An injection molding machine for producing emergency light lampshades
By designing the outer and inner surface cleaning mechanism on the injection molding machine and using airflow and cleaning components to clean the emergency lampshade, the problem of difficulty in cleaning the surface of the lampshade is solved, efficient dust collection and runner condensate separation are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202211666041.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2042-12-23
AI Technical Summary
In the prior art, it is difficult to effectively clean the dust on the surface of the emergency indicator lamp after injection molding, especially the inner surface of the lampshade with a bowl-like structure, resulting in the dust cleaning being incomplete and may contaminate the mold again.
An injection molding machine is designed, equipped with a cleaning device, including an outer surface and an inner surface cleaning mechanism, to clean the outer surface and inner surface of the emergency lamp cover through airflow and cleaning components, and to remove runner condensate by cutting the components to achieve effective collection and separation of dust.
It realizes efficient cleaning of emergency lampshades and effective collection of dust chips, ensures separation of lampshades and runner condensate, avoids dust chips from contaminating the mold again, and improves production efficiency and product quality.
Smart Images

Figure CN115923039B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of injection molding machines, in particular to an injection molding machine for producing emergency lampshades. Background Art
[0002] An injection molding machine, also known as an injection molding machine or injection molding machine, is the primary molding equipment used to create various shapes of plastic products from thermoplastics or thermosetting plastics using plastic molding molds. Vertical injection molding machines are often used to produce lamp housings. These machines consist of a fixed mold and a movable mold mounted on top of each other, with an ejector mechanism installed on the movable mold.
[0003] The Chinese utility model patent with authorization announcement number CN214111196U discloses an injection molding machine for emergency indicator lights, including an injection molding machine body, the injection molding machine body having a fixed template for installing a mold and a movable template for pressing a film, the mold being arranged on the fixed template, the injection molding machine body being provided with a dust blowing gun, the injection molding machine body being provided with a dust collecting trough for collecting dust, the dust collecting trough being detachably connected to one side of the fixed template; when in use, the operator holds the dust blowing gun and blows air toward the dust collecting trough at the fixed template and the mold.
[0004] Regarding the above-mentioned related technologies, the inventor believes that the following defects exist: the operator can use a dust blower to blow away the dust on the fixed template and the mold, but the dust not only exists on the fixed template and the mold, but also on the injection-molded lampshade. However, the above-mentioned related technologies do not have a structure for cleaning the dust on the injection-molded lampshade. At the same time, since the lampshade of the emergency indicator light is bowl-shaped, although it is possible to clean the inner surface of the lampshade by blowing air, it will cause dust to scatter and contaminate the fixed template and the mold again. Summary of the Invention
[0005] In order to solve the technical problem of cleaning dust on the lampshade of an emergency indicator light, the present invention provides an injection molding machine for producing the lampshade of an emergency light.
[0006] The present invention provides an injection molding machine for producing emergency lampshades, which adopts the following technical solutions:
[0007] An injection molding machine for producing emergency light lampshades, comprising an injection molding machine body; the injection molding machine body is used for one-time injection molding of four square-distributed inverted bowl-shaped emergency light lampshades; during molding, the four emergency light lampshades are connected by a horizontal runner aggregate; a vertical runner aggregate is formed at the upper middle end of the horizontal runner aggregate; the injection molding machine body comprises a bracket; a fixed mold is provided at the upper end of the bracket and a movable mold is provided at the lower end; the movable mold comprises four square-distributed mold cores; an ejection mechanism is provided on the movable mold; and further comprises a cleaning device provided on the right side of the injection molding machine body; the cleaning device comprises a cleaning bracket, an outer surface cleaning mechanism provided at the upper end of the cleaning bracket, and an inner surface cleaning mechanism provided at the lower end of the cleaning bracket; the outer surface cleaning mechanism comprises a vertically movable rectangular upper cleaning cover with an opening facing downward; An air inlet is provided at the top of the upper cleaning cover; a filter is provided inside the air inlet; an external cleaning assembly and a runner slurry cutting assembly are provided inside the upper cleaning cover; the external cleaning assembly is used to clean the outer surface of the emergency light lampshade; the runner slurry cutting assembly is used to remove the horizontal runner slurry and the vertical runner slurry; the inner surface cleaning mechanism includes a rectangular lower cleaning cover with a vertical opening facing upward; an internal cleaning assembly is provided on the lower cleaning cover; the internal cleaning assembly is used to clean the inner surface of the emergency light lampshade; a number of exhaust pipes are connected to the right side wall of the lower cleaning cover; a filter is provided at the inner end of the exhaust pipe, and the outer end is connected to an external exhaust device; the upper cleaning cover and the lower cleaning cover are opposite to each other up and down, and the lower end face of the upper cleaning cover and the upper end face of the lower cleaning cover have the same shape.
[0008] By adopting the above technical solution, after the injection molding is completed, the ejection mechanism ejects four emergency light lampshades; then the emergency light lampshades enter between the outer surface cleaning mechanism and the inner surface cleaning mechanism, and then the lower cleaning cover rises to support the emergency light lampshades, and then the upper cleaning cover descends. During this process, the runner slurry cutting assembly removes the horizontal runner slurry and the vertical runner slurry, and then the outer cleaning assembly cleans the outer surface of the emergency light lampshade, and the inner cleaning assembly cleans the inner surface of the emergency light lampshade. During this process, the external air exhaust device is started, so that the air flow enters through the filter on the upper cleaning cover and then leaves from the exhaust pipe on the lower cleaning cover, thus forming a top-down airflow, and the dust cleaned by the outer cleaning assembly and the inner cleaning assembly is collected in the lower cleaning cover, which cleans the emergency light lampshade well and collects the dust, and at the same time completes the separation of the emergency light lampshade and the runner slurry.
[0009] Optionally, the external cleaning assembly includes four square-distributed external cleaning seats; the external cleaning seat includes a rectangular plate-shaped external cleaning plate; the external cleaning plate is rotatably arranged on the upper side wall of the upper cleaning cover; an external mounting groove is formed on the lower end face of the external cleaning plate and cooperates with the outer surface of the emergency light lampshade; an external cleaning layer is provided on the side wall of the external mounting groove.
[0010] By adopting the above technical solution, the emergency light lampshade enters the outer placement groove of the outer cleaning plate and contacts the outer cleaning layer on its side wall. As the outer cleaning plate rotates, the outer surface of the emergency light lampshade is cleaned.
[0011] Optionally, a grinding layer is provided at the lower end of the side wall of the outer accommodating groove; the grinding layer is used for grinding the cut-off portion of the runner aggregate.
[0012] By adopting the above technical solution, when the outer cleaning plate is cleaning, the grinding layer simultaneously grinds the cut-off portion of the runner aggregate.
[0013] Optionally, the middle part of the upper side wall of the upper cleaning cover protrudes upward to form a storage rack; a number of cutting electric cylinders are fixed on the upper end surface of the storage rack; a cutting lifting plate is fixed on the piston rod of the cutting electric cylinder; the runner slurry cutting assembly includes a pair of cutting knives distributed on the left and right sides fixed on the lower end surface of the cutting lifting plate; a vertical through-hole is formed in the middle part of the cutting lifting plate for the vertical runner slurry to pass vertically; a cutting auxiliary claw cylinder is fixed on the upper end surface of the cutting lifting plate; the cutting auxiliary claw cylinder is used to clamp the vertical runner slurry passing through the vertical through-hole; the upper end of the opening of the lower cleaning cover is formed with a pair of cutting pads that cooperate with the cutting knife.
[0014] By adopting the above technical solution, the cutting electric cylinder drives the cutting lifting plate to descend. During this process, the vertical runner slurry first passes vertically through the vertical perforation, and then a pair of cutting knives cut off the horizontal runner slurry resting on a pair of cutting pads; then the cutting auxiliary clamping claw cylinder clamps the vertical runner slurry, and then the cutting electric cylinder drives the cutting lifting plate to rise and return to its position, so that the horizontal runner slurry and the vertical runner slurry are brought up, so that after the runner slurry is cut off, it will not affect the subsequent cleaning of the outer surface of the emergency light lampshade.
[0015] Optionally, the inner cleaning assembly includes four square-distributed inner cleaning brushes; the inner cleaning brush includes an inner cleaning brush rod; the upper end of the inner cleaning brush rod is formed with an inner cleaning seat that cooperates with the inner surface of the emergency light lampshade, and the lower end is formed with a rotating connecting seat; an inner cleaning layer is provided on the upper surface of the inner cleaning seat; the lower end of the lower cleaning cover is detachably connected to a driving frame; the driving frame is a rectangular box with an open upper end; an inner cleaning motor is fixed in the middle of the bottom surface of the driving frame; a center gear is fixed on the upper end of the inner cleaning motor; four square-distributed inner cleaning gears are rotatably provided on the lower side wall of the driving frame; the center gear is respectively meshed with the four inner cleaning gears; the rotating connecting seat consists of a circular plate and a number of key blocks uniformly formed on the cylindrical surface of the circular plate; four connecting through-holes for the rotating connecting seat to vertically pass through are formed on the lower side wall of the lower cleaning cover; the center of the upper end surface of the inner cleaning gear is formed with a connecting slot that cooperates with the rotating connecting seat.
[0016] By adopting the above technical solution, during normal operation, the rotating connecting seat of the internal cleaning brush is inserted into the connecting slot of the internal cleaning gear, the internal cleaning motor drives the central gear to rotate, the central gear drives the four internal cleaning gears to rotate, and the internal cleaning gear drives the internal cleaning brush to rotate to clean the inner surface of the emergency light lampshade; when it is necessary to clean the dust inside the lower cleaning cover, the internal cleaning brush can be directly pulled out to complete the disassembly.
[0017] Optionally, four square-distributed circular cylindrical connecting rings are formed on the lower side wall of the driving frame; the connecting rings correspond one-to-one with the connecting through-holes and are coaxially arranged; the inner diameter of the connecting ring is the same as the diameter of the connecting through-hole; an external thread is formed on the outer cylindrical surface of the connecting ring; a sealing cover is provided on the inner cleaning brush rod; a sealing ring is provided between the sealing cover and the inner cleaning brush rod; the lower end of the sealing cover is formed with an internal thread that cooperates with the external thread of the connecting ring.
[0018] By adopting the above technical solution, the sealing cover covers the connecting through-hole to prevent dust from entering the connecting through-hole and affecting the subsequent collection and cleaning of dust in the lower cleaning cover.
[0019] Optionally, a rectangular frame-shaped connecting bracket is formed on the lower end surface of the upper cleaning cover; and a plug-in slot for vertically inserting the connecting bracket is formed on the upper end surface of the lower cleaning cover.
[0020] By adopting the above technical solution, when the lower cleaning cover and the upper cleaning cover are close to each other, the connecting bracket is inserted into the connecting groove to ensure the sealing of the connection between the lower cleaning cover and the upper cleaning cover.
[0021] Optionally, the exhaust pipe is detachably connected to the lower cleaning cover.
[0022] By adopting the above technical solution, when the lower cleaning cover is used to clean the dust inside, the exhaust pipe can be removed from the lower cleaning cover to facilitate cleaning.
[0023] Optionally, a material unloading lifting plate is provided at the bottom of the cleaning bracket for vertical lifting; and the lower cleaning cover is provided on the upper end surface of the material unloading lifting plate for vertical movement.
[0024] By adopting the above technical solution, after the emergency lampshade is cleaned, the lower cleaning cover moves downward to drive the emergency lampshade and the runner aggregate to descend together, which makes it convenient to remove the emergency lampshade and the runner aggregate.
[0025] Optionally, a lampshade translation mechanism is provided on the cleaning bracket; the lampshade translation mechanism is used to translate the four emergency light lampshades pushed upward by the ejection mechanism to between the outer surface cleaning mechanism and the inner surface cleaning mechanism.
[0026] By adopting the above technical solution, the lampshade translation mechanism moves the emergency lampshade ejected by the ejection mechanism between the outer surface cleaning mechanism and the inner surface cleaning mechanism, thereby avoiding accidental injuries when manually taking it.
[0027] In summary, the beneficial effects of the present invention are:
[0028] 1. Clean the emergency light shade and collect the dust, and separate the emergency light shade from the pouring channel aggregate.
[0029] 2. It is convenient to clean the dust collected in the lower cleaning cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 1 is a schematic top view of the structure of four emergency lamp covers 70 after injection molding according to the present invention.
[0031] Figure 2 It is a schematic structural diagram of the cross section of the present invention.
[0032] Figure 3 The present invention Figure 2 Schematic diagram of the cross-section of the upper cleaning cover 42.
[0033] Figure 4 The present invention Figure 2 Schematic diagram of the structure of the front view of the outer cleaning seat 48.
[0034] Figure 5 The present invention Figure 2 Schematic diagram of the cross-section of the lower cleaning cover 53.
[0035] Figure 6 1 is a schematic structural diagram of a cross section of the lower cleaning cover 53 of the present invention.
[0036] Figure 7 The present invention Figure 5 Schematic diagram of the partially enlarged structure of A in the middle.
[0037] Description of reference numerals:
[0038] 10. Injection molding machine body; 11. Bracket; 12. Fixed mold; 13. Moving mold; 131. Mold core; 14. Ejector mechanism;
[0039] 20. Cleaning bracket; 21. Front and rear support frames; 22. Lower support plate; 23. Middle support plate; 24. Upper support plate;
[0040] 30. Lampshade translation mechanism; 31. Translation drive motor; 32. Translation drive threaded rod; 33. Left and right moving plate; 34. Avoidance drive electric cylinder; 35. Translation grab claw cylinder;
[0041] 40. External surface cleaning mechanism; 41. Upper drive cylinder; 42. Upper cleaning cover; 421. Storage rack; 422. Connecting rack; 43. Cutting cylinder; 44. Cutting lift plate; 440. Vertical perforation; 45. Cutting knife; 46. Cutting auxiliary jaw cylinder; 47. External cleaning motor; 481. External cleaning plate; 4810. External placement slot; 482. External cleaning layer; 483. Polishing layer;
[0042] 50. Inner surface cleaning mechanism; 51. Feeding lift motor; 511. Feeding lift threaded rod; 52. Lower driving electric cylinder; 521. Feeding lift plate; 53. Lower cleaning cover; 530. Connecting slot; 5300. Connecting hole; 531. Connecting ring; 532. Cutting pad; 54. Drive frame; 540. Lower connecting slot; 541. Connecting bolt; 55. Center gear; 551. Inner cleaning motor; 56. Inner cleaning gear; 560. Connecting slot; 57. Sealing cover; 571. Sealing ring; 58. Inner cleaning brush; 581. Rotating connecting seat; 582. Inner cleaning brush rod; 583. Inner cleaning seat; 584. Inner cleaning layer; 59. Exhaust pipe; 591. Connector; 592. Connecting pipe; 5921. Pipe joint;
[0043] 60. Cleaning device;
[0044] 70. Emergency light shade; 71. Horizontal runner aggregate; 72. Vertical runner aggregate. DETAILED DESCRIPTION
[0045] The following is combined with Figure 1-6 The present invention is described in further detail.
[0046] This application discloses an injection molding machine for producing emergency lamp shades, referring to Figure 1 and Figure 2 , including an injection molding machine body 10 and a cleaning device 60 arranged on the right side of the injection molding machine body 10; the cleaning device 60 includes a cleaning bracket 20, an outer surface cleaning mechanism 40 arranged at the upper end of the cleaning bracket 20, an inner surface cleaning mechanism 50 arranged at the lower end of the cleaning bracket 20 and a lampshade translation mechanism 30 arranged on the cleaning bracket 20; the injection molding machine body 10 is used for one-time injection molding of four square-distributed inverted bowl-shaped emergency lampshades 70; the four emergency lampshades 70 are connected by a horizontal runner aggregate 71; A vertical runner aggregate 72 is formed at the middle upper end of the runner aggregate 71; the lampshade translation mechanism 30 is used to translate the four emergency light lampshades 70 injection-molded by the injection molding machine body 10 to between the outer surface cleaning mechanism 40 and the inner surface cleaning mechanism 50; the outer surface cleaning mechanism 40 is used to clean the outer surface of the emergency light lampshade 70 and cut off the runner aggregate; the inner surface cleaning mechanism 50 is used to clean the inner surface of the emergency light lampshade 70; the outer surface cleaning mechanism 40 and the inner surface cleaning mechanism 50 cooperate to complete the collection of dust after cleaning.
[0047] Reference Figure 1 , the injection molding machine body 10 includes a bracket 11; a fixed mold 12 is provided at the upper end of the bracket 11, and a movable mold 13 is provided at the lower end; the movable mold 13 includes four mold cores 131 distributed in a square shape; an ejection mechanism 14 is provided on the movable mold 13.
[0048] Reference Figure 2 , the cleaning bracket 20 includes a pair of front and rear support frames 21 in a "U" shape with openings facing downwards and distributed front and rear; a pair of upper support plates 24 distributed left and right are formed between the upper ends of the pair of front and rear support frames 21, and a pair of lower support plates 22 distributed up and down are respectively formed between the lower left corner and the lower right corner; a pair of middle support plates 23 distributed up and down are formed between the end faces of the pair of vertical parts of the front and rear support frames 21 that are close to each other; a blanking lifting plate 521 is vertically lifted and lowered between the bottoms of the pair of front and rear support frames 21; a blanking lifting threaded rod 511 is pivotally connected between the pair of lower support plates 22 on the same side; a blanking lifting motor 51 is fixed on the upper end face of the upper lower support plate 22; the upper end of the blanking lifting threaded rod 511 is fixedly connected to the output shaft of the corresponding blanking lifting motor 51; the left end and the right end of the blanking lifting plate 521 are respectively screwed onto the pair of blanking lifting threaded rods 511.
[0049] Reference Figure 2 , the lamp cover translation mechanism 30 includes a left and right moving plate 33; a translation driving threaded rod 32 is pivotally connected between the pair of vertical parts of the front and rear support frames 21; the translation driving threaded rod 32 is located between the pair of middle support plates 23 on the corresponding side; a translation driving motor 31 is fixed on the right end face of the front and rear support frames 21; the right end of the translation driving threaded rod 32 is fixedly connected to the output shaft of the translation driving motor 31; translation driving blocks are respectively formed on the front and rear end faces of the left and right moving plate 33; the translation driving blocks slide between the pair of middle support plates 23 on the corresponding side and are screwed onto the translation driving threaded rod 32 on the corresponding side; an avoidance driving electric cylinder 34 is fixed on the right end face of the left and right moving plate 33; the left end of the piston rod of the avoidance driving electric cylinder 34 is fixed with a translation grasping claw cylinder 35.
[0050] Reference Figure 2-Figure 4 , the outer surface cleaning mechanism 40 includes an upper cleaning cover 42 in a rectangular shape with an opening facing downwards; a storage rack 421 protrudes upwards in the middle of the upper side wall of the upper cleaning cover 42; an upper driving electric cylinder 41 is fixed on the upper end face of the upper support plate 24; the upper cleaning cover 42 is fixed at the lower ends of the piston rods of the pair of upper driving electric cylinders 41; an air inlet is provided at the top of the upper cleaning cover 42; a filter screen is provided in the air inlet; a rectangular frame-shaped connection plug 422 is formed on the lower end face of the upper cleaning cover 42; an outer cleaning component and a runner condensate cutting component are provided in the upper cleaning cover 42.
[0051] Reference Figure 2-Figure 4The external cleaning assembly includes four square-shaped external cleaning seats 48; the external cleaning seat 48 includes a rectangular plate-shaped external cleaning plate 481; four external cleaning motors 47 are fixed to the upper end surface of the upper cleaning cover 42; the external cleaning plate 481 is fixed to the lower end of the output shaft of the external cleaning motor 47 on the corresponding side; the lower end surface of the external cleaning plate 481 is formed with an external placement groove 4810 that matches the outer surface of the emergency lamp cover 70; an external cleaning layer 482 is provided on the side wall of the external placement groove 4810; a polishing layer 483 is provided at the lower end of the side wall of the external placement groove 4810; the polishing layer 483 is used to polish the cut part of the runner aggregate 71;
[0052] refer to Figure 2 and Figure 3 The runner slurry cutting assembly includes a pair of cutting knives 45 distributed on the left and right; a number of cutting electric cylinders 43 are fixed on the upper end surface of the storage rack 421; a cutting lifting plate 44 is fixed on the piston rod of the cutting electric cylinder 43; a pair of cutting knives 45 are fixed on the lower end surface of the cutting lifting plate 44; a vertical through hole 440 is formed in the middle of the cutting lifting plate 44 for the vertical runner slurry 72 to pass vertically; a cutting auxiliary claw cylinder 46 is fixed on the upper end surface of the cutting lifting plate 44; the cutting auxiliary claw cylinder 46 is used to clamp the vertical runner slurry 72 passing through the vertical through hole 440.
[0053] refer to Figure 2 、 Figure 5-Figure 7 The inner surface cleaning mechanism 50 includes a lower cleaning cover 53 with a vertical opening facing upward; the lower cleaning cover 53 is opposite to the upper cleaning cover 42 and has the same upper and lower end faces; a plug-in slot 530 is formed on the upper end surface of the lower cleaning cover 53 for vertical insertion of the connecting bracket 422; a pair of cutting pads 532 that cooperate with the cutting knife 45 are formed on the upper end of the opening of the lower cleaning cover 53; the cross-section of the cutting pad 532 is an isosceles trapezoid that is narrow at the top and wide at the bottom; a plurality of exhaust pipes 59 are connected to the right side wall of the lower cleaning cover 53; the exhaust pipe 59 includes a connecting head 591 and a connecting pipe 592; one end of the connecting pipe 592 is connected to a pipe joint 5921 and is provided with a filter screen, and the other end is connected to an external exhaust device; the left end of the connecting head 591 is screwed to the right side wall of the lower cleaning cover 53, and the right end is screwed to the pipe joint 5921; an inner cleaning component is provided on the lower cleaning cover 53;
[0054] refer to Figure 2 、 Figure 5 and Figure 6The inner cleaning assembly includes four inner cleaning brushes 58 arranged in a square shape; the inner cleaning brush 58 includes an inner cleaning brush rod 582; the upper end of the inner cleaning brush rod 582 is formed with an inner cleaning seat 583 that cooperates with the inner surface of the emergency light lampshade 70, and the lower end is formed with a rotating connecting seat 581; the upper surface of the inner cleaning seat 583 is provided with an inner cleaning layer 584; the rotating connecting seat 581 is composed of a circular plate and a plurality of key blocks uniformly formed on the cylindrical surface of the circular plate;
[0055] refer to Figure 2 、 Figure 5 and Figure 6 The lower end of the lower cleaning cover 53 is detachably connected to a driving frame 54; a plurality of lower driving electric cylinders 52 are fixed on the upper end surface of the blanking lifting plate 521; the driving frame 54 is fixed to the upper end of the piston rod of the lower driving electric cylinder 52; the driving frame 54 is a rectangular box with an open upper end; the upper end surface of the driving frame 54 is formed with a lower connecting groove 540 for vertically inserting the lower end of the lower cleaning cover 53; a plurality of connecting bolts 541 are horizontally penetrated at the upper end of the side wall of the driving frame 54; the connecting bolts 541 are horizontally screwed on the lower cleaning cover 53 An internal cleaning motor 551 is fixed to the middle of the bottom surface of the driving frame 54; a central gear 55 is fixed to the upper end of the internal cleaning motor 551; four square-shaped internal cleaning gears 56 are rotatably provided on the lower side wall of the driving frame 54; the central gear 55 meshes with the four internal cleaning gears 56 respectively; four connecting through-holes 5300 for the rotating connecting seat 581 to vertically pass through are formed on the lower side wall of the lower cleaning cover 53; a connecting slot 560 is formed in the center of the upper end surface of the internal cleaning gear 56 to cooperate with the rotating connecting seat 581;
[0056] refer to Figure 2 and Figure 5 Four square-shaped cylindrical connecting rings 531 are formed on the lower side wall of the driving frame 54; the connecting rings 531 correspond to the connecting through-holes 5300 one by one and are coaxially arranged; the inner diameter of the connecting ring 531 is the same as the diameter of the connecting through-hole 5300; an external thread is formed on the outer cylindrical surface of the connecting ring 531; a sealing cover 57 is sleeved on the inner cleaning brush rod 582; a sealing ring 571 is provided between the sealing cover 57 and the inner cleaning brush rod 582; the lower end of the sealing cover 57 is formed with an internal thread that cooperates with the external thread of the connecting ring 531.
[0057] The working principle of an injection molding machine for producing emergency light lampshades in this application is as follows:
[0058] After the injection molding is completed, the movable mold 13 descends to open the mold, and then the ejection mechanism 14 pushes the four emergency lamp covers 70 upward and out of the mold core 131, and then the left and right movable plates 33 move to the left, and then the avoidance driving electric cylinder 34 drives the translation grabbing claw cylinder 35 to move to the left so that the vertical runner condensate 72 is located between a pair of claws of the translation grabbing claw cylinder 35, and then the translation grabbing claw cylinder 35 starts to grab the vertical runner condensate 72; then the left and right movable plates 33 move rightward and return to the rightmost end. At this time, the four emergency lamp covers 70 are located on the outer surface cleaning mechanism 40. and the inner surface cleaning mechanism 50; then the lower cleaning cover 53 and the driving frame 54 rise together. At this time, the four inner cleaning seats 583 are respectively inserted into the four emergency lamp covers 70. At this time, the connection between the horizontal runner aggregate 71 and the emergency lamp cover 70 abuts against a pair of cutting pads 532; then the upper cleaning cover 42 descends until the connecting bracket 422 is inserted into the plug-in slot 530 and the emergency lamp cover 70 is inserted into the outer placement slot 4810. During this process, the vertical runner aggregate 72 vertically passes through the vertical through-hole 440 of the cutting lifting plate 44 and the pair of cutting knives 45 cut The connection between the horizontal runner aggregate 71 and the emergency lamp shade 70 is cut off, and then the auxiliary claw cylinder 46 is started to grab the vertical runner aggregate 72, and then the cutting lifting plate 44 is raised to drive the runner aggregate to rise together; then all the outer cleaning plates 481 rotate, all the inner cleaning seats 583 rotate, and at the same time the external air extraction device works to generate a top-down airflow, so that the outer cleaning layer 482 cleans the outer surface of the emergency lamp shade 70, the polishing layer 483 is used to polish the cut of the horizontal runner aggregate 71, and the inner cleaning layer 584 cleans the surface of the emergency lamp shade 70 On the inner surface of the surface, the dust and debris cleaned enter the lower cleaning cover 53 with the air flow, and then the cutting lifting plate 44 is lowered back to its position, and then the auxiliary clamping claw cylinder 46 is cut off to release the vertical runner condensate 72, and then the upper cleaning cover 42 is raised and returned to its position, and the lower cleaning cover 53 and the driving frame 54 are lowered back to their positions together, and finally the unloading lifting plate 521 is lowered, and the lower cleaning cover 53, the driving frame 54, the runner condensate and the four emergency lamp covers 70 are lowered, and the runner condensate and the four emergency lamp covers 70 are manually removed, so that the emergency lamp covers 70 can be cleaned and the runner condensate can be removed at the same time.
[0059] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. An injection molding machine for producing emergency light shades, comprising an injection molding machine body (10); the injection molding machine body (10) is used for one-time injection molding of four square-distributed inverted bowl-shaped emergency light shades (70); during molding, the four emergency light shades (70) are connected by a horizontal runner aggregate (71); a vertical runner aggregate (72) is formed at the middle upper end of the horizontal runner aggregate (71); the injection molding machine body (10) comprises a bracket (11); a fixed mold (12) is provided at the upper end of the bracket (11), and a movable mold (13) is provided at the lower end; the movable mold (13) comprises four square-distributed mold cores (131); an ejection mechanism (14) is provided on the movable mold (13); the characteristics are: The device further comprises a cleaning device (60) arranged on the right side of the injection molding machine body (10); the cleaning device (60) comprises a cleaning bracket (20), an outer surface cleaning mechanism (40) arranged at the upper end of the cleaning bracket (20), and an inner surface cleaning mechanism (50) arranged at the lower end of the cleaning bracket (20); the outer surface cleaning mechanism (40) comprises a vertically movable upper cleaning cover (42) with a rectangular opening facing downward; an air inlet is arranged at the top of the upper cleaning cover (42); a filter is arranged in the air inlet; an outer cleaning component and a runner condensate cutting component are arranged in the upper cleaning cover (42); the outer cleaning component is used to clean the outer surface of the emergency light cover (70); The runner aggregate cutting assembly is used to remove the horizontal runner aggregate (71) and the vertical runner aggregate (72); the inner surface cleaning mechanism (50) includes a rectangular lower cleaning cover (53) with a vertical opening facing upward; the lower cleaning cover (53) is provided with an inner cleaning assembly; the inner cleaning assembly is used to clean the inner surface of the emergency light cover (70); a plurality of exhaust pipes (59) are connected to the right side wall of the lower cleaning cover (53); the inner end of the exhaust pipe (59) is provided with a filter screen, and the outer end is connected to an external exhaust device; the upper cleaning cover (42) and the lower cleaning cover (53) are opposite to each other in upper and lower directions, and the lower end surface of the upper cleaning cover (42) and the upper end surface of the lower cleaning cover (53) have the same shape; The middle portion of the upper side wall of the upper cleaning cover (42) protrudes upward to form a storage rack (421); a plurality of cutting electric cylinders (43) are fixed on the upper end surface of the storage rack (421); a cutting lifting plate (44) is fixed on the piston rod of the cutting electric cylinder (43); the runner condensate cutting assembly includes a pair of cutting knives (45) fixed on the lower end surface of the cutting lifting plate (44) and distributed on the left and right; a vertical through hole (440) for the vertical runner condensate (72) to vertically pass through is formed in the middle portion of the cutting lifting plate (44); a cutting auxiliary claw cylinder (46) is fixed on the upper end surface of the cutting lifting plate (44); the cutting auxiliary claw cylinder (46) is used to clamp the vertical runner condensate (72) passing through the vertical through hole (440); the upper end of the opening of the lower cleaning cover (53) is formed with a pair of cutting pads (532) that cooperate with the cutting knives (45).
2. The injection molding machine for producing emergency lampshades according to claim 1, characterized in that: The external cleaning assembly comprises four external cleaning seats (48) distributed in a square shape; the external cleaning seat (48) comprises an external cleaning plate (481) in the shape of a rectangular parallelepiped; the external cleaning plate (481) is rotatably arranged on the upper side wall of the upper cleaning cover (42); an external placement groove (4810) is formed on the lower end surface of the external cleaning plate (481) and matches the outer surface of the emergency light cover (70); and an external cleaning layer (482) is provided on the side wall of the external placement groove (4810).
3. The injection molding machine for producing emergency lampshades according to claim 2, characterized in that: A grinding layer (483) is provided at the lower end of the side wall of the outer placement groove (4810); the grinding layer (483) is used for grinding the cut portion of the runner aggregate (71).
4. The injection molding machine for producing emergency light shades according to claim 1, characterized in that: The inner cleaning assembly comprises four inner cleaning brushes (58) arranged in a square shape; the inner cleaning brush (58) comprises an inner cleaning brush rod (582); the upper end of the inner cleaning brush rod (582) is formed with an inner cleaning seat (583) that cooperates with the inner surface of the emergency light lampshade (70), and the lower end is formed with a rotating connection seat (581); an inner cleaning layer (584) is provided on the upper surface of the inner cleaning seat (583); the lower end of the lower cleaning cover (53) is detachably connected to a driving frame (54); the driving frame (54) is a rectangular box with an open upper end; an inner cleaning motor (551) is fixed to the middle of the bottom surface of the driving frame (54); the inner cleaning A central gear (55) is fixed to the upper end of the motor (551); four inner cleaning gears (56) distributed in a square shape are rotatably provided on the lower side wall of the driving frame (54); the central gear (55) is respectively engaged with the four inner cleaning gears (56); the rotating connecting seat (581) is composed of a circular plate and a plurality of key blocks uniformly formed on the cylindrical surface of the circular plate; four connecting through holes (5300) for the rotating connecting seat (581) to vertically pass through are formed on the lower side wall of the lower cleaning cover (53); a connecting slot (560) for matching with the rotating connecting seat (581) is formed at the center of the upper end surface of the inner cleaning gear (56).
5. The injection molding machine for producing emergency lampshades according to claim 4, characterized in that: Four connecting rings (531) in a circular cylindrical shape and distributed in a square shape are formed on the lower side wall of the driving frame (54); the connecting rings (531) correspond to the connecting through-holes (5300) one by one and are coaxially arranged; the inner diameter of the connecting ring (531) is the same as the diameter of the connecting through-hole (5300); an external thread is formed on the outer cylindrical surface of the connecting ring (531); a sealing cover (57) is provided on the inner cleaning brush rod (582); a sealing ring (571) is provided between the sealing cover (57) and the inner cleaning brush rod (582); and an internal thread is formed on the lower end of the sealing cover (57) to cooperate with the external thread of the connecting ring (531).
6. The injection molding machine for producing emergency lampshades according to claim 1, characterized in that: A rectangular frame-shaped connecting bracket (422) is formed on the lower end surface of the upper cleaning cover (42); and a plug-in slot (530) for vertically inserting the connecting bracket (422) is formed on the upper end surface of the lower cleaning cover (53).
7. The injection molding machine for producing emergency light shades according to claim 1, characterized in that: The exhaust pipe (59) is detachably connected to the lower cleaning cover (53).
8. The injection molding machine for producing emergency light shades according to claim 1, characterized in that: A material removal lifting plate (521) is provided at the bottom of the cleaning bracket (20) for vertical lifting; and the lower cleaning cover (53) is provided on the upper end surface of the material removal lifting plate (521) for vertical movement.
9. The injection molding machine for producing emergency light shades according to claim 1, characterized in that: A lampshade translation mechanism (30) is provided on the cleaning bracket (20); the lampshade translation mechanism (30) is used to translate the four emergency lampshades (70) pushed upward by the ejection mechanism (14) to between the outer surface cleaning mechanism (40) and the inner surface cleaning mechanism (50).
Citation Information
Patent Citations
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