A flow monitoring system and method for automated equipment

By designing the flow monitoring system of automation equipment, real-time monitoring and adjustment of the operating status of power modules and automation equipment, the problem of inability to monitor and adjust in time in the existing technology is solved, and the operation stability of the equipment is improved.

CN116007679BActive Publication Date: 2025-06-06GUANGDONG POWER GRID CO LTD +1
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Patent Information

Application Number
CN202211619906.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-15
Publication Date
2025-06-06
Estimated Expiration
2042-12-15

AI Technical Summary

Technical Problem

The prior art cannot timely monitor and adjust the operating status of electrically connected automation equipment and power modules, resulting in the weakening of the operating stability of automation equipment.

Method used

A flow monitoring system for automated equipment is designed, including a central processing module, an interaction module, a monitoring module, a control module and a reminder module. The system monitors the power energy data of the power module and the operating data of the automation equipment, compares with preset data, adjusts the operating status, and issues an acoustic and optical signal in abnormal situations to trigger the adjustment command.

Benefits of technology

Real-time monitoring and adjustment of automation equipment and power modules is realized, improving the operating stability of the equipment, and avoiding the need for manual inspection.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a flow monitoring system and method for automation equipment, comprising: an interaction module for responding to an adjustment instruction sent by an external terminal, parsing the adjustment instruction to obtain adjustment data and sending the adjustment data to a central processing module; a monitoring module for monitoring the power data of a power module and the operation data of the automation equipment, and feeding back the data to the central processing module; the central processing module for parsing the adjustment data, determining preset power data and preset operation data and sending the data to a control module; respectively comparing the power data with the preset power data and the operation data with the preset operation data, and sending the comparison result to a reminder module; the control module for adjusting the operation status of the power module and the automation equipment according to the preset power data and the preset operation data; the reminder module for sending an audible and visual signal when the comparison result is an abnormal type, and sending a new adjustment instruction to the interaction module in response to the audible and visual signal through an external terminal, thereby improving the operation stability of the automation equipment.
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Description

Technical Field

[0001] The present invention relates to the technical field of equipment monitoring, and in particular to a flow monitoring system and method for automated equipment. Background Art

[0002] In the context of economic globalization, the competitive pressure of the domestic manufacturing industry is increasing day by day. In order to enhance the advantages of production process technology, the application demand of automation equipment in my country's manufacturing industry continues to rise. In daily production, the automation equipment is powered by the power module according to the preset power supply value, and the automation equipment is operated according to the preset operation value.

[0003] During the production process, the power supply module and automation equipment are interfered by various factors, which may cause them to fail to operate according to the preset power supply values ​​and operation preset values. Manual inspections by staff are often required to determine the operating status of the power supply module and automation equipment and make adjustments, which weakens the operating stability of the automation equipment. Summary of the invention

[0004] The present invention provides a flow monitoring system and method for automation equipment, which solves the technical problem that the prior art cannot timely monitor and adjust the operating status of the electrically connected automation equipment and power modules, thereby weakening the operating stability of the automation equipment.

[0005] A first aspect of the present invention provides a flow monitoring system for automation equipment, involving an electrically connected power module and automation equipment, including a central processing module, and an interactive module, a monitoring module, a control module and a reminder module that are communicatively connected to the central processing module, wherein the monitoring module and the control module are communicatively connected to the power module and the automation equipment respectively;

[0006] The interaction module is used to respond to the adjustment instruction sent by the external terminal, parse the adjustment instruction to obtain adjustment data, and send the adjustment data to the central processing module;

[0007] The monitoring module is used to monitor the power data of the power module and the operation data of the automation equipment, and feed back the data to the central processing module;

[0008] The central processing module is used to analyze the adjustment data, determine the preset power data and the preset operation data, and send them to the control module; respectively compare the power data with the preset power data and the operation data with the preset operation data, and send the comparison results to the reminder module;

[0009] The control module is used to adjust the operating state of the power supply module and the automation device according to the preset power data and the preset operating data;

[0010] The reminder module is used to send out an acoustic and optical signal when the comparison result is of an abnormal type, and send a new adjustment instruction to the interaction module in response to the acoustic and optical signal through the external terminal.

[0011] Optionally, the central processing module includes a preset unit and a comparison unit;

[0012] The preset unit is used to analyze the adjustment data, determine the preset power data and the preset operation data, and send them to the control module;

[0013] The comparison unit is used to compare the power data with the preset power data and the operation data with the preset operation data, and send the comparison result to the reminder module.

[0014] Optionally, the comparison unit is specifically used for:

[0015] receiving the electric energy data and the operation data;

[0016] Determine whether the electric energy data is within a first threshold range of the preset electric energy data, and generate a corresponding electric energy comparison result;

[0017] Determine whether the operation data is within a second threshold range of the preset operation data, and generate a corresponding device comparison result;

[0018] The electric energy comparison result and the device comparison result are sent to the reminder module.

[0019] Optionally, the control module is specifically used to:

[0020] receiving the preset power data and the preset operation data;

[0021] According to the preset power data, adjusting the power module to output power to the automation equipment;

[0022] The automation equipment is adjusted to operate according to the preset operating data.

[0023] Optionally, the reminder module is specifically used to:

[0024] Parsing the power comparison result and the device comparison result to respectively determine a first type of the power comparison result and a second type of the device comparison result;

[0025] When the first type or the second type is an abnormal type, an acoustic and optical signal is emitted;

[0026] Determine new adjustment data by responding to the sound and light signal through the external terminal;

[0027] A new adjustment instruction is generated by the external terminal based on the new adjustment data and sent to the interaction module.

[0028] Optionally, the central processing module further includes a recording unit and a sorting unit:

[0029] The recording unit is used to associate the adjustment data with the adjustment time corresponding to the adjustment data to generate backup data, and write into a preset adjustment data table to generate a new adjustment data table; record the electric energy data and the operation data and the corresponding operation time;

[0030] The sorting unit is used to sort the electric energy data and the operating data according to the operating time, synchronously update the preset power flow data table and the preset power flow data line graph, and generate a new power flow data table and a new power flow data line graph.

[0031] Optionally, the central processing module further includes a communication unit; the system further includes a backup module communicatively connected to the communication unit;

[0032] The communication unit is used to send the backup data to the backup module according to the adjustment time;

[0033] The backup module is used to poll the backup judgment data according to the adjustment time, and write the backup data into the backup queue according to the polling result.

[0034] Optionally, the backup judgment data includes the total amount of data storage and the amount of data full quota; the backup module is specifically used to:

[0035] According to the adjustment time, compare the current total amount of data storage with the full amount of data;

[0036] If the total amount of data storage is less than the full amount of data, the backup data is written into the backup queue and the total amount of data storage is updated;

[0037] If the total amount of data storage is equal to the full amount of data, the head of the backup queue is removed from the queue to form a new backup queue, and the backup data is written into the new backup queue.

[0038] Optionally, the interaction module is further used to:

[0039] In response to the viewing instruction sent by the external terminal, the new adjustment data table, the new power flow data table and the new power flow data line chart are obtained by the central processing module and sent to the external terminal.

[0040] A second aspect of the present invention provides a flow monitoring method for automation equipment, which involves an electrically connected power supply module and automation equipment, and is applied to a flow monitoring system for automation equipment. The flow monitoring system for automation equipment includes a central processing module, and an interactive module, a monitoring module, a control module and a reminder module that are communicatively connected to the central processing module. The monitoring module and the control module are communicatively connected to the power supply module and the automation equipment, respectively. The method includes:

[0041] Responding to the adjustment instruction sent by the external terminal through the interaction module, parsing the adjustment instruction to obtain adjustment data, and sending the adjustment data to the central processing module;

[0042] The monitoring module monitors the power data of the power supply module and the operation data of the automation equipment, and feeds back the data to the central processing module;

[0043] The adjustment data is parsed by the central processing module, and preset power data and preset operation data are determined and sent to the control module;

[0044] The central processing module compares the power data with the preset power data and the operation data with the preset operation data, and sends the comparison results to the reminder module;

[0045] Adjusting the operating states of the power supply module and the automation device according to the preset power data and the preset operating data through the control module;

[0046] When the comparison result is of an abnormal type, an acoustic and optical signal is sent out through the reminder module, and a new adjustment instruction is sent to the interactive module through the external terminal in response to the acoustic and optical signal.

[0047] It can be seen from the above technical solutions that the present invention has the following advantages:

[0048] The present invention provides a flow monitoring system for automation equipment. The system responds to an adjustment instruction sent by an external terminal through an interaction module, sends adjustment data carried by the adjustment instruction to a central processing module, and sends power data of a power module and operation data of the automation equipment to the central processing module through a monitoring module, so that the central processing module can adjust the operation status of the power module and the automation equipment according to preset power data and preset operation data determined by the adjustment data through a control module, and feeds back the comparison results of the power data with the preset power data and the operation data with the preset operation data to a reminder module. When the reminder module analyzes the comparison result and determines that it is an abnormal type, it sends an acoustic and optical signal, and sends a new adjustment instruction to the interaction module in response to the acoustic and optical signal through an external terminal, so that the operation status of the electrically connected automation equipment and the power module can be monitored and adjusted in time, thereby improving the operation stability of the automation equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0050] Figure 1 A structural block diagram of a flow monitoring system for an automation device provided in Embodiment 1 of the present invention;

[0051] Figure 2 A flow chart of the steps of a flow monitoring method for automated equipment provided in Embodiment 2 of the present invention. DETAILED DESCRIPTION

[0052] The embodiment of the present invention provides a flow monitoring system and method for automation equipment, which is used to solve the technical problem that the prior art cannot timely monitor and adjust the operating status of the electrically connected automation equipment and power modules, thereby weakening the operating stability of the automation equipment.

[0053] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0054] See also Figure 1 , Figure 1This is a structural block diagram of a flow monitoring system for automated equipment provided in Embodiment 1 of the present invention.

[0055] A flow monitoring system for automated equipment provided by the present invention involves an electrically connected power supply module and automated equipment, including a central processing module 103, and an interactive module 101, a monitoring module 102, a control module 104 and a reminder module 105 that are communicatively connected to the central processing module 103, wherein the monitoring module 102 and the control module 104 are communicatively connected to the power supply module and the automated equipment, respectively.

[0056] The interaction module 101 is used to respond to the adjustment instruction sent by the external terminal, parse the adjustment instruction to obtain adjustment data, and send the adjustment data to the central processing module 103 .

[0057] The adjustment instruction refers to an instruction sent by an external terminal that can support the application of the flow monitoring system of the automation equipment to adjust the operating status of the electrically connected power module and the automation equipment.

[0058] Adjustment data refers to data corresponding to adjustment instructions for making specific adjustments to the operating status of the power module and automation equipment.

[0059] In an embodiment of the present invention, an adjustment instruction sent by any external terminal supporting a flow monitoring system application of automated equipment is received through an interactive module, the adjustment instruction is parsed, the adjustment data carried by the adjustment instruction is obtained, and the adjustment data is sent to a central processing module.

[0060] The monitoring module 102 is used to monitor the power data of the power module and the operation data of the automation equipment, and feed back the data to the central processing module 103 .

[0061] Electric energy data refers to the flow data of electric energy output by the power module to the automation equipment during operation.

[0062] Operation data refers to the flow data associated with the operating status of the automation equipment during operation.

[0063] In an embodiment of the present invention, during the operation of the power module and the automation equipment, the monitoring module monitors the power data output by the power module to the automation equipment in real time, and monitors the operation data of the automation equipment in real time, and feeds back the monitored power data and operation data to the central processing module.

[0064] The central processing module 103 is used to analyze the adjustment data, determine the preset power data and the preset operation data and send them to the control module 104; compare the power data with the preset power data and the operation data with the preset operation data, and send the comparison results to the reminder module 105.

[0065] Optionally, the central processing module 103 includes a preset unit and a comparison unit;

[0066] A preset unit, used to parse the adjustment data, determine the preset power data and the preset operation data, and send them to the control module 104;

[0067] The comparison unit is used to compare the power data with the preset power data and the operation data with the preset operation data, and send the comparison result to the reminder module 105.

[0068] In one example of the present invention, the comparison unit is specifically used for:

[0069] Receive power data and operation data;

[0070] Determine whether the electric energy data is within a first threshold range of the preset electric energy data, and generate a corresponding electric energy comparison result;

[0071] Determine whether the operation data is within a second threshold range of the preset operation data, and generate a corresponding device comparison result;

[0072] The power comparison results and equipment comparison results are sent to the reminder module.

[0073] The preset electric energy data refers to data corresponding to the adjustment instruction for adjusting the operating state of the power module.

[0074] The preset operation data refers to the data corresponding to the adjustment instruction and used to adjust the operation status of the automation equipment.

[0075] The first threshold interval refers to a threshold interval set according to a certain preset ratio based on the preset power data, and is used to determine whether the power data of the power module during operation is abnormal. For example, the first threshold interval can be set according to 85%-115% of the preset power data. If the power data is not within the range of the corresponding first threshold interval, it is determined that the power data of the power module is abnormal.

[0076] The second threshold interval refers to a threshold interval set according to a certain preset ratio based on the preset operation data, and is used to determine whether the operation data of the automation equipment during operation is abnormal. For example, the second threshold interval can be set according to 90%-110% of the preset operation data. If the operation data is not within the range of the corresponding second threshold interval, it is determined that the operation data of the automation equipment is abnormal.

[0077] The comparison results include power comparison results and equipment comparison results. The power comparison result refers to the determination of whether the power module is in normal working state or abnormal working state based on the power data feedback of the power module, and the corresponding output is normal or abnormal. The equipment comparison result refers to the determination of whether the automation equipment is in normal working state or abnormal working state based on the operation data feedback of the automation equipment, and the corresponding output is normal or abnormal.

[0078] In an embodiment of the present invention, after receiving the adjustment data sent by the interactive module, the preset unit parses the adjustment data, determines the preset power data and the preset operation data respectively, and sends them to the control module. After receiving the power data and operation data sent by the monitoring module, the corresponding unit determines whether the power data is within the range of the first threshold interval based on the first threshold interval determined by the corresponding preset power data. If so, the corresponding power comparison result is generated as normal, otherwise, the corresponding power comparison result is generated as abnormal; according to the second threshold interval constructed by the corresponding preset operation data, it is determined whether the operation data is within the range of the second threshold interval. If so, the corresponding device comparison result is generated as normal, otherwise, the corresponding device comparison result is generated as abnormal. The power comparison result and the device comparison result obtained after the judgment are sent to the reminder module together.

[0079] The control module 104 is used to adjust the operating status of the power supply module and the automation equipment according to the preset power data and the preset operating data.

[0080] In one example of the present invention, the control module 104 is specifically configured to:

[0081] receiving preset power data and preset operation data;

[0082] According to the preset power data, adjust the power module to output power to the automation equipment;

[0083] Adjust the automation equipment to run according to the preset operating data.

[0084] In an embodiment of the present invention, after the control module receives the preset power data and the preset operation data, it controls the power module to output corresponding power to the automation equipment according to the preset power data, supplies power to the automation equipment so that the automation equipment can operate normally, and at the same time controls the automation equipment to operate according to the preset operation data to enter a normal working state.

[0085] The reminder module 105 is used to send out an acoustic and optical signal when the comparison result is of an abnormal type, and send a new adjustment instruction to the interaction module 101 via an external terminal in response to the acoustic and optical signal.

[0086] In one example of the present invention, the reminder module is specifically used to:

[0087] Parsing the power comparison result and the device comparison result, and determining a first type of the power comparison result and a second type of the device comparison result respectively;

[0088] When the first type or the second type is an abnormal type, an audible and visual signal is emitted;

[0089] Responding to the sound and light signals through the external terminal to determine the new adjustment data;

[0090] A new adjustment instruction is generated based on the new adjustment data through the external terminal and sent to the interaction module.

[0091] The first type corresponds to whether the generated electric energy comparison result is normal or abnormal, including a normal type and an abnormal type.

[0092] The second type corresponds to whether the generated device comparison result is normal or abnormal, including a normal type and an abnormal type.

[0093] The sound and light signal refers to a signal used to prompt that there is an abnormality in the operating status of a power module or automation equipment by means of sound and light reminders.

[0094] In an embodiment of the present invention, the reminder module analyzes the received comparison results, and determines the first type corresponding to the power comparison results and the second type corresponding to the equipment comparison results. If there is an abnormal type in either the first type or the second type, it means that the operation state of the power module or the automation equipment is abnormal and needs to be adjusted, and then a corresponding sound and light signal is issued. The sound and light signal is analyzed through the external terminal to determine that the operation state of the power module or the automation equipment or both is abnormal, then new adjustment data is determined and a corresponding adjustment instruction is generated and sent to the interaction module.

[0095] It is understandable that there is an electrical connection between the power module and the automation equipment. Whether there is an abnormality in the power output from the power module to the automation equipment or in the operating data of the automation equipment itself, it will affect the stable operation of the automation equipment. Therefore, as long as any abnormality exists, it needs to be adjusted through new adjustment data.

[0096] Optionally, the central processing module 103 further includes a recording unit and a sorting unit;

[0097] A recording unit, used to associate the adjustment data with the adjustment time corresponding to the adjustment data to generate backup data, and write into a preset adjustment data table to generate a new adjustment data table; record the electric energy data and the operation data and the corresponding operation time;

[0098] The sorting unit is used to sort the electric energy data and the operation data according to the operation time, synchronously update the preset power flow data table and the preset power flow data line graph, and generate a new power flow data table and a new power flow data line graph.

[0099] The adjustment time refers to the time when the control module adjusts the power module and the automation equipment according to the adjustment data.

[0100] Backup data refers to data formed by associating adjustment data with the adjustment time.

[0101] The adjustment data table refers to a list consisting of multiple adjustment moments and corresponding adjustment data formed in chronological order.

[0102] The operating time refers to the time when the monitoring module collects the power data and operating data.

[0103] The power flow data table refers to a list of multiple operating moments and corresponding electric energy data and operating data formed in chronological order.

[0104] The power flow data line graph refers to a line graph formed according to the power flow data table, with the operating time as the horizontal axis and the electric energy data and operating data as the vertical axis.

[0105] In an embodiment of the present invention, an adjustment data table is preset in the recording unit, and the moment when the control module adjusts the power module and the automation equipment according to the adjustment data is recorded as the adjustment moment, and after the adjustment moment and the corresponding received adjustment data are associated to form corresponding backup data, the backup data is written into the adjustment data table for storage to generate a new adjustment data table. The electric energy data and operation data fed back by the monitoring module and the operation time corresponding to the data are also recorded by the recording unit. A power flow data table and a power flow data line graph are preset in the sorting unit, and the power energy data and the operation data are associated and sorted according to each operation time in chronological order, and the power flow data table and the power flow data line graph are synchronously updated to generate a new power flow data table and a new power flow data line graph.

[0106] In one example of the present invention, the central processing module further includes a communication unit, and the system further includes a backup module 106 in communication connection with the communication unit;

[0107] A communication unit, used for sending the backup data to the backup module according to the adjustment time;

[0108] The backup module is used to poll the backup judgment data according to the adjustment time, and write the backup data into the backup queue according to the polling result.

[0109] Optionally, the backup judgment data includes the total amount of data storage and the amount of data full quota; the backup module is specifically used for:

[0110] According to the adjustment time, compare the current total amount of data storage and the amount of data full quota;

[0111] If the total amount of data storage is less than the full amount of data, the backup data is written into the backup queue and the total amount of data storage is updated;

[0112] If the total amount of data storage is equal to the full amount of data, the head of the backup queue is removed from the queue to form a new backup queue, and the backup data is written into the new backup queue.

[0113] The backup queue refers to a queue composed of backup data. It can be understood that the queue is a linear table that only allows insertion at the end of the queue and deletion at the head of the queue, using a first-in-first-out strategy.

[0114] Backup judgment data refers to the data used to judge how the backup module performs the backup operation, including the total amount of data storage and the amount of data full quota.

[0115] The total amount of data storage refers to the amount of backup data stored in the backup queue.

[0116] The data quota refers to the amount of backup data that can be stored in the backup queue.

[0117] In the embodiment of the present invention, the communication unit sends the backup data to the backup module for backup in chronological order according to each adjustment time, and the backup module obtains the current total amount of data storage and the amount of data full for polling. If the total amount of data storage is less than the amount of data full, it means that the backup queue is not full yet, and the backup data can be directly written to the end of the backup queue and the total amount of data storage can be updated; if the total amount of data storage is equal to the amount of data full, it means that the backup queue is full, and the head of the backup queue needs to be dequeued, that is, the backup data with the longest time from the backup data of the current adjustment time is deleted, a new backup queue is formed, and the backup data is written to the new backup queue.

[0118] In an example of the present invention, the interaction module 101 is further used to:

[0119] In response to the viewing instruction sent by the external terminal, a new adjustment data table, a new power flow data table and a new power flow data line graph are obtained through the central processing module and sent to the external terminal.

[0120] The viewing instruction refers to an instruction for viewing historical adjustment data, historical electric energy data and historical operation data sent by an external terminal that can support the flow monitoring system application of automation equipment.

[0121] In an embodiment of the present invention, after receiving the viewing instruction sent by the external terminal, the interactive module retrieves the latest adjustment data table from the recording unit, retrieves the latest power flow data table and power flow data line chart from the sorting unit, and sends them to the external terminal.

[0122] It is understandable that when data loss occurs in the adjustment data table in the recording unit, that is, the interaction module cannot retrieve the latest adjustment data table from the recording unit, the interaction module can also retrieve the backup data in the backup queue from the backup module through the communication unit.

[0123] In an embodiment of the present invention, a flow monitoring system for automation equipment is provided, which responds to an adjustment instruction sent by an external terminal through an interaction module, sends the adjustment data carried by the adjustment instruction to a central processing module, and sends the power data of the power module and the operation data of the automation equipment to the central processing module through a monitoring module, so that the central processing module can adjust the operation status of the power module and the automation equipment according to the preset power data and the preset operation data determined by the adjustment data through the control module, and feeds back the comparison results of the power data with the preset power data and the operation data with the preset operation data to the reminder module, and sends an audible and visual signal when the reminder module parses the comparison result and determines it to be an abnormal type, and sends a new adjustment instruction to the interaction module in response to the audible and visual signal through the external terminal, so that the operation status of the electrically connected automation equipment and the power module can be monitored and adjusted in time, thereby improving the operation stability of the automation equipment.

[0124] See also Figure 2 , Figure 2 A flow chart of the steps of a flow monitoring method for automated equipment provided in Embodiment 2 of the present invention.

[0125] The present invention provides a flow monitoring method for automation equipment, which involves an electrically connected power module and automation equipment, and is applied to a flow monitoring system for automation equipment. The flow monitoring system for automation equipment includes a central processing module, and an interactive module, a monitoring module, a control module and a reminder module that are communicatively connected to the central processing module. The monitoring module and the control module are communicatively connected to the power module and the automation equipment respectively. The method includes:

[0126] Step 201: respond to the adjustment instruction sent by the external terminal through the interaction module, parse the adjustment instruction to obtain adjustment data, and send the adjustment data to the central processing module;

[0127] Step 202: Monitor the power data of the power module and the operation data of the automation equipment through the monitoring module, and feed back to the central processing module;

[0128] Step 203: Analyze the adjustment data through the central processing module, determine the preset power data and the preset operation data, and send them to the control module;

[0129] Step 204: The central processing module compares the power data with the preset power data and the operation data with the preset operation data, and sends the comparison results to the reminder module;

[0130] Step 205: adjusting the operating status of the power module and the automation equipment according to the preset power data and the preset operating data through the control module;

[0131] Step 206: When the comparison result is an abnormal type, the reminder module sends an audio-visual signal, and sends a new adjustment instruction to the interaction module in response to the audio-visual signal through the external terminal.

[0132] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working process of the method described above can refer to the corresponding process in the aforementioned system embodiment, and will not be repeated here.

[0133] In the several embodiments provided in the present application, it should be understood that the disclosed systems and methods can be implemented in other ways. For example, the system embodiments described above are only schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.

[0134] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0135] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A flow monitoring system for automated equipment, It is characterized in that The electrically connected power supply module and automation equipment include a central processing module, and an interactive module, a monitoring module, a control module and a reminder module that are communicatively connected to the central processing module, wherein the monitoring module and the control module are communicatively connected to the power supply module and the automation equipment respectively; The interaction module is used to respond to the adjustment instruction sent by the external terminal, parse the adjustment instruction to obtain adjustment data, and send the adjustment data to the central processing module; The monitoring module is used to monitor the power data of the power module and the operation data of the automation equipment, and feed back the data to the central processing module; The central processing module is used to analyze the adjustment data, determine the preset power data and the preset operation data, and send them to the control module; respectively compare the power data with the preset power data and the operation data with the preset operation data, and send the comparison results to the reminder module; The control module is used to adjust the operating state of the power supply module and the automation device according to the preset power data and the preset operating data; The reminder module is used to send out an acoustic and optical signal when the comparison result is of an abnormal type, and send a new adjustment instruction to the interaction module in response to the acoustic and optical signal through the external terminal; The central processing module also includes a recording unit and a sorting unit; The recording unit is used to associate the adjustment data with the adjustment time corresponding to the adjustment data to generate backup data, and write into a preset adjustment data table to generate a new adjustment data table; record the electric energy data and the operation data and the corresponding operation time; The collating unit is used to sort the electric energy data and the operating data according to the operating time, synchronously update the preset power flow data table and the preset power flow data line graph, and generate a new power flow data table and a new power flow data line graph; The interactive module is also used to respond to the viewing instruction sent by the external terminal, obtain the new adjustment data table, the new power flow data table and the new power flow data line chart through the central processing module, and send them to the external terminal.

2. The flow monitoring system for automation equipment according to claim 1, It is characterized in that The central processing module includes a preset unit and a comparison unit; The preset unit is used to analyze the adjustment data, determine the preset power data and the preset operation data, and send them to the control module; The comparison unit is used to compare the power data with the preset power data and the operation data with the preset operation data, and send the comparison result to the reminder module.

3. The flow monitoring system for automation equipment according to claim 2, It is characterized in that The comparison unit is specifically used for: receiving the electric energy data and the operation data; Determine whether the electric energy data is within a first threshold range of the preset electric energy data, and generate a corresponding electric energy comparison result; Determine whether the operation data is within a second threshold range of the preset operation data, and generate a corresponding device comparison result; The electric energy comparison result and the device comparison result are sent to the reminder module.

4. The flow monitoring system for automation equipment according to claim 1, It is characterized in that The control module is specifically used for: receiving the preset power data and the preset operation data; According to the preset power data, adjusting the power module to output power to the automation equipment; The automation equipment is adjusted to operate according to the preset operating data.

5. The flow monitoring system for automation equipment according to claim 3, It is characterized in that The reminder module is specifically used for: Parsing the power comparison result and the device comparison result to respectively determine a first type of the power comparison result and a second type of the device comparison result; When the first type or the second type is an abnormal type, an acoustic and optical signal is emitted; Responding to the sound and light signal through the external terminal to determine new adjustment data; A new adjustment instruction is generated by the external terminal based on the new adjustment data and sent to the interaction module.

6. The flow monitoring system for automation equipment according to claim 1, It is characterized in that The central processing module also includes a communication unit; the system also includes a backup module in communication connection with the communication unit; The communication unit is used to send the backup data to the backup module according to the adjustment time; The backup module is used to poll the backup judgment data according to the adjustment time, and write the backup data into the backup queue according to the polling result; the backup judgment data includes the total amount of data storage and the amount of data full quota.

7. The flow monitoring system for automation equipment according to claim 6, It is characterized in that The backup module is specifically used for: According to the adjustment time, compare the current total amount of data storage with the full amount of data; If the total amount of data storage is less than the full amount of data, the backup data is written into the backup queue and the total amount of data storage is updated; If the total amount of data storage is equal to the full amount of data, the head of the backup queue is removed from the queue to form a new backup queue, and the backup data is written into the new backup queue.

8. A flow monitoring method for automated equipment, It is characterized in that A power supply module and automation equipment with electrical connection are involved, and a flow monitoring system for the automation equipment is applied. The flow monitoring system for the automation equipment includes a central processing module, and an interaction module, a monitoring module, a control module and a reminder module which are communicatively connected with the central processing module. The monitoring module and the control module are communicatively connected with the power supply module and the automation equipment respectively. The method includes: Responding to the adjustment instruction sent by the external terminal through the interaction module, parsing the adjustment instruction to obtain adjustment data, and sending the adjustment data to the central processing module; The monitoring module monitors the power data of the power supply module and the operation data of the automation equipment, and feeds back the data to the central processing module; The adjustment data is parsed by the central processing module, and preset power data and preset operation data are determined and sent to the control module; The central processing module compares the power data with the preset power data and the operation data with the preset operation data, and sends the comparison results to the reminder module; Adjusting the operating states of the power supply module and the automation device according to the preset power data and the preset operating data through the control module; When the comparison result is of an abnormal type, the reminder module sends an acoustic and optical signal, and the external terminal responds to the acoustic and optical signal and sends a new adjustment instruction to the interaction module; The central processing module also includes a recording unit and a sorting unit; the method also includes: The adjustment data and the adjustment time corresponding to the adjustment data are associated with each other by the recording unit to generate backup data, and written into a preset adjustment data table to generate a new adjustment data table; the electric energy data and the operation data and the corresponding operation time are recorded by the recording unit; The electric energy data and the operation data are sorted by the sorting unit according to the operation time, and a preset power flow data table and a preset power flow data line graph are synchronously updated to generate a new power flow data table and a new power flow data line graph; The interactive module responds to the viewing instruction sent by the external terminal, and the new adjustment data table, the new power flow data table and the new power flow data line chart are obtained by the central processing module and sent to the external terminal.

Citation Information

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