A fully automatic electric control fuel tank cap assembly
By using a motor-driven gear system and Hall sensor protection design, the problems of inconvenient unlocking of the electronic fuel tank cover and over-driving of the motor are solved, realizing fully automatic and safe fuel tank cover operation.
Patent Information
- Application Number
- CN202310136821.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-20
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2043-02-20
AI Technical Summary
The existing electronically controlled fuel tank cover unlocking operation is not convenient enough, and there is a risk of gear damage due to over-driving of the motor.
The system employs a motor-driven gear system, combined with a Hall sensor and an incomplete gear design, to achieve automatic unlocking, while sealing components ensure both sealing and safety.
It enables fully automatic unlocking of the fuel tank cap, improving ease of operation and protecting the motor from overdrive damage, ensuring sealing and safety.
Smart Images

Figure CN116025227B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to an oil tank cover, in particular to an electric control oil tank cover assembly. BACKGROUND
[0002] In order to prevent fuel theft, the oil tank cover assembly on the existing motorcycle is integrated with an anti-theft lock, which can play a role in preventing theft. However, due to the anti-theft lock of the oil tank cover assembly, another key is needed to open the oil tank cover, which is not convenient. The applicant applied for a utility model patent named "an electric control oil tank cover assembly and a motorcycle applying the same" in 2022 (patent number CN202220489793.8), which discloses an electric control oil tank cover with more convenient unlocking method. However, this electric control oil tank cover needs to be pressed to realize unlocking, and the unlocking convenience needs to be improved. SUMMARY
[0003] In view of the deficiencies of the prior art, the present application provides a full-automatic electric control oil tank cover assembly which can be automatically unlocked and opened.
[0004] The full-automatic electric control oil tank cover assembly comprises an oil tank lock support, a cover, a lock body seat and a lock tongue, the lock tongue is installed on the lock body seat, the lock body seat is connected to the cover, and the cover is hinged to the oil tank lock support, characterized in that: a motor and a driven gear are installed on the lock body seat, a driving gear is connected to the output shaft of the motor, the driving gear is engaged with the driven gear, the driven gear is connected with a transmission member, an eccentric column is arranged on the transmission member, one side of the lock tongue relative to the transmission member is provided with a transmission groove, the eccentric column of the transmission member is located in the transmission groove of the lock tongue, and a lock tongue return spring for driving the lock tongue to move outward is arranged on the lock body seat.
[0005] A sealing assembly is installed on the outer circle of the lock body seat, the sealing assembly is located between the lock tongue and the cover, and the sealing assembly comprises a sealing ring, a sealing movable seat and a sealing spring, the upper end of the sealing movable seat is provided with an inwardly extending inner extension edge, the lock body seat is provided with a spring supporting surface, the sealing spring is located between the inner extension edge of the sealing movable seat and the spring supporting surface of the lock body seat, the lower end of the sealing movable seat is provided with an outwardly extending outer extension edge, and the sealing ring is sleeved on the outer extension edge of the sealing movable seat.
[0006] A permanent magnet is installed on the driven gear, a Hall sensor capable of sensing the permanent magnet is installed on the lock body seat, and the Hall sensor is electrically connected with the motor.
[0007] The driven gear is an incomplete gear.
[0008] The transmission groove of the lock tongue is a long groove, and the transmission groove has a space for left and right movement of the eccentric column.
[0009] According to the present invention, a fully automatic electronically controlled fuel tank cap assembly allows the motorcycle's fuel tank cap to be automatically unlocked and opened simply by pressing the button controlling the motor, thus making the opening method of the motorcycle's fuel tank cap more convenient. Attached Figure Description
[0010] Figure 1 This is the front view of the present invention;
[0011] Figure 2 This is a side view of the present invention;
[0012] Figure 3 This is a schematic diagram of the structure of the present invention;
[0013] Figure 4 This is a partially enlarged view of the sealing assembly of the present invention. Detailed Implementation
[0014] like Figures 1-3 As shown, this fully automatic electronically controlled fuel tank cover assembly includes a fuel tank lock bracket 1, a face cover 2, a lock body seat 5, and a lock tongue 6. The lock tongue 6 is mounted on the lock body seat 5, the lock body seat 5 is connected to the face cover 2, the face cover 2 is hinged to the fuel tank lock bracket 1, and the fuel tank lock bracket 1 is connected to the motorcycle body.
[0015] like Figure 3 As shown, a motor 3 and a driven gear 10 are installed on the lock body seat 5. A driving gear 16 is connected to the output shaft of the motor 3. The driving gear 16 meshes with the driven gear 10. The driven gear 10 is connected to the transmission component 11. An eccentric column 17 is provided on the transmission component 11. The side of the lock tongue 6 opposite to the transmission component 11 has a transmission groove 60. The eccentric column 17 of the transmission component 11 is located in the transmission groove 60 of the lock tongue 6. A lock tongue return spring 13 is provided on the lock body seat 5 to drive the lock tongue 6 to move outward.
[0016] The working principle of this fully automatic electronically controlled fuel tank cover assembly is as follows: When the assembly is locked, the latch 6 moves outward under the action of the latch return spring 13, thus locking the latch 6. When unlocking is required, pressing the button on the control motor 3 causes the motor 3 to drive the drive gear 16 to rotate, which in turn drives the driven gear 10 to rotate. The driven gear 10 then drives the transmission component 11 to rotate, and the eccentric column 17 on the transmission component 11 moves the latch 6 inward within the transmission groove 60 of the latch 6, thus unlocking the latch 6 and allowing the cover 2 to open normally. With this structure, the fuel tank cover can be opened automatically simply by pressing the control button, eliminating the need to press the button, making operation more convenient.
[0017] In order to enable the automatic electric control oil tank cover assembly to form a seal with the oil tank, and enable the cover 2 to automatically pop up after being opened, a sealing assembly is installed on the outer circle of the lock body seat 5, and the sealing assembly is located between the lock tongue 6 and the cover 2, as shown in Figure 4 The sealing assembly comprises a sealing ring 8, a sealing movable seat 9, and a sealing spring 12. The upper end of the sealing movable seat 9 has an inwardly extending inner extension edge 90. The lock body seat 5 has a spring support surface 50. The sealing spring 12 is located between the inner extension edge 90 of the sealing movable seat 9 and the spring support surface 50 of the lock body seat 5. The lower end of the sealing movable seat 9 has an outwardly extending outer extension edge 91. The sealing ring 8 is sleeved on the outer extension edge 91 of the sealing movable seat 9. When the automatic electric control oil tank cover assembly is in a locked state, the sealing ring 8 is pressed at the oil tank opening, and at the same time, the sealing movable seat 9 compresses the sealing spring 12 to form a pre-tightening force. In this way, the sealing ring 8 forms a seal to prevent fuel from leaking from the oil tank opening. After unlocking, the sealing spring 12 drives the sealing movable seat 9 to reset under the action of the pre-tightening force. In this way, the cover 2 automatically pops up, and the oil filling personnel can conveniently open the cover 2 to fill oil.
[0018] Since the motor 3 drives the lock tongue 6 to move through the gear, if the motor 3 is overdriven, the gear will be damaged, and even the motor 3 will be burned out. In order to solve this problem, the driven gear 10 of the present application is an incomplete gear. When the motor 3 drives the driving gear 16 to over-rotate, since the driven gear 10 is an incomplete gear, the driving gear 16 only drives the driven gear 10 to rotate a part. This part is sufficient to unlock the lock tongue 6. If the motor 3 is overdriven, the driving gear 16 will only idle, and will not act on the driven gear 10, thereby protecting the motor 3.
[0019] In order to further control the rotation of the motor 3 driving the driven gear 10, a permanent magnet 7 is installed on the driven gear 10, and a Hall sensor 4 that can sense the permanent magnet 7 is installed on the lock body seat 5. The Hall sensor 4 is electrically connected with the motor 3. When the driven gear 10 rotates a set part, the Hall sensor 4 senses the permanent magnet 7. In this way, the Hall sensor 4 transmits a signal to the motor 3, and the motor 3 immediately stops rotating, thereby further protecting the motor 3.
[0020] Finally, it is worth mentioning that the transmission groove 60 of the lock tongue 6 of the present application is a long groove, and the transmission groove 60 has a space for allowing the eccentric column 17 to move left and right. When being pressed on the cover 2, the lock tongue 6 moves back under the action of the guide slope (the lock tongue 6 moves relative to the eccentric column 17, which is equivalent to the eccentric column 17 moving in the transmission groove 60). When the lock tongue 6 is aligned with the lock slot, the lock tongue 6 moves outward into the lock slot under the action of the lock tongue return spring 13, thereby realizing locking. In this case, the motor does not need to participate in locking, and the structure is more simple and reasonable.
Claims
1. A full-automatic electric control tank cap assembly, comprising a tank lock support (1), a cover (2), a lock body seat (5) and a lock tongue (6), the lock tongue (6) is installed on the lock body seat (5), the lock body seat (5) is connected on the cover (2), and the cover (2) is hinged on the tank lock support (1), characterized in that: The lock body seat (5) is provided with a motor (3) and a driven gear (10), the output shaft of the motor (3) is connected with a driving gear (16), the driving gear (16) is engaged with the driven gear (10), the driven gear (10) is connected with a transmission member (11), the transmission member (11) is provided with an eccentric column (17), one side of the lock tongue (6) relative to the transmission member (11) is provided with a transmission groove (60), the eccentric column (17) of the transmission member (11) is located in the transmission groove (60) of the lock tongue (6), the lock body seat (5) is provided with a lock tongue return spring (13) for driving the lock tongue (6) to move outward; the outer ring of the lock body seat (5) is provided with a sealing assembly, the sealing assembly is located between the lock tongue (6) and the face cover (2), the sealing assembly comprises a sealing ring (8), a sealing movable seat (9) and a sealing spring (12), the upper end of the sealing movable seat (9) is provided with an inwardly extending inner extension edge (90), the lock body seat (5) is provided with a spring supporting surface (50), the sealing spring (12) is located between the inner extension edge (90) of the sealing movable seat and the spring supporting surface (50) of the lock body seat (5), the lower end of the sealing movable seat (9) is provided with an outwardly extending outer extension edge (91), the sealing ring (8) is sleeved on the outer extension edge (91) of the sealing movable seat (9); the driven gear (10) is an incomplete gear; the transmission groove (60) of the lock tongue (6) is a long groove, the transmission groove (60) has a space for allowing the eccentric column (17) to move left and right. 2. A fully automatic electronically controlled fuel tank cap assembly according to claim 1, characterized in that: The driven gear (10) is provided with a permanent magnet (7), the lock body seat (5) is provided with a Hall sensor (4) capable of sensing the permanent magnet (7), and the Hall sensor (4) is electrically connected with the motor (3).
Citation Information
Patent Citations
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