Adjustable multi-gauge ingot transfer line
By designing an adjustable multi-specification ingot conveyor line, the problem of inconvenient conveying of ingots of different specifications was solved, and stable clamping and height adjustment of ingots were achieved. It has strong adaptability and reduces equipment costs.
Patent Information
- Application Number
- CN202211677804.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-26
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-12-26
AI Technical Summary
In the existing technology, the same set of conveyor lines cannot meet the conveying needs of ingots with different diameters, resulting in inconvenience and high cost in subsequent processing.
The design incorporates an adjustable multi-specification ingot conveyor line, including pre-sawing conveyor rollers, post-sawing conveyor rollers, transition conveyor rollers, and main conveyor rollers. Components such as elevators and passive pressure conveyor rollers enable stable clamping and height adjustment of the ingots, accommodating ingots of different specifications.
It enables stable conveying of ingots of different specifications, improves adaptability, prevents ingots from shaking and tilting during sawing, and reduces equipment costs.
Smart Images

Figure CN116002281B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of ingot conveying, in particular to an adjustable multi-specification ingot conveying line. BACKGROUND
[0002] In the process of casting production, the length of the output ingot is generally large, and before subsequent processing, the ingot generally needs to be cut into short ingots, and the ingot is generally cut on a sawing bed. When different ingots are fixed on the sawing bed, the axis of the ingot is generally kept in the same straight line. When the ingots of the same diameter specification are sawn, the lowest point of the cut ingot is basically at the same height, which is very convenient for conveying. However, when ingots of different diameters are sawn, the lowest point of the ingot is inconsistent, and at this time, the same conveying line obviously cannot meet the conveying requirements of the ingot, and if a set of conveying line is designed for each specification, the cost will be greatly increased.
[0003] Therefore, it is necessary to design a conveying line that can adapt to the conveying requirements of ingots of different diameters by adjustment. SUMMARY
[0004] In order to solve the problem of inconvenient conveying of ingots of different specifications in the prior art, the present application provides an adjustable multi-specification ingot conveying line, which can automatically adjust the appropriate height to adapt to ingots of different specifications, and stably convey the ingots.
[0005] The present application provides an adjustable multi-specification ingot conveying line, which solves the technical problem of the technical scheme, which includes a sawing bed body, a pre-sawing conveying roller, a post-sawing conveying roller, a transition conveying roller, and a main conveying roller. The pre-sawing conveying roller is located on the front side of the sawing bed body, the post-sawing conveying track is located on the rear side of the sawing bed, the main conveying roller is located on the rear side of the post-sawing conveying track, and the transition conveying roller is located between the post-sawing conveying roller and the main conveying roller. The conveying surfaces of the pre-sawing conveying roller and the post-sawing conveying roller are in the same plane, a passive pressure roller is arranged above the post-sawing conveying roller and close to the sawing bed body, and a lifting component is arranged below the transition conveying roller. By designing the pre-sawing conveying roller and the post-sawing conveying roller and arranging them in the same plane, the stable conveying of the ingot can be well realized. By designing the passive pressure roller, the ingot can be assisted to be pressed tightly, the stable conveying of the ingot can be ensured, and the end of the sawn section can be prevented from being raised during sawing. By arranging the transition conveying roller, the transition conveying roller can play the role of transition, the height of the transition conveying roller can be adjusted, on the one hand, the transition conveying roller can be flush with the post-sawing conveying roller to receive the ingot, and on the other hand, the transition conveying roller can be flush with the main conveying roller, so that the ingot can be well transferred from the post-sawing conveying roller to the main conveying roller.
[0006] Preferably, the sawing front conveying roller way is provided with clamping rollers for clamping the ingot.
[0007] Preferably, the lower part of the sawing front conveying roller way and the sawing rear conveying roller way is respectively provided with a first screw rod lifter for adjusting the height of the conveying surface of the sawing front conveying roller way and the sawing rear conveying roller way.
[0008] Preferably, the lifting component comprises a second screw rod lifter which is in communication connection with the first screw rod lifter.
[0009] Preferably, the upper end of the sawing rear conveying roller way is provided with a mounting plate, the passive pressure conveying roller is in sliding connection with the mounting plate in the vertical direction, and a spring is connected between the passive pressure conveying roller and the mounting plate.
[0010] Preferably, the main conveying roller way is provided with a jacking component, the jacking component comprises a bottom support plate, a jacking oil cylinder, a jacking support and a plurality of jacking rollers, the jacking oil cylinder is installed on the bottom support plate, the jacking support is installed on the output end of the jacking oil cylinder, and the plurality of jacking rollers are installed in the gap between two adjacent rollers of the main conveying roller way.
[0011] Preferably, the bottom support plate is provided with a plurality of pressure sensors which are uniformly distributed on the bottom support plate.
[0012] In summary, the technical scheme of the present application has at least the following advantages:
[0013] 1. The sawing front conveying roller way and the sawing rear conveying roller way can be adjusted in height, which can clamp ingots of different specifications (diameters) and improve adaptability.
[0014] 2. The transition conveying roller way plays a transition role, facilitates the transfer of the ingot on the sawing rear conveying roller way to the main conveying roller way, and can adapt to the conveying needs of ingots of different diameters.
[0015] 3. The passive pressure conveying roller can ensure the stability of the ingot during sawing and conveying. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative effort based on these drawings.
[0017] Figure 1 is a schematic diagram of the overall structure of the present application;
[0018] Figure 2 is a schematic diagram of the overall structure of the present application Figure 1 is a schematic diagram of the overall structure of the present application
[0019] Figure 3 is a schematic diagram of the overall structure of the present application
[0020] Figure 4 is a schematic diagram of the overall structure of the present application Figure 2
[0021] In the drawings:
[0022] 1, saw bed body; 2, saw pre-conveying roller; 3, saw post-conveying roller; 4, transition conveying roller; 5, main conveying roller; 6, passive pressure roller; 7, clamping roller; 8, first screw lifting machine; 9, second screw lifting machine; 10, mounting plate; 11, spring; 12, bottom support plate; 13, jacking oil cylinder; 14, jacking bracket; 15, jacking roller; 16, pressure sensor. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present application.
[0024] The present application provides an adjustable multi-specification ingot conveying line, as shown in the accompanying Figures 1-4 One of the embodiments of the present application comprises a sawing machine body 1, a pre-sawing conveying roller 32, a post-sawing conveying roller, a transition conveying roller 4, a main conveying roller 5, the pre-sawing conveying roller 32 is located at the front side of the sawing machine body 1, the post-sawing conveying roller is located at the rear side of the sawing machine, the main conveying roller 5 is located at the rear side of the post-sawing conveying roller, the transition conveying roller 4 is located between the post-sawing conveying roller and the main conveying roller 5, the conveying surfaces of the pre-sawing conveying roller 32 and the post-sawing conveying roller are in the same plane, the upper side of the post-sawing conveying roller is provided with a passive pressing roller 6 close to the sawing machine body 1, and the lower side of the transition conveying roller 4 is provided with a lifting component. In this embodiment, the pre-sawing conveying roller 32 and the post-sawing conveying roller are designed to be in the same plane, so that the stable conveying of the ingot can be well realized, the passive pressing roller 6 is designed to assist in pressing the ingot, so as to ensure the stable conveying of the ingot, and the passive pressing roller 6 can also prevent the end of the sawing section from being raised during the sawing process, the transition conveying roller 4 can play a role of transition, the height of the transition conveying roller 4 can be adjusted, on the one hand, the height of the transition conveying roller 4 can be adjusted to be flush with the post-sawing conveying roller for receiving the ingot, and on the other hand, the height of the transition conveying roller 4 can be adjusted to be flush with the main conveying roller 5, so that the ingot can be well transferred from the post-sawing conveying roller to the main conveying roller 5.
[0025] In order to better ensure the sawing effect, the pre-sawing conveying roller 32 is provided with a clamping roller 7 for clamping the ingot. The clamping roller 7 can better fix the ingot, avoid the shaking of the ingot during the sawing process, and effectively avoid the damage of the saw blade during the sawing process.
[0026] The lower sides of the pre-sawing conveying roller 32 and the post-sawing conveying roller are respectively provided with a first screw lifting machine 8 for adjusting the height of the conveying surface of the pre-sawing conveying roller 32 and the post-sawing conveying roller. In this way, different specifications of ingots can be better adapted.
[0027] The lifting component in the present application comprises a second screw lifting machine, which is in communication connection with the first screw lifting machine. In this way, the height of the transition conveying roller 4 can be adjusted according to the height of the post-sawing conveying roller, so that the transition conveying roller 4 can be well connected with the post-sawing conveying roller. In actual use, the same set of control system can be used to control the actions of the pre-sawing conveying roller 32, the post-sawing conveying roller and the transition conveying roller 4, which is more comprehensive.
[0028] The passive pressure roller 6 in the application is free to rotate, one side of the upper end of the sawing conveying roller way is provided with a mounting plate 10, the passive pressure roller 6 is connected on the mounting plate 10 in the vertical direction, and the spring 11 is connected between the passive pressure roller 6 and the mounting plate 10. The passive pressure roller 6 can slide in the vertical direction, which is convenient for adjusting according to different specifications of the ingot, and can avoid the large vibration of the ingot and reduce the risk of falling of the ingot through the design of the passive pressure roller 6.
[0029] In order to better check the ingot, the application is provided with a jacking component on the main conveying roller way 5, the jacking component includes a bottom support plate 12, a jacking oil cylinder 13, a jacking support 14 and a plurality of jacking rollers 15, the jacking oil cylinder 13 is installed on the bottom support plate 12, the jacking support 14 is installed on the output end of the jacking oil cylinder 13, and the jacking rollers 15 are installed on the jacking support 14. The jacking rollers 15 are respectively installed in the gap between two adjacent roller wheels on the main conveying roller way 5. In this way, the ingot can be jacked up on the main conveying roller way 5, which is convenient for quality detection. In actual design, the jacking roller 15 can also be designed as a rotatable structure, which can rotate the ingot and facilitate the operator to check the appearance of the ingot.
[0030] In order to detect the weight of the ingot, the application is provided with a pressure sensor 16 on the bottom support plate 12, and the pressure sensor 16 is provided with a plurality of pressure sensors 16 and is uniformly distributed on the bottom support plate 12. The weight of the ingot can be detected by the pressure sensor 16, and the arrangement of the plurality of pressure sensors 16 can make the detection more accurate. When the weight of the ingot needs to be detected, the ingot is first jacked up by the jacking component, and the ingot is completely separated from the main conveying roller way 5, at this time the gravity of the ingot is all on the jacking component, so that the pressure sensor 16 can automatically detect the gravity of the ingot.
[0031] The above is the preferred embodiment of the application, it should be pointed out that, for the ordinary skilled in the art, without departing from the principles of the application, can make a number of improvements and refinements, these improvements and refinements also as the protection scope of the application.
Claims
1. An adjustable multi-gauge ingot transfer line characterized by, The sawing machine body, the sawing machine front conveying roller, the sawing machine rear conveying roller, the transition conveying roller and the main conveying roller are arranged in sequence, the sawing machine front conveying roller is arranged on the front side of the sawing machine body, the sawing machine rear conveying roller is arranged on the rear side of the sawing machine, the main conveying roller is arranged on the rear side of the sawing machine rear conveying roller, the transition conveying roller is arranged between the sawing machine rear conveying roller and the main conveying roller, the conveying surfaces of the sawing machine front conveying roller and the sawing machine rear conveying roller are in the same plane, the passive pressing roller is arranged above the sawing machine rear conveying roller and close to the sawing machine body, and the lifting component is arranged below the transition conveying roller. The first screw rod lifters are arranged below the sawing machine front conveying roller and the sawing machine rear conveying roller respectively, and are used for adjusting the height of the conveying surfaces of the sawing machine front conveying roller and the sawing machine rear conveying roller. The lifting component comprises a second screw rod lifter, and the second screw rod lifter is in communication connection with the first screw rod lifters. One side of the upper end of the sawing machine rear conveying roller is provided with a mounting plate, the passive pressing roller is slidably connected to the mounting plate in the vertical direction, and a spring is connected between the passive pressing roller and the mounting plate.
2. The adjustable multi-gauge cast ingot transfer line of claim 1, wherein, The sawing machine front conveying roller is provided with a clamping roller for clamping the ingot.
3. The adjustable multi-gauge slab conveyor line of claim 1, wherein, The main conveying roller is provided with a jacking component, the jacking component comprises a bottom support plate, a jacking oil cylinder, a jacking support and a plurality of jacking rollers, the jacking oil cylinder is mounted on the bottom support plate, the jacking support is mounted on the output end of the jacking oil cylinder, and the plurality of jacking rollers are mounted on the jacking support, and the plurality of jacking rollers are respectively arranged in the gaps between two adjacent roller wheels of the main conveying roller.
4. The adjustable multi-gauge cast ingot transfer line of claim 3, wherein, The bottom support plate is provided with a plurality of pressure sensors which are uniformly distributed on the bottom support plate.
Citation Information
Patent Citations
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