A water cooling device for a mobile chute

Abstract

The application discloses a water cooling device for a mobile chute, comprising: a combined water cooling plate, a docking interface and a flexible docking unit; wherein the docking interface is arranged on the side of the mobile chute; the flexible docking unit is automatically docked with the mobile chute through the docking interface, and is used for conveying water to the combined water cooling plate placed in the mobile cooling chute. The application introduces cooling water into the combined water cooling plate placed in the mobile cooling chute through the automatic docking of the mobile chute and the flexible docking unit, thereby solving the problems of handling troubles caused by slag adhesion and the like, and meanwhile, the automatic docking also solves the manpower and time during manual docking.

Description

Technical Field

[0001] This invention relates to the fields of metallurgy, chemical engineering, and other technical fields, and in particular to a water cooling device for a moving chute. Background Technology

[0002] In the 25MVA slag refining furnace of Polytitanium Technology's blast furnace slag titanium extraction demonstration line, hot slag is fed into the furnace via a slag car. The hot slag is poured into a mobile chute after being tilted by the slag car. The mobile chute is a welded structure made of Q345 steel. During the hot slag feeding process, it not only receives and collects all the hot slag but also plays an important guiding role in the slag turning process.

[0003] The problems with the mobile slag chute are as follows: 1. Difficulty in cleaning the chute. When slag is turned into the furnace, about 5% of the slag adheres to the bottom plate of the chute, with each layer of slag adhering to the bottom plate being about 100mm thick. The accumulated slag in the chute needs to be cleaned after every 3-4 furnace cycles. Currently, manual slag cleaning is used. A chain is laid on the bottom plate of the chute in advance. Before cleaning, the accumulated slag is cooled with water, and then the chain is dragged to loosen the slag, thus completing the cleaning operation. The entire cleaning operation takes about 180 minutes. If the slag contains iron, or if the bottom plate is cracked or deformed, the slag will solidify after cooling, and the chain will not be able to loosen the slag. Manual entry into the chute is required to use a pneumatic pick to clean the slag, further extending the cleaning time and seriously hindering smooth production. 2. Deformation of the chute due to heat. Currently, the chutes are made of welded steel plates. Due to factors such as heat deformation and stress release, the overall manufacturing strength of the steel plates is low. After continuous slag turning operations, the bottom plate deforms due to heat, causing the chute to drop downwards and deform, scraping against the furnace cover and equipment in the slag discharge area, seriously affecting the continuity of production. At the same time, the cracking and deformation of the bottom plate causes slag to overflow during slag turning operations, burning cables and other spare parts, and significantly increasing the difficulty of slag cleaning operations. Summary of the Invention

[0004] The purpose of this invention is to provide a water-cooling device for a mobile chute to solve the aforementioned problems in the prior art.

[0005] To achieve the above objectives, the present invention provides a water-cooling device for a mobile chute, comprising: a combined water-cooling plate, a mating interface, and a flexible docking unit;

[0006] The interface is located on the side of the movable chute; the flexible docking unit automatically docks with the movable chute through the interface to supply water to the combined water-cooled plate placed in the movable cold tank.

[0007] Optionally, the combined water-cooled plate is composed of spliced ​​cooling plates.

[0008] Optionally, the cooling plate is provided with a serpentine seamless steel pipe inside.

[0009] Optionally, the thickness of the cooling plate is 120 mm.

[0010] Optionally, the flexible docking unit includes: a spherical connector, a pneumatic cylinder, a water supply hose, and a flexible support component. The spherical connector, the pneumatic cylinder, and the water supply hose are connected in sequence. A flexible support component is provided at the lower part of the pneumatic cylinder to accommodate installation errors, vehicle body deformation, and the tilt of the moving chute.

[0011] Optionally, the flexible support component includes: a flexible support bushing, a flexible support junction bushing, a front flexible support, and a rear flexible support; wherein the flexible support bushing is connected to the rear flexible support by a pin, and the flexible support hinge bushing is connected to the front flexible support by a pin.

[0012] Optionally, the interface includes a conical water collection plate and a conical seal, the conical seal being installed inside the conical water collection plate to ensure a tight seal with the spherical connector.

[0013] Optionally, the flexible docking unit further includes a pneumatic solenoid valve, which is connected to the pneumatic cylinder via a pneumatic pipeline.

[0014] Optionally, the flexible docking unit further includes a flow meter connected to the water supply hose for displaying the water flow rate.

[0015] Optionally, the flexible docking unit further includes an electric ball valve, which is connected to the flow meter and is used to control whether to supply water to the water supply hose.

[0016] Optionally, the flexible docking unit further includes a control cabinet for adjusting the water volume.

[0017] Optionally, the flexible docking unit further includes a control cabinet, which is also used for automatic docking between the movable chute and the flexible docking unit.

[0018] The technical effects and advantages of this invention are as follows:

[0019] This invention provides a water-cooling device for a mobile chute, comprising: a combined water-cooling plate, a docking interface, and a flexible docking unit; wherein the docking interface is disposed on the side of the mobile chute; the flexible docking unit automatically docks with the mobile chute through the docking interface, for supplying water to the combined water-cooling plate placed inside the mobile chute. This invention, through the automatic docking of the mobile chute and the flexible docking unit, introduces cooling water into the combined water-cooling plate placed inside the mobile chute, thereby solving problems such as the troublesome handling caused by slag adhesion. Simultaneously, the automatic docking also reduces the manpower and time costs associated with manual docking.

[0020] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures pointed out in the description and the drawings. Attached Figure Description

[0021] Figure 1 This is a diagram of a water-cooling device for a moving chute.

[0022] Figure 2 Diagram of flexible docking unit;

[0023] Reference numerals: 1-Moving chute; 2-Combined water-cooled plate; 3-Conical water collection plate; 4-Conical seal; 5-Spherical joint; 6-Pneumatic solenoid valve; 7-Pneumatic cylinder; 8-Water supply hose; 9-Flexible support bushing; 10-Tail flexible support; 11-Front-end flexible support; 12-Flexible support junction bushing; 13-Flow meter; 14-Electric ball valve; 15-Control cabinet. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] To address the shortcomings of existing technologies, this invention discloses a water-cooling device for a mobile chute, comprising: a combined water-cooling plate, a docking interface, and a flexible docking unit; wherein the docking interface is disposed on the side of the mobile chute; the flexible docking unit automatically docks with the mobile chute through the docking interface, for supplying water to the combined water-cooling plate placed within the mobile chute. This invention, through the automatic docking of the mobile chute and the flexible docking unit, introduces cooling water into the combined water-cooling plate placed within the mobile chute, thereby solving problems such as the troublesome handling caused by slag adhesion. Simultaneously, the automatic docking also eliminates the manpower and time constraints associated with manual docking.

[0026] To better explain this scheme, the following will be combined with... Figure 1 and Figure 2 A detailed introduction to the mobile chute water cooling device for a 63MVA slag furnace is provided.

[0027] First, let me introduce... Figure 1 and Figure 2The attached figures are labeled as follows: 1-moving chute; 2-combined water-cooled plate; 3-conical water collection plate; 4-conical seal; 5-spherical joint; 6-pneumatic solenoid valve; 7-pneumatic cylinder; 8-water supply hose; 9-flexible support bushing; 10-tail flexible support; 11-front flexible support; 12-flexible support junction bushing; 13-flow meter; 14-electric ball valve; 15-control cabinet; 16-flexible docking unit.

[0028] The 63MVA slag furnace mobile chute water cooling device includes: a combined water cooling plate 2, a mating interface and a flexible docking unit 16;

[0029] The interface is located on the side of the mobile chute 1; the flexible docking unit automatically docks with the mobile chute through the interface to supply water to the combined water-cooled plate placed in the mobile cold tank.

[0030] It should be noted that the combined water-cooled plate is composed of spliced ​​cooling plates. The cooling plate contains a serpentine seamless steel pipe, preferably a DN40 serpentine seamless steel pipe. The thickness of the cooling plate is 120mm.

[0031] It should also be noted that the flexible docking unit includes: a spherical connector 5, a pneumatic cylinder 7, a water supply hose 8, and a flexible support component. The spherical connector, the pneumatic cylinder, and the water supply hose are connected in sequence. A flexible support component is provided at the lower part of the pneumatic cylinder to accommodate installation errors, vehicle body deformation, and the tilt of the moving chute.

[0032] The flexible support component includes: a flexible support bushing 9, a flexible support junction bushing 12, a front flexible support 11, and a rear flexible support 10. The flexible support bushing is connected to the rear flexible support via a pin, allowing for small-range movement in six directions: forward / backward, left / right, and up / down. The flexible support hinge bushing is connected to the front flexible support via a pin, allowing for small-range movement in four directions: forward / backward and up / down.

[0033] The flexible docking unit further includes: a pneumatic solenoid valve 6, which is connected to the rod-side and rodless-side chambers of a pneumatic cylinder via a pneumatic pipeline. Adjusting the solenoid valve controls the extension and retraction of the pneumatic cylinder. The pneumatic solenoid valve is used to adjust the pressure between the spherical joint and the conical seal to ensure the service life of the conical seal. The flexible docking unit also includes: a flow meter 13, which is connected to the water supply hose and is used to display the water flow rate. The flexible docking unit further includes: an electric ball valve 14, which is connected to the flow meter and is used to control whether water is supplied to the water supply hose. The flexible docking unit also includes: a control cabinet 15, which is used to adjust the water volume to achieve water conservation. The control cabinet is also used for automatic docking between the movable chute and the flexible docking unit.

[0034] It should also be noted that the interface includes a conical water collection plate 3 and a conical seal 4. The conical seal is installed inside the conical water collection plate to ensure the sealing with the spherical joint.

[0035] The following is a detailed explanation of the operation of the mobile chute water cooling unit for the 63MVA slag furnace:

[0036] First, when the slag truck arrives at the slag-turning station, the mobile chute is activated and moved to the receiving station, achieving precise positioning through an automatic detection and positioning device. Then, the flexible docking device is activated, the left electromagnet of the pneumatic solenoid valve opens, and compressed air enters the rodless chamber of the pneumatic cylinder through the pipeline. The spherical connector of the pneumatic cylinder extends, inserts into the conical hole of the conical water collection plate, and slides along the wall of the conical hole to dock with the conical seal. The flexible support at the tail end adjusts the position of the pneumatic cylinder in real time according to the movement of the spherical connector, ensuring that the spherical connector and the conical seal are perpendicularly docked, maintaining the air pressure of the pneumatic cylinder, so that the entire spherical connector and the conical seal are in complete contact and sealing. Then... Next, the electric ball valve in the flexible docking unit is opened, and the water supply pipeline begins to supply water. Cold water enters the combined water-cooled plate built into the mobile chute through the water supply hose. At the same time, the mobile chute begins the slag collection operation. Water is continuously circulated in the combined water-cooled plate to keep the temperature of the bottom plate of the mobile chute within the normal operating range and reduce the amount of slag adhering to the bottom plate of the mobile chute. The heated water in the combined water-cooled plate is discharged through the outlet hose. Finally, after the slag collection is completed, the electric ball valve is closed to stop the water supply. The right electromagnet of the pneumatic solenoid valve is opened, and compressed air enters the rod chamber of the pneumatic cylinder through the pipeline. The ball joint of the pneumatic cylinder retracts. After reaching the limit position, the air supply stops, and the mobile chute is started to return to the slag cleaning position.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A water-cooling device for a moving chute, characterized in that, include: Combined water-cooled plate, interface and flexible docking unit; The interface is located on the side of the movable chute; the flexible docking unit automatically docks with the movable chute through the interface to supply water to the combined water-cooled plate placed in the movable chute. The flexible docking unit includes: a spherical connector, a pneumatic cylinder, a water supply hose, and a flexible support component. The spherical connector, the pneumatic cylinder, and the water supply hose are connected in sequence. A flexible support component is provided at the lower part of the pneumatic cylinder to accommodate installation errors, vehicle body deformation, and the tilt of the moving chute. The interface includes a conical water collection plate and a conical seal. The conical seal is installed inside the conical water collection plate to ensure a tight seal with the spherical joint. The flexible docking unit further includes: a pneumatic solenoid valve, which is connected to the pneumatic cylinder via a pneumatic pipeline; The flexible docking unit also includes a flow meter, which is connected to the water supply hose and is used to display the water flow rate. The flexible docking unit further includes an electric ball valve, which is connected to the flow meter and is used to control whether to supply water to the water supply hose.

2. The water-cooling device for a moving chute according to claim 1, characterized in that, The combined water-cooled plate is composed of spliced ​​cooling plates.

3. The water-cooling device for a moving chute according to claim 2, characterized in that, The cooling plate is equipped with a serpentine seamless steel pipe inside.

4. The water-cooling device for a moving chute according to claim 2, characterized in that, The thickness of the cooling plate is 120mm.

5. The water-cooling device for a moving chute according to claim 1, characterized in that, The flexible support component includes: a flexible support bushing, a flexible support junction bushing, a front flexible support, and a rear flexible support; wherein, the flexible support bushing and the rear flexible support are connected by a pin, and the flexible support hinge bushing and the front flexible support are connected by a pin.

6. The water-cooling device for a moving chute according to claim 1, characterized in that, The flexible docking unit also includes a control cabinet, which is used to regulate the water volume.

7. The water-cooling device for a moving chute according to claim 1, characterized in that, The flexible docking unit further includes a control cabinet, which is also used for automatic docking between the movable chute and the flexible docking unit.

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