A load simulation device for a tailgate controller system
By designing a load simulation device that includes a drive motor, a magnetic lock, a lead screw and nut mechanism, and a latch, the problem of inconvenient load testing of tailgate controllers in the prior art is solved, and accurate load simulation and simple testing are achieved. It is suitable for load simulation of automobile tailgate controllers.
Patent Information
- Application Number
- CN202310137586.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-20
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2043-02-20
AI Technical Summary
Existing load testing methods for automotive tailgate controllers suffer from inconvenience or discrepancies with actual loads, making it difficult to achieve convenient and accurate load simulation.
A load simulation device was designed, comprising a drive motor, a magnetic lock, a lead screw and nut mechanism, a latch, and a buckle. The rotation of the lead screw drives the moving block to simulate the load condition of the tailgate controller, and the locking and unlocking process is achieved by the engagement of the latch and buckle. Combined with a hysteresis brake and an adjustable damper, it provides load resistance and adjustment boundary matching.
It achieves more accurate simulation of the load conditions of the tailgate controller, simplifies testing, and does not require connection to the actual load equipment on the vehicle. It is compact in size and can effectively simulate actual load conditions.
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Figure CN116007962B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vehicles, in particular to a load simulation device of a vehicle tail door controller system. BACKGROUND
[0002] With the development of society, cars have become more and more popular. The vehicle tail door controller is generally mainly used for controlling the operation of the vehicle tail door. In order to ensure the reliability of the vehicle tail door controller in use, load test is often required before use. The load of the vehicle tail door controller in use mainly includes a driving motor and a latching lock. There are two methods for load testing of the vehicle tail door controller in the prior art: one is to connect the vehicle tail door controller with the actual load on the vehicle for testing. Although this testing method can truly simulate the load condition of the vehicle tail door controller, it needs to be connected with the actual load on the vehicle, and the testing is very inconvenient. The second method is to use electronic components to replace the actual load. Although this method is convenient for testing, there is a large difference between the actual load. SUMMARY
[0003] In view of the above problems in the prior art, the technical problem to be solved by the present application is to provide a load simulation device of a vehicle tail door controller system which is convenient for testing and can better simulate the actual load condition.
[0004] In order to solve the above technical problems, the present application adopts the following technical scheme:
[0005] A load simulation device of a vehicle tail door controller system, comprising a mounting seat, a driving motor and a latching lock are installed on the mounting seat, a lead screw is connected to the rotating shaft of the driving motor, a nut is arranged on the lead screw, and a lead screw nut mechanism is formed between the lead screw and the nut, so that the nut can move along the lead screw when the lead screw rotates, the nut is connected with a moving block, so that the nut can drive the moving block to move along the lead screw, a clamping groove is formed on the latching lock, a relief hole is formed on the inner side wall of the clamping groove, a clasp is slidably connected to the relief hole, the clasp can extend into the clamping groove or exit from the clamping groove when sliding along the relief hole, a lock catch is further arranged on the moving block towards the latching lock, the lock catch can exit from or extend into the clamping groove when the moving block moves, and the lock catch can be clamped with the clasp when the lock catch extends into the clamping groove.
[0006] The working principle of the present application is that when the load simulation device of the present application is used to conduct load test on the tail door controller, the tail door controller is connected with the driving motor and the latch through the wire harness, and when the load test is conducted, the driving motor is started to drive the lead screw to rotate, and the rotation of the lead screw drives the nut to move along the lead screw to achieve the effect of loading the driving motor, and at the same time, during the movement of the moving block, when the lock catch moves to the buckle position, the lock catch can generate an acting force on the buckle to make the buckle slide along the relief hole to exit the buckle slot, at this time, the lock catch can extend into the buckle slot from outside the buckle slot or exit from the buckle slot to outside the buckle slot, and when the lock catch extends into the buckle slot, the buckle will slide along the relief hole again to the position of extending into the buckle slot, so that the lock catch and the buckle are engaged to achieve the locking effect of the lock catch, so that the extension or exit of the lock catch can simulate the unlocking and locking process of the latch, thereby, the present application can effectively simulate the actual load condition of the automobile tail door controller during operation, and at the same time, it does not need to be connected with the actual load device on the vehicle, the test is simpler, and the actual load condition of the tail door controller can be better simulated.
[0007] Preferably, a hysteresis brake is further included, which is installed on the mounting seat and arranged on both sides of the mounting seat in the axial direction of the driving motor, and the output end of the hysteresis brake is connected with one end of the lead screw away from the driving motor through a shaft coupling.
[0008] In this way, the hysteresis brake can further provide load resistance for the driving motor, so that the load resistance provided by the moving block can be reduced, thereby reducing the volume of the moving block and further reducing the volume of the entire load simulation device.
[0009] Preferably, an adjustable damper is further included, which is connected with the moving block, and a sliding block is further arranged at one end of the moving block away from the lock catch, and a sliding guide rail is arranged on the mounting seat, and the sliding block is slidably connected on the sliding guide rail.
[0010] In this way, by arranging the adjustable damper, the adjustable damper is used to limit the position between the lock catch and the latch in the locked state to achieve the purpose of adjusting the boundary fitting relationship between the lock catch and the latch.
[0011] Preferably, a first mounting plate and a second mounting plate are arranged on the mounting seat in the axial direction thereof, the hysteresis brake is installed on the first mounting plate, and the driving motor, the latch and the adjustable damper are all installed on the second mounting plate.
[0012] In this way, by arranging the first mounting plate and the second mounting plate, the first mounting plate and the second mounting plate are used to realize the mounting effect of the hysteresis brake, the driving motor, the latch and the adjustable damper.
[0013] Preferably, a first recess and a second recess are respectively formed in the mounting seat along the axial direction of the mounting seat, the lower end of the first mounting plate is arranged in the first recess, and the lower end of the second mounting plate is arranged in the second recess.
[0014] In this way, by arranging the first recess and the second recess, the mounting positions of the first mounting block and the second mounting block are limited by the first recess and the second recess respectively, so that the first mounting block and the second mounting block are mounted in the corresponding positions.
[0015] Preferably, the first mounting seat further comprises a first fastener and a second fastener, a first mounting hole is arranged at the first recess, a first threaded hole is arranged on the first mounting plate at a position corresponding to the first mounting hole, the first fastener passes through the first mounting hole and is threadedly connected with the first threaded hole, and a second mounting hole is further arranged at the second recess, a second threaded hole is arranged on the second mounting plate at a position corresponding to the second mounting hole, and the second fastener passes through the second mounting hole and is threadedly connected with the second threaded hole.
[0016] In this way, the first mounting plate is fixedly connected by the first fastener, and the second mounting plate is fixedly connected by the second fastener.
[0017] Preferably, a first reinforcing rib is arranged at the first mounting plate, and a second reinforcing rib is arranged at the second mounting plate.
[0018] In this way, the first mounting plate is reinforced by the first reinforcing rib, and the second mounting plate is reinforced by the second reinforcing rib. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 FIG. 1 is a structural schematic diagram of a load simulation device of an automobile tail gate controller system according to the present application;
[0020] Figure 2 FIG. 2 is a structural schematic diagram of a lock catch and a latching lock in the load simulation device of the automobile tail gate controller system according to the present application;
[0021] Figure 3 FIG. 3 is a structural schematic diagram of the latching lock in the load simulation device of the automobile tail gate controller system according to the present application;
[0022] Figure 4 FIG. 4 is a structural schematic diagram of a mounting seat in the load simulation device of the automobile tail gate controller system according to the present application.
[0023] Explanation of reference signs: mounting base 1, first groove 101, second groove 102, first mounting plate 2, second mounting plate 3, first reinforcing rib 4, second reinforcing rib 5, driving motor 6, suction lock 7, adjustable damper 8, moving block 9, lock catch 10, lead screw 11, coupling 12, hysteresis brake 13, buckle 14. DETAILED DESCRIPTION
[0024] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be described clearly and completely below with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application. Based on the described embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of protection of the present application. Unless otherwise defined, the technical terms or scientific terms used herein should be understood as the common meanings of the technical terms or scientific terms by those of ordinary skill in the art.
[0025] The terms "first", "second", and similar terms used in the patent application specification and claims of the present application do not denote any order, quantity, or importance, but are only used to distinguish different components. Similarly, the singular forms "a", "an", and "the" and the like do not denote the quantity limitation, but denote the existence of at least one, unless the context clearly indicates otherwise. The terms "include" or "contain" and the like mean that the components or objects appearing before "include" or "contain" cover the features, integers, steps, operations, elements and / or assemblies listed after "include" or "contain", and do not exclude the existence or addition of one or more other features, integers, steps, operations, elements, assemblies and / or sets thereof. "Up", "down", "left", "right" and the like are only used to represent relative positional relationships, and when the absolute positions of the described objects are changed, the relative positional relationships may also be changed accordingly.
[0026] As shown in the accompanying Figure 1 to the accompanying Figure 4As shown, a load simulation device of a car tail door controller system comprises a mounting seat 1, a driving motor 6 and a latching lock 7 are mounted on the mounting seat 1, a rotating shaft of the driving motor 6 is connected with a lead screw 11, a nut is arranged on the lead screw 11, and a lead screw nut mechanism is formed between the lead screw 11 and the nut, so that when the lead screw 11 rotates, the nut can move along the lead screw 11, the nut is connected with a moving block 9, so that the nut can drive the moving block 9 to move along the lead screw 11, a clamping groove is arranged on the latching lock 7, a relief hole is arranged on the inner side wall of the clamping groove, a clasp 14 is slidably connected to the relief hole, and the clasp 14 can extend into or exit from the clamping groove when sliding along the relief hole, and a lock catch 10 is further arranged on the moving block 9 and faces the latching lock 7, and the lock catch 10 can exit or extend into the clamping groove when moving with the moving block 9, and the lock catch 10 can be clamped with the clasp 14 when extending into the clamping groove.
[0027] The working principle of the present application is that when the load simulation device is used for load test of the tail door controller, the tail door controller is connected with the driving motor 6 and the latching lock 7 through a wire harness, when the load test is performed, the driving motor 6 is started to drive the lead screw 11 to rotate, and the rotation of the lead screw 11 drives the nut to drive the moving block 9 to move along the lead screw 11, so as to realize the loading effect of the driving motor 6, at the same time, when the lock catch 10 moves to the position of the clasp 14 during the movement of the moving block 9, the lock catch 10 can generate a force on the clasp 14 to drive the clasp 14 to slide along the relief hole to exit from the clamping groove, at this time, the lock catch 10 can extend into or exit from the clamping groove from outside the clamping groove, and when the lock catch 10 extends into the clamping groove, the clasp 14 will slide along the relief hole again to the position of extending into the clamping groove, so as to clamp the lock catch 10 and the clasp 14, and realize the locking effect of the lock catch 10, therefore, the extension or exit of the lock catch 10 from the clamping groove can simulate the unlocking and locking process of the latching lock 7, thereby, the present application can effectively simulate the actual load condition of the car tail door controller during operation, and does not need to be connected with the actual load device on the car, the test is simpler, and the actual load condition of the tail door controller can be better simulated.
[0028] In the embodiment, a hysteresis brake 13 is further arranged, the hysteresis brake 13 is mounted on the mounting seat 1 and arranged on the two sides of the mounting seat 1 along the axial direction of the driving motor 6, and the output end of the hysteresis brake 13 is connected with the end of the lead screw 11 away from the driving motor 6 through a shaft coupling 12.
[0029] In this way, the hysteresis brake 13 can further provide load resistance for the driving motor 6, so that the load resistance provided by the moving block 9 can be reduced, thereby reducing the volume of the moving block 9 and the volume of the whole load simulation device.
[0030] In the embodiment, the adjustable damper 8 is further connected with the moving block 9, and the moving block 9 is further provided with a sliding block at the end away from the lock catch 10, and the mounting base 1 is further provided with a sliding guide rail, and the sliding block is slidably connected with the sliding guide rail.
[0031] In this way, by arranging the adjustable damper 8, the adjustable damper 8 is used to limit the position between the lock catch 10 and the latching lock 7 in the locked state, so as to adjust the boundary fitting relationship between the lock catch 10 and the latching lock 7.
[0032] In the embodiment, the first mounting plate 2 and the second mounting plate 3 are respectively arranged on the mounting base 1 along the axial direction of the mounting base 1, the hysteresis brake 13 is mounted on the first mounting plate 2, and the driving motor 6, the latching lock 7 and the adjustable damper 8 are all mounted on the second mounting plate 3.
[0033] In this way, by arranging the first mounting plate 2 and the second mounting plate 3, the first mounting plate 2 and the second mounting plate 3 are used to realize the mounting effect of the hysteresis brake 13, the driving motor 6, the latching lock 7 and the adjustable damper 8.
[0034] In the embodiment, the first recess 101 and the second recess 102 are respectively arranged on the mounting base 1 along the axial direction of the mounting base 1, the lower end of the first mounting plate 2 is arranged in the first recess 101, and the lower end of the second mounting plate 3 is arranged in the second recess 102.
[0035] In this way, by arranging the first recess 101 and the second recess 102, the first recess 101 and the second recess 102 are respectively used to limit the mounting position of the first mounting block and the second mounting block, so that the first mounting block and the second mounting block are mounted in the corresponding positions.
[0036] In the embodiment, the first fastener and the second fastener are further arranged, the first mounting hole is arranged at the first recess 101, the first threaded hole is arranged on the first mounting plate 2 at the position corresponding to the first mounting hole, the first fastener passes through the first mounting hole and is threadedly connected with the first threaded hole, the second mounting hole is further arranged at the second recess 102, the second threaded hole is arranged on the second mounting plate 3 at the position corresponding to the second mounting hole, and the second fastener passes through the second mounting hole and is threadedly connected with the second threaded hole.
[0037] In this way, the first fastener is used to realize the fixed connection effect of the first mounting plate 2, and the second fastener is used to realize the fixed connection effect of the second mounting plate 3.
[0038] In the embodiment, the first reinforcing rib 4 is arranged at the first mounting plate 2, and the second reinforcing rib 5 is arranged at the second mounting plate 3.
[0039] In this way, the first mounting plate 2 is reinforced by the first reinforcing rib 4, and the second mounting plate 3 is reinforced by the second reinforcing rib 5.
[0040] Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present application and not to limit the technical solutions. Those of ordinary skill in the art should understand that modifications or equivalent replacements to the technical solutions of the present application without departing from the purpose and scope of the technical solutions should be covered in the scope of claims of the present application.
Claims
1. A load simulation device for a tailgate controller system of an automobile, characterized by, The mounting seat is provided with a driving motor and a suction lock, the rotating shaft of the driving motor is connected with a lead screw, the lead screw is provided with a nut, and a lead screw nut mechanism is formed between the lead screw and the nut, so that the nut can move along the lead screw when the lead screw rotates, the nut is connected with a moving block, so that the nut can drive the moving block to move along the lead screw, a clamping groove is formed in the suction lock, a displacement hole is formed in the inner side wall of the clamping groove, a buckle is slidably connected to the displacement hole, the buckle can extend into the clamping groove or exit from the clamping groove when sliding along the displacement hole, and a lock catch is arranged on the side of the moving block facing the suction lock, the lock catch can exit or extend into the clamping groove when moving with the moving block, and the lock catch can be clamped with the buckle when extending into the clamping groove. The hysteresis brake is installed on the mounting seat and arranged on both sides of the mounting seat in the axial direction of the driving motor, and the output end of the hysteresis brake is connected with the end of the lead screw away from the driving motor through a shaft coupling; the adjustable damper is connected with the moving block, and a sliding block is arranged on the end of the moving block away from the lock catch, and a sliding guide rail is arranged on the mounting seat, and the sliding block is slidably connected to the sliding guide rail. The first mounting plate and the second mounting plate are arranged on the mounting seat in the axial direction of the mounting seat, the hysteresis brake is installed on the first mounting plate, the driving motor, the suction lock and the adjustable damper are installed on the second mounting plate, the first recess and the second recess are formed in the axial direction of the mounting seat, the lower end of the first mounting plate is arranged in the first recess, and the lower end of the second mounting plate is arranged in the second recess, the first reinforcing rib is arranged on the first mounting plate, and the second reinforcing rib is arranged on the second mounting plate.
2. The load simulation device of the controller system for an automobile tailgate according to claim 1, wherein The first fastener and the second fastener are arranged, the first mounting hole is formed in the first recess, the first threaded hole is arranged on the first mounting plate at a position corresponding to the first mounting hole, the first fastener passes through the first mounting hole and is threadedly connected with the first threaded hole, the second mounting hole is arranged in the second recess, the second threaded hole is arranged on the second mounting plate at a position corresponding to the second mounting hole, and the second fastener passes through the second mounting hole and is threadedly connected with the second threaded hole.
Citation Information
Patent Citations
Load simulation device of automobile tail door controller system
CN219369142U