An automated production line for assembling mirror frames
By designing automated production lines, using frames, transmission line devices, degree of freedom robots and other components, the automatic assembly and assembly of mirror frames is solved, and the high cost and low efficiency problems caused by manual assembly lines in the prior art are achieved, and lower cost and higher efficiency production is achieved.
Patent Information
- Application Number
- CN202211577656.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-09
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2042-12-09
AI Technical Summary
The existing mirror frame assembly process relies on manual assembly lines, resulting in high production costs, low efficiency and many unqualified products.
Design an automated production line, including frame, transmission line device, frame pallet, degree of freedom robot, mirror pallet, feeding station, assembly device, nail gun device, hot melt adhesive device, feeding and locking screw device, labeling device and control system, to realize the automatic assembly and assembly of mirror frames.
Automatic assembly line operations are realized, which reduces labor investment, reduces production costs, improves production efficiency, and reduces the unqualified rate.
Smart Images

Figure CN115922357B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mirror frame assembly devices, and in particular to an automatic mirror frame assembly production line. Background Art
[0002] In the prior art, the assembly of mirrors and frames is carried out by manual assembly lines. The entire operation process requires manual completion of mirror frame assembly, nail gun fixation, hot melt adhesive, screw locking and labeling processes. At present, the entire assembly line process requires 6 workers to complete these processes, which makes the production cost high, the production efficiency low, and many defective products. Therefore, those skilled in the art provide an automated assembly line for mirror frames to solve the problems raised in the above background technology.
[0003] After searching the Chinese patent literature database, no patent literature related to the automated production line for mirror frame assembly has been found. Summary of the invention
[0004] The purpose of the present invention is to provide an automated production line for mirror frame assembly which has lower production cost and higher production efficiency.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] Provided is an automated production line for mirror frame assembly, comprising a frame, a transmission line device located on the frame and used to convey mirror frames, a frame pallet located on one side of the frame and arranged in sequence along the advancing direction of the transmission line, a degree-of-freedom robot, a mirror pallet, and a loading station, a mirror frame assembly device, a nail gun device, a hot melt adhesive device, a loading and screw locking device, a frame labeling device and a control system arranged in sequence on the frame, wherein the mirror frame assembly device comprises a positioning block, a positioning cylinder, a guide mechanism, a lifting mechanism and a support plate located on the lifting mechanism, wherein the positioning block is located on one side of the frame, the positioning cylinder is located on the other side of the frame, the positioning cylinder is used to push the frame to the positioning block, the guide mechanism is located above the frame and corresponds to the position of the frame when the frame is located at the station, and the lifting mechanism is located in the guide mechanism.
[0007] As an improvement of the present invention, the guide mechanism includes several guide rods and transverse connecting rods, the several guide rods are arranged at a predetermined interval, the transverse connecting rods connect all the guide rods, and the guide rods are inclined rods extending upward and outward.
[0008] As an improvement of the present invention, the freedom robot includes a robot body, the robot body includes at least a robot seat and a mounting and grasping device arranged on the robot seat, the mounting and grasping device includes a mounting frame, at least four clamps located on the mounting frame, a clamp extension cylinder for controlling the extension and retraction of the clamps, and a clamp back-pressure cylinder for controlling the clamps to press the frame.
[0009] As an improvement of the present invention, the nail gun device includes a first lateral thrust cylinder located on one side of the frame, four nail gun movement mechanisms corresponding to the four sides of the frame, nail guns respectively located on the four nail gun movement mechanisms, and four nail gun cylinders respectively used to push the nail guns to work, the lateral thrust cylinder is used to push the frame to the opposite side, and the nail gun movement mechanism can drive the corresponding nail gun to move on the corresponding side of the frame.
[0010] As an improvement of the present invention, the hot melt glue applying device includes a second lateral thrust cylinder located on one side of the frame, two lateral hot melt glue applying mechanisms for applying glue to the two lateral sides of the frame, and a longitudinal hot melt glue applying mechanism for applying glue to the two longitudinal sides of the frame. The lateral hot melt glue applying mechanism at least includes a lateral mounting seat, a lateral glue gun moving mechanism located on the lateral mounting seat, and a lateral glue gun, and the lateral glue gun moving mechanism is used to drive the lateral glue gun to move horizontally; the longitudinal hot melt glue applying mechanism at least includes a longitudinal mounting seat, a longitudinal glue gun moving mechanism located on the longitudinal mounting seat, and a longitudinal glue gun, and the longitudinal glue gun moving mechanism is used to drive the longitudinal glue gun to move.
[0011] As an improvement of the present invention, the feeding and screw locking device includes a third lateral thrust cylinder located on one side of the frame, a material storage mechanism located on the other side of the frame, a hanging piece feeding movement mechanism located above the material storage mechanism, a hanging piece transferring mechanism and a screw electric screwdriver installed on the lower surface of the hanging piece feeding movement mechanism, and a screw feeder installed on the upper surface of the hanging piece feeding movement mechanism. The third lateral thrust cylinder is used to push the mirror frame to the material storage mechanism, and the hanging piece feeding movement mechanism can drive the hanging piece transferring mechanism, the screw electric screwdriver and the screw feeder to move along the forward direction of the transmission line.
[0012] As an improvement of the present invention, the hanging piece transferring mechanism includes a transferring connecting plate, a transferring rotating cylinder and a transferring suction nozzle, the transferring connecting plate is installed on the lower surface of the hanging piece feeding motion mechanism, the transferring rotating cylinder is installed on the transferring connecting plate, and the transferring suction nozzle is driven to rotate by the transferring rotating cylinder.
[0013] As an improvement of the present invention, the frame labeling device includes at least a labeling mounting frame located on one side of the frame, upper and lower cylinders, a motor and a screw structure located on the labeling mounting frame, and a labeling structure, wherein the labeling structure is installed on the motor and the screw structure and is driven by the motor and the screw structure to move laterally, and the motor and the screw structure is driven by the upper and lower cylinders to achieve up and down movement.
[0014] As an improvement of the present invention, it also includes at least five detectors, which are respectively arranged on the mirror frame assembly device, the nail gun device, the hot melt glue device, the feeding and screw locking device and the frame labeling device. The five detectors are respectively connected to the control system signal. When the detector detects the frame, the device corresponding to the workstation is started.
[0015] As an improvement of the present invention, the transmission line device includes at least six transmission structures, which are respectively arranged on a loading station, a mirror frame assembly device, a nail gun device, a hot melt glue device, a loading and screw locking device, and a frame labeling device. The transmission structure includes at least a transmission motor located on a frame, an active roller and a driven roller driven by the transmission motor, and two conveyor belts. The active roller and the driven roller tighten the conveyor belt, and the active roller passes through the conveyor belt and drives the conveyor belt to rotate.
[0016] The present invention comprises a frame, a transmission line device for conveying mirror frames on the frame, a frame pallet located on one side of the frame and arranged in sequence along the transmission line, a degree of freedom robot, a mirror pallet, and a loading station, a mirror frame assembly device, a nail gun device, a hot melt adhesive device, a loading and screw locking device, a frame labeling device and a control system arranged in sequence on the frame, wherein the mirror frame assembly device comprises a positioning block, a positioning cylinder, a guide mechanism, a lifting mechanism and a support plate located on the lifting mechanism, wherein the positioning block is located on one side of the frame, the positioning cylinder is located on the other side of the frame, the positioning cylinder is used to push the frame to the positioning block, the guide mechanism is located above the frame and corresponds to the position of the frame when the frame is located at the station, and the lifting mechanism is located in the guide mechanism. The present invention can realize automated assembly line operation. Compared with the prior art, the entire assembly line process requires only one worker, which makes the production cost lower, the production efficiency higher, and the defective rate lower. Therefore, the present invention has the advantages of automated production, lower production cost and higher production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention.
[0018] Figure 2 yes Figure 1 Stereoscopic diagram of the robot with 3D degrees of freedom.
[0019] Figure 3 yes Figure 2 A three-dimensional view of the installation grabbing device in FIG.
[0020] Figure 4 yes Figure 1 A three-dimensional diagram of the mirror frame assembly device in FIG.
[0021] Figure 5 yes Figure 1 A three-dimensional view of a nail gun device in FIG.
[0022] Figure 6 yes Figure 5 Schematic diagram from another perspective.
[0023] Figure 7 yes Figure 1 A three-dimensional diagram of the hot melt adhesive device in FIG.
[0024] Figure 8 yes Figure 7 Schematic diagram from another perspective.
[0025] Fig. 9 yes Figure 1 A three-dimensional view of the loading and screw locking device in the figure.
[0026] Fig.10 yes Fig. 9 Schematic diagram from another perspective.
[0027] Fig.11 yes Fig. 9 Schematic diagram of the three-dimensional structure of the storage mechanism.
[0028] Fig.12 yes Fig. 9 Schematic diagram of the three-dimensional structure of the transfer mechanism.
[0029] Fig.13 yes Figure 1 A three-dimensional diagram of the frame labeling device in FIG.
[0030] Fig.14 yes Figure 3 Schematic diagram from another perspective.
[0031] Fig.15 yes Figure 1 Schematic diagram of the partial structure of the transmission line device in FIG. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] See also Figures 1 to 3 , Figures 1 to 3 Disclosed is an implementation method of an automated production line for mirror frame assembly, which includes a frame 10, a transmission line device 1 for conveying mirror frames located on the frame 10, a frame pallet 2 located on one side of the frame 10 and arranged in sequence along the forward direction of the transmission line, a degree of freedom robot 3, a mirror pallet 4, and a loading station 101, a mirror frame assembly device 5, a nail gun device 6, a hot melt glue device 7, a loading and screw locking device 8, a frame labeling device 9 and a control system (not shown in the figure) arranged in sequence on the frame 10. In the present invention, preferably, at least five detectors (not shown in the figure) are further included, and the five detectors are respectively arranged on the mirror frame assembly device 5, the nail gun device 6, the hot melt glue device 7, the loading and screw locking device 8 and the frame labeling device 9, and the five detectors are respectively connected to the control system signal, and when the detector detects the frame, the device corresponding to the station is started. In the present invention, preferably, the DOF robot 3 is a 6-DOF robot, which includes a robot body, and the robot body at least includes a robot seat 30 and a mounting and grasping device 31 arranged on the robot seat 30, and the mounting and grasping device 31 includes a mounting frame 310, at least four clamps 312 located on the mounting frame 310, 6 mirror suction cups 314, a clamp telescopic cylinder 311 for controlling the extension and retraction of the clamp 312, and a clamp back-pressure cylinder 313 for controlling the clamp 312 to press the mirror frame 100, the arm of the freedom robot 3 moves to the top of the mirror frame 100, the clamp telescopic cylinder 311 on the mounting and grasping device 31 retracts, the clamp back-pressure cylinder 313 retracts, the freedom robot 3 continues to descend to a certain height and then stops, and then the clamp telescopic cylinder 311 extends and pushes 4 The four clamps 312 clamp the edge of the frame 100 from the inside of the frame 100. When the four clamps 312 are pushed open by the clamp telescopic cylinder 311 to clamp the edge of the frame 100, the clamp back pressure cylinder 313 extends to firmly press the frame 100 to prevent the frame 100 from loosening and slipping when the freedom robot 3 moves. When the above-mentioned tooling clamps the top frame 100 of the frame pallet 2 from the inside, the freedom robot 3 sends the frame 100 to the transmission line device 1 of the loading station 101 to implement the next step. In the present invention, when changing different models of products, only the screws on the adjusting device can be adjusted to adjust the size of the clamp 312 to adapt to the grasping of different products. When the frame 100 is placed on the transmission line device 1, the corresponding detector on the transmission line device 1 detects the signal and starts the transmission line device 1, drags the frame 100 on the transmission line device 1 to the next station, and the transmission line device 1 has a width adjustable function. .
[0034] In the present invention, preferably, Figure 4As shown, the mirror frame assembly device 5 includes a positioning block 51, a positioning cylinder 52, a guide mechanism 53, a lifting mechanism 54 and a support plate 55 located on the lifting mechanism 54, wherein the positioning block 51 is located on one side of the frame 10, and the positioning cylinder 52 is located on the other side of the frame 10, and the positioning cylinder 52 is used to push the frame 100 to the positioning block 51, and the guide mechanism 53 is located above the frame 10 and corresponds to the position of the frame 100 when the frame 100 is located at the station, and the lifting mechanism 54 is located in the guide mechanism 53. In the present invention, The guide mechanism 53 includes a plurality of guide rods 531 and a transverse connecting rod 532. The plurality of guide rods 531 are arranged at a predetermined interval. The transverse connecting rod 532 connects all the guide rods 531. The guide rods 531 are inclined rods extending upward and outward. In the present invention, after the mirror frame 100 flows on the transmission line device 1 to the specified position of the mirror frame assembly device 5, the detector at the mirror frame assembly device 5 detects it, and the blocker starts to block the mirror frame 100, and the transmission line device 1 stops transmitting. The transmission line device The positioning cylinder 52 at position 1 pushes the mirror frame 100 to the specified position 50 on one side of the assembly line to ensure that the mirror frame 100 can be accurately positioned. The DOF robot 3 moves to the corresponding position of the mirror 102, and the mirror suction cup 314 slowly approaches the mirror 102. There is a laser ruler (not visible in the figure) near the mirror suction cup 314. The laser ruler can sense the distance between the mirror suction cup 314 and the mirror 102 in real time. When the mirror suction cup 314 is completely close to the mirror, the DOF robot 3 will stop moving forward to prevent the mirror 102 from being crushed. The suction cup 314 starts vacuum and sucks the mirror 102, and then the DOF robot 3 is transferred to the top of the guide mechanism 53. When the mirror frame 100 stops on the transmission line device 1, the lifting mechanism 54 below the mirror frame 100 will automatically rise to hold the mirror 102 above. The DOF robot 3 uses the installation and grasping device 31 to transport the mirror 102 to the top of the guide mechanism 53, and then gradually descends. After a certain distance from the lower support plate 55, the mirror suction cup 314 is released, and the mirror 102 naturally and gently falls on the guide mechanism 53 and the support plate 55. After the mirror 102 falls on the lifting mechanism 54, the lifting mechanism 54 will continue to gradually descend, and gradually guide the mirror 103 to the specified position using the side slope guiding principle of the guide mechanism 53. When the mirror 102 falls to a certain extent, the lifting mechanism 54 pushes the mirror 102 up and down several times to ensure that the mirror 102 can fall and be accurately guided. Then the lifting mechanism 54 continues to hold the mirror 102 down until the mirror 102 falls into the card slot of the mirror frame 100. When the mirror 102 and the mirror frame 100 are assembled, the transmission line device 1 is started to transport the mirror and mirror frame assembly to the nail gun device 6 station.
[0035] In the present invention, preferably, Figure 5 and6 As shown, the nail gun device 6 includes a first transverse thrust cylinder 61 located on one side of the frame 10, four nail gun movement mechanisms 63 corresponding to the four sides of the mirror frame 100, nail guns 64 respectively located on the four nail gun movement mechanisms 63, and four nail gun cylinders 65 respectively used to push the nail guns 64 to work, the transverse thrust cylinder 61 is used to push the mirror frame 100 to the opposite side, and the nail gun movement mechanism 63 can drive the corresponding nail gun 64 to move on the corresponding side of the mirror frame 100; after the mirror frame 100 flows on the transmission line device 1 to the nail gun device 6, the detector of the nail gun device 6 senses that it is in place, starts the blocker action, and stops the mirror frame 100 on the transmission line device 1, and the first transverse thrust cylinder 61 is actuated to push the mirror frame 100 to a specified position 60 on one side; After the mirror frame 100 is accurately positioned, the nail gun movement mechanisms 63 on the four sides of the mirror frame 100 will drive the nail guns 64 to move to the position where the nail guns are needed, and the gun nozzles will be pressed against the wall of the mirror frame 100 under the action of the nail gun cylinder 65, and then the strong electromagnet 66 will pull the nail gun triggers and start to implement the nail gun according to the established procedures; when the nail gun operations on the four sides are completed, the nail guns return to their respective positions under the action of their respective nail gun movement mechanisms 63, the blocker (not visible in the figure) and the first lateral thrust cylinder 61 are released, and the transmission line device 1 starts to start dragging the mirror frame 100 to the hot melt glue device 7.
[0036] In the present invention, preferably, Figure 7 and 8As shown, the hot melt glue device 7 includes a second lateral thrust cylinder 71 located on one side of the frame 10, two lateral hot melt glue mechanisms 72 for gluing the two lateral sides of the frame 100, and a longitudinal hot melt glue mechanism 73 for gluing the two longitudinal sides of the frame 100, the lateral hot melt glue mechanism 72 at least includes a lateral mounting seat 721, a lateral glue gun moving mechanism 722 and a lateral glue gun 723 located on the lateral mounting seat 721, and the lateral glue gun moving mechanism 722 is used to drive the lateral glue gun 723 to move horizontally; the longitudinal hot melt glue mechanism 73 at least includes a longitudinal mounting seat 731, a longitudinal glue gun moving mechanism 732 and a longitudinal glue gun 733 located on the longitudinal mounting seat 731, and the longitudinal glue gun moving mechanism 732 is used to drive the longitudinal glue gun 733 to move longitudinally; after the frame 100 flows to the hot melt glue device 7 on the transmission line device 1, the detector at the hot melt glue device station 7 senses that it is in place, and then the blocker action is started to move the frame 100 on the transmission line device 1. The second lateral thrust cylinder 71 extends to push the mirror frame 100 to the hot melt glue device 7 for precise positioning; after the mirror frame 100 stops blocking, the lateral glue gun moving mechanism 722 drives the lateral glue gun 723 to move, and the lateral glue gun 723 is extended and lowered to the middle of the joint groove between the mirror 102 and the mirror frame 100 at both ends of the mirror frame 100 to start applying hot melt glue. After the gluing is completed, the lateral glue gun 723 retracts to its original position; when the lateral gluing is completed, the longitudinal glue gun moving mechanism 732 drives the lateral glue gun 723 to move. The longitudinal glue gun 733 is in action, and is extended to close to the joint groove of the longitudinal mirror 102 and the frame 100. At the same time, the blocker is released, and the transmission line device 1 starts to drive the frame 100 to flow. The transmission line device 1 is used to drive the frame 100 to move, and the longitudinal glue gun 733 will apply hot melt glue to the two longitudinal sides of the frame 100. After the hot melt glue is applied, the longitudinal glue gun 733 retracts back to its original position, and the transmission line device 1 starts to drag the frame 100 to the feeding and screw locking device 8.
[0037] In the present invention, preferably, Figures 9 to 12As shown, the feeding and screw locking device 8 includes a third lateral thrust cylinder 81 located on one side of the frame 10, a storage mechanism 82 located on the other side of the frame, a hanging piece feeding movement mechanism 84 located above the storage mechanism 82, a hanging piece transfer mechanism 83 and a screw electric screwdriver 85 installed on the lower surface of the hanging piece feeding movement mechanism 84, and a screw feeder 86 installed on the upper surface of the hanging piece feeding movement mechanism 84. The third lateral thrust cylinder 81 is used to push the frame 100 to the storage mechanism 82, and the hanging piece feeding movement mechanism 84 can drive the hanging piece transfer mechanism 83, the screw electric screwdriver 85 and the screw feeder 86 to move along the forward direction of the transmission line. In the present invention, preferably, the hanging piece transfer mechanism 83 includes a transfer connecting plate 831 and a transfer rotating cylinder 832. and a transfer suction nozzle 833, the transfer connecting plate 831 is installed on the lower surface of the hanging piece feeding movement mechanism 84, the transfer rotating cylinder 832 is installed on the transfer connecting plate 831, the transfer suction nozzle 833 is driven to rotate by the transfer rotating cylinder 832, the storage mechanism 82 at least includes a base 820, a storage screw rod 822 located on the base, a control command motor 821, a synchronization plate 823, a hanging piece 824 and a guide rod 825, the synchronization plate 823 connects the storage screw rod 822 and the guide rod 825, the hanging piece 824 is located on the synchronization plate 823, the control command motor 821 is connected to the storage screw rod 822 and is used to drive the storage screw rod 822 to rotate, thereby driving the synchronization plate 823 and the hanging piece 824 to rise and fall.After the mirror frame 100 flows to the feeding and screw locking device 8 on the transmission line device 1, the detector at the feeding and screw locking device 8 senses that it is in place, starts the blocker action, and stops the mirror frame 100 on the transmission line device 1, and the third lateral thrust cylinder 81 extends to push the mirror frame 100 to the side of the storage mechanism 82 and the screw locking device station 80 for precise positioning; the storage mechanism 82 receives the control instruction motor 821 to drive the screw rod 822 at the storage location to move, and the screw rod 822 at the storage location drives the synchronous plate 823 to rise, and then pushes the hanging plates 824 upward one by one, and there is a sensor (not shown in the figure) at the top of the guide rod 825 to detect whether there is a hanging plate 824 in place. If there is a hanging plate 824 in place, the control instruction motor 821 automatically stops, and if not sensed, the control instruction motor 821 automatically starts to feed upward; when the mirror frame 100 is blocked and stopped on the transmission line device 1, the hanging plate feeding movement mechanism 84 moves to the storage mechanism 82, and a suction cup is used to suck up 4 at a time. The hanging pieces 824 are loaded, and then the hanging piece transfer mechanism 83 is actuated to place the hanging pieces 824 one by one to the hanging piece positions 87 corresponding to the frame 100, wherein two hanging pieces 824 are adjusted in direction under the action of the transfer rotating cylinder 832 and placed in the corresponding hole positions 88 of the frame 100. When the hanging pieces 824 are loaded, the material storage mechanism 82 automatically goes to the material storage mechanism to take the material; two screw feeders 86 automatically feed the corresponding screw screwdrivers 85 through vacuum pipes to the screwdriver nozzles 851 to wait for locking; when the four hanging pieces 824 of the frame 100 are all installed in place, the moving mechanism of the screw screwdriver 85 moves the corresponding screw screwdriver 85 to the corresponding hanging piece screw position, and then starts the screwdriver to start locking until all the screws are locked, and the transmission line device 1 starts to start dragging the frame 100 to the frame labeling device 9.
[0038] In the present invention, preferably, Figures 13 to 14As shown, the frame labeling device 9 at least includes a labeling head located on one side of the frame 10, the labeling head includes a labeling mounting frame 91, upper and lower cylinders 92, a motor and a screw structure 93, and a labeling structure 94 located on the labeling mounting frame 91, the labeling structure 94 is installed on the motor and the screw structure 93, and is driven by the motor and the screw structure 93 to move horizontally, and the motor and the screw structure 93 are driven by the upper and lower cylinders 92 to achieve up and down movement; the labeling head includes two types: a permanent labeling head 98 and a factory labeling head 99; in the present invention, After the mirror frame 100 is transported to the mirror frame labeling device 9 by the transmission line device 1 and is precisely positioned, the machine and screw structure 93 corresponding to the label head will move the label head to the label pasting position 95 on the back of the mirror 102, and then the upper and lower cylinders 92 will be actuated to move the label attachment structure 94 together with the label pasting nozzle close to the mirror 102, and then the motor will continue to drive the entire head to move horizontally to paste the label on the back of the mirror 102. After the label is pasted, the upper and lower cylinders 92 will retract and the motor will return to its position; the working processes of the permanent label head 98 and the factory label head 99 are as described above.
[0039] In the present invention, preferably, Fig.15 As shown, the transmission line device 1 includes at least six transmission structures 11, and the six transmission structures 11 are respectively arranged on the loading station 101, the mirror frame assembly device 5, the nail gun device 6, the hot melt glue device 7, the loading and screw locking device 8 and the frame labeling device 9. The transmission structure 11 includes at least a transmission motor 111 located on the frame 10, an active roller 112 driven by the transmission motor 111, a driven roller 113, and two conveyor belts 114. The active roller 112 and the driven roller 113 hold the conveyor belt 114 tightly, and the active roller 112 passes through the conveyor belt 113 and drives the conveyor belt 112 to rotate.
[0040] The present invention can realize automated assembly line operation, and only one worker is needed for the entire assembly line process, which can greatly reduce labor input, thereby lowering production costs, increasing production efficiency, and reducing the failure rate.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated production line for mirror frame assembly, characterized in that: The invention comprises a frame (10), a transmission line device (1) located on the frame (10) for conveying mirror frames, a frame pallet (2) located on one side of the frame (10) and arranged in sequence along the advancing direction of the transmission line, a degree-of-freedom robot (3), a mirror pallet (4), and a loading station (101), a mirror frame assembly device (5), a nail gun device (6), a hot melt adhesive device (7), a loading and screw locking device (8), and a frame labeling device (9) arranged in sequence on the frame (10). and a control system (900), wherein the mirror frame assembly device (5) comprises a positioning block (51), a positioning cylinder (52), a guide mechanism (53), a lifting mechanism (54), and a support plate (55) located on the lifting mechanism (54), wherein the positioning block (51) is located on one side of a frame (10), the positioning cylinder (52) is located on the other side of the frame (10), the positioning cylinder (52) is used to push the mirror frame (100) to the positioning block (51), and the guide mechanism (53) is located on the frame (10). 0) and corresponds to the position of the mirror frame (100) when the mirror frame (100) is located at the workstation, the lifting mechanism (54) is located in the guide mechanism (53); the guide mechanism (53) comprises a plurality of guide rods (531) and a transverse connecting rod (532), the plurality of guide rods (531) are arranged at a predetermined interval, the transverse connecting rod (532) connects all the guide rods (531), and the guide rods (531) are inclined rods extending upward and outward; the freedom robot (3) comprises The invention comprises a robot body, the robot body at least comprising a robot seat (30) and a mounting and grasping device (31) arranged on the robot seat (30), the mounting and grasping device (31) comprising a mounting frame (310), at least four clamping claws (312) located on the mounting frame (310), a plurality of mirror suction cups (314), a clamping claw extension cylinder (311) for controlling the extension and retraction of the clamping claw (312), and a clamping claw back-pressure cylinder (313) for controlling the clamping claw (312) to press the mirror frame (100).
2. The mirror frame assembly automated production line according to claim 1, characterized in that The nail gun device (6) comprises a first lateral thrust cylinder (61) located on one side of the frame (10), four nail gun movement mechanisms (63) corresponding to the four sides of the mirror frame (100), nail guns (64) respectively located on the four nail gun movement mechanisms (63), and four nail gun cylinders (65) respectively used to push the nail guns (64) to work, wherein the lateral thrust cylinder (61) is used to push the mirror frame (100) to the opposite side, and the nail gun movement mechanism (63) can drive the corresponding nail gun (64) to move on the corresponding side of the mirror frame (100).
3. The mirror frame assembly automated production line according to claim 2, characterized in that The hot melt glue applying device (7) comprises a second lateral thrust cylinder (71) located on one side of the frame (10), two lateral hot melt glue applying mechanisms (72) for applying glue to two lateral sides of the frame (100), and a longitudinal hot melt glue applying mechanism (73) for applying glue to two longitudinal sides of the frame (100), wherein the lateral hot melt glue applying mechanism (72) at least comprises a lateral mounting seat (721), a lateral glue gun moving mechanism (722) and a lateral glue gun (723) located on the lateral mounting seat (721), wherein the lateral glue gun moving mechanism (722) is used to drive the lateral glue gun (723) to move lateral; and the longitudinal hot melt glue applying mechanism (73) at least comprises a longitudinal mounting seat (731), a longitudinal glue gun moving mechanism (732) and a longitudinal glue gun (733) located on the longitudinal mounting seat (731), wherein the longitudinal glue gun moving mechanism (732) is used to drive the longitudinal glue gun (733) to move longitudinally.
4. The mirror frame assembly automated production line according to claim 3, characterized in that The feeding and screw locking device (8) comprises a third lateral thrust cylinder (81) located on one side of the frame (10), a material storage mechanism (82) located on the other side of the frame, a hanging piece feeding movement mechanism (84) located above the material storage mechanism (82), a hanging piece transfer mechanism (83) and a screw electric screwdriver (85) installed on the lower surface of the hanging piece feeding movement mechanism (84), and a screw feeder (86) installed on the upper surface of the hanging piece feeding movement mechanism (84), wherein the third lateral thrust cylinder (81) is used to push the mirror frame (100) to the material storage mechanism (82), and the hanging piece feeding movement mechanism (84) can drive the hanging piece transfer mechanism (83), the screw electric screwdriver (85) and the screw feeder (86) to move along the forward direction of the transmission line.
5. The mirror frame assembly automated production line according to claim 4, characterized in that The hanging piece transfer mechanism (83) comprises a transfer connecting plate (831), a transfer rotating cylinder (832) and a transfer suction nozzle (833); the transfer connecting plate (831) is mounted on the lower surface of the hanging piece feeding movement mechanism (84); the transfer rotating cylinder (832) is mounted on the transfer connecting plate (831); and the transfer suction nozzle (833) is driven to rotate by the transfer rotating cylinder (832).
6. The mirror frame assembly automated production line according to claim 5, characterized in that The frame labeling device (9) comprises at least a labeling mounting frame (91) located on one side of the frame (10), upper and lower cylinders (92), a motor and a screw rod structure (93) located on the labeling mounting frame (91), and a labeling structure (94), wherein the labeling structure (94) is mounted on the motor and the screw rod structure (93) and driven by the motor and the screw rod structure (93) to move laterally, and the motor and the screw rod structure (93) is driven by the upper and lower cylinders (92) to move up and down.
7. The automatic production line for mirror frame assembly according to any one of claims 1 to 6, characterized in that : It also includes at least five detectors (901), the five detectors (901) are respectively arranged on the mirror frame assembly device (5), the nail gun device (6), the hot melt glue device (7), the feeding and screw locking device (8) and the frame labeling device (9), and the five detectors (901) are respectively connected to the control system (900) by signal. When the detector (901) detects the mirror frame (100), the device corresponding to the workstation is started.
8. The automatic production line for mirror frame assembly according to any one of claims 1 to 6, characterized in that The transmission line device (1) comprises at least six transmission structures (11), and the six transmission structures (11) are respectively arranged on a loading station (101), a mirror frame assembly device (5), a nail gun device (6), a hot melt adhesive device (7), a loading and screw locking device (8) and a frame labeling device (9). The transmission structure (11) comprises at least a transmission motor (111) located on a frame (10), an active roller (112) driven by the transmission motor (111), a driven roller (113), and two conveyor belts (114). The active roller (112) and the driven roller (113) tighten the conveyor belt (114), and the active roller (112) passes through the conveyor belt (114) and drives the conveyor belt (114) to rotate.
Citation Information
Patent Citations
An automated production line for assembling mirror frames
CN218836760U
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