Polymer battery core automatic ink-jet printing equipment
By designing automated pallet loading and unloading modules, combined with robotic arms and inkjet printing transfer mechanisms, the problems of low production efficiency and high scrap rate of existing equipment have been solved, achieving efficient inkjet printing of batteries and reducing wear.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-24
- Publication Date
- 2026-04-07
AI Technical Summary
Existing polymer cell inkjet printing equipment has low production efficiency, requires manual adjustment of cell position and two employees to operate, which can easily cause batteries to fall off, wear and tear and mixed batches, resulting in a high scrap rate.
Design an automatic inkjet printing device that includes a pallet loading module and a unloading module. Employ a robotic arm and an inkjet printing transfer mechanism to achieve automated inkjet printing of palletized battery cells, reducing manual intervention and avoiding battery wear during transportation.
It improves production efficiency, reduces battery wear and scrap rate, lowers labor requirements, and enables simultaneous inkjet printing of the entire tray of batteries.
Smart Images

Figure CN115924512B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery code spraying equipment, in particular to a polymer battery automatic code spraying equipment. BACKGROUND
[0002] In the production process of large polymer batteries, the code spraying equipment used is composed of a common belt conveying line and a code spraying machine. At least two employees are needed to operate the code spraying equipment. One employee needs to place the batteries in the tray one by one onto the conveying line, and the other employee needs to receive the batteries at the other end of the conveying line and place them one by one into the finished product tray.
[0003] The currently used equipment has low production efficiency. Since the loading and unloading are manual, it is particularly easy to cause the batteries to fall off, resulting in waste products, and batch mixing often occurs. When a single battery flows on the conveying line, it can also cause wear and tear on the appearance of the battery, also resulting in waste products. SUMMARY
[0004] The present application aims to solve the problem of low production efficiency of the existing code spraying equipment, which needs to manually adjust the position of a single battery on the code spraying conveying line according to the different models of the battery, and two people need to operate the loading and unloading.
[0005] The technical solution adopted to achieve the purpose of the present application is as follows:
[0006] A polymer battery automatic code spraying equipment includes a tray loading module and a tray unloading module. The tray loading module and the tray unloading module are arranged separately and connected by a code spraying transfer mechanism. The first code spraying mechanism and the second code spraying mechanism are arranged on the code spraying transfer mechanism. The first code spraying mechanism and the second code spraying mechanism are arranged separately along the axial direction of the code spraying transfer mechanism. The tray loading module has two parallel loading stations. The axial direction of the two loading stations is consistent with the axial direction of the code spraying transfer mechanism and is arranged above the end of the code spraying transfer mechanism. The tray unloading module has two parallel unloading stations. The axial direction of the two unloading stations is consistent with the axial direction of the code spraying transfer mechanism and is arranged above the end of the code spraying transfer mechanism. The moving direction of the loading robot and the unloading robot is perpendicular to the axial direction of the code spraying transfer mechanism.
[0007] The tray loading module and the tray unloading module are symmetrically arranged. The two parallel loading stations and the two parallel unloading stations are symmetrically arranged with respect to the axis of the code spraying transfer mechanism.
[0008] The upper feeding station comprises a horizontally arranged upper feeding tray transfer mechanism and an upper feeding tray lifting mechanism arranged above the upper feeding tray transfer mechanism, and the upper feeding tray lifting mechanism is located below the upper feeding mechanical arm.
[0009] The upper feeding tray transfer mechanism comprises two transmission belts arranged along the width direction, and the upper feeding tray lifting mechanism comprises a lifting plate arranged between the two transmission belts and vertically lifted by driving.
[0010] The lower feeding station comprises a horizontally arranged lower feeding tray transfer mechanism and a lower feeding tray lifting mechanism arranged above the lower feeding tray transfer mechanism, and the lower feeding tray lifting mechanism is located below the lower feeding mechanical arm.
[0011] The lower feeding tray transfer mechanism comprises two transmission belts arranged along the width direction, and the lower feeding tray lifting mechanism comprises a lifting plate arranged between the two transmission belts and vertically lifted by driving.
[0012] The upper feeding mechanical arm and the lower feeding mechanical arm have the same structure and can be horizontally moved by driving, and each of the upper feeding mechanical arm and the lower feeding mechanical arm comprises at least four clamping rods capable of clamping and placing the tray at the outer periphery, and the outer surface of the clamping rod forms a limiting groove.
[0013] The first code spraying mechanism is located on one side of the code spraying transfer mechanism, and the second code spraying mechanism is located on the other side of the code spraying transfer mechanism.
[0014] The two ends of the code spraying transfer mechanism extend into the inside of the tray feeding module and the tray discharging module, two parallel arranged upper feeding stations are arranged below the length direction of the corresponding section of the code spraying transfer mechanism extending into the inside of the tray feeding module, and two parallel arranged lower feeding stations are arranged below the length direction of the corresponding section of the code spraying transfer mechanism extending into the inside of the tray discharging module.
[0015] The upper surface of the inside section of the code spraying transfer mechanism extending into the inside of the tray feeding module and the tray discharging module is arranged with a limiting plate along the two sides of the axis direction.
[0016] The polymer battery core automatic code spraying equipment can spray codes on the whole tray of battery cores, feed and discharge the whole tray, completely avoid the wear of the battery during the conveying process, spray codes on a whole batch of batteries one by one, and improve the work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the overall axonometric schematic diagram of the polymer battery core automatic code spraying equipment.
[0018] Figure 2 is a top view schematic diagram of the main body mechanism of the polymer battery automatic code spraying equipment of the present application.
[0019] Figure 3 is a schematic diagram of the internal structure of the feeding module of the polymer battery automatic code spraying equipment of the present application.
[0020] Figure 4 is a schematic diagram of the feeding / discharging tray lifting mechanism of the polymer battery automatic code spraying equipment of the present application.
[0021] Figure 5 is a schematic diagram of the code spraying and transferring mechanism of the polymer battery automatic code spraying equipment of the present application.
[0022] Figure 6 is a schematic diagram of the feeding / discharging mechanical arm of the polymer battery automatic code spraying equipment of the present application.
[0023] Figure 7 is a schematic diagram of the tray transferring mechanism of the polymer battery automatic code spraying equipment of the present application.
[0024] Figure 8 is a schematic diagram of the tray used by the polymer battery automatic code spraying equipment of the present application. DETAILED DESCRIPTION
[0025] The present application will be further described in detail below in combination with the drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0026] As shown in Figures 1 to 8 , the polymer battery automatic code spraying equipment of the embodiment of the present application comprises a tray feeding module 100 and a tray discharging module 200, the tray feeding module and the tray discharging module are arranged separately and connected through a code spraying and transferring mechanism 4, the code spraying and transferring mechanism is connected on the top to be provided with a first code spraying mechanism 5 and a second code spraying mechanism 6, which respectively spray codes on the batteries on the trays conveyed by the code spraying and transferring mechanism below, the first code spraying mechanism and the second code spraying mechanism are arranged separately along the axial direction of the code spraying and transferring mechanism, the tray feeding module has two feeding stations arranged in parallel, comprising a first feeding station 1 and a second feeding station 2, the axial directions of the two feeding stations are consistent with the axial direction of the code spraying and transferring mechanism and a feeding mechanical arm 3 is arranged above the end of the code spraying and transferring mechanism 4, the tray discharging module has two discharging stations arranged in parallel, comprising a first discharging station 7 and a second discharging station 8, the axial directions of the two discharging stations are consistent with the axial direction of the code spraying and transferring mechanism and a discharging mechanical arm 9 is arranged above the end of the code spraying and transferring mechanism, the moving directions of the feeding mechanical arm and the discharging mechanical arm are perpendicular to the axial direction of the code spraying and transferring mechanism.
[0027] In a preferred embodiment, the first coding mechanism 5 is located on one side of the coding transfer mechanism, and the second coding mechanism 6 is located on the opposite side of the coding transfer mechanism. Figure 2 The specific arrangement shown can be determined by the position of the battery cells on the tray, and is not limited to the position shown in this figure.
[0028] In one preferred embodiment, the pallet loading module and the pallet unloading module are symmetrically arranged, and the two parallel loading stations and the two parallel unloading stations are each symmetrically arranged with respect to the axis of the inkjet printing transfer mechanism.
[0029] In a preferred embodiment, the loading station includes a horizontally arranged loading pallet transfer mechanism 12 and a loading pallet lifting mechanism 14 arranged above the loading pallet transfer mechanism, with the loading pallet lifting mechanism located below the loading robot 3. When the loading pallet is moved to the inner side and stops by the loading pallet transfer mechanism, it stops above the tray of the pallet lifting mechanism 14. At this time, the pallet lifting mechanism 14 lifts the pallet and battery to a predetermined height, where the loading robot grabs them and moves them to the inkjet printing transfer mechanism for inkjet printing.
[0030] In addition, limit plates 11 are installed on the outside of the feeding station to limit the battery cells on the outside and prevent them from tipping over. The feeding side of the limit plate 11 is bent outward to form a flared feeding port for easy feeding.
[0031] In a preferred embodiment, the pallet loading and transfer mechanism includes a conveyor belt arranged along the width direction, and the pallet lifting mechanism includes a pallet 13 placed between the two conveyor belts and capable of vertical lifting and lowering.
[0032] The unloading station includes a horizontally arranged unloading pallet transfer mechanism and an unloading pallet lifting mechanism arranged above the unloading pallet transfer mechanism, with the lifting mechanism located below the unloading robot. This structure is the same as the loading pallet transfer mechanism and loading lifting structure of the loading station; please refer to the description of the structure of the loading pallet transfer mechanism and loading pallet lifting mechanism described above, and will not be repeated here.
[0033] In one preferred embodiment, the unloading pallet transfer mechanism includes a conveyor belt arranged along its width, and the unloading pallet lifting mechanism includes a pallet positioned between two of the conveyor belts and capable of vertical lifting and lowering under drive. This structure is the same as the loading lifting structure of the loading station; please refer to the description of the structure of the loading pallet lifting mechanism described above, and it will not be repeated here.
[0034] In one preferred embodiment, the loading and unloading robots have identical structures and are driven to move horizontally. Taking the loading robot as an example, it includes at least four clamping rods 32 capable of gripping and placing pallets around its periphery. Limiting grooves are formed on the outer surfaces of the clamping rods. The clamping rods 32 are mounted on the bottom of a mounting plate 31, which can be driven to move back and forth, thus causing the clamping rods 32 to move synchronously. When the clamping rods move above the loading station, they can pick up two pallets from the loading station and then move them onto the inkjet printing transfer mechanism.
[0035] In one preferred embodiment, the two ends of the inkjet printing transfer mechanism extend into the interior of the pallet loading module and the pallet unloading module. Two parallel loading stations are arranged below the corresponding sections of the inkjet printing transfer mechanism extending into the pallet loading module along their length direction. Two parallel unloading stations are arranged below the corresponding sections of the inkjet printing transfer mechanism extending into the pallet unloading module along their length direction.
[0036] In a preferred embodiment, the upper surface of the internal section of the inkjet printing transfer mechanism extending into the pallet loading module and the pallet unloading module is provided with limiting plates 41 on both sides along the axial direction, and the two limiting plates 41 at each end are arranged opposite to each other, such as... Figure 5 As shown.
[0037] During operation, the operator manually places several trays containing battery cells to be marked into the first loading station 1 and the second loading station 2. The loading robot 3 then sequentially places the trays from the first loading station 1 and the second loading station 2 onto the marking transfer mechanism 4, and marks the cells at the first marking mechanism 5 and the second marking mechanism 6.
[0038] After the coding is completed, the pallet is transferred to the unloading position by the coding transfer mechanism 4, and the unloading robot 9 grabs the pallet and places it at the first unloading station 7. After the first unloading station 7 is full of pallets, the unloading robot 9 transfers the pallet to the second unloading station 8. At the same time, the first unloading station 7 moves the full pallet out and is picked up manually.
[0039] The automatic inkjet printing equipment for polymer battery cells in this embodiment of the invention can replace manual loading with a robotic arm and can simultaneously print inkjet prints on an entire tray of batteries. It can replace the work that originally required 2-3 people with the work of 1 person. The automatic inkjet printing equipment for polymer battery cells in this embodiment of the invention can print inkjet prints on an entire tray of batteries, thereby improving production efficiency and reducing wear and tear on the batteries from the conveyor line.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention.
[0041] Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of the equivalents of the claims be included within the invention.
[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An automatic inkjet printing device for polymer battery cells, characterized in that, The system includes a pallet loading module and a pallet unloading module, which are arranged separately and connected by a coding transfer mechanism. The coding transfer mechanism is connected to a first coding mechanism and a second coding mechanism, which are arranged separately along the axis of the coding transfer mechanism. The pallet loading module has two parallel loading stations, whose axial directions are consistent with the axial direction of the coding transfer mechanism, and a loading robot is positioned above one end of the coding transfer mechanism. The pallet unloading module has two parallel unloading stations, whose axial directions are consistent with the axial direction of the coding transfer mechanism, and a unloading robot is positioned above one end of the coding transfer mechanism. The movement directions of the loading and unloading robots are perpendicular to the axial direction of the coding transfer mechanism. The two ends of the inkjet printing transfer mechanism extend into the interior of the pallet loading module and the pallet unloading module. Two parallel loading stations are arranged below the length direction of the corresponding section of the inkjet printing transfer mechanism that extends into the pallet loading module. Two parallel unloading stations are arranged below the length direction of the corresponding section of the inkjet printing transfer mechanism that extends into the pallet unloading module. Limiting plates are arranged on both sides of the upper surface of the internal section of the inkjet printing transfer mechanism that extends into the pallet loading module and the pallet unloading module along the axial direction.
2. The automatic inkjet printing equipment for polymer battery cells according to claim 1, characterized in that, The pallet loading module and pallet unloading module are symmetrically arranged, and the two parallel loading stations and the two parallel unloading stations are each symmetrically arranged with respect to the axis of the inkjet printing transfer mechanism.
3. The automatic inkjet printing equipment for polymer battery cells according to claim 1, characterized in that, The loading station includes a horizontally arranged loading pallet transfer mechanism and a loading pallet lifting mechanism arranged above the loading pallet transfer mechanism, with the loading pallet lifting mechanism located below the loading robot.
4. The automatic inkjet printing equipment for polymer battery cells according to claim 3, characterized in that, The pallet loading and transfer mechanism includes a conveyor belt arranged along the width direction, and the pallet lifting mechanism includes a pallet placed between two of the conveyor belts and capable of vertical lifting and lowering.
5. The automatic inkjet printing equipment for polymer battery cells according to claim 1, characterized in that, The unloading station includes a horizontally arranged unloading pallet transfer mechanism and an unloading pallet lifting mechanism arranged above the unloading pallet transfer mechanism, with the unloading pallet lifting mechanism located below the unloading robot.
6. The automatic inkjet printing equipment for polymer battery cells according to claim 5, characterized in that, The unloading pallet transfer mechanism includes a conveyor belt arranged along the width direction, and the unloading pallet lifting mechanism includes a pallet placed between two of the conveyor belts and capable of vertical lifting and lowering.
7. The automatic inkjet printing equipment for polymer battery cells according to claim 1, characterized in that, The loading and unloading manipulators have the same structure and can move horizontally under drive. They include at least four clamping rods that can clamp and pick up the pallet on the outer periphery, and the outer surface of the clamping rods forms a limiting groove.
8. The automatic inkjet printing equipment for polymer battery cells according to claim 1, characterized in that, The first coding mechanism is located on one side of the coding transfer mechanism, and the second coding mechanism is located on the opposite side of the coding transfer mechanism.
Citation Information
Patent Citations
Fully automatic inkjet printer
CN108859430A
Battery cell code spraying and transfer printing circulating production line
CN113903973A