A filling device and its filling method used on a three-spin cap sealing production line
By designing a three-rotation cap sealing assembly line filling device with multiple sets of filling components and liquid discharge components, the rotation component and lifting component can be used to replace and automatically fill the filling pipe, which solves the problem of only one beverage in the prior art, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202310058115.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-17
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2043-01-17
AI Technical Summary
The filling device on the existing three-rotation cap sealing assembly line can only fill one beverage, and the entire set of devices needs to be replaced to fill a variety of beverages, resulting in low production efficiency, high cost and large equipment footprint.
A filling device including a base, multiple sets of filling components and liquid discharge components is designed. The filling tube is replaced and automatic filling through the rotating component and the lifting component. The liquid discharge tube and the filling tube are connected by an electromagnetic device to achieve rapid switching of different beverages.
A variety of beverages can be filled without changing the entire filling device, which improves production efficiency, reduces equipment investment and floor area, and reduces production costs.
Smart Images

Figure CN116022713B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the filling technology field for use on a three-spin cap sealing production line, and in particular to a filling device and a filling method for use on a three-spin cap sealing production line. Background Art
[0002] A twist-off cap is a cap made of tinplate. A twist-off cap is also known as an easy-open cap, which is usually made of tinplate. Internationally standard ones include three-spin, four-spin, and six-spin. Due to low cost, good sealing performance, and the ability to withstand high-temperature sterilization, it is favored by the food industry. Now, there are more and more beverages using glass bottles as filling carriers in the market, which is also the demand of people for the quality of life. Whether it is fruit juice, mineral water, etc., there are various forms of glass bottle filling.
[0003] Generally, the filling device used on a three-spin cap sealing production line can only fill one kind of beverage. When it is necessary to fill beverages with multiple flavors or different types, the entire set of filling devices on the production line needs to be replaced, resulting in a relatively high machine procurement cost and a large floor area of the production line. It is not conducive to the production and processing of production lines with a relatively small volume of filled beverages. If the same set of filling devices is used, in order to prevent the mixing of beverages, it is necessary to thoroughly clean and disinfect the filling device after the filling of the previous beverage is completed, and the filling of the next beverage can only start after the filling of one beverage is completed. The whole process is time-consuming and the production efficiency is low.
[0004] Therefore, it is an urgent problem for most of the filling devices and filling methods used on the current three-spin cap sealing production lines to be able to fill at least two kinds of beverages without replacing the entire set of filling devices on a production line and to have a relatively high production line efficiency. Summary of the Invention
[0005] Object of the Invention: To provide a filling device and a filling method for use on a three-spin cap sealing production line, so as to solve the problems in the prior art that one production line is equipped with one filling device, resulting in that one production line can only fill one kind of beverage, the production cost is high for filling multiple beverages with multiple sets of filling devices, and the time consumption and low efficiency when changing the types of filled beverages.
[0006] Technical Solution:
[0007] A filling device for use on a three-spin cap sealing production line, the filling device includes a base, multiple groups of filling components, and multiple groups of liquid outlet components corresponding to the multiple groups of filling components, and the multiple groups of filling components and the liquid outlet components are arranged on the base;
[0008] The filling assembly includes a rotating assembly, a lifting assembly, and at least two filling tubes. The rotating assembly includes a rotating shaft rotatably connected to the base. The rotating shaft is vertically arranged. The at least two filling tubes are uniformly arranged around the rotating shaft. The lifting assembly includes a driving mechanism for driving the at least two filling tubes respectively. The driving mechanism is installed on the rotating shaft;
[0009] The liquid discharging assembly includes a liquid discharging pipe and a supporting mechanism. The liquid discharging pipe includes a plurality of parallel liquid discharging channels. The number of the liquid discharging channels is the same as that of the at least two filling tubes. The supporting mechanism is used to support the liquid discharging pipe so that the output end of the liquid discharging pipe is located above the input end of the filling tube. Electromagnetic devices are respectively arranged at the output end of the liquid discharging pipe and the input end of the filling tube. The two electromagnetic devices are respectively arranged as an electromagnetic coil and a magnet;
[0010] The output ends of the filling tubes in the multiple groups of filling assemblies correspond to the bottle mouths of the multiple beverage bottles on the beverage bottle conveying track.
[0011] Preferably, the filling tube includes a tube body, a flexible tube, and a piston. A telescopic electric cylinder connected to the piston is arranged on the tube body. A connecting channel is arranged at the top of the tube body. The flexible tube is used to connect the liquid discharging pipe and the filling chamber below the piston; A connecting structure is arranged in the connecting channel. The output end of the liquid discharging pipe is communicated with the flexible tube through the connecting structure.
[0012] Preferably, the electromagnetic device is arranged on the inner wall of the connecting channel. When the output end of the liquid discharging pipe is inserted into the connecting channel, the electromagnetic device in the connecting channel is docked with the electromagnetic device of the liquid discharging pipe in terms of position.
[0013] Preferably, the liquid discharging assembly further includes a support frame. At least two parallel sliding rods are arranged on the upper part of the support frame. The support mechanism includes a support plate and a return spring. The support plate is slidably connected to the sliding rod. The return spring is sleeved on the sliding rod and is located below the support plate. The support plate is used to support the liquid discharging pipe so that the output end of the liquid discharging pipe is located above the input end of the filling tube.
[0014] Preferably, the liquid discharging pipe includes an inner liquid discharging pipe and an outer liquid discharging pipe. The outer liquid discharging pipe is sleeved outside the inner liquid discharging pipe. The input ends of the inner liquid discharging pipe and the outer liquid discharging pipe are respectively communicated with a liquid discharging pump communicated with beverage boxes filled with two different beverages.
[0015] Preferably, the electromagnetic device is arranged on the outer wall of the output end of the outer liquid discharging pipe.
[0016] Preferably, a lifting groove is provided in the rotating shaft. The driving mechanism includes a lead screw, a nut and a lifting seat. The lead screw is fixed in the lifting groove. The lead screw and the nut are in threaded cooperation. The lifting seat is fixedly connected to the nut. The filling pipe is connected to the lifting seat.
[0017] Preferably, the base is provided with a fixing frame. The fixing frame is provided with a rotating motor. A plurality of rotating gears are provided on the output shaft of the rotating motor. One end of the rotating shaft is rotatably connected to the base, and the other end is provided with a transmission gear. The transmission gear and the rotating gears are in gear engagement.
[0018] Preferably, a placing frame is further provided on the base. The placing frame is a cover with an opening facing the rotating shaft, and is used to isolate the filling pipes that do not need to work.
[0019] A filling method of a filling device used in a three-spin cap sealing production line includes the following steps:
[0020] Step 1: Stop the liquid outlet pump communicating with the working liquid outlet channel. The electromagnetic device is powered off. The supporting mechanism drives the liquid outlet pipe to separate from the filling pipe.
[0021] Step 2: The rotating assembly drives the filling pipe to rotate, rotates the next filling pipe to be used under the liquid outlet pipe, and makes the connection channel of the next filling pipe to be used correspond to the output end position of the liquid outlet pipe.
[0022] Step 3: The electromagnetic device is powered on. The liquid outlet pipe and the next filling pipe to be used are connected under the action of magnetic force. The filling pipe is connected to the corresponding liquid outlet pump through another liquid outlet channel of the liquid outlet pipe.
[0023] Step 4: The liquid outlet pump extracts the beverage in the corresponding beverage box and supplies it to the replaced filling pipe.
[0024] Step 5: The corresponding driving mechanism in the lifting assembly drives the replaced filling pipe to move downward to fill the beverage bottle.
[0025] Step 6: After the above filling is completed, the filling pipe moves upward. The beverage bottle conveying track moves the filled beverage bottle out of the filling area, moves the beverage bottle to be filled under the filling pipe, and the downward movement of the filling pipe completes the filling of the above beverage bottle to be filled, and repeats until all the beverage bottles to be filled are filled.
[0026] Step 7: Through the cooperation of the filling assembly and the liquid outlet assembly, the filling process of beverage bottles with different beverages can be completed.
[0027] The beneficial effects of the present invention:
[0028] 1. In the present invention, through the design of the connection interface between the liquid outlet pipe and the filling pipe, and in cooperation with the rotating assembly for replacing the filling pipe, the replacement of the types of beverages to be filled in beverage bottles is realized, and the automatic filling of the beverage bottles to be filled is achieved through the lifting assembly, improving the overall efficiency of filling beverage bottles for different beverages. When using the filling device of the present invention to fill beverage bottles for different beverages, there is no need to replace the entire set of filling devices used on the three-spin cap sealing production line, reducing the investment in production equipment and the floor area occupied by the equipment, and lowering the production cost.
[0029] 2. In the present invention, due to the design of the connection structure of the liquid outlet pipe, the support plate, the sliding rod and the return spring, when the lifting assembly drives the filling pipe to move up and down, the liquid outlet pipe can move smoothly following the filling pipe, avoiding the separation of the liquid outlet pipe and the filling pipe, and ensuring the safety during the filling process.
[0030] 3. In the present invention, the design of the isolation frame can prevent impurities such as dust from entering the filling pipes that are not in use for filling other beverages, and can also prevent the residual liquid in the used filling pipes from dripping onto the filling production line after replacing the filling pipes.
[0031] 4. In the present invention, the design of the cooperation of the conical inclined surface enables the liquid outlet pipe to smoothly dock with the connection channel. Under the action of magnetic force, the liquid outlet pipe and the connection channel are tightly connected, effectively preventing leakage during the beverage filling process and improving the production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 is the front partial perspective structural schematic diagram of the present invention.
[0033] Figure 2 is the front sectional structural schematic diagram of the present invention.
[0034] Figure 3 is the side sectional structural schematic diagram of the present invention.
[0035] Figure 4 is the front sectional structural schematic diagram of the filling pipe of the present invention.
[0036] Figure 5 is the top perspective structural schematic diagram of the present invention.
[0037] Figure 6 is the partial sectional structural schematic diagram of the output end of the liquid outlet pipe of the present invention.
[0038] Figure 7 is the enlarged structural schematic diagram at position A of the filling pipe communicating with the liquid outlet channel of the external liquid outlet pipe in the embodiment of the present invention.
[0039] Figure 8 is the enlarged structural schematic diagram at position A of the filling pipe communicating with the liquid outlet channel of the internal liquid outlet pipe in the embodiment of the present invention.
[0040] Figure 9 is Figure 7 a top view structural schematic diagram of
[0041] Figure 10 is Figure 8 a top view structural schematic diagram of
[0042] Figure 11 is a partial top view sectional structural schematic diagram of the lifting seat and the lead screw nut of the present invention.
[0043] Reference numerals are: 1, base; 2, filling pipe; 3, rotating shaft; 4, liquid outlet pipe; 5, liquid outlet channel; 6, electromagnetic device; 7, beverage bottle; 8, inner liquid outlet pipe; 9, outer liquid outlet pipe; 10, beverage box; 11, liquid outlet pump; 12, pipe body; 13, hose; 14, piston; 15, telescopic electric cylinder; 16, connection channel; 17, filling chamber; 18, connection structure; 19, support frame; 20, slide bar; 21, support plate; 22, return spring; 23, lifting groove; 24, lead screw; 25, nut; 26, lifting seat; 27, fixing frame; 28, rotating motor; 29, rotating gear; 30, transmission gear; 31, placement frame; 32, hole; 33, support block; 34, isolation block. Detailed implementation manners
[0044] In the following description, a large number of specific details are given to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known to those skilled in the art are not described.
[0045] The present invention will be further described in detail below with reference to the accompanying drawings.
[0046] Refer to Figure 1-11 , the filling device used on the three-spin cap sealing production line includes a base 1, multiple groups of filling components, and multiple groups of liquid outlet components corresponding to the multiple groups of filling components. The multiple groups of filling components and liquid outlet components are arranged on the base 1;
[0047] The filling assembly includes a rotating assembly, a lifting assembly, and at least two filling tubes 2. The rotating assembly includes a rotating shaft 3 rotatably connected to the base 1. The rotating shaft 3 is vertically arranged, and at least two filling tubes 2 are evenly arranged around the rotating shaft 3. The lifting assembly includes a driving mechanism for driving at least two filling tubes 2 respectively, and the driving mechanism is installed on the rotating shaft 3. The rotating shaft 3 and the base 1 are rotatably connected through a rolling bearing. The rolling bearing supports the rotating shaft and the parts on the shaft, maintains the normal working position and rotational accuracy of the shaft. The rolling bearing is convenient for use and maintenance, has reliable operation, good starting performance, and has a relatively high load-bearing capacity at medium speeds. The rolling bearing can well support the rotatable rotating shaft 3 on the base 1.
[0048] The liquid outlet assembly includes a liquid outlet pipe 4 and a supporting mechanism. The liquid outlet pipe 4 includes a plurality of parallel liquid outlet channels 5. The number of liquid outlet channels 5 is the same as the number of at least two filling tubes 2. The supporting mechanism is used to support the liquid outlet pipe 4 so that the output end of the liquid outlet pipe 4 is located above the input end of the filling tube 2. Electromagnetic devices 6 are respectively provided at the output end of the liquid outlet pipe 4 and the input end of the filling tube 2, and the two electromagnetic devices 6 are respectively arranged as an electromagnetic coil and a magnet.
[0049] The filling tube 2 below the output end of the liquid outlet pipe 4 in the connection channel 16 is the filling tube 2 in the working position, which is used to fill the beverage bottle 7 on the filling track, and the remaining filling tubes 2 are the filling tubes 2 in the rest state.
[0050] On the basis of the above embodiment, the filling tube 2 includes a tube body 12, a hose 13, and a piston 14. A telescopic electric cylinder 15 connected to the piston 14 is provided on the tube body 12. A connection channel 16 is provided at the top of the tube body 12. The hose 13 is used to connect the liquid outlet pipe and the filling chamber 17 below the piston 14. A connection structure 18 is provided in the connection channel 16, and the output end of the liquid outlet pipe 4 is connected to the hose 13 through the connection structure 18. The telescopic electric cylinder 15 pushes the piston 14 to push the beverage in the filling chamber 17 into the beverage bottle 7 below the filling tube 2.
[0051] On the basis of the above embodiment, an electromagnetic device 6 is provided on the inner wall of the connection channel 16. When the output end of the liquid outlet pipe is inserted into the connection channel 16, the electromagnetic device 6 in the connection channel 16 is docked with the electromagnetic device 6 of the liquid outlet pipe.
[0052] The outer wall of the electromagnetic device 6 located at the output end of the outgoing liquid pipe 9 is set as a magnet, and the inner wall of the connecting channel 16 is set as an electromagnetic coil. Since the connecting channel 16 is arranged in the filling pipe 2, it is convenient to energize the electromagnetic coil. After the electromagnetic coil is energized, the iron core in the coil generates a magnetic force, which attracts the magnet on the outer wall of the liquid outlet pipe 4 at the upper end of the connecting channel 16 through the magnetic force, so that the output end of the liquid outlet pipe 4 cooperates with the connecting channel 16. The replacement of the filling pipe 2 and the filling of the filling pipe 2 with beverages are realized through the rotating assembly and the lifting assembly, and different filling pipes 2 are connected to the same rotating shaft 3, eliminating the need to replace the entire filling device, reducing the floor area occupied by multiple sets of filling devices corresponding to multiple beverages, and lowering the production cost. The output ends of the filling pipes 2 in multiple groups of filling assemblies correspond to the bottle mouths of multiple beverage bottles 7 on the track for conveying the beverage bottles 7. This track is a conventional conveying track on the filling production line, which conveys a fixed number of beverage bottles 7 downward to the filling pipe 2. After filling is completed, the filled beverage bottles 7 are conveyed under the three-spin capping device, and at the same time, a fixed number of unfilled beverage bottles 7 are conveyed under the corresponding filling pipe 2.
[0053] On the basis of the above embodiment, the liquid outlet assembly further includes a support frame 19. At least two parallel sliding rods 20 are provided on the upper part of the support frame 19. The support mechanism includes a support plate 21 and a return spring 22. The support plate 21 is slidably connected to the sliding rod 20. The return spring 22 is sleeved on the sliding rod 20 and is located below the support plate 21. The support plate 21 is used to support the liquid outlet pipe so that the output end of the liquid outlet pipe 4 is located above the input end of the filling pipe 2.
[0054] On the basis of the above embodiment, the liquid outlet pipe 4 includes an inner liquid outlet pipe 8 and an outer liquid outlet pipe 9. The outer liquid outlet pipe 9 is sleeved outside the inner liquid outlet pipe 8. The input ends of the inner liquid outlet pipe 8 and the outer liquid outlet pipe 9 are respectively connected to a liquid outlet pump 11 that is connected to a beverage box 10 containing two different beverages. The beverage boxes 10 containing two different beverages are closely connected. The inner liquid outlet pipe 8 passes through the beverage box 10 connected to the outer liquid outlet pipe 9 and is connected to another beverage box 10. A sealing structure is provided at the position where the inner liquid outlet pipe 8 penetrates the beverage box 10 connected to the outer liquid outlet pipe 9 to prevent the beverages in the two beverage boxes 10 from mixing due to the inner liquid outlet pipe 8 penetrating the box wall of the beverage box 10, which affects the quality of the production output. The liquid outlet pump 11 can extract the beverages in the beverage box 10 to provide raw materials for the filling of the filling pipe 2. It can also, when it is necessary to replace the filling pipe 2, pump the residual beverages in the liquid outlet channel 5 back to the beverage box 10 to prevent the residual beverages in the liquid outlet channel 5 from dripping onto the newly incoming filling pipe 2 at the working position, causing contamination to the filling pipe 2. The cooperation, connection structure 18 between at least two liquid outlet channels 5 of the liquid outlet pipe 4 and the rotatable filling pipe 2, and the electromagnetic device 6 ensure that the filling pipe 2 and the liquid outlet pipe will not be contaminated by the previous beverages when replacing the beverages to be filled, guaranteeing the filling quality of the beverage bottles 7, eliminating the need to replace the entire set of filling devices, and improving the production efficiency.
[0055] Based on the above embodiments, an electromagnetic device 6 is provided on the outer wall of the output end of the outgoing liquid pipe 9. The electromagnetic device 6 provided on the outer wall of the output end of the outgoing liquid pipe 9 is set as a magnet, which can magnetically attract the iron core in the energized electromagnetic coil in the connection channel 16, so that the interface between the liquid outlet pipe and the filling pipe 2 fits tightly, preventing the leakage of the liquid medicine from the interface during the filling process, and effectively ensuring the production quality.
[0056] Inside the inner liquid outlet pipe 8 is the liquid outlet channel 5 of the inner liquid outlet pipe 8, and between the inner liquid outlet pipe 8 and the outer liquid outlet pipe 9 is the liquid outlet channel 5 of the outer liquid outlet pipe 9. An annular baffle is provided on the outer wall of the output end of the inner liquid outlet pipe 8. When the liquid outlet pipe 4 is separated from the connection channel 16, the annular baffle effectively prevents the beverage in the liquid outlet pipe 4 from contaminating the output ports of the other liquid outlet channels 5.
[0057] As Figure 4 shown, at location A is the connection structure 18. The liquid outlet channel 5 of the inner liquid outlet pipe 8 and the liquid outlet channel 5 of the outer liquid outlet pipe 9 are connected to the hose 13 through different connection structures 18.
[0058] As Figure 7 and Figure 9 shown, the liquid outlet channel 5 of the outer liquid outlet pipe 9 is connected to the hose 13 through this connection structure 18; the connection channel 16 is vertically arranged at the upper part of the pipe body 12. The connection structure 18 of one of the filling pipes 2 includes a support block 33 and an isolation block 34. The support block 33 is fixedly connected to the lower part of the connection channel 16. The electromagnetic device 6 is provided on the support block 33 and closely adheres to the inner wall of the connection channel 16. The isolation block 34 is arranged in the middle of the support block 33. The isolation block 34 is an annular structure for cooperating with the annular baffle to form a sealed structure. A placement groove is formed inside the isolation block 34 for blocking the output end of the inner liquid outlet pipe 8. Part of the support block 33 around the isolation block 34 is provided with holes 32 for the beverage conveyed by the outer liquid outlet pipe 9 to enter the filling chamber 17 through the hose 13.
[0059] As Figure 8 and Figure 10 shown, the liquid outlet channel 5 of the inner liquid outlet pipe 8 is connected to the hose 13 through this connection structure 18; the connection structure 18 of the other filling pipe 2 includes a support block 33 and an isolation block 34. The support block 33 is arranged at the lower part of the connection channel 16. The electromagnetic device 6 is fixedly provided on the support block 33 and closely adheres to the inner wall of the connection channel 16. A hole 32 is provided at the middle position of the support block 33. This hole 32 is a circular hole 32 for connecting the inner liquid outlet pipe 8 and the hose 13. The isolation block 34 surrounds the hole 32. The space between the electromagnetic device 6 above the support block 33 and the isolation block 34 forms a placement groove, partially for blocking the output end of the outer liquid outlet pipe 9. The outer wall of the isolation block 34 closely adheres to the inner wall of the annular baffle to ensure the stability of the connection structure 18. Both the annular baffle and the outer liquid outlet pipe 9 are placed in the space between the isolation block 34 and the electromagnetic device 6.
[0060] The flow areas of the holes 32 communicating with the inner liquid outlet pipe 8 and the holes 32 communicating with the outer liquid outlet pipe 9 are basically the same to ensure the same speed of the beverage during the filling process.
[0061] A liquid outlet pipe 4 penetrates through the support plate 21 twice, so that the liquid outlet pipe 4 forms a U-shaped structure. This structure enables the support plate 21 to have a better supporting effect on the liquid outlet pipe 4, and can drive the liquid outlet pipe 4 to move up and down simultaneously when the support plate 21 is driven. When the lifting assembly drives the filling pipe 2 to move downward to fill the beverage bottle 7, the electromagnetic device 6 drives the liquid outlet pipe 4 to move downward. The support plate 21 is stressed unilaterally, causing the support plate 21 to move downward along the slide rod 20. Due to the strong suction force of the electromagnetic device 6, the support plate 21 presses down the return spring 22. Since the up and down movement stroke of the filling pipe 2 is short when filling the beverage bottle 7 with the beverage, the support plate 21 can move up and down with the filling pipe 2. In the present invention, the connection structure 18 of the liquid outlet pipe 4, the support plate 21, the slide rod 20 and the return spring 22 is designed such that when the lifting assembly drives the filling pipe 2 to move up and down, the liquid outlet pipe 4 can move smoothly with the filling pipe 2, avoiding the separation of the liquid outlet pipe 4 and the filling pipe 2, making the liquid outlet pipe 4 always above the connection channel 16 during the process of replacing the filling pipe 2, and also preventing the liquid outlet pipe 4 from being pulled by the lifting assembly during the filling process, improving the safety during the filling process.
[0062] As Figure 6 shown, a fixing plate is sleeved on the output end of the liquid outlet pipe 4. The two ends of the fixing plate are respectively connected to the support plate 21 and the magnet. The fixing plate can prevent the connection deviation caused by the deformation of the liquid outlet pipe 4 when the output end of the liquid outlet pipe 4 is connected to the connection channel 16. The outer side of the fixing plate and the inlet end of the connection channel 16 are both provided with conical inclined surfaces. When the output end of the liquid outlet pipe 4 enters the connection channel 16, the conical inclined surfaces can guide the output end of the liquid outlet pipe 4 to quickly reach the docking position, ensuring that the magnet and the electromagnetic coil are aligned and firmly connected. In the present invention, the design with the cooperation of the conical inclined surfaces enables the liquid outlet pipe 4 to be smoothly docked with the connection channel 16. Under the action of the magnetic force, the liquid outlet pipe 4 and the connection channel 16 are tightly connected, effectively preventing leakage during the beverage filling process and improving the production quality.
[0063] On the basis of the above-mentioned embodiments, a lifting groove 23 is provided inside the rotating shaft 3. The driving mechanism includes a lead screw 24, a nut 25 and a lifting seat 26. The lead screw 24 is fixed inside the lifting groove 23. The lead screw 24 is in threaded cooperation with the nut 25. The lifting seat 26 is fixedly connected to the nut 25. The filling pipe 2 is connected to the lifting seat 26. The lead screw 24 is driven by a motor to rotate. The nut 25 on the lead screw 24 is matched with the lead screw 24 through the balls inside the nut 25, so that the nut 25 rotates on the lead screw 24, converting the rotational fit into a linear motion. A nut seat is sleeved outside the nut 25. The lifting seat 26 is connected to the nut seat. The filling pipe 2 connected to the lifting seat 26 is driven by the lead screw 24, thereby realizing the filling of the beverage bottle 7. In the present invention, through the connection interface design between the liquid outlet pipe 4 and the filling pipe 2, and in cooperation with the rotating assembly for replacing the filling pipe 2, the type of beverage to be filled in the beverage bottle 7 can be replaced, and the automatic filling of the beverage bottle 7 to be filled is realized through the lifting assembly, improving the overall efficiency of filling the beverage bottle 7 for different beverages. When using the filling device of the present invention to fill the beverage bottle 7 for different beverages, there is no need to replace the entire set of filling devices used on the three-spin cap sealing production line, reducing the investment in production equipment and the floor area of the equipment, and reducing the production cost.
[0064] On the basis of the above-mentioned embodiments, the base 1 is provided with a fixing frame 27. The fixing frame 27 is provided with a rotating motor 28. A plurality of rotating gears 29 are provided on the output shaft of the rotating motor 28. One end of the rotating shaft 3 is rotatably connected to the base 1, and the other end is provided with a transmission gear 30. The transmission gear 30 is in gear engagement with the rotating gears 29.
[0065] On the basis of the above-mentioned embodiments, a placing frame 31 is further provided on the base 1. The placing frame 31 is a cover with an opening facing the rotating shaft 3, and is used to isolate the filling pipe 2 that does not need to work. When replacing the filling pipe 2, when the liquid outlet pipe 4 and the filling pipe 2 are separated, the rotating assembly drives the filling pipe 2 that has completed filling to rotate to the placing frame 31 for static placement, which can prevent the residual liquid medicine in the filling pipe 2 from dripping onto the filling production line, and can also prevent impurities such as dust from entering the unsealed and resting filling pipe 2.
[0066] The filling method using the filling device for the three-spin cap sealing production line described above includes the following steps:
[0067] Step 1: Stop the liquid outlet pump 11 connected to the working liquid outlet channel 5, cut off the power supply of the electromagnetic device 6, and the supporting mechanism drives the liquid outlet pipe 4 to be separated from the filling pipe 2;
[0068] Step 2: The rotating assembly drives the filling pipe 2 to rotate, rotates the next filling pipe 2 to be used under the liquid outlet pipe, and makes the connection channel 16 of the next filling pipe 2 to be used correspond to the output end position of the liquid outlet pipe 4;
[0069] Step 3: The electromagnetic device 6 is powered on, and the liquid outlet pipe 4 and the next filling pipe 2 to be used are connected under the action of magnetic force. The filling pipe 2 is connected to the corresponding liquid outlet pump 11 through another liquid outlet channel 5 of the liquid outlet pipe 4.
[0070] Step 4: The liquid outlet pump 11 extracts the beverage in the corresponding beverage box 10 and supplies it to the replaced filling pipe 2.
[0071] Step 5: The corresponding driving mechanism in the lifting assembly drives the replaced filling pipe 2 to move downward to fill the beverage bottle 7.
[0072] Step 6: After the above filling is completed, the filling pipe 2 moves upward, and the conveying track of the beverage bottle 7 moves the filled beverage bottle 7 out of the filling area, moves the beverage bottle 7 to be filled under the filling pipe 2, and the downward movement of the filling pipe 2 completes the filling of the beverage bottle 7 to be filled, and this process repeats until all the beverage bottles 7 to be filled are filled.
[0073] Step 7: Through the cooperation of the filling assembly and the liquid outlet assembly, the filling process of the beverage bottle 7 with different beverages can be completed.
[0074] The implementation principle of the present invention is as follows:
[0075] The motor of the liquid outlet pump 11 controls the liquid outlet pump 11 to stop extracting the beverage from the filling box, the electromagnetic device 6 is powered off, the electromagnetic device 6 on the liquid outlet pipe is disconnected from the electromagnetic device 6 of the connection channel 16, and the return spring 22 drives the support plate 21 to move upward, so that the liquid outlet pipe is separated from the filling pipe 2; the motor of the liquid outlet pump 11 controls the liquid outlet pump 11 to extract the liquid medicine in the liquid outlet pipe into the filling box.
[0076] The rotating motor 28 drives the rotating gear 29, the rotating gear 29 drives the transmission gear 30, the transmission gear 30 drives the rotating shaft 3, and the rotating shaft 3 drives the filling pipe 2 to rotate, so that the required filling pipe 2 rotates to the working position, that is, the output end of the liquid outlet pipe and the input end of the required filling pipe 2 are in corresponding positions; the electromagnetic device 6 is powered on, and the electromagnetic device 6 in the connection channel 16 and the electromagnetic device 6 outside the liquid outlet pipe are connected correspondingly by magnetic force, and the liquid outlet pipe and the filling pipe 2 are connected.
[0077] Place the beverage bottle 7 on the track for conveying the beverage bottle 7, and the track conveys the beverage bottle 7 to the lower part of the output end of the filling pipe 2; the liquid outlet pump 11 extracts a fixed amount of beverage in the corresponding beverage box 10 to the filling pipe 2 at the working position.
[0078] The corresponding driving mechanism of the filling pipe 2 at the working position drives the filling pipe 2 at the working position to move downward, so that the output end of the filling pipe 2 is inserted into the beverage bottle 7 below; the telescopic electric cylinder 15 in the filling pipe 2 pushes the piston 14, so that the beverage in the filling pipe 2 enters the beverage bottle 7 below.
[0079] After the beverage filling is completed, the lifting assembly drives the filling pipe 2 to move upward, separating it from the filled beverage bottle 7. The telescopic electric cylinder 15 resets, and the liquid outlet pump 11 starts to draw the beverage in the beverage box 10 for filling the next group of beverage bottles 7.
[0080] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
[0081] The preferred embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and these equivalent transformations all fall within the protection scope of the present invention.
Claims
1. A filling device used on a three-spin lid sealing production line, characterized in that: The filling device includes a base (1), multiple groups of filling components, and multiple groups of liquid outlet components corresponding to the multiple groups of filling components. The multiple groups of filling components and the liquid outlet components are arranged on the base (1); The filling component includes a rotating component, a lifting component, and at least two filling tubes (2). The rotating component includes a rotating shaft (3) rotatably connected to the base (1). The rotating shaft (3) is vertically arranged. The at least two filling tubes (2) are uniformly arranged around the rotating shaft (3). The lifting component includes a driving mechanism for driving the at least two filling tubes (2) respectively. The driving mechanism is installed on the rotating shaft (3); The filling tube (2) includes a tube body (12), a flexible tube (13), and a piston (14). A connecting channel (16) is provided at the top of the tube body (12), and a connecting structure (18) is provided in the connecting channel (16); An electromagnetic device (6) is arranged on the inner wall of the connecting channel (16); The liquid outlet component includes a liquid outlet tube (4) and a supporting mechanism. The liquid outlet tube (4) includes a plurality of parallel liquid outlet channels (5). The number of the liquid outlet channels (5) is the same as the number of the at least two filling tubes (2). The supporting mechanism is used to support the liquid outlet tube (4) so that the output end of the liquid outlet tube (4) is located above the input end of the filling tube (2). Electromagnetic devices (6) are respectively provided at the output end of the liquid outlet tube (4) and the input end of the filling tube (2). The two electromagnetic devices (6) are respectively arranged as an electromagnetic coil and a magnet; The liquid outlet tube (4) includes an inner liquid outlet tube (8) and an outer liquid outlet tube (9); An electromagnetic device (6) is arranged on the outer wall of the output end of the outer liquid outlet tube (9); An annular baffle is provided on the outer wall of the output end of the inner liquid outlet tube (8); The liquid outlet channels (5) of the inner liquid outlet tube (8) and the outer liquid outlet tube (9) are communicated with the flexible tube (13) through different connecting structures (18); The output ends of the filling tubes (2) in the multiple groups of filling components correspond to the bottle mouths of multiple beverage bottles (7) on the track for conveying the beverage bottles (7); The connecting structure (18) of one of the filling tubes (2) includes a support block (33) and a partition block (34). The support block (33) is fixedly connected to the lower part of the connecting channel (16). The electromagnetic device (6) is arranged on the support block (33) and is in close contact with the inner wall of the connecting channel (16). The partition block (34) is arranged in the middle of the support block (33). The partition block (34) is of an annular structure and is used to cooperate with the annular baffle. A placement groove is formed in the partition block (34) for blocking the output end of the inner liquid outlet tube (8). A hole (32) is provided in the part of the support block (33) around the partition block (34); The connection structure (18) of the other filling pipe (2) includes a support block (33) and an isolation block (34). The support block (33) is arranged at the lower part of the connection channel (16). The electromagnetic device (6) is fixedly arranged on the support block (33) and is in close contact with the inner wall of the connection channel (16). A hole (32) is arranged at the middle position of the support block (33). The space between the electromagnetic device (6) above the support block (33) and the isolation block (34) forms a placement groove. The outer wall of the isolation block (34) is in close fit with the inner wall of the annular baffle.
2. The filling device used in a three-spin cap sealing production line according to claim 1, characterized in that: An expansion cylinder (15) connected to the piston (14) is arranged on the pipe body (12). The flexible hose (13) is used to connect the liquid outlet pipe (4) and the filling chamber (17) below the piston (14). The output end of the liquid outlet pipe (4) is communicated with the flexible hose (13) through the connection structure (18).
3. The filling device used in a three-spin cap sealing production line according to claim 2, characterized in that: When the output end of the liquid outlet pipe (4) is inserted into the connection channel (16), the electromagnetic devices (6) in the connection channel (16) and the electromagnetic device (6) of the liquid outlet pipe (4) are in position docking.
4. A filling device used on a three-spin cap sealing production line according to claim 1, characterized in that: The liquid outlet assembly further includes a support frame (19). At least two parallel sliding rods (20) are arranged at the upper part of the support frame (19). The support mechanism includes a support plate (21) and a return spring (22). The support plate (21) is slidably connected with the sliding rod (20). The return spring (22) is sleeved on the sliding rod (20) and is located below the support plate (21). The support plate (21) is used to support the liquid outlet pipe (4) so that the output end of the liquid outlet pipe (4) is located above the input end of the filling pipe (2).
5. The filling device used on a three-spin cap sealing production line according to claim 1, characterized in that: The outer liquid outlet pipe (9) is sleeved outside the inner liquid outlet pipe (8). The input ends of the inner liquid outlet pipe (8) and the outer liquid outlet pipe (9) are respectively communicated with a liquid outlet pump (11) communicated with beverage boxes (10) containing two different beverages.
6. The filling device used on a three-spin cap sealing production line according to claim 1, characterized in that: A lifting groove (23) is arranged in the rotating shaft (3). The driving mechanism includes a lead screw (24), a nut (25) and a lifting seat (26). The lead screw (24) is fixed in the lifting groove (23). The lead screw (24) is in threaded cooperation with the nut (25). The lifting seat (26) is fixedly connected with the nut (25). The filling pipe (2) is connected with the lifting seat (26).
7. The filling device used in a three-spin cap sealing production line according to claim 1, wherein: The base (1) is provided with a fixing frame (27). The fixing frame (27) is provided with a rotating motor (28). A plurality of rotating gears (29) are arranged on the output shaft of the rotating motor (28). One end of the rotating shaft (3) is rotatably connected with the base (1), and the other end is provided with a transmission gear (30). The transmission gear (30) and the rotating gears (29) are in gear meshing.
8. The filling device used in a three-spin cap sealing production line according to claim 1, characterized in that: A placement frame (31) is further arranged on the base (1). The placement frame (31) is a cover with an opening facing the rotating shaft (3) and is used to isolate the filling pipes (2) that do not need to work.
9. A filling method using the filling device for a three-spin cover sealing production line as described in claim 5 for filling, comprising the following steps: Step 1: Stop the liquid outlet pump (11) connected to the working liquid outlet channel (5), cut off the power supply of the electromagnetic device (6), and the support mechanism drives the liquid outlet pipe (4) to separate from the filling pipe (2). Step 2: The rotating assembly drives the filling pipe (2) to rotate, rotates the next filling pipe (2) to be used under the liquid outlet pipe (4), and makes the connection channel (16) of the next filling pipe (2) to be used correspond to the output end position of the liquid outlet pipe (4). Step 3: The electromagnetic device (6) is powered on, the liquid outlet pipe (4) and the next filling pipe (2) to be used are connected under the action of magnetic force, and the filling pipe (2) is connected to the corresponding liquid outlet pump (11) through another liquid outlet channel (5) of the liquid outlet pipe (4). Step 4: The liquid outlet pump (11) pumps the beverage in the corresponding beverage box (10) and supplies it to the replaced filling pipe (2). Step 5: The corresponding driving mechanism in the lifting assembly drives the replaced filling pipe (2) to move downward to fill the beverage bottle (7). Step 6: After the above filling is completed, the filling pipe (2) moves upward, the conveying track of the beverage bottle (7) moves the filled beverage bottle (7) out of the filling area, moves the beverage bottle (7) to be filled under the filling pipe (2), and the downward movement of the filling pipe (2) completes the filling of the above beverage bottle (7) to be filled, and repeats until all the beverage bottles (7) to be filled are filled. Step 7: Through the cooperation of the filling assembly and the liquid outlet assembly, the filling process of the beverage bottles (7) with different beverages can be completed.
Citation Information
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