A new ceramic package shell and its production device

By incorporating parallel circuits and automated production equipment within the ceramic encapsulation shell, the problems of high-current load breakdown and charring, as well as low efficiency of manual operation, have been solved, achieving efficient and stable production of ceramic encapsulation shells.

CN116013861BActive Publication Date: 2026-03-20ZHEJIANG CHANGXING ELECTRONICS FACTORY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-22
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing ceramic packaging shells suffer from breakdown and charring issues under high current loads, and the production process relies on manual operation, resulting in low efficiency. The placement of silver-copper solder pads is inconvenient, and omissions or under-placement can easily lead to poor soldering.

Method used

The ceramic part has upper and lower lead-out layers inside, which are connected by hollow holes and filled with tungsten metallized paste to form a parallel circuit, reducing the on-resistance. An automated production device including a rotating disk, drive assembly, adsorption assembly and printing device is used to realize the automated assembly and welding of metal cover and pins.

Benefits of technology

It meets high current load requirements, solves the problems of breakdown and burning, improves production efficiency and automation, reduces labor costs, and ensures assembly stability and welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of new ceramic package shell and its production device, including ceramic piece, metal cover and pin, the upper layer of outgoing terminal and the lower layer of outgoing terminal are arranged in the inside of ceramic piece, the upper layer of outgoing terminal is connected with the lower layer of outgoing terminal by hollow hole, metal cover and pin are respectively encapsulated and welded in the top and both sides of ceramic piece, solder layer is arranged between metal cover, pin and ceramic piece, hollow hole is filled with metallized tungsten slurry, hollow hole is opened in the upper layer of outgoing terminal in the inside of ceramic piece, then metallization is filled to the lower layer of outgoing terminal in hollow hole, again from the lower layer of outgoing terminal to pad, form parallel circuit, reduce on-resistance, improve current load at the same time, to meet the high integration, high current load packaging requirement of user, solve the problem of breakdown, burning etc. when passing through high current load in prior art.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ceramic packaging, in particular to a new type of ceramic packaging shell and a production device thereof. BACKGROUND

[0002] Traditional dual-in-line package (DIP) shell is a multi-layer DIP type ceramic package with two rows of parallel metal pins. Dual-in-line package (DIP) is one of the plug-in packages, and chip packaging basically adopts DIP packaging. This packaging form has the characteristics of suitable PCB (Printed Circuit Board) through-hole installation, wiring and operation at that time. The pins are led out from both sides of the package, and the package materials are plastic and ceramic. The structure of DIP package is various, including multi-layer ceramic dual-in-line package (DIP), single-layer ceramic dual-in-line package (DIP), and lead frame type DIP. DIP is the most popular plug-in package, and the chips using this packaging method have two rows of pins, which can be directly soldered on the chip socket with DIP structure or in the soldering position with the same number of soldering holes. Its characteristics are that it can be very convenient to realize the through-hole welding of PCB, and it has good compatibility with the mainboard.

[0003] A Chinese invention patent with the authorized publication number CN111599802B discloses a ceramic packaging shell and a packaging shell mounting structure, which comprises a ceramic base, a ceramic insulator, a cover plate and a solder pad structure. The ceramic base is a multi-layer structure and is provided with a cavity. The ceramic insulator is arranged on the ceramic base and has a radio frequency transmission structure penetrating through the side wall of the cavity. The cover plate is arranged on the cavity. The solder pad structure is arranged on the bottom of the ceramic base. The ceramic packaging shell provided by the present application has excellent microwave performance, high-density wiring, high-integration of components and more pins, and can realize high-density interconnection.

[0004] However, the single-row pins of the above-mentioned ceramic packaging shell have fixed pitch, the inner bonding area is directly connected to the side pad through metal paste to form an internal and external conduction structure, which requires that the width of the metal paste cannot exceed the width of the pin pad, and it is difficult to realize the overload current of 50VDC, 40A, conduction time 100ms, and off time 900ms. Since the internal circuit is directly connected, the connection line connected to the pad cannot exceed the size of the pad, and the width of the pin pad is limited, resulting in that the overall line width cannot be too wide, so that the pin resistance is large, and when passing through a high current load, there are problems such as breakdown and burning. In addition, the switching of each station in the production process of the prior art usually needs to be operated manually, and manual labor is required for feeding, assembling and subsequent welding, which has high labor cost and low production efficiency, and the continuity of production is not high. And the prior art needs to manually place the silver-copper soldering sheet on the surface of the ceramic part, and then place the metal cover sheet on the silver-copper soldering sheet and then perform brazing. Since the silver-copper soldering sheet is very thin with a thickness of 0.06-0.1mm, it is difficult to take when placed on the metalized ceramic surface, and there are problems such as missing or less placing when manually placed, and the problems of welding leakage and poor welding caused by the absence of soldering sheet or soldering wire after brazing. SUMMARY

[0005] The purpose of the present application is to overcome the shortcomings of the prior art, and provide a new ceramic packaging shell, comprising a ceramic part, a metal cover sheet and a pin, an upper layer of lead-out end and a lower layer of lead-out end are arranged in the ceramic part, the upper layer of lead-out end is communicated with the lower layer of lead-out end through a hollow hole, the metal cover sheet and the pin are respectively packaged and welded on the top and both sides of the ceramic part, a solder layer is arranged between the metal cover sheet, the pin and the ceramic part, a hollow hole is arranged in the upper layer of lead-out end in the ceramic part, then the hollow hole is filled with tungsten paste to form a parallel circuit, which reduces the conduction resistance and improves the current load, thereby meeting the user's requirements for high integration and high current load packaging, and solving the problems of breakdown and burning when passing through a high current load in the prior art.

[0006] The technical solutions of the present application are as follows:

[0007] A new ceramic packaging shell, comprising a ceramic part, a metal cover sheet and a pin, an upper layer of lead-out end and a lower layer of lead-out end are arranged in the ceramic part, the upper layer of lead-out end is communicated with the lower layer of lead-out end through a hollow hole, the metal cover sheet and the pin are respectively packaged and welded on the top and both sides of the ceramic part, a solder layer is arranged between the metal cover sheet, the pin and the ceramic part, the hollow hole is filled with tungsten paste.

[0008] As a preferred, the ceramic part material is 92% alumina, which is made by multi-layer alumina ceramic tungsten metallization high-temperature co-firing process, and the pin material is iron-nickel-cobalt alloy or iron-nickel alloy.

[0009] As a kind of preferred, the solder layer material adopts the silver copper solder paste obtained by mixing silver copper mixed powder with organic binder.

[0010] The application further provides a novel ceramic packaging shell production device, which comprises a base and a transfer mechanism rotatably arranged on the base, a printing device and a conveying device are arranged on the rotation path of the transfer mechanism, a servo motor a and a rotating disc driven by the servo motor a are arranged in the transfer mechanism, a plurality of driving assemblies and bearing assemblies are circumferentially arranged on the rotating disc, and an adsorption assembly is arranged on the bearing assembly; the metal cover sheet and the pin placed on the bearing assembly are adsorbed by the adsorption assembly; in the process that the rotating disc drives the bearing assembly to rotate, the driving assemblies cooperate with the printing device and the conveying device to print and transfer the metal cover sheet and the pin, thereby solving the problems of high labor cost, low production efficiency and low production continuity in the prior art.

[0011] As a kind of preferred, the bearing assembly comprises a support plate rotatably arranged on the rotating disc and a bearing plate telescopically arranged on the support plate, mounting holes a and through holes are formed in the support plate and the bearing plate, mounting holes b, limiting holes a and limiting holes b are formed in the support plate, mounting holes c are formed in the bearing plate corresponding to the mounting holes b, a slide rod is fixedly arranged on the bearing plate corresponding to the limiting holes a, the slide rod is connected with the limiting holes a through a return spring, mounting holes d are formed in the bearing plate, and limiting holes c are formed in the support plate.

[0012] As a kind of preferred, the driving assembly comprises a support seat fixedly arranged at the bottom of the support plate, a servo cylinder fixedly arranged on the support seat and a servo motor b fixedly arranged in the rotating disc, a rotating seat is fixedly arranged on one side of the support seat, a gear is mounted on the rotating seat, and the servo motor b is connected with the support seat.

[0013] As a kind of preferred, a bracket a is fixedly connected to the top of the servo cylinder, the top end of the bracket a is fixedly connected with the bearing plate, connecting pieces are fixedly connected to the two sides of the bracket a, a plurality of sleeves are arranged on the connecting pieces corresponding to the mounting holes b, limiting rings a are arranged in the sleeves, a rack a is arranged on the bracket a, the rack a is engaged with the gear, a rack b is engaged with the other side of the gear, a bracket b is fixedly connected to the tail end of the rack b, and a limiting piece is arranged on the bracket b corresponding to the mounting holes d.

[0014] As a kind of preferred, the adsorption component includes negative pressure chuck a and negative pressure chuck b installed in mounting hole a and mounting hole b respectively, rotating head is arranged at the end of negative pressure chuck b, traction belt is fixedly connected on one side of rotating head, traction belt is connected with support a through through-hole, torsional spring is arranged on rotating head, and limit ring b is arranged on the sleeve corresponding to the tail end of negative pressure chuck b.

[0015] As a kind of preferred, the printing device includes silk screen machine body arranged on one side of rotating disc, printing piece arranged on silk screen machine body, servo motor c and sliding piece driven by servo motor c, dye plate is arranged on the sliding piece, lifting cylinder is arranged on the top of silk screen machine body, pull rod is fixedly connected on the front end of lifting cylinder, and pull rod tail end is fixedly connected with dye plate.

[0016] As another preferred, the transmission device includes fixing seat arranged below rotating disc and sliding seat a slidingly arranged on fixing seat, sliding seat b is slidingly arranged on sliding seat a, a plurality of graphite boats are equidistantly arranged on sliding seat b, recess is formed in graphite boat corresponding to the pin, servo motor d is arranged on one side of fixing seat, servo motor d is connected with sliding seat a through lead screw a, servo motor e is arranged on one side of sliding seat a, servo motor e is connected with sliding seat b through lead screw b, sliding groove a and sliding groove b are formed in fixing seat and sliding seat a respectively, sliding block a is arranged on the bottom of sliding seat a corresponding to sliding groove a, and sliding block b is arranged on the bottom of sliding seat b corresponding to sliding groove b.

[0017] The beneficial effects of the present application are

[0018] 1. The hollow hole is formed on the upper layer of the lead-out end in the ceramic piece, then the tungsten paste is filled in the hollow hole to the lower layer of the lead-out end, and then the lower layer of the lead-out end is led out to the pad, to form a parallel circuit, reduce the on-resistance, and improve the current load, so as to solve the technical requirement of passing through 50VDC, 40A, on-time 100ms, off-time 900ms, meet the user's high integration, high current load packaging requirement, solve the problem that the metal paste width is limited by the pin pad width in the prior art, and when passing through high current load, there are problems such as breakdown and scorching.

[0019] 2. The present application is provided with a drive assembly, when the rotating disc drives the carrier assembly placed with the metal cover and the pin to rotate to the lower side of the printing device, the servo cylinder in the drive assembly drives the support a to rise, while the support a rises, the gear is driven to rotate through the rack a to make the rack b move reversely, so that the support b provided with the limiting piece is lowered to make the limiting piece into the mounting hole d, so that the printing device can more evenly print the silver copper solder on the surface of the metal cover and the pin, after printing, the servo cylinder drives the limiting piece to rise and reset to limit and fix the metal cover and the pin, so as to avoid the workpiece from falling and misplacing when rotating, when the printed metal cover and pin continue to rotate in one direction, the servo motor b in the drive assembly drives the carrier assembly to overturn 180° to make the metal cover and pin downward, then when rotating to the upper side of the transmission device, the servo cylinder drives the support a to rise to make the metal cover slowly adhere to the ceramic piece, at the same time, the support a moves to push out the negative pressure suction cup b outward to make the rotating head exposed, and in the process of continuing to move, the rotating head is driven to rotate 90° inward through the traction belt to make the pin present a vertical angle, which can be inserted into the groove of the graphite boat, realizing the automatic assembly of the ceramic piece and the metal cover and the pin, the assembly process is simple and efficient, greatly improving the efficiency of subsequent welding processing, solving the problem that the switching of each station in the production process of the shell in the prior art usually needs manual operation, manual labor is needed in feeding, assembling and subsequent welding, the labor cost is large, the production efficiency is low, and the continuity of production is not high.

[0020] 3. The present application is provided with an adsorption assembly, the metal cover and the pin are respectively adsorbed by the negative pressure suction cup a and the negative pressure suction cup b in the adsorption assembly, so that the stability of the workpiece in the transfer process is good, the workpiece will not fall due to rotation, and the intensity of manual labor is greatly reduced, the negative pressure suction cup b can be pushed out of the mounting hole b under the action of the support a, and the rotating head is rotated 90° inward through the traction belt, so that the adsorbed pin presents a vertical state, so that the pin can accurately fall into the groove on the graphite boat after the negative pressure suction cup b is loosened, and the assembly effect is good.

[0021] In summary, the present application has the advantages of high automation degree, strong production continuity, high production efficiency, low labor intensity, good linkage effect between components, etc., and is suitable for the technical field of ceramic packaging. BRIEF DESCRIPTION OF DRAWINGS

[0022] The present application will be further described below in combination with the drawings:

[0023] Figure 1 It is a structural schematic view of the novel ceramic packaging shell production device;

[0024] Figure 2 It is an enlarged view of A in Figure 1 ​

[0025] Figure 3 For Figure 1 enlarged view of B;

[0026] Figure 4 side view schematic diagram of the production device;

[0027] Figure 5 schematic diagram of the driving assembly;

[0028] Figure 6 schematic diagram of the carrying assembly;

[0029] Figure 7 schematic diagram of the state of the adsorption assembly assembling the metal cover sheet and the lead to the ceramic piece under the driving of the driving assembly;

[0030] Figure 8 schematic diagram of the state of the negative pressure suction cup b descending under the action of the sleeve and the rotating head rotating 90° under the action of the traction belt;

[0031] Figure 9 schematic diagram of the structure of the new ceramic packaging shell.

[0032] In the drawings, the components represented by each reference sign are as follows: ceramic piece 1, metal cover sheet 2, lead 3, hollow hole 4, lead-out end upper layer 11, lead-out end lower layer 12, solder layer 5, base 6, transfer mechanism 7, printing device 8, transmission device 9, servo motor a 71, rotating disc 72, driving assembly 73, carrying assembly 74, adsorption assembly 75, support base 731, servo cylinder 732, servo motor b 733, rotating base 734, gear 735, support a 736, connecting piece 737, sleeve 738, limiting ring a 739, rack a 7310, rack b 7311, support b 7312, limiting piece 7313, support plate 741, carrying plate 742, mounting hole a 743, through hole 744, mounting hole b 745, limiting hole a 746, limiting hole b 747, mounting hole c 748, sliding rod 749, return spring 7410, mounting hole d 7411, limiting hole c 7412, negative pressure suction cup a 751, negative pressure suction cup b 752, rotating head 753, traction belt 754, torsional spring 755, limiting ring b 756, screen printer main body 81, printing piece 82, servo motor c 83, sliding piece 84, dye plate 85, lifting cylinder 86, pull rod 87, fixed base 91, sliding base a 92, sliding base b 93, graphite boat 94, groove 95, servo motor d 96, lead screw a 97, servo motor e 98, lead screw b 99, sliding groove a 910, sliding groove b 911, sliding block a 912, sliding block b 913. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0034] Example 1

[0035] like Figures 1 to 9 As shown, a novel ceramic encapsulation shell includes a ceramic component 1, a metal cover 2, and pins 3. The ceramic component 1 has an upper lead-out layer 11 and a lower lead-out layer 12 inside. The upper lead-out layer 11 is connected to the lower lead-out layer 12 through a hollow hole 4. The metal cover 2 and pins 3 are respectively encapsulated and soldered to the top and sides of the ceramic component 1. A solder layer 5 is provided between the metal cover 2, pins 3, and ceramic component 1. The hollow hole 4 is filled with tungsten metallization paste. The interior of the ceramic component 1 is divided into an upper lead-out layer 11 and a lower lead-out layer 12. The upper lead-out layer 11 is located above the lower lead-out layer 12. A hollow hole 4 is made on the ceramic component 1 to pass through the upper lead-out layer 11 and the lower lead-out layer 12. The pins 3 that require increased current load are heat-sinked. With sufficient space on the side wall of the ceramic component 1, the internal connecting wires are appropriately widened and connected to the lower lead-out layer 12 by filling the hollow hole 4 with tungsten metallization paste. Then, the wires are connected from the lower lead-out layer 12 to the side metallization pads to form a parallel circuit, thereby reducing the on-resistance while increasing the current load.

[0036] like Figure 9 As shown, ceramic component 1 is made of 92% alumina and is manufactured using a multi-layer alumina ceramic tungsten metallization high-temperature co-firing process. Pin 3 is made of iron-nickel-cobalt alloy or iron-nickel alloy.

[0037] As shown in Figure 9, the solder layer 5 is made of silver-copper solder paste obtained by mixing silver-copper mixed powder with an organic binder. Existing technology requires manual placement of silver-copper solder sheets on the surface of the ceramic part, followed by placing the metal cover plate 2 on the silver-copper solder sheets before brazing. Since the silver-copper solder sheets are very thin (0.06-0.1mm), they are difficult to handle when placed on the ceramic part 1, leading to issues of omissions or under-placement during manual placement. This can easily result in welding leaks and poor welding due to missing solder sheets or wires after brazing. This invention uses silver-copper paste instead of silver-copper solder sheets and employs screen printing technology to evenly print the silver-copper paste onto the metal cover plate and leads. This not only reduces labor costs but also eliminates omissions and improves processing efficiency.

[0038] Compared with the traditional DIP shell: the pin 3 of the application which needs to improve the current load is heat sink treated, under the premise of having spare space on the side wall of the ceramic piece 1, the internal connecting line is properly widened, and a sufficient number of hollow holes 4 are marked; by filling the tungsten paste connected to the lower layer, and then connected to the side metal pad from the lower layer, a parallel circuit is formed, which reduces the on-resistance and increases the current load, solves the technical requirement of passing through 50VDC, 40A, on-time 100ms, off-time 900ms, and over-load current, so as to well meet the user's high integration, high current load packaging requirements; the on-resistance between the pins 3 after heat sink treatment can be lower than 20mΩ; the aperture of the hollow hole 4 which is not filled with tungsten paste in the heat sink treatment is 0.20-0.50mm, and the height of the filled metal solid hole is 0.25-2.00mm; the ceramic packaging shell provided by the application has one or more cavities, up to 10, which can install multiple chips and various passive components inside, meeting the user's high integration packaging requirements.

[0039] In order to ensure the long-term reliability of the product, the product is tested after molding for many times of matching, the packaging air tightness is high, the air tightness meets ≤1×10-3 Pa·cm3 / s, A4; the reliability is high, can meet the temperature cycle: -65℃~175℃, 200 times, constant acceleration: 30000g, Y1 direction, 1min; each test is qualified, thereby proving that the high reliability of the product meets the industry standard requirements.

[0040] Example two

[0041] As Figures 1 to 8 shown, wherein the same or corresponding parts as in example one use corresponding reference numerals as in example one, for the sake of simplicity, only the difference points with example one are described below; the difference between example two and example one is:

[0042] The utility model provides a novel ceramic package shell production device, including base 6 and transfer mechanism 7 of rotation setting on base 6, be provided with printing device 8 and transmission device 9 on the rotation path of transfer mechanism 7, transfer mechanism 7 includes servo motor a 71 of fixed setting on base 6 and the rotation disc 72 under the drive of servo motor a 71, the circumferential of rotation disc 72 is provided with a plurality of drive assemblies 73 and bearing assembly 74, bearing assembly 74 is provided with adsorption assembly 75, adsorption assembly 75 is used for the adsorption of the metal cover 2 and pin 3 of placing on bearing assembly 74, drive assembly 73 is used for cooperating printing device 8 and transmission device 9 and is printed and is transferred to the metal cover 2 and pin 3. First, manually place the metal cover 2 and pin 3 on the bearing plate 742, and then position the metal cover 2 and pin 3 by the limiting member 7313, and then adsorb the metal cover 2 and pin 3 by the negative pressure suction cup a 751 and the negative pressure suction cup b 752 respectively, then place the ceramic piece 1 in the graphite boat 94 on the sliding seat b 93, the servo motor d 96 drives the sliding seat a 92 to displace backward by the screw rod a 97 to make the graphite boat 94 move to the right below the bearing assembly 74, then the rotation disc 72 drives the bearing plate 742, which is placed with the metal cover 2 and pin 3, to rotate to below the printing device 8, then the servo cylinder 732 drives the support a 736 to rise, the support a 736 rises at the same time by the rack a 7310 drives the gear 735 to rotate, the gear 735 drives the rack b 7311 to move reversely, thereby making the support b 7312 descend to make the limiting member 7313 on the top retract into the mounting hole d 7411, then the lifting cylinder 86 drives the dye plate 85 to descend by the pull rod 87, then the servo motor c 83 drives the sliding part 82 to evenly screen print the silver brazing paste on the dye plate 85 on the surface of the metal cover 2 and pin 3, after completing the printing, the servo cylinder 732 drives the limiting member 7313 to rise to reset to limit and fix the metal cover 2 and pin 3, the rotation disc 72 rotates 90° each time, when the screen printed metal cover 2 and pin 3 continue to rotate 90°, the servo motor b 733 drives the support plate 741 and the bearing plate 742 and the metal cover 2 and pin 3 adsorbed thereon to rotate clockwise by 180°, so that the printed surface of the metal cover 2 and pin 3 faces downward, then the rotation disc 72 drives the workpiece to rotate above the transmission belt 91, at this time, the graphite boat 94, in which the ceramic piece 1 is placed, is located right below the bearing assembly 74, then the servo cylinder 732 drives the support a 736 to rise to make the metal cover 2 slowly adhere to the ceramic piece 1, while in the moving process of the support a 736, the negative pressure suction cup b 752 is pushed out outward along the mounting hole b 745 by the limiting ring a 739 and the limiting ring b 756 to make the rotating head 753 exposed, and in the continuous moving process, the rotating head 753 is driven by the traction belt 754 to rotate inward by 90° to make the pin 3 present a perpendicular angle and be inserted into the groove 95 of the graphite boat 94, realizing the automatic assembly of the ceramic piece 1 and the metal cover 2 and pin 3.Then the servo air cylinder 732 drives the bearing plate 742 and the negative pressure suction cup b752 to reset, the servo motor b733 drives the support plate 741 to reverse counterclockwise and turn over 180° to reset, and the rotating disc 72 drives the next bearing assembly on which the metal cover plate 2 and the pin 3 are placed to rotate clockwise by 90° to shift to the working position. The servo motor d96 drives the sliding seat a92 to continue to displace one position backward through the screw rod a97, so that the next graphite boat 94 on which the ceramic piece 1 to be assembled is placed is moved to the position below the bearing assembly 74 for assembly. When the workpieces on one side are all assembled, the servo motor e98 drives the sliding seat b93 to move one position to the left side through the screw rod b99, so that the workpieces to be assembled on the other side are assembled. When all the workpieces are assembled, the servo motor e98 drives the sliding seat b93 to reset first, and then the servo motor d96 drives the sliding seat a92 to reset. Then the workers transfer the workpieces to the welding position for subsequent welding. The processing process is sequentially cycled. The assembly process is simple and efficient, greatly improves the efficiency of subsequent welding processing, and solves the problem that in the prior art, the switching of each working position in the production process of the shell usually needs to be operated manually, and manual labor is needed for feeding, assembling and subsequent welding, the labor cost is large, the production efficiency is relatively low, and the continuity of production is not high.

[0043] As Figure 2 , Figure 3 , Figure 6 and Figure 7As shown, the bearing assembly 74 includes a support plate 741 rotatably arranged on the rotating disc 72 and a bearing plate 742 telescopically arranged on the support plate 741, mounting holes a 743 and through holes 744 are formed on the support plate 741 and the bearing plate 742, mounting holes b 745, limiting holes a 746 and limiting holes b 747 are formed on the support plate 741, mounting holes c 748 are formed on the bearing plate 742 corresponding to the mounting holes b 745, slide rods 749 are fixedly arranged on the bearing plate 742 corresponding to the limiting holes a 746, the slide rods 749 are connected with the limiting holes a 746 through return springs 7410, mounting holes d 7411 are formed on the bearing plate 742, and limiting holes c 7412 are formed on the support plate 741. The support plate 741 is rotatably arranged on the rotating disc 72, the servo motor b 733 can drive the support plate 741 to realize 180° overturning, so that the printed side of the metal cover plate 2 and the lead 3 faces downward, which is convenient for subsequent assembly with the ceramic piece 1, the mounting holes a 743 are used for mounting the negative pressure suction cup a 751, the through holes 744 are used for allowing the traction belt 754 to pass through the through holes 744 and be connected with the bracket a 736 and the rotating head 753 respectively, the mounting holes b 745 are used for mounting the sleeve 738, the limiting holes a 746 are used for allowing the bearing plate 742 to realize lifting movement through cooperation of the slide rods 749 and the limiting holes a 746, the return springs 7410 are used for facilitating stable resetting of the bearing plate 742, the limiting holes b 747 are used for mounting and lifting of the bracket a 736, the mounting holes d 7411 are used for mounting and lifting of the limiting piece 7313, and the limiting holes c 7412 are used for lifting of the bracket b 7312.

[0044] As shown in Figure 2 , Figure 3 and Figure 5 , the driving assembly 73 includes a support seat 731 fixedly arranged at the bottom of the support plate 741, a servo cylinder 732 fixedly arranged on the support seat 731, and a servo motor b 733 fixedly arranged in the rotating disc 72, one side of the support seat 731 is fixedly provided with a rotating seat 734, a gear 735 is installed on the rotating seat 734, and the servo motor b 733 is connected with the support plate 741. The servo cylinder 732 can realize lifting of the bracket a 736, the servo motor b 733 can drive the support plate 741, the bearing plate 742 and the metal cover plate 2 and the lead 3 placed thereon to complete 180° rotation, so that the printed side of the metal cover plate 2 and the lead 3 faces downward, which is convenient for subsequent assembly with the ceramic piece 1, the gear 735 realizes reverse movement of the bracket a 736 and the bracket b 7312, when the bracket a 736 rises, the gear 735 rotates through the rack a 7310, the gear 735 drives the rack b 7311 to move reversely, so that the bracket b 7312 descends, the structure is simple, the linkage effect is good, one power realizes multiple actions, and energy is greatly saved.

[0045] As Figure 3 , Figure 5 and Figure 8As shown, the servo cylinder top fixedly connected with support a736, support a736 top end with the load plate 742 fixedly connected, support a736 both sides are fixedly connected with connecting piece 737, connecting piece 737 on the corresponding installation hole b745 set up several sleeve 738, sleeve 738 in set up limit ring a739, rack a7310 is provided on support a736, rack a7310 and gear 735 are engaged, gear 735 other side engages with rack b7311, rack b tail end fixedly connected with support b7312, support b7312 top end corresponding installation hole d7411 set up limit piece 7313.The limiting piece 7313 protrudes from the bearing plate 742 in the initial state, facilitating manual placement of the metal cover sheet 2 and the pin 3, and serving as a limiting function. When the rotating disc 72 drives the bearing plate 742 on which the metal cover sheet 2 and the pin 3 are placed to rotate to below the printing device 8, the support a 736 is driven upward by the servo cylinder 732. At the same time, the support a 736 is driven to rotate by the rack a 7310, and the gear 735 is driven to move reversely by the rack b 7311, so that the support b 7312 is lowered to retract the top limiting piece 7313 into the mounting hole d 7411. Then, the dye plate 85 is uniformly screen-printed with silver-copper brazing paste on the surface of the metal cover sheet 2 and the pin 3 by the servo motor c 83. After printing is completed, the limiting piece 7313 is driven upward by the servo cylinder 732 to reset and limit the metal cover sheet 2 and the pin 3 again. After the screen-printed metal cover sheet 2 and pin 3 continue to rotate by 90°, the support plate 741 and the bearing plate 742 and the metal cover sheet 2 and the pin 3 adsorbed thereon are driven clockwise by 180° by the servo motor b 733, so that the printed surface of the metal cover sheet 2 and the pin 3 faces downward. Then, the rotating disc 72 drives the workpiece to rotate to above the transmission belt 91. At this time, the graphite boat 94 on which the ceramic piece 1 is placed is located directly below the bearing assembly 74. Then, the support a 736 is driven upward by the servo cylinder 732, and the support b 7312 is driven downward at the same time to release the limiting of the metal cover sheet 2 and the pin 3 by the limiting piece 7313. The metal cover sheet 2 is slowly attached to the ceramic piece 1. In the process of moving the support a 736, the negative pressure suction cup b 752 is pushed out outward along the mounting hole b 745 by the cooperation of the limiting ring a 739 and the limiting ring b 756 to expose the rotating head 753. In the process of continuing to move, the rotating head 753 is driven by the traction belt 754 to rotate inward by 90° to make the pin 3 present a vertical angle and be inserted into the groove 95 of the graphite boat 94, realizing the automatic assembly of the ceramic piece 1, the metal cover sheet 2 and the pin 3. Then, the transmission belt 91 drives the assembled workpiece to the welding station. The bearing plate 742 and the negative pressure suction cup b 752 are reset by the servo cylinder 732. The support plate 741 is counterclockwise flipped by 180° by the servo motor b 733. The processing process is sequentially circulated. The assembly process is simple and efficient, greatly improving the efficiency of subsequent welding processing, solving the problem that the switching of each station in the production process of the shell in the prior art usually needs manual operation, and manual labor is needed for feeding, assembling and subsequent welding, the labor cost is high, the production efficiency is relatively low, and the continuity of production is not high.

[0046] As Figure 3 , Figure 7 and Figure 8As shown, the adsorption assembly 75 includes negative pressure suction disc a 751 and negative pressure suction disc b 752 mounted in mounting hole a 743 and mounting hole b 745 respectively, the negative pressure suction disc b 752 is provided with a rotating head 753 at the end, one side of the rotating head 753 is fixedly connected with a traction belt 754, the traction belt 754 is connected with the support a 736 through the through hole 744, the rotating head 753 is provided with a torsional spring 755, and the negative pressure suction disc b 752 tail end is provided with a limiting ring b 756 corresponding to the sleeve 738. After the metal cover plate 2 and the lead 3 are placed on the bearing plate 742 by artificial, the metal cover plate 2 and the lead 3 are adsorbed by the negative pressure suction disc a 751 and the negative pressure suction disc b 752 respectively, so as to avoid the metal cover plate 2 and the lead 3 from falling and deviating during rotation, when the rotating disc 72 drives the workpiece to rotate above the conveying belt 91, the graphite boat 94 with the ceramic piece 1 is located directly below the bearing assembly 74, then the servo cylinder 732 drives the support a 736 to rise, so that the metal cover plate 2 is slowly attached to the ceramic piece 1, at the same time, the negative pressure suction disc b 752 is pushed out along the mounting hole b 745 to expose the rotating head 753 by the cooperation of the limiting ring a 739 and the limiting ring b 756 during the movement of the support a 736, and the lead 3 is vertically rotated by 90° by pulling the traction belt 754 from the other end to drive the rotating head 753 to rotate inward, so that the lead 3 is inserted into the groove 95 of the graphite boat 94, realizing the automatic assembly of the ceramic piece 1, the metal cover plate 2 and the lead 3, the processing process is sequentially circulated, the assembly process is simple and efficient, and the efficiency of subsequent welding processing is greatly improved. After the assembly is completed, the servo cylinder 732 drives the support a 736 to reset, the support a 736 resets the negative pressure suction disc b 752 along the mounting hole b 745 by cooperation of the limiting ring a 739 and the limiting ring b 756, and the traction belt 754 releases the pulling of the rotating head 753, so that the rotating head 753 can reset under the action of the torsional spring 755; the negative pressure suction disc a 751 and the negative pressure suction disc b 752 are connected with a gas pump, and the negative pressure suction disc a 751 and the negative pressure suction disc b 752 are mature technologies, which will not be described in detail here.

[0047] As Figure 1 and Figure 4As shown, the printing device 8 includes a silk screen machine body 81 arranged on one side of the rotating disc 72, a printing part 82 arranged on the silk screen machine body 81, a servo motor c 83, and a sliding part 84 driven by the servo motor c 83, the sliding part 84 is provided with a dye plate 85, the top of the silk screen machine body 81 is provided with a lifting cylinder 86, the front end of the lifting cylinder 86 is fixedly connected with a pull rod 87, and the tail end of the pull rod 87 is fixedly connected with the dye plate 85. After the bearing assembly 74 provided with the metal cover plate 2 and the pin 3 is rotated to below the dye plate 85, the lifting cylinder 86 drives the dye plate 85 to descend through the pull rod 87, and then the servo motor c 83 on the silk screen machine body 81 drives the sliding part 82 to uniformly silk screen the silver copper solder paste on the dye plate 85 on the surface of the metal cover plate 2 and the pin 3, after the silk screen is completed, the lifting cylinder 86 drives the dye plate 85 to rise and reset, so that the bearing assembly 74 can pass smoothly, and the above-mentioned silk screen step is repeated when the next bearing assembly 74 arrives, so that the silver copper solder paste is uniformly silk screened on the surface of the metal cover plate 2 and the pin 3 through the silk screen device 8, which is convenient for subsequent assembly with the ceramic part 1, has high automation, effectively solves the problems that the silver copper solder sheet is very thin and is not easy to take when placed on the metalized ceramic surface, and manual placement exists the problems of missing or less placing, and the problems of welding leakage and poor welding caused by no solder sheet or solder wire after brazing, improves the welding efficiency, and the printing device 8 is mature technology, which will not be described in detail here.

[0048] As Figure 1As shown, the transmission device 9 comprises a fixed seat 91 arranged below the rotating disc 72 and a sliding seat a 92 slidingly arranged on the fixed seat 91, a sliding seat b 93 is slidingly arranged on the sliding seat a 92, a plurality of graphite boats 94 are equidistantly arranged on the sliding seat b 93, grooves 95 are formed on the graphite boats 94 corresponding to the pins 3, a servo motor d 96 is arranged on one side of the fixed seat 91, the servo motor d 96 is connected with the sliding seat a 92 through a lead screw a 97, a servo motor e 98 is arranged on one side of the sliding seat a 92, the servo motor e 98 is connected with the sliding seat b 93 through a lead screw b 99, a sliding groove a 910 and a sliding groove b 911 are formed on the fixed seat 91 and the sliding seat a 92 respectively, a sliding block a 912 is arranged on the bottom of the sliding seat a 92 corresponding to the sliding groove a 910, and a sliding block b 913 is arranged on the bottom of the sliding seat b 93 corresponding to the sliding groove b 911. After the ceramic part 1 is placed in the graphite boat 94 on the sliding seat b 93, the servo motor d 96 drives the sliding seat a 92 to displace backward to make the graphite boat 94 move to the position directly below the bearing assembly 74, after the assembly of one workpiece is completed, the servo motor d 96 drives the sliding seat a 92 to continue to displace backward by one position to make the graphite boat 94 on which the ceramic part 1 to be assembled is placed move to the position below the bearing assembly 74 for assembly, when the assembly of the workpieces on one side is completed, the servo motor e 98 drives the sliding seat b 93 to move to the left by one position to assemble the workpieces to be assembled on the other side, when the assembly of all the workpieces is completed, the servo motor e 98 drives the sliding seat b 93 to reset first, and then the servo motor d 96 drives the sliding seat a 92 to reset, and then the workers transfer the workpieces to the welding station for subsequent welding, the orderly transmission is realized through the transmission device 9, the rotation interval of the rotating disc 72 can be matched, the graphite boat 94 on which the ceramic part 1 is placed can be accurately transmitted to the position below the bearing assembly 74, the assembly of multiple workpieces can be continuously realized through the cooperation of the sliding seat a 92 and the sliding seat b 93, the switching mode is convenient and ingenious, the assembly efficiency is greatly improved, and the pins 3 can better fit the ceramic part 1 through the grooves 95 on the graphite boat 94.

[0049] In the description of the present application, it should be understood that the terms "front and back", "left and right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or components referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.

[0050] Of course in the technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.

[0051] The above description is merely preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any changes or replacements easily thought of by those skilled in the art under the technical hints of the present application should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A novel ceramic packaging shell production device, characterized in that, The device includes a base (6) and a transfer mechanism (7) rotatably mounted on the base (6). A printing device (8) and a transmission device (9) are arranged along the rotation path of the transfer mechanism (7). The transfer mechanism (7) includes a servo motor a (71) fixedly mounted on the base (6) and a rotating disk (72) driven by the servo motor a (71). Multiple drive components (73) and a bearing component (74) are arranged circumferentially on the rotating disk (72). An adsorption component (75) is arranged on the bearing component (74). The adsorption component (75) is used to adsorb the metal cover (2) and pin (3) placed on the bearing component (74). The drive component (73) is used to cooperate with the printing device (8) and the transmission device (9) to print and transfer the metal cover (2) and pin (3).

2. The novel ceramic packaging shell production device according to claim 1, characterized in that, The bearing assembly (74) includes a support plate (741) rotatably mounted on a rotating disk (72) and a bearing plate (742) telescopically mounted on the support plate (741). The support plate (741) and the bearing plate (742) are provided with mounting holes a (743) and through holes (744). The support plate (741) is also provided with mounting holes b (745), limiting holes a (746) and b (747). The bearing plate (742) is provided with mounting holes c (748) corresponding to mounting holes b (745). The bearing plate (742) is fixedly provided with sliding rods (749) corresponding to limiting holes a (746). The sliding rods (749) are connected to the limiting holes a (746) through a return spring (7410). The bearing plate (742) is also provided with mounting holes d (7411). The support plate (741) is also provided with limiting holes c (7412).

3. The novel ceramic packaging shell production device according to claim 2, characterized in that, The drive assembly (73) includes a support base (731) fixedly mounted on the bottom of the support plate (741), a servo cylinder (732) fixedly mounted on the support base (731), and a servo motor b (733) fixedly mounted in the rotating disk (72). A rotating seat (734) is fixedly mounted on one side of the support base (731), and a gear (735) is mounted on the rotating seat (734). The servo motor b (733) is connected to the support plate (741).

4. The novel ceramic packaging shell production apparatus according to claim 3, characterized in that, The servo cylinder (732) is fixedly connected to a bracket a (736) at the top. The top of the bracket a (736) is fixedly connected to a bearing plate (742). Connectors (737) are fixedly connected to both sides of the bracket a (736). Several sleeves (738) are provided on the connectors (737) corresponding to the mounting holes b (745). Limiting rings a (739) are provided inside the sleeves (738). A rack a (7310) is provided on the bracket a (736). The rack a (7310) meshes with a gear (735). A rack b (7311) meshes with the gear (735) on the other side. A bracket b (7312) is fixedly connected to the tail end of the rack b. A limiting element (7313) is provided on the top of the bracket b (7312) corresponding to the mounting hole d (7411).

5. A novel ceramic packaging shell production apparatus according to claim 4, characterized in that, The adsorption assembly (75) includes a negative pressure suction cup a (751) and a negative pressure suction cup b (752) respectively installed in mounting hole a (743) and mounting hole b (745). A rotating head (753) is rotatably provided at the end of the negative pressure suction cup b (752). A traction belt (754) is fixedly connected to one side of the rotating head (753). The traction belt (754) passes through the through hole (744) and is connected to the bracket a (736). A torsion spring (755) is provided on the rotating head (753). A limit ring b (756) is provided at the tail end of the negative pressure suction cup b (752) corresponding to the sleeve (738).

6. The novel ceramic packaging shell production apparatus according to claim 1, characterized in that, The printing device (8) includes a screen printing machine body (81) disposed on one side of the rotating disk (72), a printing part (82) disposed on the screen printing machine body (81), a servo motor c (83), and a sliding part (84) driven by the servo motor c (83). A dye plate (85) is disposed on the sliding part (84). A lifting cylinder (86) is disposed on the top of the screen printing machine body (81). A pull rod (87) is fixedly connected to the front end of the lifting cylinder (86), and the tail end of the pull rod (87) is fixedly connected to the dye plate (85).

7. The novel ceramic packaging shell production apparatus according to claim 1, characterized in that, The transmission device (9) includes a fixed base (91) disposed below the rotating disk (72) and a sliding base a (92) slidably disposed on the fixed base (91). A sliding base b (93) is slidably disposed on the sliding base a (92). A plurality of graphite boats (94) are arranged at equal intervals on the sliding base b (93). A groove (95) is opened on the graphite boat (94) corresponding to the pin (3). A servo motor d (96) is disposed on one side of the fixed base (91). The servo motor d (96) is connected by a lead screw a (97). The sliding seat a (92) is connected to the sliding seat a (92). A servo motor e (98) is provided on one side of the sliding seat a (92). The servo motor e (98) is connected to the sliding seat b (93) through the lead screw b (99). The fixed seat (91) and the sliding seat a (92) are respectively provided with a sliding groove a (910) and a sliding groove b (911). A slider a (912) is provided at the bottom of the sliding seat a (92) corresponding to the sliding groove a (910). A slider b (913) is provided at the bottom of the sliding seat b (93) corresponding to the sliding groove b (911).

Citation Information

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