Flat cable vertical winding mechanism and winding method thereof

By designing a flat cable vertical winding and take-up mechanism, and utilizing the cooperation of a rotary cylinder and a lifting cylinder, the orientation of the flat cable is accurately guided and adjusted, solving the problem that existing equipment cannot meet the take-up quality of flat cables, and improving the reliability and quality of winding and laying cables.

CN115973848BActive Publication Date: 2026-05-12ANHUI XINHONG CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ANHUI XINHONG CABLE CO LTD
Filing Date
2022-12-19
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing equipment cannot effectively guide and adjust the orientation of flat cables, resulting in poor winding quality and affecting product appearance and quality.

Method used

A flat cable vertical winding mechanism was designed, including a length measuring device, a steering device, a cable laying device, and a winding reel. Through the cooperation of a rotary cylinder and a lifting cylinder, the cable orientation is accurately guided and adjusted, ensuring that the cable face orientation is in the optimal state in different winding stages.

Benefits of technology

It improves the quality of flat cable winding and laying, reduces the probability of cable cross-section orientation changes, increases the contact area of ​​the clamping mechanism, reduces cable damage, and ensures the reliability and quality of the winding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the flat cable vertical winding take-up mechanism in the technical field of flat cable vertical winding take-up. The bottom (51) of the steering device (5) is provided with holes at the top and bottom for installing bearings (54) and rotary air cylinders (57); the piston rod of the rotary air cylinder (57) is sleeved with a gear II (53), which is fixedly connected with the piston rod; the gear I (52) is movably connected with the bottom (51) through the bearings (54); the end surface of the gear I (52) is fixedly installed with a guide roller support (58); the guide roller (56) is movably connected with the guide roller support (58); the winding disc (35) is connected with a lifting cylinder (59) for controlling the lifting of the winding disc (35); and a driving turntable (60) is arranged below the winding disc (35). The flat cable vertical winding take-up mechanism and the take-up method can accurately guide and adjust the orientation of the surface of the winding flat cable, meet the different requirements of different links of the take-up, and make the orientation of the surface of the cable in the best state in different links.
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Description

Technical Field

[0001] This invention belongs to the field of flat cable vertical winding and take-up technology, and more specifically, relates to a flat cable vertical winding and take-up mechanism. Background Technology

[0002] Most wire and cable products have a circular cross-section, but there are also many flat cross-section wires and cables. The processing and manufacturing of flat cables are not significantly different from those of circular cross-section wires and cables. However, because the cross-section of flat cables is almost rectangular, the direction of cable movement during manufacturing is crucial, especially during winding. If the cable vibrates during movement and its orientation changes, it will directly lead to uneven cable arrangement, affecting the product's appearance. Furthermore, cables in adjacent layers may cross, causing interlayer compression and scratching, resulting in damage to the cable sheath, deformation, and the formation of defective or even substandard products. Therefore, the requirements for the cable guiding mechanism differ for flat cables during winding. Currently, most pre-winding cable guiding mechanisms can be used for both circular and flat cables, but their application to flat cross-section cable production will affect the quality of winding. This is because winding primarily involves the rotating reel taking the cable. At different stages of winding, whether the wider or narrower side of the cable faces downwards has a significant impact on winding performance. If the cable cross-section orientation changes during winding, it will directly lead to uneven cable arrangement, affecting the product's appearance. However, when entering the cable winding preparation state or clamping state, the cable needs to be in another state, and these different states require frequent adjustments during the winding process. Existing equipment can only maintain the cable in one state at a time. Therefore, the winding function of existing equipment cannot meet the usage requirements, affecting the winding quality. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a flat cable vertical winding and take-up mechanism that is simple in structure, can accurately guide and adjust the orientation of the flat cable face during winding, meets the different needs of different stages of winding, and ensures that the orientation of the cable face is in the optimal state at different stages, thereby guaranteeing the winding and laying quality of the flat cable.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0005] This invention relates to a flat cable vertical winding and take-up mechanism. A steering device is located behind a length measuring device, and the cable has a wide side facing down when passing the length measuring device. A cable laying device is located behind the steering device, and a winding reel is located behind the cable laying device. The steering device includes a base, gear I, gear II, double guide rollers, and a rotary cylinder. The base has holes at the top and bottom for mounting bearings and the rotary cylinder. The rotary cylinder is embedded in the hole at the bottom of the base. Gear II is mounted on the piston rod of the rotary cylinder, and gear II is fixedly connected to the piston rod. Gear I is movably connected to the base via bearings. A guide roller bracket is fixedly mounted on the end face of gear I. The guide rollers are movably connected to the guide roller bracket. The winding reel is connected to a lifting cylinder that controls the lifting and lowering of the winding reel. A drive turntable is located below the winding reel, and a drive motor is fixedly connected to the drive turntable.

[0006] The upper part of the drive turntable is provided with a locking groove, and the lower part of the winding disc is provided with a locking block. When the lifting cylinder retracts, the winding disc is configured to move away from the drive turntable, and the locking block leaves the locking groove, and the winding disc is in an upward state. When the lifting cylinder extends, the winding disc is configured to fit against the drive turntable, and the locking block is engaged in the locking groove, and the winding disc is in a downward state.

[0007] The rotary cylinder is configured to rotate counterclockwise, drive gear I to rotate clockwise via gear II, and drive the guide roller to rotate clockwise, maintaining the guide roller in a horizontal state; the rotary cylinder is also configured to rotate clockwise, drive gear I to rotate counterclockwise via gear II, and drive the guide roller to rotate counterclockwise and counterclockwise, maintaining the guide roller in a vertical state.

[0008] The vertical winding and take-up device includes a wire clamping device, a wire feeding rod, a wire cutting device, a wire laying device, and a winding reel.

[0009] The rotary cylinder is selected with a swing angle of 90°; when the lifting cylinder drives the winding disc to a lowering state and the drive motor drives the winding disc through the drive turntable, the cable is set to have its narrow side facing down.

[0010] When the lifting cylinder drives the winding disc to rise, and the drive motor controls the drive turntable and the winding disc is far away from the drive turntable, the cable is configured with its wide side facing down.

[0011] The flat cable vertical winding and take-up mechanism also includes a double guide roller group, which includes an upper guide roller and a lower guide roller. The lower guide roller axis is installed horizontally perpendicular to the cable, and the upper guide roller axis is installed obliquely perpendicular to the cable. The inclination angle between the upper guide roller axis and the lower guide roller axis is 30°-60°.

[0012] The rotary cylinder is embedded in the lower hole of the base and fixedly connected to the base by screws; the snap-fit ​​block on the upper part of the drive turntable has a square structure, and the snap-fit ​​groove on the lower part of the winding disc has a square structure.

[0013] The rotary cylinder, the lifting cylinder that controls the raising and lowering of the winding disc, and the drive motor on the steering mechanism are respectively connected to the control components.

[0014] The present invention also relates to a simple method for a flat cable vertical winding take-up mechanism that can accurately guide and adjust the orientation of the flat cable face during winding, meet the different needs of different stages of winding, ensure that the orientation of the cable face is in the optimal state at different stages, and guarantee the winding quality of the flat cable.

[0015] The take-up steps of the flat cable vertical winding take-up mechanism are as follows:

[0016] S1. The cable passes through the length measuring device, the double guide roller group, and the turning device, and then enters the vertical winding take-up. Inside the vertical winding take-up, the cable passes through the clamping device, the feeding rod, the cutting device, and the laying device in sequence. The extruded flat cable, with its wide side facing down, passes through the length measuring device and then passes through the double guide roller group in sequence to enter the turning device.

[0017] S2. By controlling the retraction of the lifting cylinder, the lifting cylinder drives the winding reel to rise, and the winding reel 35 disengages from the drive turntable, feeding the cable with the wide side facing down between the bottom of the winding reel and the drive turntable; by controlling the extension of the lifting cylinder, the lifting cylinder drives the winding reel to descend, and the lower end of the winding reel presses the cable onto the drive turntable, connecting the winding reel with the drive turntable, completing the first wire threading operation, and entering the wire winding preparation state;

[0018] S3. The rotary cylinder rotates clockwise, which drives gear I to rotate counterclockwise through gear II, which in turn drives the guide roller to rotate counterclockwise. The guide roller remains vertical, and the cable is in a narrow-side downward state, entering the winding state. The drive motor drives the drive turntable to rotate, which in turn drives the winding disc to rotate, and the winding disc takes in the cable.

[0019] S4. After the winding reel winds the wire into a coil to the specified length, the winding reel stops rotating. The lifting cylinder drives the winding reel to rise, and the rotating cylinder rotates counterclockwise. Gear II drives gear I to rotate clockwise, which in turn drives the guide roller to rotate clockwise, keeping the guide roller horizontal. The cable passing through the clamping mechanism is in a wide-side-down state. The clamping mechanism clamps the cable. The cutting mechanism cuts the cable, completing the winding of one reel.

[0020] S5. Repeat the above steps to continuously take in the wire from different winding reels.

[0021] The working principle and beneficial effects of the technical solution adopted in this invention are as follows:

[0022] The flat cable vertical winding and take-up mechanism and method described in this invention firstly, the extruded flat cable, with its wide side facing down, passes through a length measuring device to ensure the accuracy of the cable length measurement. Secondly, during take-up, the guide roller remains vertical, and the cable, with its narrow side facing down, enters the winding state; the drive motor drives the drive turntable to rotate, which in turn drives the winding disc to rotate, and the winding disc winds the cable, with the narrow side facing down. This accurately positions and guides the moving flat cross-section cable, reducing the probability of changes in the cable cross-section orientation, controlling the surface orientation of the cable during the take-up process, and ensuring the quality of the flat cable winding and arrangement. Thirdly, after the cable is wound to a specified length on one winding disc, the winding disc stops rotating, the cable arrangement mechanism returns to its origin, the rotary cylinder rotates counterclockwise, gear II drives gear I to rotate clockwise, which in turn drives the guide roller to rotate clockwise, maintaining the guide roller in a horizontal state; the cable passing through the clamping mechanism, with its wide side facing down, is clamped by the clamping mechanism. At this point, the cable passing through the clamping mechanism is in a wide-side-down position. This position increases the contact area between the cable and the clamping structure, ensuring the clamping mechanism firmly holds the cable and reducing damage to the cable. Furthermore, during threading, the winding reel disengages from the drive turntable, and the cable is fed between the winding reel and the drive turntable with its wide side facing down. This increases the contact area between the cable and both the winding reel and the drive turntable, ensuring reliable clamping of the cable and reliable winding, thereby improving the quality of the cable roll. Attached Figure Description

[0023] The following is a brief explanation of the contents depicted in the accompanying drawings and the markings therein:

[0024] Figure 1 This is a schematic diagram of the flat cable vertical winding and take-up mechanism described in this invention;

[0025] Figure 2 This is a schematic diagram of the main structure of the steering device of the flat cable vertical winding and take-up mechanism described in this invention;

[0026] Figure 3 This is a side cross-sectional view of the steering device of the flat cable vertical winding and take-up mechanism described in this invention.

[0027] Figure 4 This is a cross-sectional view of the connection between the drive turntable and the winding turntable of the flat cable vertical winding and take-up mechanism described in this invention.

[0028] Figure 5 This is a cross-sectional view of the flat cable vertical winding mechanism of the present invention when the drive turntable and the winding turntable are separated.

[0029] Figure 6 This is a cross-sectional view of the flat cable described in this invention.

[0030] The labels in the attached diagram are as follows: 1—Cable (flat cable); 2—Length measuring device; 3—Vertical winding take-up; 4—Double guide roller group; 5—Steering device; 6—Wide side of cable; 7—Narrow side of cable;

[0031] 31—Wire clamping device; 32—Wire feeding rod; 33—Wire cutting device; 34—Wire laying device; 35—Winding reel;

[0032] 51—Base; 52—Gear I; 53—Gear II; 54—Bearing; 55—Screw; 56—Guide roller; 57—Rotary cylinder; 58—Guide roller bracket; 59—Lifting cylinder; 60—Drive turntable. Detailed Implementation

[0033] The following description, with reference to the accompanying drawings, provides a more detailed explanation of the specific embodiments of the present invention, including the shape and structure of each component, the relative positions and connections between the parts, the functions and working principles of each part:

[0034] As attached Figure 1 -Appendix Figure 6As shown, this invention is a flat cable vertical winding and take-up mechanism. A turning device 5 is provided behind the length measuring device 2. When the cable 1 passes through the length measuring device 2, it has a wide side facing down. A cable laying device 34 is provided behind the turning device 5, and a winding reel 35 is provided behind the cable laying device 34. The turning device 5 includes a base 51, gear I 52, gear II 53, double guide rollers 56, and a rotary cylinder 57. The base 51 has holes at the top and bottom for installing bearings 54 and rotary cylinder 57. The rotary cylinder 57 is embedded in... The base 51 has a hole at its lower end; gear II 53 is mounted on the piston rod of the rotary cylinder 57, and gear II 53 is fixedly connected to the piston rod; gear I 52 is movably connected to the base 51 via bearing 54; a guide roller bracket 58 is fixedly mounted on the end face of gear I 52; the guide roller 56 is movably connected to the guide roller bracket 58; the winding disc 35 is connected to a lifting cylinder 59 that controls the lifting and lowering of the winding disc 35; a drive turntable 60 is provided below the winding disc 35, and a drive motor is fixedly connected to the drive turntable 60. The above structure addresses the shortcomings of the existing technology and proposes an improved technical solution. During the winding process, the winding steps are as follows: S1. Cable 1 passes through length measuring device 2, double guide roller group 4, and turning device 5, and enters vertical winding winding 3. Inside vertical winding winding 3, cable 1 passes through clamping device 31, wire feeding rod 32, wire cutting device 33, and wire laying device 34 in sequence. The extruded flat cable 1, with its wide side facing down, passes through length measuring device 2 and then through double guide roller group 4 into turning device 5. S2. By controlling the retraction of lifting cylinder 59, lifting cylinder 59 drives winding reel 35 to rise, disengaging winding reel 35 from drive turntable 60, and feeding cable 1 with its wide side facing down between the winding reel 35 and drive turntable 60. By controlling the extension of lifting cylinder 59, lifting cylinder 59 drives winding reel 35 to descend, with the lower end of winding reel 35 pressing cable 1 onto drive turntable 60, connecting winding reel 35 and drive turntable 60. Next, the initial threading is completed, and the cable 1 enters the winding preparation state; S3. The rotary cylinder 55 rotates clockwise, which drives gear I 52 to rotate counterclockwise through gear II 53, driving guide roller 56 to rotate counterclockwise. Guide roller 56 remains vertical, and cable 1 is in the narrow side downward state, entering the winding state; the drive motor drives the drive turntable 60 to rotate, which drives the winding disc 35 to rotate, and the winding disc 35 takes in the cable; S4. After the winding disc 35 has wound the cable into a specified length, the winding disc 35 stops rotating, the lifting cylinder 59 drives the winding disc 35 to rise, the rotary cylinder 55 rotates counterclockwise, gear II 53 drives gear I 52 to rotate clockwise, driving guide roller 56 to rotate clockwise, and guide roller 56 remains horizontal; cable 1 passing through the clamping mechanism 31 is in the wide side downward state, and the clamping mechanism 31 clamps cable 1; the cutting mechanism cuts cable 1, completing the winding of one winding disc 35. S5. Repeat the above steps to continuously take in the wire from different winding reels.Using the take-up mechanism of this invention, firstly, the extruded flat cable 1 passes through the length measuring device 2 with its wide side facing down to ensure the accuracy of the cable 1 length measurement. Secondly, during take-up, the guide roller 56 remains vertical, and the cable 1 enters the winding state with its narrow side facing down; the drive motor drives the drive turntable 60 to rotate, which in turn drives the winding disc 35 to rotate, and the winding disc 35 takes up the cable, which is wound onto the winding disc with its narrow side facing down. In this way, the flat cross-section cable 1 is accurately positioned and guided during movement, reducing the probability of changes in the cross-sectional orientation of the cable 1, thus controlling the surface orientation of the cable 1 during the take-up process and ensuring the quality of the flat cable 1 winding and laying. Secondly, after the cable is wound to the specified length on a winding reel 35, the winding reel 35 stops rotating, the cable laying mechanism 34 returns to its origin, the rotary cylinder 55 rotates counterclockwise, gear II 53 drives gear I 52 to rotate clockwise, which in turn drives the guide roller 56 to rotate clockwise, maintaining a horizontal position. The cable 1 passing through the clamping mechanism 31 is in a wide-side-down state, and the clamping mechanism 31 clamps the cable 1. At this time, the wide-side-down state of the cable 1 passing through the clamping mechanism 31 increases the contact area between the cable and the clamping structure, ensuring that the clamping mechanism 31 clamps the cable 1 tightly and reducing damage to the cable. Thirdly, during threading, the winding reel 35 disengages from the drive turntable 60, and the cable 1 is fed into the space between the winding reel 35 and the drive turntable 60 with its wide-side-down state, increasing the contact area between the cable and the winding reel and drive turntable, ensuring reliable clamping of the cable 1, and then reliably achieving cable take-up, thereby improving the quality of the cable winding. The flat cable vertical winding mechanism described in this invention has a simple structure and can accurately guide and adjust the orientation of the flat cable face during winding, meeting the different needs of different stages of winding, so that the orientation of the cable face is in the optimal state at different stages, ensuring the winding quality of the flat cable.

[0035] The drive turntable 60 has a locking groove 62 on its upper part, and the winding reel 35 has a locking block 61 on its lower part. When the lifting cylinder 59 retracts, the winding reel 35 is positioned to move away from the drive turntable 60, and the locking block leaves the locking groove, placing the winding reel 35 in a rising state. When the lifting cylinder 59 extends, the winding reel 35 is positioned to fit against the drive turntable 60, and the locking block is engaged in the locking groove, placing the winding reel 35 in a descending state. In this structure, the drive motor connects to the drive turntable, thereby enabling the drive turntable to rotate. The lifting cylinder, through extension and retraction, drives the winding reel to rise and fall, thereby connecting and separating from the drive turntable. When connected, the drive turntable rotates, causing the winding reel to rotate; when separated, the drive motor stops rotating, and the drive turntable stops rotating.

[0036] The rotary cylinder 55 is configured to rotate counterclockwise, and via gear II 53, drive gear I 52 to rotate clockwise, thereby causing the guide roller 56 to rotate clockwise, maintaining the guide roller 56 in a horizontal state. Alternatively, the rotary cylinder 55 can also rotate clockwise, and via gear II 53, drive gear I 52 to rotate counterclockwise, thereby causing the guide roller 56 to rotate both clockwise and counterclockwise, maintaining the guide roller 56 in a vertical state. This structure, through the extension and retraction of the rotary cylinder, drives the rotation of the guide roller 56, thus changing the cross-sectional orientation of the cable passing through the guide roller. This allows for switching between the wide side and narrow side of the cable facing downwards at different stages of cable winding.

[0037] The vertical winding and take-up device 3 includes a wire clamping device 31, a wire feeding rod 32, a wire cutting device 33, a wire laying device 34, and a winding reel 35. In this structure, the wire clamping device is used to clamp the cable, and the wire feeding rod allows the cable to pass through its interior, thus feeding the cable. The wire laying device is controlled by a telescopic cylinder to move back and forth up and down, so that during take-up, the cable is wound from top to bottom onto the winding reel, and then from top to bottom onto the winding reel again. In this way, the cable is reliably wound into a coil through repeated winding.

[0038] The rotary cylinder 57 is selected with a swing angle of 90°. When the lifting cylinder 59 drives the winding disc 35 to a lowering state and the drive motor drives the winding disc 35 through the drive turntable 60, the cable 1 is configured with its narrow side facing down. When the lifting cylinder 59 drives the winding disc 35 to a higher state, the drive motor controls the drive turntable 60, and the winding disc 35 moves away from the drive turntable 60, the cable 1 is configured with its wide side facing down. In this structure, each movement of the rotary cylinder results in a 90° position change, thus allowing the guide roller to switch only between vertical and horizontal states, satisfying the adjustment of the cable with its wide side facing down and its narrow side facing down.

[0039] The flat cable vertical winding and take-up mechanism also includes a double guide roller group 4, which includes an upper guide roller and a lower guide roller. The lower guide roller is horizontally installed with its axis perpendicular to the cable 1, while the upper guide roller is inclined with its axis perpendicular to the cable 1. The inclination angle between the upper and lower guide roller axes is 30°-60°. In this structure, because the cable 1 will vibrate due to twisting when the turning mechanism 5 turns it 90°, which can affect the accuracy of the length measuring device, the double guide roller group 4 with its upper and lower guide roller axes inclined at an angle of 30°-60° ensures that the cable passing through the double guide roller group 4 is always in an inclined state, effectively eliminating the aforementioned adverse effects.

[0040] The rotary cylinder 57 is embedded in the lower hole of the base 51 and fixedly connected to the base 51 by screws 55; the locking block on the upper part of the drive turntable 60 has a square structure, and the locking groove on the lower part of the winding disc 35 has a square structure. The rotary cylinder 57 on the steering mechanism 5, the lifting cylinder 59 that controls the lifting and lowering of the winding disc 35, and the drive motor 61 are respectively connected to the control components. In the above structure, the extension and retraction of the lifting cylinder and its timing, the start / stop and speed adjustment of the drive motor, and the extension and retraction of the extension cylinder and its timing are all precisely controlled by the control components.

[0041] The present invention also relates to a simple method for a flat cable vertical winding take-up mechanism that can accurately guide and adjust the orientation of the flat cable face during winding, meet the different needs of different stages of winding, ensure that the orientation of the cable face is in the optimal state at different stages, and guarantee the winding quality of the flat cable.

[0042] The take-up steps of the flat cable vertical winding take-up mechanism are as follows:

[0043] S1. Cable 1 passes through length measuring device 2, double guide roller group 4, and turning device 5, and enters vertical winding take-up 3. Inside vertical winding take-up 3, cable 1 passes sequentially through wire clamping device 31, wire feeding rod 32, wire cutting device 33, and wire laying device 34. The extruded flat cable 1, with its wide side facing down, passes through length measuring device 2 and then sequentially through double guide roller group 4 into turning device 5. S2. By controlling the retraction of lifting cylinder 59, lifting cylinder 59 drives winding reel 35 to rise, disengaging winding reel 35 from drive turntable 60, and feeding cable 1 with its wide side facing down between the bottom of winding reel 35 and drive turntable 60. By controlling the extension of lifting cylinder 59, lifting cylinder 59 drives winding reel 35 to fall, with the lower end of winding reel 35 pressing cable 1 onto drive turntable 60, connecting winding reel 35 to drive turntable 60, completing the first wire threading operation. S3. The rotary cylinder 55 rotates clockwise, which drives gear I 52 to rotate counterclockwise via gear II 53, causing guide roller 56 to rotate counterclockwise. Guide roller 56 remains vertical, and cable 1 is in the narrow-side downward position, entering the winding state. The drive motor drives the drive turntable 60 to rotate, which in turn drives the winding reel 35 to rotate, and the winding reel 35 takes in the cable. S4. After the winding reel 35 has wound the cable into a specified length, the winding reel 35 stops rotating. The lifting cylinder 59 drives the winding reel 35 to rise. The rotary cylinder 55 rotates counterclockwise, and gear II 53 drives gear I 52 to rotate clockwise, causing guide roller 56 to rotate clockwise. Guide roller 56 remains horizontal. Cable 1 passing through the clamping mechanism 31 is in the wide-side downward position. The clamping mechanism 31 clamps cable 1. The cutting mechanism 33 cuts cable 1, completing the winding of one winding reel 35. S5. Repeat the above steps to continuously achieve winding of different winding reels 35. The flat cable vertical winding method described in this invention has simple steps and can accurately guide and adjust the orientation of the flat cable face during winding, meeting the different needs of different stages of winding, so that the orientation of the cable face is in the optimal state at different stages, and ensuring the winding quality of the flat cable.

[0044] The flat cable vertical winding and take-up mechanism and method described in this invention firstly, the extruded flat cable, with its wide side facing down, passes through a length measuring device to ensure the accuracy of the cable length measurement. Secondly, during take-up, the guide roller remains vertical, and the cable, with its narrow side facing down, enters the winding state; the drive motor drives the drive turntable to rotate, which in turn drives the winding disc to rotate, and the winding disc winds the cable, with the narrow side facing down. This accurately positions and guides the moving flat cross-section cable, reducing the probability of changes in the cable cross-section orientation, controlling the surface orientation of the cable during the take-up process, and ensuring the quality of the flat cable winding and arrangement. Thirdly, after the cable is wound to a specified length on one winding disc, the winding disc stops rotating, the cable arrangement mechanism returns to its origin, the rotary cylinder rotates counterclockwise, gear II drives gear I to rotate clockwise, which in turn drives the guide roller to rotate clockwise, maintaining the guide roller in a horizontal state; the cable passing through the clamping mechanism, with its wide side facing down, is clamped by the clamping mechanism. At this point, the cable passing through the clamping mechanism is in a wide-side-down position. This position increases the contact area between the cable and the clamping structure, ensuring the clamping mechanism firmly holds the cable and reducing damage to the cable. Furthermore, during threading, the winding reel disengages from the drive turntable, and the cable is fed between the winding reel and the drive turntable with its wide side facing down. This increases the contact area between the cable and both the winding reel and the drive turntable, ensuring reliable clamping of the cable and reliable winding, thereby improving the quality of the cable roll.

[0045] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any improvements made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, are all within the protection scope of the present invention.

Claims

1. A flat cable vertical winding and take-up mechanism, characterized in that: A steering device (5) is set behind the length measuring device (2). When the cable (1) passes through the length measuring device (2), the wide side faces downward. A cable laying device (34) is set behind the steering device (5). A winding disc (35) is set behind the cable laying device (34). The steering device (5) includes a base (51), gear I (52), gear II (53), double guide rollers (56), and a rotary cylinder (57). The base (51) has holes at the top and bottom for installing bearings (54) and rotary cylinders (57). The rotary cylinder (57) is embedded in the hole at the bottom of the base (51). Hole; Gear II (53) is mounted on the piston rod of the rotary cylinder (57), and gear II (53) is fixedly connected to the piston rod; Gear I (52) is movably connected to the base (51) through bearing (54); Guide roller bracket (58) is fixedly installed on the end face of gear I (52); Guide roller (56) is movably connected to guide roller bracket (58); Winding disc (35) is connected to lifting cylinder (59) that controls the lifting of winding disc (35); Drive turntable (60) is set below winding disc (35); Drive turntable (60) is fixedly connected to drive motor below drive turntable (60); A snap-fit ​​groove is provided on the upper part of the drive turntable (60), and a snap-fit ​​block is provided on the lower part of the winding disc (35). When the lifting cylinder (59) retracts, the winding disc (35) is configured to move away from the drive turntable (60), and the snap-fit ​​block leaves the snap-fit ​​groove, and the winding disc (35) is in an upward state; when the lifting cylinder (59) extends, the winding disc (35) is configured to fit against the drive turntable (60), and the snap-fit ​​block is snapped into the snap-fit ​​groove, and the winding disc (35) is in a downward state. The vertical winding and take-up device (3) includes a wire clamping device (31), a wire feeding rod (32), a wire cutting device (33), a wire laying device (34), and a winding reel (35). The rotary cylinder (57) is selected to have a swing angle of 90°; when the lifting cylinder (59) drives the winding disc (35) to a lowering state and the drive motor drives the winding disc (35) through the drive turntable (60), the cable (1) is set to a structure with the narrow side facing down. When the lifting cylinder (59) drives the winding disc (35) to rise, the drive motor controls the drive turntable (60), and the winding disc (35) is far away from the drive turntable (60), the cable (1) is set to be in a structure with the wide side facing down. The flat cable vertical winding mechanism also includes a double guide roller group (4), which includes an upper guide roller and a lower guide roller. The lower guide roller axis is installed horizontally perpendicular to the cable (1), and the upper guide roller axis is installed obliquely perpendicular to the cable (1). The inclination angle between the upper guide roller axis and the lower guide roller axis is 30°-60°.

2. The flat cable vertical winding and take-up mechanism according to claim 1, characterized in that: The rotary cylinder (57) is configured to rotate counterclockwise, drive gear I (52) to rotate clockwise via gear II (53), drive guide roller (56) to rotate clockwise, and maintain guide roller (56) in a horizontal state; the rotary cylinder (57) is configured to rotate clockwise, drive gear I (52) to rotate counterclockwise via gear II (53), drive guide roller (56) to rotate counterclockwise, and maintain guide roller (56) in a vertical state.

3. The flat cable vertical winding and take-up mechanism according to claim 1 or 2, characterized in that: The rotary cylinder (57) is embedded in the lower hole of the base (51) and is fixedly connected to the base (51) by screws (55); the upper snap block of the drive turntable (60) is a square structure, and the lower snap groove of the winding disc (35) is a square structure.

4. The flat cable vertical winding and take-up mechanism according to claim 1 or 2, characterized in that: The rotary cylinder (57), the lifting cylinder (59) that controls the lifting of the winding disc (35), and the drive motor (61) on the steering device (5) are respectively connected to the control components.

5. The take-up method of the flat cable vertical winding take-up mechanism according to any one of claims 1 to 4, characterized in that: The take-up steps of the flat cable vertical winding take-up mechanism are as follows: S1. The cable (1) passes through the length measuring device (2), the double guide roller group (4), and the turning device (5) and enters the vertical winding take-up device (3). In the vertical winding take-up device (3), the cable (1) passes through the clamping device (31), the wire feeding rod (32), the wire cutting device (33), and the wire laying device (34) in sequence. The flat cable (1) after extrusion is in the state of wide side down. After passing through the length measuring device (2), the cable (1) passes through the double guide roller group (4) in sequence and enters the turning device (5). S2. By controlling the retraction of the lifting cylinder (59), the lifting cylinder (59) drives the winding reel (35) to rise, the winding reel (35) disengages from the drive turntable (60), and the cable (1) is fed into the space between the winding reel (35) and the drive turntable (60) with the wide side facing down; by controlling the extension of the lifting cylinder (59), the lifting cylinder (59) drives the winding reel (35) to fall, the lower end of the winding reel (35) presses the cable (1) on the drive turntable (60), the winding reel (35) connects with the drive turntable (60), the first wire threading work is completed, and the winding preparation state is entered; S3. Rotary cylinder (57) rotates clockwise, and through gear II (53) drives gear I (52) to rotate counterclockwise, which drives guide roller (56) to rotate counterclockwise. Guide roller (56) maintains a vertical state, and cable (1) is in a narrow-side downward state, entering the winding state; drive motor drives drive turntable (60) to rotate, which drives winding disc (35) to rotate, and winding disc (35) takes in the cable; S4. After the winding reel (35) winds the wire into a coil to the specified length, the winding reel (35) stops rotating. The lifting cylinder (59) drives the winding reel (35) to rise. The rotating cylinder (57) rotates counterclockwise. The gear II (53) drives the gear I (52) to rotate clockwise, which in turn drives the guide roller (56) to rotate clockwise. The guide roller (56) remains horizontal. The cable (1) passing through the clamping device (31) is in a wide-side-down state. The clamping device (31) clamps the cable (1). The cutting device (33) cuts the cable (1), completing the winding of one winding reel (35). S5. Repeat the above steps to continuously achieve the take-up of different winding discs (35).