An intelligent car light low beam module and a device for producing the module

Abstract

The application discloses a kind of intelligent car light low beam module and the equipment of producing this module, including transmission component, support component, reverse drive component, assembly part one, assembly part two, lens assembly part and discharge part;The transmission component is connected with support component, the transmission component is used to transmit PCBA component into support component;The support component includes a pair of support rod, the support rod is used to receive PCBA component and contact and support its two sides;The assembly part one is used to bear module support, the assembly part two is used to bear reflector bowl;The assembly part one is set in the just below of support component and is connected with reverse drive component, the assembly part two is set in the just above of support component and is connected with reverse drive component, the reverse drive component is used to drive two assembly parts synchronous close to or away from support component, and simultaneously module support and reflector bowl are assembled in the upper and lower ends of PCBA component, the application, conveniently and efficiently realizes quick assembly function.

Description

Technical Field

[0001] This invention relates to the technical field of automotive lighting, specifically to an intelligent low beam automotive lighting module and equipment for producing the module. Background Technology

[0002] In automotive headlights, both high and low beams are gradually trending towards extremely narrow shapes. These extremely narrow low beam modules play a significant role in terms of overall headlight space and cost, and are a common and urgently needed direction in actual design and manufacturing.

[0003] Currently, low beam modules achieve the low beam function of automotive headlights through a reflector and an inner lens during manufacturing. The inner lens and PCBA assembly are fixed by clamping them together with the reflector and module bracket. Workers first assemble the PCBA assembly onto the reflector, then assemble the module lens, and finally cover it with the module bracket to complete the assembly and form the module sub-assembly. However, this process is mostly done manually, with low automation, high worker fatigue, difficult assembly, and low work efficiency because it cannot be completed in one go.

[0004] Therefore, it is necessary to provide an intelligent low beam headlight module and equipment for producing the module, which can achieve rapid assembly. Summary of the Invention

[0005] The purpose of this invention is to provide an intelligent vehicle headlight low beam module and equipment for producing the module, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a smart automotive headlight low beam module and equipment for producing the module, comprising a transmission component, a support component, a reverse drive component, an assembly section one, an assembly section two, a lens assembly section, and a feeding section; wherein:

[0007] The transmission component is connected to the support component, and the transmission component is used to transmit the PCBA component into the support component;

[0008] The support assembly includes a pair of support rods, which are used to receive the PCBA assembly and contact and support its two sides;

[0009] Assembly part one is used to support the module bracket, and assembly part two is used to support the reflector bowl;

[0010] The first assembly part is located directly below the support component and connected to the reverse drive component. The second assembly part is located directly above the support component and connected to the reverse drive component. The reverse drive component is used to drive the two assembly parts to move synchronously closer to or further away from the support component, and simultaneously assemble the module bracket and reflector bowl at the upper and lower ends of the PCBA component.

[0011] The feeding section is used to place several module lenses to be assembled and stacked.

[0012] The lens assembly part is located on the side of the support assembly. The lens assembly part is used to pick up a single module lens from the feeding part and send it into the support assembly, and at the same time cooperate with the module bracket and the reflector bowl to complete the assembly.

[0013] In one embodiment, a limiting end is fixedly connected to the end of the support rod away from the transmission component. The limiting end is used to align the position of the PCBA component. A telescopic rod is provided on the outer side of the support rod. A crossbar is provided at one end of the telescopic rod. A spring is provided on the outer side of the telescopic rod. The two ends of the spring are connected to the crossbar and the support rod, respectively. A roller is provided on the middle side of the support rod. The diameter of the roller is equal to that of the support rod and the two are coaxially arranged. Several inclined rollers are provided diagonally below the roller. The inclined rollers are arranged at an angle away from the PCBA component. The assembly part includes a pair of trapezoidal wedges. The trapezoidal wedges are used to separate the two support rods to both sides along the inclined rollers and the roller during assembly.

[0014] In one embodiment, the assembly part further includes a contour frame, the pair of trapezoidal wedges are fixed to the upper ends of the contour frame, the upper side of the contour frame is provided with a contour groove, the contour frame is used to place the module bracket and the module bracket is completely sunk into the contour groove, the lower end of the contour frame is fixedly connected to a pair of support crossbars, the two ends of the support crossbars are slidably fitted with guide posts, and the lower end of the guide posts is fixedly connected to a base plate;

[0015] The second assembly includes a contouring seat, which also has a contouring groove on its lower side. The contouring seat has an air extraction hole inside, which is connected to an air pump assembly. The contouring seat is used to hold the reflector bowl in place, and the upper side of the reflector bowl is submerged in the contouring groove. An I-shaped plate is fixedly connected to the upper end of the contouring seat, and the guide post passes through the I-shaped plate and slides with it.

[0016] In one embodiment, the reverse drive assembly includes a gear one, a short rod fixedly connected to one side of the gear one, one end of the short rod rotatably connected to a crossbar, the gear one being driven to rotate by a motor assembly, and rack one and rack two respectively meshing on the left and right sides of the gear one, the two racks being arranged opposite to each other, the upper end of rack one being fixedly connected to an I-beam, and the lower end of rack two being fixedly connected to a support crossbar.

[0017] In one embodiment, the lens assembly includes a pair of support columns, the lower ends of which are fixed to the upper end of the base plate. A receiving box is fixedly connected to the middle side of the support columns. The upper end face and the side of the receiving box near the PCBA assembly are open. A pair of square suction nozzles are provided through the side of the receiving box away from the PCBA assembly. The square suction nozzles are pushed by a linear drive assembly. An air pump is provided in the middle of the square suction nozzles. The air pump is connected to the square suction nozzles through an air pipe. Several triangular wedges are provided on the upper side of the bottom surface of the receiving box. The inclined surface of the triangular wedges faces the square suction nozzles. A telescopic rod is provided at the lower end of the triangular wedges. A concave cavity is provided at the lower end of the telescopic rod. The concave cavity is connected to the receiving box. A spring is provided on the outer side of the telescopic rod. The two ends of the spring are connected to the triangular wedges and the concave cavity, respectively. The triangular wedges penetrate the receiving box and slide with it.

[0018] Triangular wedge one is provided opposite to triangular wedge two on its upper side. Triangular wedge two is provided with telescopic rod three at its upper end. The upper end of telescopic rod three is connected to the feeding part. Spring three is provided on the outer side of telescopic rod three. The two ends of spring three are respectively connected to the feeding part and triangular wedge two. Triangular wedge one and triangular wedge two are used to limit the position of the module lens and position it in the receiving box.

[0019] In one embodiment, the feeding section includes a feeding vertical frame, both ends of which are fixedly connected to support columns. The feeding vertical frame is used to stack several module lenses, and the lower end of the feeding vertical frame is connected to a receiving box.

[0020] In one embodiment, a connecting plate is fixedly connected to one end of the square suction nozzle, and a threaded rod is provided at one end of the connecting plate. The threaded rod passes through the connecting plate and is threadedly connected to it. A second gear is fixedly connected to one end of the threaded rod, and a crown gear is meshed with one side of the second gear. The crown gear is connected to the first gear. A fixing block is rotatably connected to the middle side of the threaded rod, and the fixing block is fixedly connected to the support column.

[0021] In one embodiment, the transmission assembly includes a pair of guide rods, the diameter of which is equal to that of the support rod and the two are coaxially arranged. A fixing rod is fixedly connected to the outer side of the guide rod, and a fixing column is fixedly connected to the lower end of the fixing rod. The lower end of the fixing column is fixedly connected to the base plate. The guide rod is used to guide a plurality of PCBA assemblies to the support rod. The plurality of PCBA assemblies are intermittently transmitted through a conveyor belt assembly. The fixing rod is connected to a crossbar.

[0022] In one embodiment, a slide rail frame is fixedly connected to the upper end of the fixed rod, and a sliding seat is slidably fitted to the upper end of the slide rail frame. The sliding seat is used to support and move the reflector bowl. The sliding seat is driven to move by a cylinder assembly, and the sliding seat moves to the lower side of the contour seat for loading.

[0023] A smart vehicle headlight low beam module, wherein the low beam module is manufactured using the production equipment described herein.

[0024] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, by setting a support component to support the PCBA assembly transmitted from the transmission component, then, by using a reverse drive component to synchronously drive assembly part one and assembly part two in reverse, so that assembly part one, carrying the module bracket, and assembly part two, carrying the reflector, move toward the PCBA assembly on the support component. At this time, the lens assembly part then sends the module lens to the side position of the PCBA assembly. Under the drive of the reverse drive component, the module bracket and the reflector finally engage with each other, thereby clamping the PCBA assembly and the module lens between them, completing the assembly of the low beam module in one go. This method has high work efficiency, eliminates the need for manual assembly, and saves labor. Attached Figure Description

[0025] The technical solution and other beneficial effects of this application will become apparent from the following detailed description of specific embodiments in conjunction with the accompanying drawings.

[0026] In the attached diagram:

[0027] Figure 1 This is an exploded view of the module components of the present invention;

[0028] Figure 2 This is a schematic diagram of the overall structure of the present invention;

[0029] Figure 3 This is a partial three-dimensional schematic diagram of the present invention;

[0030] Figure 4 yes Figure 3 A magnified view of a portion of region A;

[0031] Figure 5 This is a front view schematic diagram of the present invention;

[0032] Figure 6 yes Figure 5 AA sectional view;

[0033] Figure 7 This is a front sectional view of the present invention;

[0034] Figure 8 yes Figure 7 A magnified view of a portion of region B;

[0035] Figure 9 This is a three-dimensional structural diagram of the lens assembly part of the present invention;

[0036] In the diagram: 1. Reverse drive assembly; 101. Support rod; 102. Roller; 103. Limiting end; 104. Telescopic rod one; 105. Crossbar; 106. Gear one; 107. Short rod; 108. Rack one; 109. Rack two;

[0037] 2. Feeding section; 201. Feeding vertical frame;

[0038] 3. Assembly Part 1; 301. Trapezoidal wedge; 302. Contouring frame; 303. Support crossbar; 304. Guide column;

[0039] 4. Assembly Section 2; 401. Contouring base; 402. Air extraction hole; 403. I-beam plate;

[0040] 5. Transmission components; 501. Guide rod; 502. Fixing rod; 503. Slide rail frame; 504. Sliding seat;

[0041] 6. PCBA assembly; 601. Module bracket; 602. Reflector bowl; 603. Module lens;

[0042] 8. Base plate; 801. Support column; 802. Material receiving box; 803. Square suction nozzle; 804. Triangular wedge block one; 805. Telescopic rod two; 806. Concave cavity; 807. Triangular wedge block two; 808. Telescopic rod three; 809. Air pump;

[0043] 9. Threaded rod; 901. Connecting plate; 902. Gear II; 903. Crown gear; 904. Fixing block;

[0044] 10. Inclined roller. Detailed Implementation

[0045] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0046] Please see Figure 1-9The present invention provides a technical solution: a production equipment for a smart automotive headlight low beam module, comprising a transmission component 5, a support component, a reverse drive component 1, an assembly section 3, an assembly section 2, a lens assembly section, and a feeding section 2; wherein:

[0047] The transmission component 5 is connected to the support component, and the transmission component 5 is used to transmit the PCBA component 6 into the support component;

[0048] The support assembly includes a pair of support rods 101, which are used to receive the PCBA assembly 6 and contact and support its two sides;

[0049] Assembly part 3 is used to support the module bracket 601, and assembly part 4 is used to support the reflector bowl 602.

[0050] Assembly part 1 3 is located directly below the support component and connected to the reverse drive component 1. Assembly part 2 4 is located directly above the support component and connected to the reverse drive component 1. The reverse drive component 1 is used to drive the two assembly parts to move closer to or further away from the support component simultaneously, and to assemble the module bracket 601 and the reflector bowl 602 at the upper and lower ends of the PCBA component 6 at the same time.

[0051] The feeding section 2 is used to place several module lenses 603 to be assembled and stack them.

[0052] The lens assembly part is located on the side of the support assembly. The lens assembly part is used to pick up a single module lens 603 from the feeding part 2 and feed it into the support assembly, and at the same time cooperate with the module bracket 601 and the reflector bowl 602 to complete the assembly.

[0053] Specifically, firstly, the transmission component 5 sequentially transmits several PCBA components 6 into the support component. The PCBA components 6 are then transported to the support rod 101, where they are supported. Next, the reverse drive component 1 synchronously drives the assembly section 3 and the assembly section 4 in reverse, causing the assembly section 3, which carries the module bracket 601, and the assembly section 4, which carries the reflector bowl 602, to move towards the PCBA components 6 on the support rod 101. At this point, the lens assembly section sends the module lens 603 to the side of the PCBA components 6. Driven by the reverse drive component 1, the module bracket 601 and the reflector bowl 602 finally engage with each other, clamping the PCBA components 6 and the module lens 603 between them. This completes the assembly of the low beam module in one go, resulting in high work efficiency. It eliminates the need for manual assembly, saving labor. Furthermore, a feeding section 2 is provided to automatically feed the lens assembly section, eliminating the need for manual feeding and further improving production efficiency.

[0054] One end of the support rod 101 away from the transmission component 5 is fixedly connected to a limiting end 103. The limiting end 103 is used to align the position of the PCBA component 6. A telescopic rod 104 is provided on the outer side of the support rod 101. A crossbar 105 is provided at one end of the telescopic rod 104. A spring is provided on the outer side of the telescopic rod 104. The two ends of the spring are connected to the crossbar 105 and the support rod 101, respectively. A roller 102 is provided on the middle side of the support rod 101. The diameter of the roller 102 is equal to that of the support rod 101 and the two are coaxially arranged. Several inclined rollers 10 are provided diagonally below the roller 102. The inclined rollers 10 are arranged diagonally away from the PCBA component 6. The assembly part 3 includes a pair of trapezoidal wedges 301. The trapezoidal wedges 301 are used to separate the two support rods 101 to both sides along the inclined rollers 10 and the roller 102 during assembly.

[0055] Specifically, when the transmission component 5 conveys the PCBA component 6 onto the support rod 101, it continues until it reaches the end of the support rod 101 and contacts the limiting end 103, thereby aligning the assembly position of the PCBA component 6. When assembly begins, the assembly part 3 moves upward, causing the two trapezoidal wedges 301 to move simultaneously. Before the assembly part 3 contacts the PCBA component 6, the trapezoidal wedges 301 first contact several inclined rollers 10 and move along the inclined rollers 10, pushing the inclined rollers 10 to both sides. This also causes the roller 102 and the support rod 101 to move together, and the telescopic rod 104... When the guide and support rod 101 separates to both sides, the PCBA assembly 6 loses its support and falls downwards, landing precisely on the upper side of the module bracket 601 in assembly section 1 3. Then, in conjunction with assembly section 2 4, the assembly is completed. This achieves automatic release of the support limit on the PCBA assembly 6 during assembly, resulting in a high degree of automation. After assembly is completed, the assembled low beam module returns to the lower side with assembly section 1 3, making it easy for workers to remove. At this time, the tilting roller 10 separates from the trapezoidal wedge block 301, and the support rod 101 returns to its original position under the reset action of spring 1, facilitating support for the next PCBA assembly 6.

[0056] Assembly part 3 also includes a contour frame 302, a pair of trapezoidal wedges 301 fixed at the upper ends of the contour frame 302, a contour groove is provided on the upper side of the contour frame 302, the contour frame 302 is used to place the module support 601 and the module support 601 is completely sunk into the contour groove, a pair of support crossbars 303 are fixedly connected to the lower end of the contour frame 302, guide posts 304 are slidably fitted at both ends of the support crossbars 303, and a base plate 8 is fixedly connected to the lower end of the guide posts 304.

[0057] Assembly part 2 4 includes a contouring seat 401. The contouring seat 401 also has a contouring groove on its lower side. The contouring seat 401 has an air extraction hole 402 inside. The air extraction hole 402 is connected to the air pump assembly. The contouring seat 401 is used to hold the reflector bowl 602 and the upper side of the reflector bowl 602 is sunk into the contouring groove. The upper end of the contouring seat 401 is fixedly connected to the I-shaped plate 403. The guide post 304 passes through the I-shaped plate 403 and slides with it.

[0058] Specifically, when placing the module bracket 601, the worker places it into the contouring groove of the contour frame 302. When assembly is required, the support crossbar 303 moves upward along the guide post 304. When placing the reflector bowl 602, it is placed into the contouring groove on the lower side of the contour seat 401, and air is drawn out through the air extraction hole 402, thereby adsorbing the reflector bowl 602 into the groove. As the I-beam plate 403 moves along the guide post 304, since both move along the guide post 304, the assembly position is automatically aligned, further ensuring the accuracy of assembly.

[0059] The reverse drive assembly 1 includes a gear 106, a short rod 107 fixedly connected to one side of the gear 106, and one end of the short rod 107 rotatably connected to the crossbar 105. The gear 106 is driven to rotate by a motor assembly. The left and right sides of the gear 106 are respectively meshed with rack 108 and rack 2 109, which are arranged opposite to each other. The upper end of rack 108 is fixedly connected to the I-beam plate 403, and the lower end of rack 2 109 is fixedly connected to the support crossbar 303.

[0060] Specifically, when the reverse drive assembly 1 is activated, the motor assembly drives gear 106 to rotate. Gear 106 meshes with rack 108 and rack 209 simultaneously, causing the two racks to move synchronously in opposite directions. Rack 108 drives the I-shaped plate 403, the contouring seat 401, and the reflector bowl 602 to move downwards, while rack 209 drives the support crossbar 303, the contouring frame 302, and the module bracket 601 to move upwards. The guide post 304 guides them to finally engage in the middle position to complete the assembly. The processing can be completed in one go, which is highly efficient. Moreover, only a single motor assembly is needed to complete the movement in both directions, saving processing costs.

[0061] The lens assembly includes a pair of support columns 801. The lower end of the support columns 801 is fixed to the upper end of the base plate 8. A receiving box 802 is fixedly connected to the middle side of the support columns 801. The upper end face and the side of the receiving box 802 near the PCBA assembly 6 are opened. A pair of square suction nozzles 803 are provided through the side of the receiving box 802 away from the PCBA assembly 6. The square suction nozzles 803 are pushed by a linear drive component. An air pump 809 is provided in the middle of the square suction nozzles 803. The air pump 809 is connected to the square suction nozzles 803 through an air tube. Next, several triangular wedges 804 are provided on the upper side of the bottom surface of the receiving box 802. The inclined surface of the triangular wedges 804 faces the square suction nozzle 803. The lower end of the triangular wedges 804 is provided with a telescopic rod 805. The lower end of the telescopic rod 805 is provided with a concave cavity 806. The concave cavity 806 is connected to the receiving box 802. The outer side of the telescopic rod 805 is provided with a spring. The two ends of the spring are connected to the triangular wedges 804 and the concave cavity 806 respectively. The triangular wedges 804 pass through the receiving box 802 and slide with it.

[0062] Triangular wedge 1 804 is positioned opposite to triangular wedge 2 807 on its upper side. A telescopic rod 3 808 is positioned at the upper end of triangular wedge 2 807. The upper end of telescopic rod 3 808 is connected to the feeding part 2. A spring 3 is positioned on the outer side of telescopic rod 3 808. The two ends of spring 3 are connected to the feeding part 2 and triangular wedge 2 807 respectively. Triangular wedge 1 804 and triangular wedge 2 807 are used to limit the position of module lens 603 and position it in receiving box 802.

[0063] Specifically, before the reflector bowl 602 and the module bracket 601 are fully assembled, the module lens 603 needs to be placed in the corresponding assembly position. When the module lens 603 is placed into the receiving box 802, one side of it contacts the inner side of the vertical surface of the receiving box 802, and the other side is contacted by the inclined surface of the two triangular wedges, thus aligning the position of the module lens 603. Then, through a linear drive component, such as a cylinder, the two square suction nozzles 803 are moved, and the air pump 809 is activated to evacuate the square suction nozzles 803, causing the square suction nozzles 803 to adhere to the module lens 603 and push it towards the PCBA assembly 6. At this time, the module lens 603 contacts the inclined surface of the two triangular wedges and moves along their inclined surface. The surface is pushed, thereby pushing the two wedges to the upper and lower sides to facilitate the passage of the module lens 603 and the square suction nozzle 803 until the square suction nozzle 803 pushes the module lens 603 to the corresponding position on the side of the PCBA assembly 6. Then, when the reflector bowl 602 and the module bracket 601 are combined together, the PCBA assembly 6 and the module lens 603 are clamped between them to complete the assembly. After completion, the square suction nozzle 803 returns to its original position, and under the reset action of the spring three, the triangular wedge returns to its original position to facilitate the limiting of the next module lens 603.

[0064] The feeding section 2 includes a feeding vertical frame 201. Both ends of the feeding vertical frame 201 are fixedly connected to the support column 801. The feeding vertical frame 201 is used to stack several module lenses 603. The lower end of the feeding vertical frame 201 is connected to the receiving box 802.

[0065] Specifically, the staff first places several module lenses 603 in the feeding vertical frame 201. The lower end of the feeding vertical frame 201 is connected to the receiving box 802. Under the action of their own gravity, the several module lenses 603 fall downwards, so that the bottom module lens 603 falls into the receiving box 802, and the assembly work can be carried out. When the square suction nozzle 803 pushes it into the PCBA assembly 6, the module lens 603 in the feeding vertical frame 201 will fall on the square suction nozzle 803. After the square suction nozzle 803 resets, the bottom module lens 603 will fall back into the receiving box 802, realizing automatic feeding without the need for repeated manual feeding, saving labor.

[0066] A connecting plate 901 is fixedly connected to one end of a square suction nozzle 803. A threaded rod 9 is provided at one end of the connecting plate 901. The threaded rod 9 passes through the connecting plate 901 and is threadedly connected to it. A gear 902 is fixedly connected to one end of the threaded rod 9. A crown gear 903 is meshed with one side of the gear 902. The crown gear 903 is connected to a gear 106. A fixing block 904 is rotatably connected to the middle side of the threaded rod 9. The fixing block 904 is fixedly connected to the support column 801.

[0067] Specifically, during assembly, when gear 106 rotates, it moves the upper and lower assembly parts and simultaneously rotates the outer crown gear 903. The crown gear 903 meshes with gear 2 902, causing gear 2 902 to rotate the threaded rod 9. The threaded rod 9 is rotatably connected to the fixed block 904, which supports the threaded rod 9. One end of the threaded rod 9 is threadedly connected to the connecting plate 901. Since the two square suction nozzles 803 pass through the receiving box 802 and slide with it, they guide the movement of the connecting plate 901, allowing the connecting plate 901 to move linearly along the threaded rod 9. This allows the module lens 603 to be assembled simultaneously, enabling one motor assembly to drive the movement of components in three directions to complete the assembly, greatly saving processing costs.

[0068] The transmission assembly 5 includes a pair of guide rods 501. The diameter of the guide rods 501 is equal to that of the support rod 101 and the two are coaxially arranged. A fixing rod 502 is fixedly connected to the outer side of the guide rods 501. A fixing column is fixedly connected to the lower end of the fixing rod 502. The lower end of the fixing column is fixedly connected to the base plate 8. The guide rods 501 are used to guide several PCBA assemblies 6 to the support rod 101. The several PCBA assemblies 6 are intermittently transmitted through the conveyor belt assembly. The fixing rod 502 is connected to the crossbar 105.

[0069] Specifically, a conveyor belt assembly can be used to drive several PCBA assemblies 6 to be sequentially transported along the guide rod 501 with gaps. The diameter and axis of the guide rod 501 and the support rod 101 are the same, which facilitates the movement of the PCBA assemblies 6 from the guide rod 501 to the support rod 101.

[0070] The upper end of the fixed rod 502 is fixedly connected to the slide rail frame 503, and the upper end of the slide rail frame 503 is slidably fitted with the sliding seat 504. The sliding seat 504 is used to support and move the reflector bowl 602. The sliding seat 504 is driven to move by the cylinder assembly. The sliding seat 504 moves to the lower side of the contour seat 401 for loading.

[0071] Specifically, the worker can place the reflector bowl 602 to be processed on the sliding seat 504, push the sliding seat 504 through the cylinder assembly, move it along the slide rail 503 into the lower side of the contour seat 401, then control the contour seat 401 to descend, attracting the reflector bowl 602 in the sliding seat 504, and then reset the sliding seat 504 to start the assembly, which facilitates the loading of the reflector bowl 602.

[0072] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection, the internal communication between two components, or the interaction between two components. Those skilled in the art can understand the meaning of the above terms in this application according to the specific circumstances.

[0073] The above provides a detailed description of an intelligent vehicle headlight low beam module and the equipment for producing the module provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A production equipment for a smart vehicle headlight low beam module, comprising a transmission component (5), a support component, a reverse drive component (1), an assembly section one (3), an assembly section two (4), a lens assembly section, and a feeding section (2); wherein: The transmission component (5) is connected to the support component, and the transmission component (5) is used to transmit the PCBA component (6) into the support component; The support assembly includes a pair of support rods (101) for receiving the PCBA assembly (6) and contacting and supporting its two sides; The first assembly part (3) is used to support the module bracket (601), and the second assembly part (4) is used to support the reflector bowl (602). The first assembly part (3) is located directly below the support component and connected to the reverse drive component (1). The second assembly part (4) is located directly above the support component and connected to the reverse drive component (1). The reverse drive component (1) is used to drive the two assembly parts to move closer to or further away from the support component simultaneously, and to assemble the module bracket (601) and the reflector bowl (602) at the upper and lower ends of the PCBA component (6). The feeding section (2) is used to place several module lenses (603) to be assembled and stacked. The lens assembly part is located on the side of the support assembly. The lens assembly part is used to pick up a single module lens (603) from the feeding part (2) and send it into the support assembly, and at the same time cooperate with the module bracket (601) and the reflector bowl (602) to complete the assembly. The end of the support rod (101) away from the transmission component (5) is fixedly connected to a limiting end (103). The limiting end (103) is used to align the position of the PCBA component (6). A telescopic rod (104) is provided on the outside of the support rod (101). A crossbar (105) is provided at one end of the telescopic rod (104). A spring is provided on the outside of the telescopic rod (104). The two ends of the spring are connected to the crossbar (105) and the support rod (101) respectively. 1) A roller (102) is provided on the middle side. The diameter of the roller (102) is equal to that of the support rod (101) and the two are coaxially arranged. Several inclined rollers (10) are provided on the lower side of the roller (102). The inclined rollers (10) are arranged at an angle away from the PCBA assembly (6). The assembly part (3) includes a pair of trapezoidal wedges (301). The trapezoidal wedges (301) are used to separate the support rods (101) on both sides to both sides along the inclined rollers (10) and the roller (102) during assembly.

2. The production equipment for a smart vehicle headlight low beam module according to claim 1, characterized in that: The assembly part (3) also includes a contour frame (302), a pair of trapezoidal wedges (301) are fixed at both ends of the upper side of the contour frame (302), the upper side of the contour frame (302) is provided with a contour groove, the contour frame (302) is used to place the module bracket (601) and the module bracket (601) is completely sunk into the contour groove, the lower end of the contour frame (302) is fixedly connected to a pair of support crossbars (303), the two ends of the support crossbars (303) are slidably fitted with guide posts (304), the lower end of the guide posts (304) is fixedly connected to a base plate (8); The assembly part 2 (4) includes a contouring seat (401), and the contouring seat (401) also has a contouring groove on its lower side. The contouring seat (401) has an air extraction hole (402) inside, and the air extraction hole (402) is connected to the air pump assembly. The contouring seat (401) is used to hold the reflector bowl (602) and the upper side of the reflector bowl (602) is sunk into the contouring groove. The upper end of the contouring seat (401) is fixedly connected to an I-shaped plate (403), and the guide post (304) passes through the I-shaped plate (403) and slides with it.

3. The production equipment for a smart vehicle headlight low beam module according to claim 2, characterized in that: The reverse drive assembly (1) includes a gear one (106), a short rod (107) is fixedly connected to one side of the gear one (106), one end of the short rod (107) is rotatably connected to the crossbar (105), the gear one (106) is driven to rotate by the motor assembly, and rack one (108) and rack two (109) are respectively meshed on the left and right sides of the gear one (106), the two racks are arranged opposite to each other, the upper end of rack one (108) is fixedly connected to the I-shaped plate (403), and the lower end of rack two (109) is fixedly connected to the support crossbar (303).

4. The production equipment for a smart vehicle headlight low beam module according to claim 3, characterized in that: The lens assembly includes a pair of support columns (801). The lower end of the support column (801) is fixed to the upper end of the base plate (8). A receiving box (802) is fixedly connected to the middle side of the support column (801). The upper end face and the side of the receiving box (802) near the PCBA assembly (6) are opened. A pair of square suction nozzles (803) are provided through the side of the receiving box (802) away from the PCBA assembly (6). The square suction nozzles (803) are pushed by a linear drive assembly. An air pump (809) is provided in the middle of the square suction nozzles (803). The air pump (809) and the square suction nozzles (803) are connected by an air pipe. The receiving box (802) is connected to a plurality of triangular wedges (804) on the upper side of its bottom surface. The inclined surface of the triangular wedges (804) faces the square suction nozzle (803). The lower end of the triangular wedges (804) is provided with a telescopic rod (805). The lower end of the telescopic rod (805) is provided with a concave cavity (806). The concave cavity (806) is connected to the receiving box (802). The outer side of the telescopic rod (805) is provided with a spring. The two ends of the spring are connected to the triangular wedges (804) and the concave cavity (806) respectively. The triangular wedges (804) penetrate the receiving box (802) and slide with it. Triangular wedge one (804) is provided with triangular wedge two (807) on its upper side. Triangular wedge two (807) is provided with telescopic rod three (808) at its upper end. The upper end of telescopic rod three (808) is connected to the feeding part (2). A spring three is provided on the outside of telescopic rod three (808). The two ends of spring three are respectively connected to the feeding part (2) and triangular wedge two (807). Triangular wedge one (804) and triangular wedge two (807) are used to limit the position of the module lens (603) and position it in the receiving box (802).

5. The production equipment for a smart vehicle headlight low beam module according to claim 4, characterized in that: The feeding section (2) includes a feeding vertical frame (201), the two ends of which are fixedly connected to the support column (801). The feeding vertical frame (201) is used to stack several module lenses (603). The lower end of the feeding vertical frame (201) is connected to the receiving box (802).

6. The production equipment for a smart vehicle headlight low beam module according to claim 5, characterized in that: One end of the square suction nozzle (803) is fixedly connected to a connecting plate (901). One end of the connecting plate (901) is provided with a threaded rod (9). The threaded rod (9) passes through the connecting plate (901) and is threadedly connected to it. One end of the threaded rod (9) is fixedly connected to a gear two (902). One side of the gear two (902) is meshed with a crown gear (903). The crown gear (903) is connected to a gear one (106). A fixing block (904) is rotatably connected to the middle side of the threaded rod (9). The fixing block (904) is fixedly connected to the support column (801).

7. The production equipment for a smart vehicle headlight low beam module according to claim 6, characterized in that: The transmission assembly (5) includes a pair of guide rods (501). The diameter of the guide rods (501) is equal to that of the support rod (101) and the two are coaxially arranged. A fixing rod (502) is fixedly connected to the outer side of the guide rods (501). A fixing column is fixedly connected to the lower end of the fixing rod (502). The lower end of the fixing column is fixedly connected to the base plate (8). The guide rods (501) are used to guide several PCBA assemblies (6) to the support rod (101). Several PCBA assemblies (6) are intermittently transmitted through the conveyor belt assembly. The fixing rod (502) is connected to the crossbar (105).

8. The production equipment for a smart vehicle headlight low beam module according to claim 7, characterized in that: The upper end of the fixed rod (502) is fixedly connected to the slide rail frame (503), and the upper end of the slide rail frame (503) is slidably fitted with the sliding seat (504). The sliding seat (504) is used to support the reflector bowl (602) and move it. The sliding seat (504) is driven to move by the cylinder assembly. The sliding seat (504) moves to the lower side of the contour seat (401) for loading.

9. A smart vehicle headlight low beam module according to claim 1, characterized in that: The low beam module is manufactured using the production equipment described in claim 1.

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