A surface treatment galvanized drum and method

By using a combination of tumbling and vibration mechanisms, the problems of insufficient contact between parts and molten zinc in the galvanizing drum and difficulty in expelling air from the pores are solved, achieving the effects of rapid galvanizing and convenient removal.

CN115928178BActive Publication Date: 2026-02-27单国明
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Patent Information

Application Number
CN202211340405.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-28
Publication Date
2026-02-27
Estimated Expiration
2042-10-28

AI Technical Summary

Technical Problem

Existing galvanizing rollers make it difficult to ensure that parts are in full contact with the galvanizing solution during the galvanizing process, and it is also difficult to remove air from the pores on the parts, resulting in poor galvanizing effect.

Method used

The system employs a combination of a flipping mechanism and a vibration mechanism. The flipping mechanism uses a drive rod to rotate a flipping rod to flip the parts inside the galvanizing cylinder, while the vibration mechanism uses a bent striking rod to strike the galvanizing cylinder to generate vibration. The combination of rotation and shaking ensures that the parts are in full contact with the galvanizing liquid and removes air from the pores.

Benefits of technology

This allows for rapid and thorough contact between the parts and the galvanizing solution, improving the galvanizing effect, ensuring that the galvanizing solution completely adheres to the surface of the parts, and facilitating the quick removal of the parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of metal surface treatment, and specifically relates to a surface treatment galvanizing roller, which comprises a galvanizing tank, a rotating rod, a motor, a turnover frame, a galvanizing cylinder, a turnover mechanism and a vibrating mechanism, the galvanizing tank is rotationally connected at one end and provided with the rotating rod, the turnover frame is rotationally connected on the rotating rod, the rotating rod is internally provided with a rotating mechanism, the rotating mechanism can drive the turnover frame to rotate, the galvanizing cylinder is slidingly matched on the turnover frame, the turnover mechanism is rotationally connected in the galvanizing cylinder, the turnover mechanism is convenient for turnover of the parts in the galvanizing cylinder, and the two vibrating mechanisms are symmetrically and fixedly arranged at the two sides of one end of the turnover frame. The turnover mechanism is adopted to drive the driving rod to rotate the turnover rod while the galvanizing cylinder rotates, so that the parts in the galvanizing cylinder can be stirred, and the parts can be rapidly and fully contacted with the electroplating liquid, thereby effectively solving the technical problems in the prior art and realizing the effect of rapid galvanizing.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of metal surface treatment, more particularly to a surface treatment galvanized roller and a use method thereof. BACKGROUND

[0002] Surface treatment is a process method of artificially forming a surface layer with different mechanical, physical and chemical properties on the surface of a base material. The purpose of surface treatment is to meet the requirements of corrosion resistance, wear resistance, decoration or other special functional requirements of products. Galvanizing refers to a surface treatment technology of plating a layer of zinc on the surface of metal, alloy or other materials for the purpose of aesthetics and rust prevention. When galvanizing some small parts, a galvanized roller is used,

[0003] The prior art document with publication number CN213061087U provides a galvanized roller for metal surface treatment. The device is connected with drive wheel one and drive wheel two through the gear on the motor and the sliding block on the sliding rail. The change in rotational speed ensures that the thickness of the plating layer of the parts to be electroplated inside the roller is more uniform and durable. The through hole is used to remove the gas generated by the chemical reaction during electroplating inside the roller, and also serves as an electrolyte inlet and outlet for the roller.

[0004] The above prior art solution can achieve the desired effects, but still has the following defects. When the device is in use, the device only drives the roller to roll through the transmission of the motor, which makes it difficult for the internal parts to fully and quickly contact the galvanizing liquid during galvanizing. At the same time, it is not convenient to remove the air in the pores of the parts, which causes bubbles on the surface of the galvanized parts, affecting the galvanizing effect of the parts. In view of this, we propose a surface treatment galvanized roller. SUMMARY

[0005] 1. Technical problem to be solved

[0006] The purpose of the present application is to provide a surface treatment galvanized roller and a use method thereof, which solves the problems raised in the background art.

[0007] 2. Technical solution

[0008] The present application provides a surface treatment galvanized roller, which comprises a galvanizing tank, a rotating rod, a motor, a turnover frame, a galvanizing cylinder, a turnover mechanism and a vibration mechanism.

[0009] One end of the galvanizing tank is provided with a rotating rod through rotating connection. An outer side of one end of the galvanizing tank is fixedly provided with a motor. The output end of the motor is coaxially fixedly connected with the rotating rod.

[0010] The turnover frame is rotationally connected to the rotating rod; the rotating rod is provided with a rotating mechanism, which can drive the turnover frame to rotate;

[0011] The galvanized cylinder is slidingly fitted on the turnover frame;

[0012] The turnover mechanism is rotationally connected to the inside of the galvanized cylinder, facilitating the turnover of the parts inside the galvanized cylinder;

[0013] Two vibration mechanisms are symmetrically fixed to the two sides of one end of the turnover frame, which can generate vibration by impacting the galvanized cylinder.

[0014] As an optional solution of the technical scheme of the present application, a V-shaped filter screen is fixedly connected to the inner wall of the lower end of the galvanized tank, which can filter the falling parts and debris, and an inclined guide seat is fixedly connected to the top surface of the end of the galvanized tank close to the rotating rod.

[0015] By adopting the above technical scheme, the inclined guide seat can quickly collect the parts during unloading.

[0016] As an optional solution of the technical scheme of the present application, the rotating mechanism comprises an electric push rod, an adjusting rack and an adjusting gear; the electric push rod is fixedly connected to the inner wall of the rotating rod, and the movable rod of the electric push rod extends through the inner wall of the rotating rod to the outside and is fixedly connected with the adjusting rack;

[0017] The adjusting gear is fixedly connected to the position where the turnover frame is rotationally connected to the rotating rod, and the adjusting gear is in meshing transmission with the adjusting rack.

[0018] By adopting the above technical scheme, the electric push rod drives the connected adjusting rack to move, thereby driving the turnover frame to turn over, so that the galvanized cylinder can be placed in the galvanizing liquid.

[0019] As an optional solution of the technical scheme of the present application, two rotating shafts are symmetrically fixed to the outside of the galvanized cylinder, the rotating shafts are slidingly fitted through the two sides of the turnover frame, springs are sleeved on the outer walls of the rotating shafts, cylinder covers are threadedly connected to the upper and lower ends of the galvanized cylinder, and the inner wall of one end of the galvanized cylinder is in a conical structure.

[0020] The inner wall of one side of the galvanized tank is fixedly connected with a raised seat, and the outer wall of the raised seat is in movable contact with the outer wall of the rotating shaft.

[0021] By adopting the above technical scheme, when the turnover frame rotates, the galvanized cylinder connected with the rotating shaft will be squeezed under the action of the raised seat, so that it can shake.

[0022] As an optional solution of the technical scheme of the present application, the turnover mechanism comprises a sealing pipe, a turnover rod, a driving rod, a driving wheel and a driven wheel;

[0023] The sealing tube is fixedly arranged in the galvanizing cylinder;

[0024] The inner wall of the sealing tube is provided with a turnover rod through rotation connection.

[0025] A driving rod is rotationally connected to the galvanizing cylinder, and one end of the driving rod extends into the sealing tube; one end of the driving rod inside the sealing tube is connected and fixedly provided with a driving wheel, and the outer wall of the turnover rod is connected and fixedly provided with a driven wheel; the driven wheel is in meshing transmission with the driving wheel.

[0026] One end of the outer wall of the driving rod extends through the inner wall of the galvanizing cylinder to the inside of the rotating shaft and is rotationally connected; a driving sliding groove is formed in the outer end of the outer wall of the driving rod.

[0027] The inner wall of one end of the turnover frame close to the driving rod is connected and fixedly provided with a fixed guide rod, and the outer wall of the fixed guide rod is in sliding fit with the inner wall of the driving sliding groove.

[0028] By adopting the above technical scheme, under the action of the fixed guide rod, the driving rod rotates, thereby driving the turnover rod to rotate and turning the parts inside the galvanizing cylinder.

[0029] As an optional solution of the technical scheme of the present application, the vibration mechanism comprises a sliding frame, a transmission gear, a poking rod and a bent knocking rod,

[0030] The sliding frame is slidably arranged on the turnover frame, one side of the sliding frame on the turnover frame is rotationally provided with a transmission gear, the outer wall of one side of the transmission gear is eccentrically connected and fixedly provided with a poking rod, and the outer wall of the poking rod is in sliding fit with one side of the inner wall of the sliding frame.

[0031] The inner wall of one side of the galvanizing tank is connected and fixedly provided with an arc-shaped rack, and the arc-shaped rack is in meshing transmission with the transmission gear.

[0032] As an optional solution of the technical scheme of the present application, the vibration mechanism further comprises a bent knocking rod, the middle part of the bent knocking rod is rotationally connected with the turnover frame, one end of the bent knocking rod is in sliding fit with the inner wall of the sliding frame, and the other end of the bent knocking rod is in movable contact with the outer wall of the galvanizing cylinder.

[0033] By adopting the above technical scheme, under the action of the arc-shaped rack, the transmission gear can be driven to rotate to drive the sliding frame to reciprocate, thereby driving the bent knocking rod to reciprocate and knock on the outer wall of the galvanizing cylinder, so that the galvanizing cylinder vibrates and the internal parts vibrate at the same time.

[0034] As the present application provides a surface treatment galvanized roller using method, which comprises the following steps:

[0035] S1, first need to inject the appropriate amount of zinc plating tank, and then open the zinc cylinder on the side of the cylinder cover, put into the zinc plated parts into the zinc cylinder;

[0036] S2, using the electric push rod connected to the adjustment rack back, so that the turnover frame can be brought to the horizontal position, so that the zinc cylinder can be placed into the zinc plating liquid, and then the motor drive rotating rod rotating rod through the turnover frame drive zinc cylinder rotation zinc;

[0037] S3, when the turnover frame rotates, the shaft clearance and the protruding seat contact, so that the shaft is extruded and moves, the shaft drives the zinc cylinder to move, so that it can be shaken; then under the action of the fixed guide rod, the drive rod rotates, so that the turnover rod can be rotated, and the parts in the zinc cylinder can be turned over;

[0038] S4, at the same time, under the action of the arc rack, the transmission gear can be rotated; the transmission gear drives the sliding frame to move back and forth through the push rod, so that the bending knocking rod can swing back and forth, knocking on the outer wall of the zinc cylinder, so that the zinc cylinder vibrates, so that the parts inside can also vibrate, so that the gas in the small hole of the part can be vibrated out, so that the zinc plating liquid can enter the small hole, thereby improving the effect of zinc plating;

[0039] S5, after zinc plating, start the electric push rod connected to the adjustment rack to move forward, so that the turnover frame can be turned over to the vertical state;

[0040] S6, then open the lower side of the zinc cylinder cover, the zinc plated parts automatically fall into the inclined guide seat, and the parts can be collected.

[0041] 3. Advantage

[0042] One or more technical solutions provided in the embodiment of the application have at least the following technical effects or advantages:

[0043] 1. The application adopts the turnover mechanism, which can rotate the drive rod and the turnover rod at the same time when the zinc cylinder rotates, so that the parts in the zinc cylinder can be stirred, so that the parts can quickly and fully contact the electroplating solution, thereby realizing the effect of rapid zinc plating.

[0044] 2. The application sets a vibration mechanism on one side of the zinc cylinder, which can make the bending knocking rod constantly knock on the zinc cylinder under the action of the arc rack when the zinc cylinder rotates, so that the zinc cylinder vibrates, so that the air in the pores of the internal parts can be discharged, so that the zinc plating liquid can completely adhere to the surface of the parts, thereby improving the effect of zinc plating.

[0045] 3. The application sets the raised seat in the galvanizing tank, so that the galvanizing cylinder shakes when rotating, further improving the galvanizing effect, and by setting the adjusting rack, the turnover frame can be turned over, facilitating the quick removal of the parts inside the galvanizing cylinder. BRIEF DESCRIPTION OF DRAWINGS

[0046] Figure 1 The overall structure of the surface treatment galvanized drum disclosed in a preferred embodiment of the application is shown in the galvanizing schematic diagram;

[0047] Figure 2 The overall structure of the surface treatment galvanized drum disclosed in a preferred embodiment of the application is shown in the loading and unloading schematic diagram;

[0048] Figure 3 The galvanizing tank structure of the surface treatment galvanized drum disclosed in a preferred embodiment of the application is shown in the partial cross-sectional schematic diagram;

[0049] Figure 4 The rotating rod structure of the surface treatment galvanized drum disclosed in a preferred embodiment of the application is shown in the partial cross-sectional schematic diagram;

[0050] Figure 5 The turnover frame structure of the surface treatment galvanized drum disclosed in a preferred embodiment of the application is shown in the schematic diagram;

[0051] Figure 6 The galvanizing cylinder and turnover mechanism structure of the surface treatment galvanized drum disclosed in a preferred embodiment of the application is shown in the partial cross-sectional schematic diagram;

[0052] Figure 7 The vibration mechanism structure of the surface treatment galvanized drum disclosed in a preferred embodiment of the application is shown in the schematic diagram;

[0053] Explanation of reference numerals in the drawings: 1, galvanizing tank; 2, rotating rod; 3, turnover frame; 4, galvanizing cylinder; 5, turnover mechanism; 6, vibration mechanism; 101, V-shaped filter screen; 102, inclined guide seat; 103, raised seat; 104, arc-shaped rack; 201, motor; 202, electric push rod; 203, adjusting rack; 301, adjusting gear; 302, fixed guide rod; 401, rotating shaft; 402, spring; 501, sealing tube; 502, turnover rod; 503, drive rod; 504, driving wheel; 505, driven wheel; 506, drive sliding slot; 601, sliding frame; 602, transmission gear; 603, poking rod; 604, bent knocking rod. DETAILED DESCRIPTION

[0054] The application will be further described in detail below in conjunction with the drawings of the specification.

[0055] REFERENCE Figures 1-7The utility model provides a surface treatment galvanized roller, including galvanizing tank 1, rotating rod 2, motor 201, turnover frame 3, galvanized cylinder 4, turnover mechanism 5 and vibration mechanism 6.

[0056] Galvanizing tank 1 one end penetrates the rotating connection and is provided with rotating rod 2, galvanizing tank 1 one end outside fixedly provided with motor 201, motor 201 output and rotating rod 2 coaxial fixed connection,

[0057] Turnover frame 3 rotating connection is arranged on rotating rod 2, and rotating mechanism is arranged in rotating rod 2, and rotating mechanism can drive turnover frame 3 to rotate,

[0058] Galvanized cylinder 4 is slidably connected to the turnover frame 3,

[0059] Turnover mechanism 5 rotating connection is arranged in the galvanized cylinder 4, and turnover mechanism 5 is convenient for overturning the parts in the galvanized cylinder 4,

[0060] Two vibration mechanisms 6 are symmetrically fixed on the one end of the turnover frame 3, and the vibration mechanism 6 can realize the impact of the galvanized cylinder 4 and generate vibration.

[0061] Refer to Figure 3 V-shaped filter screen 101 is connected and fixed to the inner wall of the lower end of the galvanizing tank 1, and the V-shaped filter screen 101 can filter the falling parts debris, and the inclined guide base 102 is connected and fixed to the top surface of the end of the galvanizing tank 1 close to the rotating rod 2. The inclined guide base 102 can quickly collect the parts during unloading.

[0062] In the utility model, the rotating mechanism includes electric push rod 202, adjusting rack 203 and adjusting gear 301,

[0063] Electric push rod 202 is connected and fixed to the inner wall of the rotating rod 2, and the movable rod of the electric push rod 202 extends to the outside through the inner wall of the rotating rod 2 and is connected and fixed with adjusting rack 203, adjusting gear 301 is connected and fixed to the position of the rotating connection of the turnover frame 3 and the rotating rod 2, and adjusting gear 301 is in meshing transmission with adjusting rack 203. Electric push rod 202 can drive adjusting rack 203 to make the turnover frame 3 connected with adjusting gear 301 overturn, and the parts in the galvanized cylinder 4 are conveniently unloaded.

[0064] Refer to Figure 3 And Figure 6Two rotating shafts 401 are symmetrically arranged outside the galvanizing cylinder 4, and the rotating shafts 401 are slidably arranged through the two sides of the turnover frame 3. The outer wall of the rotating shaft 401 is sleeved with a spring 402. Threaded cylinder covers are arranged at the upper and lower ends of the galvanizing cylinder 4. The inner wall of one end of the galvanizing cylinder 4 is arranged in a conical structure. A raised seat 103 is fixedly arranged on the inner wall of one side of the galvanizing groove 1, and the outer wall of the raised seat 103 is in movable contact with the outer wall of the rotating shaft 401. The raised seat 103 can make the galvanizing cylinder 4 shake when rotating.

[0065] In the present application, the turnover mechanism 5 comprises a sealing pipe 501, a turnover rod 502, a driving rod 503, a driving wheel 504 and a driven wheel 505.

[0066] The sealing pipe 501 is fixedly arranged in the galvanizing cylinder 4.

[0067] The turnover rod 502 is rotatably arranged through the inner wall of the sealing pipe 501.

[0068] The driving rod 503 is rotatably arranged on the galvanizing cylinder 4, and one end of the driving rod 503 extends into the sealing pipe 501. One end of the driving rod 503 in the sealing pipe 501 is fixedly connected with the driving wheel 504.

[0069] The driven wheel 505 is fixedly connected with the outer wall of the turnover rod 502 in the sealing pipe 501, and the driven wheel 505 is in meshing transmission with the driving wheel 504.

[0070] One end of the outer wall of the driving rod 503 extends to the inside of the rotating shaft 401 through the inner wall of the galvanizing cylinder 4 and is rotatably arranged. A driving sliding groove 506 is formed in the outer wall of the outer end of the driving rod 503.

[0071] A fixed guide rod 302 is fixedly arranged on the inner wall of one end of the turnover frame 3 close to the driving rod 503, and the outer wall of the fixed guide rod 302 is in sliding fit with the inner wall of the driving sliding groove 506.

[0072] The turnover mechanism 5 can realize the stirring effect of the parts in the galvanizing cylinder 4.

[0073] In the present application, the vibration mechanism 6 comprises a sliding frame 601, a transmission gear 602, a poking rod 603 and a bent knocking rod 604.

[0074] The sliding frame 601 is slidably arranged on the turnover frame 3. The transmission gear 602 is rotatably arranged on one side of the sliding frame 601 on the turnover frame 3. The poking rod 603 is fixedly arranged on one side of the transmission gear 602 in an eccentric manner. The outer wall of the poking rod 603 is in sliding fit with one side of the inner wall of the sliding frame 601.

[0075] An arc-shaped rack 104 is fixedly arranged on the inner wall of one side of the galvanizing groove 1, and the arc-shaped rack 104 is in meshing transmission with the transmission gear 602.

[0076] The middle part of the bent knocking rod 604 is rotationally connected with the turnover frame 3, one end of the bent knocking rod 604 is slidingly matched with the inner wall of the sliding frame 601, and the other end of the bent knocking rod 604 is movably contacted with the outer wall of the galvanized cylinder 4.

[0077] The vibration mechanism 6 can continuously knock the galvanized cylinder 4 when the galvanized cylinder 4 rotates, so as to generate vibration.

[0078] The application provides a use method of the surface treatment galvanized cylinder, which comprises the following steps:

[0079] S1, first, an appropriate amount of galvanizing liquid is injected into the galvanizing tank 1, then the cylinder cover on the upper side of the galvanized cylinder 4 is opened, and the parts to be galvanized are placed into the galvanized cylinder 4;

[0080] S2, then the electric push rod 202 is started to drive the connected adjusting rack 203 to move backward, so that the turnover frame 3 can be turned to a horizontal position, the galvanized cylinder 4 can be placed into the galvanizing liquid, the motor 201 is used to drive the rotating rod 2 to rotate, and the rotating rod 2 drives the turnover frame 3 to rotate; the turnover frame 3 drives the galvanized cylinder 4 to rotate and galvanize;

[0081] S3, when the turnover frame 3 rotates, the rotating shaft 401 will be in intermittent contact with the raised seat 103, so that the rotating shaft 401 is extruded to move, the rotating shaft 401 drives the galvanized cylinder 4 to move, so that the galvanized cylinder 4 can shake; then under the action of the fixed guide rod 302, the driving rod 503 is rotated, so that the turnover rod 502 can be rotated to turn over the parts in the galvanized cylinder 4;

[0082] S4, at the same time, when the turnover frame 3 rotates, under the action of the arc-shaped rack 104, the transmission gear 602 can be rotated, the transmission gear 602 drives the sliding frame 601 to reciprocate through the poking rod 603, so that the bent knocking rod 604 can be reciprocated to vibrate on the outer wall of the galvanized cylinder 4, so that the galvanized cylinder 4 vibrates, the gas in the small holes of the parts can be vibrated to be discharged, and the galvanizing liquid can enter the small holes, so that the galvanizing effect is improved.

[0083] S5, after the galvanizing is completed, the electric push rod 202 is started to drive the connected adjusting rack 203 to move forward, so that the turnover frame 3 can be turned to a vertical state;

[0084] S6, then the cylinder cover on the lower side of the galvanized cylinder 4 is opened, the galvanized parts are automatically dropped into the inclined guide seat 102, and the parts can be collected.

[0085] The working principle of the surface treatment galvanized roller of the application is as follows: in the initial state, the galvanized cylinder 4 is in a vertical state. First, an appropriate amount of galvanizing liquid is injected into the galvanizing tank 1, then the cylinder cover on the upper side of the galvanized cylinder 4 is opened, and the parts to be galvanized are placed into the galvanized cylinder 4;

[0086] Then the electric push rod 202 drives the connected adjusting rack 203 to move backward, so that the overturning frame 3 connected with the adjusting gear 301 is overturned to a horizontal position, so that the galvanized cylinder 4 can be placed into the galvanizing liquid, then the motor 201 drives the rotating rod 2 to rotate, the rotating rod 2 drives the overturning frame 3 to rotate, and the overturning frame 3 drives the galvanized cylinder 4 to rotate for galvanizing;

[0087] When the overturning frame 3 rotates, the rotating shaft 401 will gapingly contact the raised seat 103, so that the rotating shaft 401 is extruded to move, and the rotating shaft 401 drives the galvanized cylinder 4 to move; so that it can shake, then under the action of the fixed guide rod 302, the drive rod 503 is rotated, the drive rod 503 drives the driving wheel 504 to rotate, so that the overturning rod 502 connected with the driven wheel 505 is rotated, and the parts in the galvanized cylinder 4 are overturned;

[0088] At the same time, when the overturning frame 3 rotates, under the action of the arc-shaped rack 104, the transmission gear 602 is rotated to drive the sliding frame 601 to reciprocate, so that the bending knocking rod 604 is reciprocated to knock on the outer wall of the galvanized cylinder 4, so that the galvanized cylinder 4 vibrates, so that the parts inside can also vibrate, so that the gas in the small holes on the parts can be vibrated to be discharged, so that the galvanizing liquid can enter the small holes, thereby improving the galvanizing effect.

[0089] After galvanizing, the electric push rod 202 is started to drive the connected adjusting rack 203 to move forward, so that the overturning frame 3 is overturned to a vertical state; then the cylinder cover on the lower side of the galvanized cylinder 4 is opened, and the galvanized parts automatically fall into the inclined guide seat 102 for collection.

[0090] The galvanized cylinder inside the overturning mechanism can be agitated, so that the parts can be quickly and fully contacted with the electroplating liquid, thereby realizing the effect of rapid galvanizing.

[0091] The vibration mechanism is arranged to vibrate the galvanized cylinder, so that the air in the pores on the parts inside can be discharged, so that the galvanizing liquid can completely adhere to the surface of the parts, thereby improving the galvanizing effect.

[0092] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A surface treatment galvanizing roller, comprising: a galvanizing tank (1), a rotating rod (2), a motor (201), a tilting frame (3), a galvanizing cylinder (4), a turning mechanism (5), and a vibration mechanism (6), characterized in that: A rotating rod (2) is rotatably connected through one end of the galvanizing tank (1). A motor (201) is fixedly installed on the outer side of one end of the galvanizing tank (1); the output end of the motor (201) is fixedly connected to the rotating rod (2) on the same axis; The tilting frame (3) is rotatably connected to the rotating rod (2); the rotating rod (2) is equipped with a rotating mechanism, which can drive the tilting frame (3) to rotate. The galvanized cylinder (4) is slidably mounted on the tilting frame (3); The flipping mechanism (5) is rotatably connected inside the galvanized cylinder (4) to facilitate the flipping of parts inside the galvanized cylinder (4); Two vibration mechanisms (6) are symmetrically fixed on both sides of one end of the tilting frame (3). The vibration mechanism (6) generates vibration by impacting the galvanized cylinder (4). The flipping mechanism (5) includes a sealing tube (501), a flipping rod (502), a drive rod (503), a drive wheel (504), and a driven wheel (505); the sealing tube (501) is fixedly installed inside the galvanized cylinder (4), and the flipping rod (502) is rotatably installed inside the sealing tube (501). A drive rod (503) is rotatably mounted on the galvanized cylinder (4), with one end of the drive rod (503) extending into the sealing tube (501); a drive wheel (504) is fixedly connected to one end of the drive rod (503), and a driven wheel (505) is fixedly mounted on the flipping rod (502), with the driven wheel (505) meshing and transmitting with the drive wheel (504).

2. The surface-treated galvanizing roller according to claim 1, characterized in that: A V-shaped filter screen (101) is fixedly connected to the inner wall of the lower end of the galvanizing tank (1) to filter the falling part debris. An inclined guide seat (102) is fixedly connected to the top surface of the end of the galvanizing tank (1) near the rotating rod (2).

3. The surface-treated galvanizing roller according to claim 1, characterized in that: The rotating mechanism includes an electric push rod (202), an adjusting rack (203), and an adjusting gear (301); the electric push rod (202) is fixedly installed inside the rotating rod (2), and the adjusting rack (203) is fixedly installed on the movable rod of the electric push rod (202); An adjusting gear (301) is fixedly connected to the position where the tilting frame (3) and the rotating rod (2) are rotatably connected. The adjusting gear (301) is meshed with the adjusting rack (203) for transmission.

4. The surface-treated galvanized roller according to claim 1, characterized in that: The galvanized cylinder (4) is symmetrically fixed with rotating shafts (401) on the outside. The rotating shafts (401) are all slidably connected to both sides of the turning frame (3). The outer wall of the rotating shaft (401) is fitted with a spring (402). A raised seat (103) is fixedly connected to one side of the inner wall of the galvanizing tank (1), and the outer wall of the raised seat (103) is in contact with the outer wall of the rotating shaft (401).

5. The surface-treated galvanized roller according to claim 4, characterized in that: The outer wall of one end of the drive rod (503) extends through the inner wall of the galvanized cylinder (4) to the inside of the rotating shaft (401) and is rotatably connected. The outer wall of the outer end of the drive rod (503) is provided with a drive groove (506). A fixed guide rod (302) is fixedly connected to the inner wall of one end of the flipping frame (3) near the drive rod (503). The outer wall of the fixed guide rod (302) is slidably engaged with the inner wall of the drive slide groove (506).

6. The surface-treated galvanizing roller according to claim 1, characterized in that: The vibration mechanism (6) includes a sliding frame (601), a transmission gear (602), a lever (603), and a bending striking rod (604). The sliding frame (601) is slidably mounted on the flipping frame (3). A transmission gear (602) is rotatably mounted on one side of the sliding frame (601). A lever (603) is eccentrically connected and fixedly mounted on the outer wall of one side of the transmission gear (602). The outer wall of the lever (603) is slidably fitted with the inner wall of one side of the sliding frame (601). The bending striking rod (604) is rotatably connected to the flipping frame (3) at its middle part. One end of the bending striking rod (604) is slidably engaged with the inner wall of the sliding frame (601), and the other end of the bending striking rod (604) is in active contact with the outer wall of the galvanized cylinder (4).

7. The surface-treated galvanizing roller according to claim 6, characterized in that: An arc-shaped rack (104) is fixedly connected to one side of the inner wall of the galvanizing tank (1), and the arc-shaped rack (104) is meshed with the transmission gear (602) for transmission.

8. The surface-treated galvanized roller according to claim 4, characterized in that: The galvanized cylinder (4) is equipped with detachable cylinder covers at both the upper and lower ends, and the inner wall of the lower end of the galvanized cylinder (4) is set with a conical structure.

9. A method of using a surface-treated galvanizing roller, characterized in that... Includes the following steps: S1. First, an appropriate amount of zinc plating solution needs to be injected into the zinc plating tank (1). Then, open the top cover of the zinc plating cylinder (4) and put the parts to be galvanized into the zinc plating cylinder (4). S2. Start the electric actuator (202) to drive the adjusting rack (203) to move backward. The adjusting rack (203) drives the tilting frame (3) to tilt through the adjusting gear (301) so that the galvanizing cylinder (4) is placed in the galvanizing solution. Then, the motor (201) drives the rotating rod (2) to rotate. The rotating rod (2) drives the tilting frame (3) to rotate the galvanizing cylinder (4) for galvanizing. S3. When the flipping frame (3) rotates, the rotating shaft (401) intermittently slides into contact with the raised seat (103). The rotating shaft (401) is squeezed and moves, and the rotating shaft (401) drives the galvanized cylinder (4) to shake. Then, under the action of the fixed guide rod (302), the drive rod (503) rotates, thereby driving the flipping rod (502) to rotate and flipping the parts inside the galvanized cylinder (4). S4. At the same time, when the flipping frame (3) rotates, the transmission gear (602) rotates under the action of the arc rack (104). The transmission gear (602) drives the sliding frame (601) to move back and forth through the actuating rod (603), thereby driving the bending striking rod (604) to swing back and forth and strike the outer wall of the galvanizing cylinder (4), causing the galvanizing cylinder (4) to vibrate, causing the internal parts to vibrate at the same time, thereby causing the gas in the small holes on the parts to vibrate and be discharged, allowing the galvanizing liquid to enter the small holes, thereby improving the galvanizing effect. S5. After galvanizing, start the electric push rod (202) to drive the connected adjusting rack (203) to move forward, thereby driving the flipping frame (3) to flip to a vertical position; S6. Then open the cover on the lower side of the galvanized cylinder (4), and the galvanized parts will automatically fall into the inclined guide seat (102) for collection.

Citation Information

Patent Citations

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