Inductor forming machine
By integrating coil forming, lead handling, material feeding and implantation mechanisms into one inductor forming machine, the problem of low efficiency in inductor forming in the existing technology has been solved, and more efficient and automated inductor forming operations have been achieved.
Patent Information
- Application Number
- CN202310100990.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-07
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2043-02-07
AI Technical Summary
The existing inductor forming process involves inefficient winding, implantation, and transportation operations, which require a large area and usually require multiple machines or manual labor.
Design an inductor forming machine that integrates coil forming, lead handling, material feeding, and implantation mechanisms into one unit. The machine completes winding and implantation processes through a single unit, including a coil forming mechanism, a lead handling mechanism, a material feeding mechanism, and an implantation mechanism.
It improves processing efficiency, reduces floor space, shortens operation time, and achieves more automated, efficient and stable inductor forming operations.
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Figure CN115995341B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of inductor manufacturing, and in particular to an inductor forming machine. Background Technology
[0002] As is well known, in the process of forming an inductor, wire needs to be wound around the outer periphery of a wire frame to form a coil, and then solidified magnetic powder or similar materials are implanted into the coil to complete the inductor forming process. However, currently, the winding, implantation, and related transportation of inductors are usually completed by multiple machines working together or by manual labor, which undoubtedly has the problems of low efficiency, long operation time, and large footprint requirements. Summary of the Invention
[0003] The present invention aims to at least solve one of the technical problems existing in the prior art. To this end, the present invention proposes an inductor forming machine that can simultaneously complete the forming operations of winding and implanting inductors.
[0004] An inductor forming machine according to a first aspect of the present invention includes: a machine base, a coil forming mechanism, a lead handling mechanism, a material feeding mechanism, a material implantation mechanism, and a discharging mechanism; the coil forming mechanism can drive a wire frame to move to the machine base and wind wire onto the wire frame to form a coil; the lead handling mechanism is disposed on the machine base and can handle and shape the leads extending from the coil; the material feeding mechanism is disposed on the machine base and can drive material to move to the coil; the implantation mechanism is disposed on the machine base and can drive material to be implanted into the coil; the discharging mechanism is disposed on the machine base and can drive the coil after the material has been implanted to move away from the machine base.
[0005] The inductor forming machine according to embodiments of the present invention has at least the following beneficial effects: After the wire frame is conveyed to the machine table, the coil forming mechanism winds the wire around the outer periphery of the wire frame, thereby smoothly forming the coil component. After the coil is formed, the wire on the outer periphery of the wire frame will have leads. For the subsequent use of the inductor, these leads need to be shaped into hooks. The lead tidying mechanism can tidy and shape the leads, making it easier for the leads outside the coil to be shaped into hooks, thus facilitating the subsequent use of the formed inductor. After the material feeding mechanism moves the material to the machine table, the insertion mechanism inserts the material into the coil, thereby completing the material insertion operation. Finally, the unloading mechanism removes the coil after the insertion operation is completed from the machine table, so that the inductor can undergo subsequent processing and testing.
[0006] By integrating the coil forming mechanism, lead handling mechanism, material feeding mechanism, and insertion mechanism into the machine, each step in the inductor forming process can be completed by a single machine. Compared to processing with multiple machines or manual operation, this undoubtedly offers superior processing efficiency and a smaller footprint, and can effectively shorten the time required for operation, thereby achieving a more automated, efficient, and stable operating effect.
[0007] According to some embodiments of the present invention, the coil forming mechanism includes a wire frame placement frame and a material picking frame, wherein the material picking frame has a coil picking component; the material picking frame can drive the coil picking component to move closer to the wire frame placement frame and pick up the wire frame at the wire frame placement frame; the material picking frame is provided with a wire supply component, which can drive the wire to move to the coil picking component, and the coil picking component can rotate to make the wire wind around the wire frame.
[0008] According to some embodiments of the present invention, a cutting blade is provided on the machine base, and the material picker can drive the coil to move to the cutting blade, and the cutting blade can cut the wire between the coil picker and the wire supply.
[0009] According to some embodiments of the present invention, a rotating platform is provided on the machine base, and a conveying mechanism is provided between the rotating platform and the coil forming mechanism; a carrier is provided on the rotating platform, and the conveying mechanism can drive the coil to move to the carrier, and the rotating platform can drive the coil to move sequentially to the material feeding mechanism, the thread sorting mechanism and the implantation mechanism through the carrier.
[0010] According to some embodiments of the present invention, the conveying mechanism includes a conveying track, which is connected to a conveying platform and can drive the platform to reciprocate between the rotating platform and the coil forming mechanism; a pre-folding mechanism is provided on the side of the conveying track, which can drive the coil through the conveying platform to pass through the pre-folding mechanism and perform the folding operation of the coil; a material handling component is provided at the end of the conveying track, which reciprocates between the conveying track and the rotating platform and can drive the coil to move.
[0011] According to some embodiments of the present invention, the thread straightening mechanism includes a thread cutting assembly, a first folding assembly, a second folding assembly, and a third folding assembly arranged around the rotating platform. The rotating platform can drive the coil to move sequentially to the thread cutting assembly, the first folding assembly, the second folding assembly, and the third folding assembly via the carrier. The first folding assembly, the second folding assembly, and the third folding assembly can respectively push and bend the threads of the coil in different directions.
[0012] According to some embodiments of the present invention, the material feeding mechanism includes a hopper connected to a vibrating plate; the discharge end of the vibrating plate is provided with a feeding and picking member, which reciprocates between the discharge end of the vibrating plate and the rotating platform.
[0013] According to some embodiments of the present invention, the implantation mechanism includes an implantation platform and a transport pin. A positioning seat is provided on the implantation platform, and the transport pin can drive the coil on the rotating platform to move to the positioning seat. An implantation pin is provided on the positioning seat, and the transport pin and the implantation pin can cooperate to relatively compress the material and the coil.
[0014] According to some embodiments of the present invention, the machine base is provided with a robotic arm and a vision inspection mechanism. The robotic arm reciprocates between the implantation mechanism, the vision inspection mechanism and the unloading mechanism and can drive the coil to move.
[0015] According to some embodiments of the present invention, the unloading mechanism includes a conveying seat and a conveying cylinder, the conveying cylinder being connected to the conveying seat and capable of moving it away from the machine base, and the robotic arm being capable of moving the coil to the conveying seat.
[0016] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0018] Figure 1 This is a schematic diagram of an inductor forming machine according to an embodiment of the present invention;
[0019] Figure 2 for Figure 1 A schematic diagram of the coil forming mechanism of an inductor forming machine is shown.
[0020] Figure 3 for Figure 1 A schematic diagram of the wire rack loading rack of the inductor forming machine is shown;
[0021] Figure 4 for Figure 1 A schematic diagram of the conveying mechanism of the inductor forming machine is shown;
[0022] Figure 5 for Figure 1 A schematic diagram of the material feeding mechanism of the inductor forming machine is shown.
[0023] Figure 6 for Figure 1A schematic diagram of the lead finishing mechanism of the inductor forming machine is shown;
[0024] Figure 7 for Figure 1 A schematic diagram of the rotating platform of the inductor forming machine is shown;
[0025] Figure 8 for Figure 1 A schematic diagram of the implantation mechanism of the inductor molding machine is shown;
[0026] Figure 9 for Figure 1 The diagram shows the feeding mechanism of the inductor forming machine.
[0027] Attached label: Machine 100;
[0028] Wire rack placement rack 200; placement rack 210; feed rack 220; positioning rack 230; cutting blade 240;
[0029] Coil forming mechanism 300; material picking drive cylinder 310; material picking rack 320; lifting cylinder 330; coil picking component 340; wire supply component 350;
[0030] Conveying mechanism 400; Conveying track 410; Pre-folding foot mechanism 420; Conveying platform 430; Positioning cylinder 480; Material handling and picking component 490;
[0031] Material feeding mechanism 500; hopper 510; vibratory feeder 520; positioning pin 530; feeding and picking components 540;
[0032] Thread trimming mechanism 600; rotating platform 610; carrier 615; thread trimming assembly 630; first folding leg assembly 640; second folding leg assembly 650; third folding leg assembly 660;
[0033] Implantation mechanism 700; planting platform 710; transport pin 720; positioning seat 730; planting pin 735; two-axis displacement platform 750;
[0034] Material feeding mechanism 800; conveying cylinder 810; conveying seat 830; vision inspection mechanism 850;
[0035] Robotic arm 900; Detailed Implementation
[0036] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0037] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0038] In the description of this invention, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0039] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.
[0040] Reference Figure 1An inductor forming machine includes: a machine base 100, a coil forming mechanism 300, a lead winding mechanism 600, a material feeding mechanism 500, a material insertion mechanism 700, and a discharging mechanism 800. The coil forming mechanism 300 can drive a wire frame to the machine base 100 and wind wire around the wire frame to form a coil. The lead winding mechanism 600 is located on the machine base 100 and can wind and shape the leads protruding from the coil. The material feeding mechanism 500 is located on the machine base 100 and can drive material to the coil. The insertion mechanism 700 is located on the machine base 100 and can insert material into the coil. The discharging mechanism 800 is located on the machine base 100 and can move the coil after material insertion away from the machine base 100. After the wire frame is conveyed to the machine base 100, the coil forming mechanism 300 winds wire around the outer periphery of the wire frame, thereby successfully forming a coil component. After the coil is formed, the wires around the outer perimeter of the coil frame will have leads. For subsequent use of the inductor, these leads need to be shaped into hooks. The lead-forming mechanism 600 can shape and form the leads, making it easier for the leads outside the coil to be formed into hooks, thus facilitating the subsequent use of the formed inductor. After the material feeding mechanism 500 moves the material onto the machine 100, the insertion mechanism 700 inserts the material into the coil, completing the insertion operation. Finally, the unloading mechanism 800 removes the coil from the machine 100 after the insertion operation, allowing the inductor to undergo subsequent processing and testing. By setting the coil forming mechanism 300, the lead handling mechanism 600, the material feeding mechanism 500, and the insertion mechanism 700 on the machine base 100, the operation of each process in inductor forming can be completed by a single machine. Compared with the processing of multiple machines and manual operation, it undoubtedly has better processing efficiency and smaller footprint, and can effectively shorten the time required for operation, thereby achieving a more automated, more efficient and stable operation effect.
[0041] In some embodiments, reference is made to Figure 2The coil forming mechanism 300 includes a wire frame placement frame 200 and a pick-up frame 320. The pick-up frame 320 has a coil pick-up component 340. The pick-up frame 320 can drive the coil pick-up component 340 to move closer to the wire frame placement frame 200 and pick up the wire frame at the wire frame placement frame 200. The pick-up frame 320 is provided with a wire supply component 350, which can drive the wire to the coil pick-up component 340. The coil pick-up component 340 can rotate and cause the wire to wind around the wire frame. After the wire frame is conveyed to the machine base 100, it will be located at the wire frame placement frame 200. Subsequently, the pick-up frame 320 will drive the coil pick-up component 340 to move closer to the wire frame placement frame 200 and pick up the wire frame through the coil pick-up component 340. After the wire frame is placed on the coil pick-up component 340, the wire supply component 350 will convey the wire to the wire frame located on the coil pick-up component 340. At this time, the coil take-up component 340 drives the wire frame to rotate, which allows the wire to be wound on the wire frame, thereby directly and effectively achieving the coil forming effect.
[0042] Specifically, a material-picking drive cylinder 310 is installed on the frame, which can drive the material-picking rack 320 to move relative to the machine base 100. A lifting cylinder 330 is installed on the material-picking rack 320, which is connected to the coil picking component 340 and can drive the coil picking component 340 to move up and down relative to the material-picking rack 320, thereby facilitating the descent of the coil picking component 340 to approach the wire rack placement rack 200 and remove the wire rack. The coil picking component 340 is connected to a motor that can drive its rotation.
[0043] In some embodiments, reference is made to Figure 3 The machine tool 100 is equipped with a cutting blade 240. The take-up rack 320 can drive the coil to the cutting blade 240, which can cut the wire between the coil take-up component 340 and the wire supply component 350. The cutting blade 240 can cut the wire between the coil take-up component 340 and the wire supply component 350, thereby separating the wire on the coil and allowing the coil on the coil take-up component 340 to be processed independently in subsequent operations.
[0044] Specifically, the wire frame placement rack 200 includes a placement rack 210, a feed rack 220, and a positioning rack 230. The wire frames are placed on the placement rack 210 and can be fed individually or in batches via the feed rack 220. Subsequently, the pick-up rack 320 can move the coil pick-up component 340 to the feed rack 220 for pick-up. When the wire needs to be cut, the coil can be moved to the positioning rack 230 for positioning, allowing the cutting blade 240 to smoothly and accurately cut the wire.
[0045] In some embodiments, reference is made to Figure 6The machine tool 100 is equipped with a rotating platform 610, and a conveying mechanism 400 is provided between the rotating platform 610 and the coil forming mechanism 300. A carrier 615 is provided on the rotating platform 610. The conveying mechanism 400 can drive the coil to the carrier 615, and the rotating platform 610 can drive the coil sequentially to the material feeding mechanism 500, the thread handling mechanism 600, and the insertion mechanism 700 via the carrier 615. When the rotating platform 610 rotates, it can drive the coil to move along a predetermined path via the carrier 615, thus smoothly driving the material sequentially to the material feeding mechanism 500, the thread handling mechanism 600, and the insertion mechanism 700, thereby facilitating efficient and smooth thread handling and material insertion operations for the coil.
[0046] In some embodiments, reference is made to Figure 4 The conveying mechanism 400 includes a conveying track 410, which is connected to a conveying platform 430 and can reciprocate between the rotating platform 610 and the coil forming mechanism 300. A pre-folding mechanism 420 is provided on the side of the conveying track 410, allowing the conveying platform 430 to drive the coil through the pre-folding mechanism 420 for coil folding. A material handling component 490 is provided at the end of the conveying track 410, reciprocating between the conveying track 410 and the rotating platform 610 and driving the coil movement. After the conveying track 410 moves the conveying platform 430 to the material handling rack 320, the coil handling component 340 places the material on the conveying platform 430, allowing the conveying platform 430 to smoothly convey the coil to the material handling component 490, which then moves the coil to the rotating platform 610, facilitating subsequent processing of the coil. During the coil conveying process on the conveying platform 430, the coil can be pre-bent by the pre-bending mechanism 420 to bend the coil leads, so that the leads have a certain degree of bending, which facilitates the subsequent lead straightening mechanism 600 to straighten the coil leads.
[0047] Specifically, the conveyor track 410 is equipped with a motor and a lead screw and nut assembly, with the motor connected to the conveyor platform 430 via the lead screw and nut assembly. The pre-folding mechanism 420 includes a cylinder and a pushing component. The cylinder drives the pushing component to move closer to the coil and push and bend the lead on the coil, thus facilitating the folding operation. The material handling and picking component 490 consists of a pin seat connected by cross-connected cylinders. The pin seat is equipped with multiple pins, which can be inserted into the coil, thereby causing the pins to drive the coil to move.
[0048] Furthermore, a positioning cylinder 480 is provided at the end of the conveying cylinder. The positioning cylinder 480 can fix and position the conveying platform 430, thereby facilitating the handling of the material picker 490 to pick up the coil on the conveying platform 430.
[0049] In some embodiments, reference is made to Figure 7 The thread trimming mechanism 600 includes a thread trimming assembly 630, a first bending assembly 640, a second bending assembly 650, and a third bending assembly 660 arranged around a rotating platform 610. The rotating platform 610 can drive the coil to move sequentially to the thread trimming assembly 630, the first bending assembly 640, the second bending assembly 650, and the third bending assembly 660 via a carrier 615. The first bending assembly 640, the second bending assembly 650, and the third bending assembly 660 can respectively push and bend the threads of the coil in different directions. When the rotating platform 610 drives the coil to move via the carrier 615, it will first drive the material to the thread trimming assembly 630, so that the thread trimming assembly 630 first cuts the threads of the coil to a predetermined length. Subsequently, the coil will be sequentially driven to the first bend assembly 640, the second bend assembly 650, and the third bend assembly 660, where the lead will be bent in different directions. The first bend causes an initial directional deflection of the lead, the second bend further bends the already bent portion of the lead, forming the desired hook shape, and the third bend finalizes the hook shape, ensuring its proper functioning.
[0050] Specifically, the thread trimming assembly 630 includes a fixing cylinder, a cutting cylinder, and a thread cutter. The fixing cylinder is positioned above the rotating platform 610 and can fix the coil from above the rotating cylinder. After the coil is fixed, the cutting cylinder can move the thread cutter close to the coil and trim the thread on the coil, thereby directly and effectively achieving the effect of cutting and repairing the thread.
[0051] Specifically, the first bending assembly 640, the second bending assembly 650, and the third assembly may include a coil fixing cylinder, a lead fixing cylinder, and a push cylinder. After the rotating platform 610 delivers the coil to the accurate position, the coil fixing cylinder fixes the coil. The lead fixing cylinder then moves to fix the base of the lead, and subsequently, the push cylinder pushes the end of the lead, thereby directly and smoothly completing the bending operation of the lead.
[0052] It is foreseeable that the push cylinders in the first folding leg assembly 640, the second folding leg assembly 650, and the third folding leg assembly 660 will have different orientations. These include vertical, horizontal, and obliquely upward directions relative to the rotating platform 610. Specific implementations can be adjusted accordingly based on actual conditions, and are not limited here.
[0053] It is foreseeable that the first folding leg assembly 640, the second folding leg assembly 650, and the third folding leg assembly 660 can also be composed of other components. Of course, the first folding leg assembly 640, the second folding leg assembly 650, and the third folding leg assembly 660 can also be composed of different components. The specific implementation method can be adjusted accordingly according to the actual situation, and no restrictions are imposed here.
[0054] In some embodiments, reference is made to Figure 5 The material feeding mechanism 500 includes a hopper 510 connected to a vibratory feeder 520. A feeding and picking component 540 is provided at the discharge end of the vibratory feeder 520, reciprocating between the discharge end of the vibratory feeder 520 and the rotating platform 610. The hopper 510 can centrally collect materials and smoothly guide them to the vibratory feeder 520. The vibratory feeder 520 can arrange and output the materials one by one, facilitating subsequent operations. The feeding and picking component 540 can transport the materials to the rotating platform 610, facilitating subsequent insertion operations.
[0055] Specifically, the output end of the vibratory feeder 520 is provided with a positioning pin 530, which can fix the material at the output end of the vibratory feeder 520, thereby facilitating the material feeding and picking unit 540 to accurately pick up the material.
[0056] In some embodiments, reference is made to Figure 8 The implantation mechanism 700 includes an implantation platform 710 and a transport pin 720. A positioning seat 730 is provided on the implantation platform 710. The transport pin 720 can drive the coil on the rotating platform 610 to the positioning seat 730. An implantation pin 735 is provided on the positioning seat 730. The transport pin 720 and the implantation pin 735 can cooperate to relatively compress the material and the coil. After the transport pin 720 moves to the rotating platform 610 and transports the coil from the rotating platform 610 to the positioning seat 730 on the implantation platform 710, the coil will be positioned on the positioning seat 730. Subsequently, under the relative compression of the transport pin 720 and the implantation pin 735, the material is fully implanted into the coil, thereby smoothly and effectively completing the implantation operation between the material and the coil.
[0057] Specifically, the planting platform 710 is equipped with multiple fixing blocks, each of which can move from different directions toward the center of the positioning seat 730, thereby fixing the coil on the positioning seat 730.
[0058] Furthermore, a two-axis displacement platform 750 is provided on the machine base 100, and the transfer pin 720 is connected to the two-axis displacement platform 750 to ensure that the transfer pin 720 can smoothly and accurately transport the coil to the positioning seat 730 and perform relative compression on the material and the coil.
[0059] In some embodiments, reference is made to Figure 1 The machine tool 100 is equipped with a robot arm 900 and a vision inspection mechanism 850. The robot arm 900 reciprocates between the implantation mechanism 700, the vision inspection mechanism 850, and the unloading mechanism 800, and can drive the coil to move. After the implantation mechanism 700 completes its implantation operation, the robot arm 900 can drive the coil to the vision inspection mechanism 850, so that the vision inspection mechanism 850 can perform visual inspection on the coil. This allows for the inspection of the coil's previous operations, such as the folded state, implantation state, and winding state, thereby timely eliminating defective products and effectively improving the yield rate of the final finished product.
[0060] Specifically, the visual inspection mechanism 850 includes a CCD visual camera, and the robotic arm 900 is able to move the coil to the CCD visual camera and perform visual inspection operations.
[0061] In some embodiments, reference is made to Figure 9 The unloading mechanism 800 includes a conveying seat 830 and a conveying cylinder 810. The conveying cylinder 810 is connected to the conveying seat 830 and can drive it to move away from the machine base 100. The robot arm 900 can drive the coil to the conveying seat 830. After the robot arm 900 drives the coil to the conveying seat 830, the conveying seat 830 can then carry the coil away from the machine base 100 under the drive of the conveying cylinder 810, thereby directly and effectively completing the unloading operation of the coil so that the coil can be used for subsequent operations.
[0062] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0063] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. An inductor forming machine, characterized in that, include: Machine (100); A coil forming mechanism (300) is capable of driving a wire frame to the machine base (100) and winding the wire onto the wire frame to form a coil; A lead handling mechanism (600) is provided on the machine base (100), and the lead handling mechanism (600) can handle and shape the leads protruding from the coil; A material feeding mechanism (500) is provided on the machine base (100), and the material feeding mechanism (500) can drive the material to move to the coil; An implantation mechanism (700) is provided on the machine base (100), and the implantation mechanism (700) can drive the material to be implanted into the coil; A feeding mechanism (800) is provided on the machine base (100). The feeding mechanism (800) can drive the coil after the material is inserted to move away from the machine base (100). The coil forming mechanism (300) includes a wire frame placement frame (200) and a material picking frame (320). The material picking frame (320) has a coil picking component (340). The material picking frame (320) can drive the coil picking component (340) to move closer to the wire frame placement frame (200) and pick up the wire frame at the wire frame placement frame (200). The material picking frame (320) is provided with a wire supply component (350). The wire supply component (350) can drive the wire to move to the coil picking component (340). The coil picking component (340) can rotate and make the wire wind around the wire frame. A rotating platform (610) is provided on the machine base (100), and a conveying mechanism (400) is provided between the rotating platform (610) and the coil forming mechanism (300); a carrier (615) is provided on the rotating platform (610), and the conveying mechanism (400) can drive the coil to move to the carrier (615). The rotating platform (610) can drive the coil to move sequentially to the material feeding mechanism (500), the thread sorting mechanism (600), and the implantation mechanism (700) through the carrier (615). The lead handling mechanism (600) includes a lead trimming assembly (630), a first lead bending assembly (640), a second lead bending assembly (650), and a third lead bending assembly (660) arranged around the rotating platform (610). The rotating platform (610) can drive the coil to move sequentially to the lead trimming assembly (630), the first lead bending assembly (640), the second lead bending assembly (650), and the third lead bending assembly (660) via the carrier (615). The first lead bending assembly (640), the second lead bending assembly (650), and the third lead bending assembly (660) can push and bend the lead of the coil in different directions respectively.
2. The inductor forming machine as described in claim 1, characterized in that: The machine base (100) is equipped with a cutting blade (240), and the material picker (320) can drive the coil to move to the cutting blade (240). The cutting blade (240) can cut the wire between the coil picker (340) and the wire feeder (350).
3. The inductor forming machine as described in claim 1, characterized in that: The conveying mechanism (400) includes a conveying track (410), which is connected to a conveying platform (430) and can drive it to reciprocate between the rotating platform (610) and the coil forming mechanism (300). A pre-folding mechanism (420) is provided on the side of the conveying track (410), which can drive the coil through the pre-folding mechanism (420) via the conveying platform (430) and perform the folding operation of the coil. A material handling component (490) is provided at the end of the conveying track (410), which reciprocates between the conveying track (410) and the rotating platform (610) and can drive the coil to move.
4. The inductor forming machine as described in claim 1, characterized in that: The material feeding mechanism (500) includes a hopper (510) and a vibrating plate (520) connected to the hopper (510); the discharge end of the vibrating plate (520) is provided with a feeding and picking device (540), which reciprocates between the discharge end of the vibrating plate (520) and the rotating platform (610).
5. The inductor forming machine as described in claim 1, characterized in that: The implantation mechanism (700) includes an implantation platform (710) and a transport pin (720). The implantation platform (710) is provided with a positioning seat (730). The transport pin (720) can drive the coil on the rotating platform (610) to move to the positioning seat (730). The positioning seat (730) is provided with an implantation pin (735). The transport pin (720) and the implantation pin (735) can cooperate to relatively compress the material and the coil.
6. The inductor forming machine as described in claim 1, characterized in that: The machine tool (100) is equipped with a robotic arm (900) and a vision inspection mechanism (850). The robotic arm (900) reciprocates between the implantation mechanism (700), the vision inspection mechanism (850) and the unloading mechanism (800) and can drive the coil to move.
7. The inductor forming machine as described in claim 6, characterized in that: The feeding mechanism (800) includes a conveying seat (830) and a conveying cylinder (810). The conveying cylinder (810) is connected to the conveying seat (830) and can drive it to move away from the machine base (100). The robot (900) can drive the coil to move to the conveying seat (830).
Citation Information
Patent Citations
Inductor forming machine
CN219534283U