, moving station; 204, annular slide rail;
[0034] 301, vertical material support frame; 302, support plate; 303, lifting guide rail; 304, lifting slider; 305, card slot; 306, synchronous belt; 307, linear drive mechanism 1; 308, translation guide rail;
[0035] 401, transfer rotating shaft; 402, transfer suction cup holder; 403, transfer linkage frame; 404, transfer synchronous pulley; 405, servo drive motor
[0036] 501. Pusher mechanism; 502. Aluminum plate collection box; 503. Conveyor chute; 504. Teflon collection box; 505. Upper rejection rotating shaft; 506. Lower rejection rotating shaft; 507. Upper rejection suction cup holder; 508. Lower rejection suction cup holder; 509. Rejection suction cup; 510. First rejection synchronous pulley; 511. Second rejection synchronous belt; 512. Second rejection synchronous pulley; 513. Second rejection synchronous belt; 514. Driving gear
[0037] 701. Buffer rack; 702. Rotating disk; 703. Buffer string rod
[0038] 801. Transplanter conveyor; 802. Moving suction cup arm; 803. Crank-slider mechanism; 804. Synchronous belt
[0039] 901. Second rejection suction cup holder; 902. Second rejection suction cup; 903. Vertical rotating shaft; 904. Support arm; 905. Driven gear; 906. Driving gear Specific embodiments
[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments
[0041] Please refer to Figures 1-8 , an embodiment provided by the present invention:
[0042] An automatic cutting disc disassembling machine includes a frame. Along the material movement direction on the frame, a feeding module 2, a material supporting module 3, a first-level transplanting module 4, a rejection module 5, a multi-vision detection module 6, a buffer mechanism 7, a second-level transplanting module 8, and a finished product conveyor 9 are sequentially arranged. Among them, a string rod 10 for threading and stacking semi-finished cutting discs is arranged on the feeding module. The material supporting module is used to lift the stacked semi-finished cutting discs on the feeding module upward. The first-level transplanting module is used to transfer the cutting discs from the material supporting module to the rejection module. The finished product conveyor is used to convey the finished cutting discs after the disc disassembling process
[0043] Among them, the feeding module 2 includes a feeding platform 201 installed on the frame, a ring chain conveyor 202 and a ring slide rail 204 arranged horizontally on the feeding platform 201. A plurality of moving stations 203 for placing cutting discs are evenly installed on the conveying surface of the ring chain conveyor. The moving stations 203 are movably installed on the ring slide rail. Among them, the string rod for threading the finished product of stacked cutting discs is movably installed on the moving station; in this embodiment, the ring chain conveyor adopts a 4*8 (four-sided and eight-station) automatic feeding mechanism. The ring chain conveyor is connected with a servo drive motor. After the feeding of the eight moving stations for placing stacked cutting discs on each side is completed, under the action of the servo drive motor and the ring chain conveyor, the eight moving stations for placing semi-finished products of stacked cutting discs on the next side move to the area to be fed and wait for the next process. The supporting module 3 in the feeding area includes a vertical supporting frame 301 movably installed on the frame. A supporting plate 302 is movably installed on the vertical supporting frame corresponding to the position of the string rod. A lifting drive mechanism for driving the supporting plate to move axially along the string rod is installed on the vertical supporting frame. A translation drive mechanism for driving the vertical supporting frame to translate towards the string rod direction is also installed on the frame. A lifting guide rail 303 is installed on the vertical supporting frame along the axial direction of the string rod. A lifting slider 304 is installed on the lifting guide rail. The supporting plate is installed on the lifting slider. A clamping groove 305 matched with the moving station is formed on the supporting plate. The lifting drive mechanism includes a synchronous belt rotatably installed on the vertical supporting frame. The moving direction of the synchronous belt is along the axial direction of the string rod. The lifting slider is fixedly connected to the synchronous belt 306. The synchronous belt is connected with a servo motor. Driven by the synchronous belt, the push plate lifts the aluminum plate and the semi-finished product of the cutting disc with an isolation sheet on the string rod upwards and waits for the first-level transplanting module to transfer the materials; among them, the translation drive mechanism includes a translation guide rail 308 installed along the direction facing the feeding module. The vertical supporting frame is movably installed on the translation guide rail. A linear drive mechanism 307 for driving the vertical supporting frame to move back and forth along the translation guide rail is installed on the frame. Among them, the linear drive mechanism 307 can adopt a drive screw, a drive cylinder, an electric push rod, etc.
[0044] Among them, the first-level transplanting module 4 includes a transplanting rotating shaft 401 and a transplanting suction cup frame 402 rotatably installed on the frame. The transplanting suction cup frame is installed side by side with the transplanting rotating shaft. A transplanting linkage frame 403 is connected between the transplanting rotating shaft and the transplanting suction cup frame. Transplanting suction cups are installed on the transplanting suction cup frame at positions facing the center of the string rod. The transplanting suction cup frame is rotatably installed on the transplanting linkage frame. Transplanting synchronous wheels 404 are installed at corresponding positions on the transplanting suction cup frame and the transplanting rotating shaft. Transplanting synchronous belts are installed on the transplanting synchronous wheels. The transplanting rotating shaft is connected with a servo drive motor 405. The servo drive motor 405 drives the transplanting rotating shaft and the transplanting synchronous wheels to rotate. Then the transplanting rotating shaft drives the transplanting linkage frame and the transplanting suction cup frame to swing. The transplanting synchronous wheels drive the transplanting suction cup frame to rotate. Thus, the transplanting suction cups adsorb and transfer the semi-finished products on the string rod to the rejection module.
[0045] Among them, the rejection module 5 is used to reject the aluminum plates and the separator sheets on both sides of the cutting discs; the rejection module includes an aluminum plate rejection conveyor 11 and a separator sheet rejection conveyor 12 which are installed on the frame and connected. On one side of the aluminum plate rejection conveyor, there is a push plate mechanism 501 for pushing the aluminum plate away from the aluminum plate rejection conveyor. The push plate mechanism uses a linear cylinder or a linear electric push rod as the power source. On the other side of the aluminum plate rejection conveyor, opposite to the position of the push plate mechanism, there is an aluminum plate collection box 502; at the middle position of the separator sheet rejection conveyor on the frame, there is a conveying groove matching the size of the cutting disc, and the conveying groove is surrounded by the separator sheet rejection conveyor and two L-shaped clamps; at the upper and lower positions corresponding to the conveying groove on the frame, there is an adsorption mechanism 13 for adsorbing the separator sheets on the surface of the cutting disc. There is a gap in the middle of the separator sheet rejection conveyor to facilitate the insertion of the adsorption mechanism. At the position below the adsorption mechanism on the frame, there is a Teflon collection box; among them, the adsorption mechanism includes an upper rejection rotating shaft 505, a lower rejection rotating shaft 506, an upper rejection suction cup holder 507, and a lower rejection suction cup holder 508 which are rotatably installed side by side on the frame. Between the upper rejection rotating shaft and the upper rejection suction cup holder, and between the lower rejection rotating shaft and the lower rejection suction cup holder, there are rejection linkage frames connected. Rejection suction cups 509 are installed on both the upper rejection suction cup holder and the lower rejection suction cup holder. The upper rejection suction cup holder and the lower rejection suction cup holder are respectively rotatably installed on the rejection linkage frame. At the corresponding positions on the upper rejection rotating shaft and the upper rejection suction cup holder, there is a first rejection synchronous pulley, and a first rejection synchronous belt is installed on the first rejection synchronous pulley. At the corresponding positions below the lower rejection rotating shaft and the lower rejection suction cup holder, there is a second rejection synchronous pulley, and a second rejection synchronous belt is installed on the second rejection synchronous pulley. The upper rejection rotating shaft and the lower rejection rotating shaft are connected with driving gears that mesh with each other. Driven by the driving gears, the upper rejection rotating shaft and the lower rejection rotating shaft rotate synchronously. Furthermore, the upper rejection rotating shaft and the lower rejection rotating shaft respectively drive the rejection linkage frames and the upper and lower rejection suction cup holders on them to swing. The first rejection synchronous belt and the second rejection synchronous belt drive the upper and lower rejection suction cup holders to rotate, thereby realizing that the suction cups on the upper and lower rejection suction cup holders adsorb and remove the separator sheets on both sides of the cutting disc in the collection groove and fall into the collection box below; among them, magnets can also be independently installed at the position of the suction cups in the adsorption mechanism to separate and disassemble the products using a steel mesh as the separator sheet through the magnets. Among them, the driving gears rotate synchronously with the transplanting rotating shaft, thereby realizing the synchronous operation of the first-level transplanting module and the rejection module and meeting the synchronous rejection in a single batch.
[0046] To facilitate subsequent palletizing, a buffer mechanism 7 is installed between the spacer removal conveyor and the finished product conveyor. The buffer mechanism includes a buffer rack 701 installed on the frame. The feeding end of the buffer rack is connected to the tail of the removal module. A rotating disk 702 is rotatably installed on the buffer rack. The rotating disk is connected to a driving source. Buffer string rods 703 for threading the finished cutting disks are evenly distributed on the rotating disk. A material supporting mechanism is installed at the discharging end of the buffer rack. The material supporting mechanism is used to lift the finished cutting disks on the buffer ejector rods upward. There is also a secondary transplanting module 8 on the frame for moving the finished cutting disks on the buffer string rods to the finished product conveyor. The secondary transplanting module includes a transplanting conveyor 801 on the frame. There is a moving suction cup mechanism at the starting section of the transplanting conveyor. The moving suction cup mechanism includes a moving suction cup arm 802 hinged on the frame. The moving suction cup arm is connected to a crank-slider mechanism 803 for driving the moving suction cup arm to swing. A moving suction cup frame is rotatably installed at the free end of the moving suction cup arm. Suction cups are installed on the moving suction cup frame. There is a synchronous belt 804 between the hinge shaft of the moving suction cup frame and the moving suction cup arm. Under the combined action of the moving suction cup frame and the moving suction cup arm, the suction cups can transfer the finished cutting disks on the buffer ejector rods. Further, a multi-vision detection module 6 for detecting the surface quality of the cutting disks is also installed on the frame. The vision detector uses existing mature machine vision detection instruments. A defective product removal mechanism is also installed at the position corresponding to the vision detector on the frame. The defective product removal mechanism includes a push plate mechanism movably installed on the frame for pushing the defective products away from the conveying surface. The defective products are removed through the push plate mechanism. The structure of the push plate mechanism can refer to the structure of the aluminum plate removal part. In addition, there is a secondary removal mechanism for removing the Teflon cloth at the position corresponding to the vision detector on the frame. The secondary removal mechanism includes a secondary removal suction cup frame 901 movably installed on the frame. A secondary removal suction cup 902 is vertically movable on the secondary removal suction cup frame. The lifting drive part can adopt a linear cylinder, etc. There is a swinging mechanism on the frame for rotating the secondary removal suction cup frame. The swinging mechanism includes a vertical rotating shaft 903 rotatably installed on the frame. A support arm 904 is connected to the top of the vertical rotating shaft. The secondary removal suction cup frame is at the free end of the support arm. A driven gear 905 is coaxially installed on the vertical rotating shaft. There is a driving gear 906 meshing with the driven gear on the frame. The secondary removal mechanism can be used to perform secondary removal on the cutting disks that were not completely removed in the previous steps to ensure the effect of sheet removal.
[0047] The tail of the spacer removal conveyor is connected to the finished product conveyor. A shaping and palletizing mechanism 13 is also provided on the finished product conveyor. The shaping and palletizing mechanism includes a palletizing plate 14 movably arranged on the finished product conveyor. A semi-circular opening 15 is formed at the front end of the palletizing plate. A circular groove 16 matching the cutting disk is formed after the openings of the two palletizing plates are fitted together. A linear driving mechanism II is arranged corresponding to the rear end of the palletizing plate on the finished product conveyor. The finished cutting disks 17 are palletized through the shaping and palletizing mechanism to facilitate subsequent packing.
[0048] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any respect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. An automatic cutting disc disassembling machine, characterized in that: It includes a frame, on which a feeding module, a material supporting module, a primary transfer module, a rejection module, and a finished product conveyor are successively connected along the material movement direction; a string rod for threading stacked semi-finished cutting discs is arranged on the feeding module, and the material supporting module is used to lift the stacked semi-finished cutting discs on the feeding module upward; the primary transfer module is used to transfer the cutting discs from the material supporting module to the rejection module; The rejection module is used to reject aluminum plates and the separator sheets on both sides of the cutting discs; The rejection module includes an aluminum plate rejection conveyor and a separator sheet rejection conveyor which are arranged on the frame and connected. A push plate mechanism for pushing the aluminum plate away from the aluminum plate rejection conveyor is arranged on one side of the aluminum plate rejection conveyor, and an aluminum plate collection box is arranged at a position on the other side of the aluminum plate rejection conveyor opposite to the push plate mechanism; a conveying groove matching the size of the cutting disc is arranged at the middle position of the frame corresponding to the separator sheet rejection conveyor, an adsorption mechanism for adsorbing the separator sheets on the surface of the cutting disc is arranged at the positions above and below the conveying groove on the frame, a gap for the adsorption mechanism to extend into is formed in the middle of the separator sheet rejection conveyor, and a Teflon collection box is arranged at the position below the adsorption mechanism on the frame; The finished product conveyor is used to convey the finished cutting discs after the disc separation process; The primary transfer module includes a transfer rotating shaft and a transfer suction cup frame rotatably arranged on the frame. The transfer suction cup frame is arranged side by side with the transfer rotating shaft, a transfer linkage frame is connected between the transfer rotating shaft and the transfer suction cup frame, a transfer suction cup is arranged at a position on the transfer suction cup frame opposite to the center of the string rod, the transfer suction cup frame is rotatably arranged on the transfer linkage frame, transfer synchronous wheels are arranged at corresponding positions on the transfer suction cup frame and the transfer rotating shaft, a transfer synchronous belt is arranged on the transfer synchronous wheels, and the transfer rotating shaft is connected with a servo drive motor; The adsorption mechanism includes an upper rejection rotating shaft, a lower rejection rotating shaft, an upper rejection suction cup frame, and a lower rejection suction cup frame which are rotatably arranged side by side on the frame. Rejection linkage frames are connected between the upper rejection rotating shaft and the upper rejection suction cup frame and between the lower rejection rotating shaft and the lower rejection suction cup frame. Rejection suction cups are arranged on both the upper rejection suction cup frame and the lower rejection suction cup frame. The upper rejection suction cup frame and the lower rejection suction cup frame are respectively rotatably arranged on the rejection linkage frame. Rejection synchronous wheels I are arranged at corresponding positions on the upper rejection rotating shaft and the upper rejection suction cup frame, a rejection synchronous belt I is arranged on the rejection synchronous wheels I, rejection synchronous wheels II are arranged at corresponding positions below the lower rejection rotating shaft and the lower rejection suction cup frame, a rejection synchronous belt II is arranged on the rejection synchronous wheels II, driving gears which are meshed with each other are connected to the upper rejection rotating shaft and the lower rejection rotating shaft, and the driving gears rotate synchronously with the transfer rotating shaft; A visual detector, a shaping and palletizing mechanism, and a buffer mechanism for detecting the surface quality of the cutting discs are also arranged on the frame; 2. The automatic cutting disc disassembling machine according to claim 1, wherein: The feeding module includes a feeding platform arranged on the frame, a ring chain conveyor arranged horizontally on the feeding platform, a plurality of moving workstations for placing cutting discs are evenly arranged on the conveying surface of the ring chain conveyor, and the string rod is movably arranged upward on the moving workstations.
3. The automatic cutting disc disassembling machine according to claim 1, characterized in that: The material supporting module includes a vertical material supporting frame arranged on the machine frame. A material supporting plate is movably arranged on the vertical material supporting frame corresponding to the position of the string rod. A lifting driving mechanism for driving the material supporting plate to move axially along the string rod is arranged on the vertical material supporting frame. A translation driving mechanism for driving the vertical material supporting frame to translate towards the direction of the string rod is also arranged on the machine frame.
4. The automatic cutting disc disassembling machine according to claim 3, wherein: A lifting guide rail is arranged on the vertical material supporting frame along the axial direction of the string rod. A lifting slider is arranged on the lifting guide rail. The material supporting plate is arranged on the lifting slider. A clamping groove for cooperating with the moving station is formed on the material supporting plate. The lifting driving mechanism includes a synchronous belt rotatably arranged on the vertical material supporting frame. The moving direction of the synchronous belt is along the axial direction of the string rod. The lifting slider is fixedly connected to the synchronous belt. The synchronous belt is connected to a servo motor. The translation driving mechanism includes a translation guide rail arranged along the direction facing the feeding module. The vertical material supporting frame is movably arranged on the translation guide rail. A linear driving mechanism I for driving the vertical material supporting frame to move back and forth along the translation guide rail is arranged on the machine frame.
5. An automatic cutting disc disassembling machine according to claim 1, characterized in that: A secondary rejection mechanism for secondarily rejecting the Teflon cloth is also arranged on the machine frame corresponding to the position of the vision detector. The secondary rejection mechanism includes a secondary rejection suction cup frame movably arranged on the machine frame. A secondary rejection suction cup is arranged on the secondary rejection suction cup frame in a liftable manner. A swinging mechanism for rotating the secondary rejection suction cup frame is arranged on the machine frame. The swinging mechanism includes a vertical rotating shaft rotatably arranged on the machine frame. A support arm is connected to the top of the vertical rotating shaft. The secondary rejection suction cup frame is arranged at the free end of the support arm. A driven gear is coaxially arranged on the vertical rotating shaft. A driving gear meshing with the driven gear is arranged on the machine frame.
6. The automatic cutting disc disassembling machine according to claim 1, wherein: The shaping and palletizing mechanism includes a palletizing plate movably arranged on the finished product conveyor. A semi-circular opening is formed at the front end of the palletizing plate. A circular groove matching the cutting blade is formed after the openings of the two palletizing plates are fitted together. A linear driving mechanism II is arranged on the finished product conveyor corresponding to the rear end of the palletizing plate.
7. An automatic cutting disc disassembling machine according to claim 1, characterized in that: The buffer mechanism includes a buffer rack arranged on the machine frame. The feeding end of the buffer rack is connected to the tail of the rejection module. A rotating disk is rotatably arranged on the buffer rack. The rotating disk is connected to a driving source. Buffer string rods for loading the finished cutting blades are evenly arranged on the rotating disk. A material supporting mechanism is arranged at the discharging end of the buffer rack. The material supporting mechanism is used for lifting the finished cutting blades on the buffer string rods upwards.
8. An automatic cutting disc disassembling machine according to claim 6, characterized in that: A second transplanting mechanism for moving the finished cutting blades on the buffer string rods to the finished product conveyor is also arranged on the machine frame. The second transplanting mechanism includes a transplanting conveyor arranged on the machine frame. A moving suction cup mechanism is arranged at the starting section of the conveying of the transplanting conveyor. The moving suction cup mechanism includes a moving suction cup arm hinged on the machine frame. The moving suction cup arm is connected to a crank-slider mechanism for driving the moving suction cup arm to swing. A moving suction cup frame is rotatably arranged at the free end of the moving suction cup arm. A synchronous belt is arranged between the hinge shaft of the moving suction cup frame and the moving suction cup arm.
Citation Information
Patent Citations
Cutting blade disassembling mechanism and cutting blade disassembling machine with same
CN218313260U