Auxiliary construction devices and usage methods for frost-resistant concrete block structures

Abstract

This invention discloses an auxiliary construction device and method for frost-resistant concrete block structures. The device features a rotating disc mounted at the bottom of a workbench. Two sets of sliding rails are provided on one side of the workbench, electrically connected to a traction motor and a transmission screw. The other end of the transmission screw is threaded to a receiving platform, and then slidably connected to the two sets of sliding rails via a slider at the bottom of the receiving platform. Support base plates for mounting clamping blocks are provided on both sides of the top of the workbench. After the casting mold is clamped by the clamping blocks, the casting mold and the clamping blocks are fixedly connected by insertion posts. This invention allows the rotating disc to change the transport direction of the casting mold. Through the cooperation of the transmission screw and the sliding rails, the cast mold after pouring can be transported in multiple directions and stably, improving transport stability and work efficiency. Furthermore, a water filtration and recovery structure inside the workbench collects production wastewater, which is then filtered and purified for recycling and discharge.

Description

Technical Field

[0001] This invention belongs to the field of concrete block processing technology, and more specifically, relates to an auxiliary construction device and method for using a frost-resistant concrete block structure. Background Technology

[0002] Concrete is one of the most important civil engineering materials in modern times. It is an artificial stone material made by mixing cementitious materials, granular aggregates (also known as aggregates), water, and, when necessary, admixtures and additives in a certain proportion, uniformly mixing, compacting, and curing. Concrete is characterized by abundant raw materials, low price, and simple production process, leading to its increasing use. Concrete also has characteristics such as high compressive strength, good durability, and a wide range of strength grades. These characteristics make its applications very broad, not only in various civil engineering projects, but also in shipbuilding, machinery industry, marine development, and geothermal engineering. Among these, frost-resistant concrete blocks are concrete components, mainly including three categories: bricks, slabs, and blocks, primarily used in building brickwork, with bricks being the most widely used material in current construction.

[0003] However, in the actual processing of frost-resistant concrete blocks, the blocks often need to be moved multiple times after pouring, and a large amount of polluting wastewater is generated during the processing, resulting in excessively long processing time, low processing efficiency, and waste of manpower and resources. Therefore, it is necessary to improve the auxiliary construction devices and usage methods for frost-resistant concrete block structures. Summary of the Invention

[0004] The purpose of this invention is to solve the above-mentioned problems and provide an auxiliary construction device and method for frost-resistant concrete block structures, so as to facilitate multiple handling of the poured blocks, while centrally recycling and treating wastewater, thereby improving the processing efficiency of concrete blocks.

[0005] The technical solution of this invention is: an auxiliary construction device for frost-resistant concrete block structures, including a workbench and a receiving platform. A rotating disk is rotatably installed at the bottom of the workbench. The device is characterized by: two sets of sliding rails parallel to each other on the left and right sides of one side of the workbench, with a transmission screw at the center between the two sets of sliding rails. One end of the transmission screw passes through the middle of the workbench and is electrically connected to a traction motor, while the other end of the transmission screw is threadedly connected to the receiving platform. The receiving platform is slidably connected to the sliding rails on both sides via a slider at its bottom. Support base plates are installed on both sides of the top of the workbench. Clamping blocks are installed on both sets of support base plates via telescopic rods. After the casting mold is clamped by the clamping blocks, the casting mold and the clamping blocks are further fixed by insertion columns.

[0006] Furthermore, in the above-mentioned auxiliary construction device for frost-resistant concrete block structure, the top of the workbench is provided with reinforcing grooves on both sides, and the workbench is fixedly installed with the supporting base plate through the reinforcing grooves.

[0007] Furthermore, in the aforementioned auxiliary construction device for frost-resistant concrete block structures, the following features are provided: a water filtration and recovery structure is laid on the inner bottom of the workbench. The water filtration and recovery structure includes a water collection pipe, a connecting sleeve, filter components, a return water pipe, a drainage pipe, water collection holes, and a conveying control device. The water collection pipe is located on one side inside the workbench and has several water collection holes distributed on it. One end of each of the several sets of filter components is connected to the water collection pipe through the connecting sleeve. The other end of each of the several sets of filter components is connected to the drainage pipe located on the other side inside the workbench through the return water pipe. Several cotton filter elements are distributed inside the filter components. The conveying control device is located at one end of the water collection pipe and is connected to an external PCL controller signal.

[0008] Furthermore, in the aforementioned auxiliary construction device for frost-resistant concrete block structures, one end of the drainage pipe is provided with a drainage outlet, which passes through the workbench and is located on the outer wall of the workbench.

[0009] Furthermore, in the aforementioned auxiliary construction device for frost-resistant concrete block structures, the casting mold is composed of four sets of shaping grooves. Each set of shaping grooves has a breathable mesh at its top and a sealing cover movably connected to the outside of the breathable mesh. Connecting blocks are fixedly installed on the shaping grooves located at the left and right ends of the casting mold. Each set of connecting blocks has mounting holes adapted to the insertion post. The four sets of shaping grooves are tightly connected by abutment plates.

[0010] Furthermore, in the aforementioned auxiliary construction device for frost-resistant concrete block structures, the insert column is configured as a split structure, and the split insert columns are movably connected through connecting sleeves.

[0011] The present invention also provides a method for using an auxiliary construction device for frost-resistant concrete block structures, comprising the following steps:

[0012] Step (1): Install the four sets of shaping grooves on the casting mold together in sequence through the abutment plate, place the casting mold on the receiving platform so that the positions of the casting mold and the workbench correspond to each other, and insert the plug-in column through the clamp block and the connecting block in sequence until the connection between the casting mold and the workbench is completed. After the installation is completed, start the concrete pouring operation.

[0013] Step (2): Wastewater generated during the pouring process is recycled to the inside of the workbench through seepage, collected by the water collection pipe, and then filtered and purified by the filter components in sequence.

[0014] Step (3): The concrete in the casting mold is ventilated and exchanged through the air-permeable net set on the top, so that the air content of the concrete blocks formed in each group reaches 4% to 7%. After maintaining the air bubble spacing, the concrete is sealed with a sealing cap.

[0015] Step (4): The position of the receiving platform relative to the worktable can be adjusted by using the rotating disk, and then the receiving platform can be transported and moved by the transmission screw to realize the smooth transfer of the casting mold on the receiving platform.

[0016] Compared with the prior art, after adopting the technical solution of this invention, the transfer direction of the casting mold can be changed by rotating the disk. The casting mold after casting can be transported by the transmission screw. With the help of the sliding track structure on both sides of the transmission screw, the casting mold can be stably moved, improving the transportation stability and work efficiency. Moreover, the water filtration and recovery structure set inside the worktable can collect production wastewater in a centralized manner and perform preliminary filtration and purification of the wastewater for discharge and recycling. Attached Figure Description

[0017] Figure 1 This is the front view of the present invention;

[0018] Figure 2 This is a top view of the casting mold installed in this invention;

[0019] Figure 3 This is a schematic diagram of a structure according to one embodiment of the present invention;

[0020] Figure 4 This is a top view of the present invention without the casting mold installed;

[0021] Figure 5 A schematic diagram of the water filtration and recovery structure installed inside the workbench of the present invention;

[0022] Figure 6 This is a schematic diagram of the structure of the casting mold and the connecting pin of the present invention.

[0023] Figure 7 This is a schematic diagram of the casting mold of the present invention;

[0024] Figure 8 This is an exploded view of the casting mold of the present invention.

[0025] The meanings of the labels in the attached figures are as follows: 1-rotating disk, 2-workbench, 21-reinforcement groove, 22-water collection pipe, 23-connecting sleeve, 24-filter assembly, 25-cotton filter element, 26-return water pipe, 27-drainage pipe, 28-water collection hole, 29-conveying control device, 3-sliding rail, 4-traction motor, 5-transmission screw, 6-support base plate, 7-telescopic rod, 8-clamping block, 9-insertion post, 91-connecting sleeve, 10-receiving platform, 11-slider, 12-casting mold, 121-shaping groove, 122-ventilation net, 123-sealing cover, 124-connecting block, 125-abutment plate, 13-drain outlet. Detailed Implementation

[0026] The technical solution of the present invention will be further described below with reference to the accompanying drawings to make it easier to understand and master. The components involved, such as the sliding track 3, traction motor 4, transmission screw 5, support base plate 6, telescopic rod 7, and slider 11, are all commonly used components recognized by those skilled in the art, and there are no special requirements for them in this case.

[0027] like Figures 1-4 As shown, an auxiliary construction device for a frost-resistant concrete block structure according to the present invention includes a workbench 2 and a receiving platform 10. A rotating disk 1 is rotatably installed at the bottom of the workbench 2. The orientation of the workbench 2 relative to the receiving platform 10 can be adjusted by the rotating disk 1. Reinforcing grooves 21 are provided on both sides of the top of the workbench 2. The workbench 2 is fixedly installed with the supporting base plate 6 through the reinforcing grooves 21 to improve the installation stability of the supporting base plate 6.

[0028] According to the technical solution of the present invention, two sets of sliding rails 3 are provided parallel to each other on the left and right ends of one side of the workbench 2, and a transmission screw 5 is provided at the center between the two sets of sliding rails 3. One end of the transmission screw 5 passes through the middle of the workbench 2 and is electrically connected to the traction motor 4. The other end of the transmission screw 5 is threadedly connected to the receiving platform 10. The receiving platform 10 is slidably connected to the sliding rails 3 on both sides through the slider 11 provided at its bottom end. Support base plates 6 are respectively installed on both sides of the top of the workbench 2. Clamping blocks 8 are installed on both sets of support base plates 6 through telescopic rods 7. After the casting mold 12 is clamped by the clamping blocks 8, the casting mold 12 and the clamping blocks 8 are further inserted and fixed by the insertion post 9.

[0029] Preferably, such as Figure 5As shown in the above structure: the inner bottom of the workbench 2 is provided with a water filtration and recovery structure, which includes a water collection pipe 22, a connecting sleeve 23, filter components 24, a return water pipe 26, a drain pipe 27, water collection holes 28, and a conveying control device 29. The water collection pipe 22 is located on one side inside the workbench 2, and several water collection holes 28 are distributed on the water collection pipe 22. One end of several sets of filter components 24 is connected to the water collection pipe 22 through the connecting sleeve 23. The other end of several sets of filter components 24 is connected to the drain pipe 27 located on the other side inside the workbench 2 through the return water pipe 26. One end of the channel 27 is provided with a drain outlet 13, which passes through the workbench 2 and is located on the outer side wall of the workbench 2. The filter assembly 24 has several cotton filter elements 25 distributed inside. The conveying control device 29 is located at one end of the water collection pipe 22 and is connected to the external PCL controller signal through the conveying control device 29. Under the wireless control of the PCL controller signal, the wastewater generated on the workbench 2 is collected and recycled into the water collection pipe 22 through the conveying control device 29, then filtered and purified by the cotton filter elements 25 inside the filter assembly 24, and finally returned to the drain pipe 27 through the return water pipe 26 and discharged from the drain outlet 13.

[0030] Preferably, such as Figures 6-8 As shown in the above structure: the casting mold 12 is composed of four sets of shaping grooves 121 arranged together. The four sets of shaping grooves 121 are tightly connected by abutment plates 125, which facilitates disassembly and use. Each set of shaping grooves 121 has a breathable net 122 and a sealing cover 123 movably connected to the outside of the breathable net 122 at its top. The breathable net 122 can ventilate the poured concrete, effectively averaging the distance between air bubbles inside the concrete and enhancing the antifreeze effect. Connecting blocks 124 are fixedly installed on the shaping grooves 121 located at the left and right ends of the casting mold 12. The two sets of connecting blocks 124 are provided with mounting holes that are compatible with the plug-in post 9. The two sets of connecting blocks 124 are installed in accordance with the plug-in post 9 through the mounting holes.

[0031] More specifically, in the structure of the auxiliary construction device for the above-mentioned frost-resistant concrete block structure, the insertion column 9 is set as a split structure, and the split insertion column 9 is movably connected through the connecting sleeve 91. The insertion column 9 of the split structure can be quickly inserted into the casting mold 12 so that the receiving platform 10 can efficiently transfer the casting mold.

[0032] In the technical solution of this invention, the workbench 2 with transfer function, the water filtration and recovery structure inside the workbench, and the casting mold 12 are all key technologies. Figure 2 and Figure 3 The key component showcased is the workbench 2 structure with transfer function, which involves related parts. Figure 5 The key focus is on showcasing the components involved in the water filtration and recovery structure inside the workbench; Figures 6-8 The main focus is on the components involved in the casting mold 12. For auxiliary components such as the sliding rail 3 and the transmission screw 5, those skilled in the art can make conventional settings based on existing technology. There are no special requirements for their model selection and combination in this case.

[0033] Thus, using the technical solution of this invention, firstly, the four sets of shaping grooves 121 provided on the casting mold 12 are sequentially installed together through the abutment plate 125. The casting mold 12 is then placed on the receiving platform 10, so that the positions of the casting mold 12 and the workbench 2 correspond to each other. The insertion post 9 is then sequentially passed through the clamping block 8 and the connecting block 124 until the connection between the casting mold 12 and the workbench 2 is completed. After installation, the concrete pouring operation begins. Wastewater generated during the pouring process is recycled back to the interior of the workbench 2 through seepage and collected via the water collection pipe. After being collected by channel 22, the concrete is filtered and purified by filter component 24. The concrete in the casting mold 12 is ventilated and exchanged through the breathable net 122 set at the top, so that the air content of the concrete blocks formed in each group reaches 4% to 7%. After maintaining the spacing between air bubbles, the concrete is sealed with sealing cover 123. Finally, the position of the receiving platform 10 relative to the worktable 2 can be adjusted by rotating disk 1, and the receiving platform 10 is transported and moved by transmission screw 5 to realize the smooth transfer of the casting mold 12 on the receiving platform 10.

[0034] As can be seen from the above description, compared with the prior art, after adopting the technical solution of the present invention, the transfer direction of the casting mold can be changed by rotating the disk, and the casting mold after casting can be transported by the transmission screw. With the help of the sliding track structure on both sides of the transmission screw, the casting mold can be stably moved, improving the transportation stability and work efficiency. Moreover, the water filtration and recovery structure set inside the worktable can collect the production wastewater in a centralized manner, and perform preliminary filtration and purification of the wastewater through the cotton filter element 25, and finally discharge it through the drainage pipe and drain outlet.

[0035] The technical solution, working process, and implementation effects of the present invention have been described in detail above. It should be noted that the described examples are only typical examples of the present invention. In addition, the present invention may have many other specific implementation methods. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by the present invention.

Claims

1. An auxiliary construction device for frost-resistant concrete block structures, comprising a workbench (2) and a receiving platform (10), wherein a rotating disk (1) is rotatably installed at the bottom end of the workbench (2), characterized in that: The bottom of the workbench (2) is provided with a water filtration and recovery structure, which includes a water collection pipe (22), a connecting sleeve (23), a filter assembly (24), a return water pipe (26), a drainage pipe (27), a water collection hole (28), and a conveying control device (29). The water collection pipe (22) is located on one side inside the workbench (2), and several water collection holes (28) are distributed on the water collection pipe (22). One end of several filter assemblies (24) is connected to the water collection pipe through the connecting sleeve (23). (22) Connecting, the other ends of the plurality of filter components (24) are respectively connected to the drainage pipe (27) set on the other side of the workbench (2) through the return water pipe (26), the conveying control device (29) is set at one end of the water collection pipe (22), and is connected to the external PCL controller signal through the conveying control device (29); two sets of sliding rails (3) are provided parallel to each other on the left and right ends of one side of the workbench (2), and a transmission screw (5) is provided at the center between the two sets of sliding rails (3), the transmission screw (5) is provided at the center of the two sets of sliding rails (3), the transmission screw (5) is provided at the center of the two sets of sliding rails (2 ... One end of the drive screw (5) passes through the middle of the workbench (2) and is electrically connected to the traction motor (4). The other end of the drive screw (5) is threaded to the receiving platform (10). The receiving platform (10) is slidably connected to the sliding rails (3) on both sides through the slider (11) set at its bottom end. Support base plates (6) are installed on both sides of the top of the workbench (2). Clamping blocks (8) are installed on both sets of support base plates (6) through telescopic rods (7). After the casting mold (12) is clamped by the clamping blocks (8), The casting mold (12) and the clamping block (8) are fixed by the insertion of the plug-in column (9); the casting mold (12) is composed of four sets of shaping grooves (121), and each set of shaping grooves (121) is provided with a breathable mesh (122) and a sealing cover (123) movably connected to the outside of the breathable mesh (122) at the top and bottom of the shaping grooves (121) at the left and right ends of the casting mold (12). Connecting blocks (124) are fixedly installed on the shaping grooves (121) at the left and right ends of the casting mold (12). The two sets of connecting blocks (124) are provided with mounting holes that are compatible with the plug-in column (9); The method of using the auxiliary construction device for the frost-resistant concrete block structure includes the following steps: Step S1: First, install the four sets of shaping grooves (121) provided on the casting mold (12) together in sequence through the abutment plate (125), place the casting mold (12) on the receiving platform (10) so that the positions of the casting mold (12) and the workbench (2) correspond to each other, and pass the plug-in column (9) through the clamping block (8) and the connecting block (124) in sequence until the connection between the casting mold (12) and the workbench (2) is completed. After the installation is completed, start the concrete pouring operation. Step S2: Wastewater generated during the pouring process is recycled to the inside of the workbench (2) through seepage, collected by the water collection pipe (22), and then filtered and purified by the filter assembly (24). Step S3: The concrete in the casting mold (12) is ventilated and exchanged through the breathable net (122) set on the top, so that the air content of the concrete blocks formed in each group reaches 4% to 7%. After maintaining the air bubble spacing, the concrete is sealed with a sealing cap (123). Step S4: Finally, the position of the receiving platform (10) relative to the worktable (2) is adjusted by using the rotating disk (1), and then the receiving platform (10) is transported and moved by the transmission screw (5) to realize the smooth transfer of the casting mold (12) on the receiving platform (10).

2. The auxiliary construction device for frost-resistant concrete block structures according to claim 1, characterized in that: The workbench (2) has reinforcement grooves (21) on both sides of the top, and is fixedly installed with the support base plate (6) through the reinforcement grooves (21).

3. The auxiliary construction device for frost-resistant concrete block structures according to claim 1, characterized in that: The filter assembly (24) has several cotton filter elements (25) distributed inside.

4. The auxiliary construction device for frost-resistant concrete block structures according to claim 1, characterized in that: One end of the drainage pipe (27) is provided with a drain outlet (13), which passes through the workbench (2) and is located on the outer wall of the workbench (2).

5. The auxiliary construction device for frost-resistant concrete block structures according to claim 1, characterized in that: The plug-in post (9) is configured as a split structure, and the split plug-in post (9) is movably connected through the connecting sleeve (91).

6. The auxiliary construction device for frost-resistant concrete block structures according to claim 1, characterized in that: The four sets of shaping grooves (121) are tightly connected by abutment plates (125).

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