A convenient maintenance device for high-frequency induction heating equipment and its use method

By designing inspection and maintenance components and convenient maintenance components on high-frequency induction heating equipment, the problem of insufficient detectability and convenience during equipment maintenance is solved, and rapid detection and convenient maintenance are achieved.

CN116033615BActive Publication Date: 2025-09-09ZHENJIANG TIANXIANG PRECISION ELECTRIC MACHINERY
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Patent Information

Application Number
CN202211726087.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-30
Publication Date
2025-09-09
Estimated Expiration
2042-12-30

AI Technical Summary

Technical Problem

Existing high-frequency induction heating equipment has low detectability and convenience during maintenance, resulting in laborious and time-consuming maintenance.

Method used

A high-frequency induction heating device is designed, which includes an inspection and detection component and a convenient maintenance component. By arranging inspection grooves, shells, rotating shafts, wires, partitions and other structures on the surface and inside of the device, rapid detection and convenient maintenance can be achieved.

Benefits of technology

It improves the rapid detection and convenience of the equipment, reduces maintenance time and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a convenient maintenance device for high-frequency induction heating equipment and a method for using the same; the present invention comprises a heating equipment body, a maintenance and detection component arranged on one side of the surface of the heating equipment body, and a convenient maintenance component arranged inside the heating equipment body; a display is detachably connected to the surface of a hanging plate; a maintenance head is movably connected to the inside of a first maintenance slot and a second maintenance slot; and a shell is adhered to the surface of the heating equipment body through a plurality of magnetic blocks detachably connected on the surface; at this time, the extended maintenance head is inserted into the inside of the heating equipment body to inspect and maintain the inside thereof; the wire is discharged through the guide roller inside the through slot, and the maintenance head is delivered to different positions inside the heating equipment body; the wire is fixed by a limit block detachably connected to the surface of the rotating shaft; and when the inspection is performed, the picture is transmitted in real time to the display detachably connected to the surface of the hanging plate for observation by the user.
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Description

Technical Field

[0001] The present invention relates to the technical field of high-frequency induction heating equipment, and in particular to a convenient maintenance device for high-frequency induction heating equipment and a method for using the device. Background Art

[0002] High-frequency induction heating equipment is characterized by easy operation: it can be learned in a few minutes, and the metal object is instantly heated. It is applicable to partial or overall quenching and annealing of various metals. It can instantly heat the metal object to any required temperature, including its melting point. It does not need to generate high temperature first and then heat the metal object being heated as other heating methods do. It can directly generate high temperature in the metal object, which can not only heat the metal object as a whole, but also selectively heat each part locally. It is a revolution in heating methods. It also uses electric energy for heating, but it can save 40% of electricity compared with electric furnaces, electric ovens, etc.

[0003] Patent No. CN103619085A This invention discloses a high-frequency induction heating device, including a high-frequency heating host, a transformer and an induction heating coil, wherein the high-frequency heating host includes a power supply, a main controller, a rectifier filter, a high-frequency inverter, a resonator, and an oscillator; the induction heating coil is provided with electrical energy by the high-frequency heating host; the output end of the transformer is electrically connected to the two ends of the induction heating coil; a copper plate is provided outside the secondary coil of the transformer, and the transformer outputs to the induction heating coil through the copper plate; a height-adjustable fixing device is provided between the induction heating coil and the transformer, and the transformer, the induction heating coil and the fixing device are movably connected, and the height of the induction heating coil is adjusted up and down by the fixing device. The present invention has a simple structure, is easy to use, saves costs, and improves work efficiency. By adjusting the height of the induction heating coil, metal workpieces that need to be replaced at different heights can be continuously heated, making the applicable heating range of the equipment wider.

[0004] However, there are some problems in the use of existing high-frequency induction heating equipment. 1. The high-frequency induction heating equipment currently on the market has low rapid detection of its entire internal structure during use, which is not conducive to rapid maintenance. Maintenance is more laborious and requires disassembly inspection, which increases maintenance time. 2. The high-frequency induction heating equipment currently on the market has low overall maintenance convenience during use, and lacks a measure that can be quickly opened for maintenance. Summary of the Invention

[0005] The object of the present invention is to provide a convenient maintenance device for high-frequency induction heating equipment and a method for using the same, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising a heating device body, an inspection and detection component arranged on one side of the surface of the heating device body, and a convenient maintenance component arranged inside the heating device body;

[0007] A first maintenance groove is provided on one side of the surface of the heating device body, and a second maintenance groove is provided on the other side of the surface of the heating device body;

[0008] The inspection and detection assembly includes a shell provided on the surface of the heating device body, a rotating shaft provided inside the shell, a wire wound around the surface of the rotating shaft, one end of the wire being cooperatively connected to an inspection head, a hanging plate detachably connected to one side of the outer surface of the shell, a display detachably connected to the surface of the hanging plate, the inspection head movably connected to the inside of the first inspection slot and the second inspection slot, and the inside of the heating device body is inspected and repaired through the inspection head;

[0009] The heating device body is provided with inner grooves on both sides;

[0010] The convenient maintenance component includes partitions arranged on both sides of the surface of the heating device body, the partitions are connected to the surface of the inner tank, and the inner tank is opened through the partitions to perform maintenance on the inside of the heating device body.

[0011] Preferably, the maintenance and detection component further includes an inner cavity opened inside the shell, and limit blocks are detachably connected to both sides of the rotating shaft surface.

[0012] Preferably, a magnetic block is detachably connected to the surface of the shell, and there are multiple magnetic blocks, which are magnetically connected to the surface of the heating device body.

[0013] Preferably, a through slot is provided inside the shell, a guide wheel is connected to the inside of the through slot, and a wire is movably connected to the surface of the guide wheel.

[0014] Preferably, the through groove is communicated with the interior of the inner cavity, the shell is movably connected to the surface of the heating device body, the shell surface is cooperatively connected with an adjustment handle, and one end of the adjustment handle is cooperatively connected to one end of the rotating shaft.

[0015] Preferably, the convenient maintenance component further includes a connecting plate detachably connected to the surface of the heating device body, and there are multiple connecting plates.

[0016] Preferably, a T-shaped slot is provided on the surface of the connecting plate, and a T-shaped block is connected inside the T-shaped slot.

[0017] Preferably, one end of the T-block is fixedly connected to a mounting plate, and one side of the mounting plate is fixedly connected to a partition.

[0018] Preferably, the partition surface is connected with a hinge, one end of the hinge is connected with a baffle, the baffle is connected to the surface of the first inspection slot, a handle is fixedly connected to the top of the heating equipment body, and a protective plate is fixedly connected to the partition surface.

[0019] A method for using a convenient maintenance device for high-frequency induction heating equipment comprises the following steps:

[0020] Step 1: When maintenance is required, the user can place the shell into different maintenance slots, and perform maintenance by opening the first maintenance slot and the second maintenance slot at different positions. The baffle is hinged to open the maintenance slot, and the shell is attached to the surface of the heating device body through multiple magnetic blocks that are detachably connected on the surface. At this time, the extended maintenance head is inserted into the interior of the heating device body to inspect and repair its interior;

[0021] Step 2: During the inspection, the user rotates the handle to drive the shaft to rotate, so that the wire wrapped around the shaft surface is extended or retracted, and the wire is discharged through the guide roller inside the through slot. The inspection head is delivered to different positions inside the heating equipment body, and the wire is fixed by the limit block detachably connected to the shaft surface. During the inspection, the picture is transmitted in real time to the display detachably connected to the hanging board surface for the user to observe;

[0022] Step 3: When performing maintenance, the user can pull out the partition. The partition is connected to the T-block through the mounting plate fixed on one side, and the T-block is connected to the T-slot opened on the surface of the connecting plate, so that the partition can be pulled out, thereby opening the inner groove inside the heating equipment body for maintenance;

[0023] Step 4: The entire heating device is moved by a handle fixedly connected to the surface of the heating device body, while the entire device is protected by a plurality of protective plates fixedly connected to the surface of the partition.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. When maintenance is required, the user can place the shell into different maintenance slots, and perform maintenance by opening the first maintenance slot and the second maintenance slot at different positions. The baffle is opened by a hinge to open the maintenance slot, and the shell is attached to the surface of the heating equipment body through multiple magnetic blocks detachably connected on the surface. At this time, the extended maintenance head is inserted into the interior of the heating equipment body to inspect and repair the interior. The user rotates the adjustment handle to drive the shaft to rotate, so that the wire wrapped around the shaft surface is extended or retracted, and the wire is discharged through the guide roller inside the through slot. The maintenance head is delivered to different positions inside the heating equipment body, and the wire is fixed by the limit block detachably connected to the shaft surface. When testing, the picture is transmitted in real time to the display detachably connected to the surface of the hanging board for the user to observe. Then, the high-frequency induction heating equipment has a high rapid detection ability for its entire interior when in use, which is conducive to rapid maintenance. The maintenance is relatively simple and does not require disassembly inspection, which reduces maintenance time.

[0026] 2. When performing maintenance, the user can pull out the partition, which is connected to the T-block through a mounting plate fixed on one side, and the T-block is connected to the T-slot on the surface of the connecting plate, so that the partition can be pulled out, thereby opening the inner groove inside the heating device body for maintenance, so that the inside of the heating device body can be quickly opened, so that the user can perform convenient maintenance, and then the high-frequency induction heating equipment has a high overall maintenance convenience when in use, and thus has a measure that can be quickly opened for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the overall structure of a convenient maintenance device for high-frequency induction heating equipment and a method of using the same;

[0028] Figure 2 This is a schematic diagram of the housing structure of a convenient maintenance device for high-frequency induction heating equipment and a method of using the same;

[0029] Figure 3 This is a schematic diagram of the internal structure of a housing of a convenient maintenance device for high-frequency induction heating equipment and a method of using the same;

[0030] Figure 4 A schematic diagram of the inner tank structure of a convenient maintenance device for high-frequency induction heating equipment and a method of using the same according to the present invention;

[0031] Figure 5 This is a schematic diagram of the mounting plate structure of a convenient maintenance device for high-frequency induction heating equipment and its use method of the present invention.

[0032] In the figure: 1. Heating device body; 2. Handle; 3. First inspection slot; 4. Hinge; 5. Baffle; 6. Second inspection slot; 701. Magnetic block; 702. Shell; 703. Adjustment handle; 704. Inner cavity; 705. Rotating shaft; 706. Limit block; 707. Through slot; 708. Guide roller; 709. Wire; 710. Inspection head; 711. Hanging plate; 712. Display; 8. Inner slot; 901. Connecting plate; 902. T-slot; 903. T-block; 904. Mounting plate; 905. Partition; 10. Protective plate. DETAILED DESCRIPTION

[0033] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0034] See also Figure 1-5 As shown, a schematic diagram of the overall structure of a convenient maintenance device for high-frequency induction heating equipment and a method of using the same includes a heating device body 1, a maintenance and detection component arranged on one side of the surface of the heating device body 1, and a convenient maintenance component arranged inside the heating device body 1. A first maintenance slot 3 is opened on one side of the surface of the heating device body 1, and a second maintenance slot 6 is opened on the other side of the surface of the heating device body 1. The maintenance and detection component includes a shell 702 arranged on the surface of the heating device body 1, a rotating shaft 705 is arranged inside the shell 702, and a wire 709 is wound around the surface of the rotating shaft 705. The wire 709 is connected to the wire 709. 9 is cooperatively connected with an inspection head 710, and a hanging plate 711 is detachably connected to one side of the outer surface of the shell 702, and a display 712 is detachably connected to the surface of the hanging plate 711. The inspection head 710 is movably connected to the inside of the first inspection slot 3 and the second inspection slot 6. The interior of the heating device body 1 is inspected and maintained through the inspection head 710. Inner slots 8 are opened on both sides of the heating device body 1. The convenient maintenance component includes partitions 905 arranged on both sides of the surface of the heating device body 1. The partitions 905 are cooperatively connected to the surface of the inner slot 8. The inner slot 8 is opened through the partitions 905 to perform maintenance on the interior of the heating device body 1.

[0035] Specifically, the maintenance and detection component further includes an inner cavity 704 opened inside the shell 702, and limit blocks 706 are detachably connected to both sides of the surface of the rotating shaft 705.

[0036] Specifically, a magnetic block 701 is detachably connected to the surface of the shell 702 . There are multiple magnetic blocks 701 , and the magnetic blocks 701 are magnetically connected to the surface of the heating device body 1 .

[0037] Specifically, a through slot 707 is provided inside the housing 702 , a guide wheel is connected to the inside of the through slot 707 , and a wire 709 is movably connected to the surface of the guide wheel.

[0038] Specifically, the through groove 707 is communicated with the interior of the inner cavity 704 , the shell 702 is movably connected to the surface of the heating device body 1 , and the surface of the shell 702 is cooperatively connected with an adjustment handle 703 , and one end of the adjustment handle 703 is cooperatively connected to one end of the rotating shaft 705 .

[0039] Specifically, the convenient maintenance component also includes a connection plate 901 that is detachably connected to the surface of the heating device body 1, and there are multiple connection plates 901.

[0040] Specifically, a T-shaped slot 902 is provided on the surface of the connecting plate 901 , and a T-shaped block 903 is connected inside the T-shaped slot 902 .

[0041] Specifically, one end of the T-shaped block 903 is fixedly connected to the mounting plate 904 , and one side of the mounting plate 904 is fixedly connected to the partition plate 905 .

[0042] Specifically, the surface of the partition 905 is connected to a hinge 4, one end of the hinge 4 is connected to a baffle 5, the baffle 5 is connected to the surface of the first inspection slot 3, a handle 2 is fixedly connected to the top of the heating equipment body 1, and a protective plate 10 is fixedly connected to the surface of the partition 905.

[0043] A method for using a convenient maintenance device for high-frequency induction heating equipment comprises the following steps:

[0044] Step 1: When maintenance is required, the user can place the shell 702 into different maintenance slots, and perform maintenance by opening the first maintenance slot 3 and the second maintenance slot 6 at different positions. The baffle 5 is opened by the hinge 4 to open the maintenance slot, and the shell 702 is attached to the surface of the heating device body 1 through multiple magnetic blocks 701 that are detachably connected on the surface. At this time, the extended maintenance head 710 is inserted into the interior of the heating device body 1 to inspect and repair its interior;

[0045] Step 2: During the inspection, the user rotates the handle 703 to drive the shaft 705 to rotate, thereby extending or retracting the wire 709 wound on the surface of the shaft 705. The wire 709 is discharged through the guide roller 708 inside the through slot 707, and the inspection head 710 is delivered to different positions inside the heating device body 1. The wire 709 is fixed by the limit block 706 detachably connected to the surface of the shaft 705. During the inspection, the picture is transmitted in real time to the display 712 detachably connected to the surface of the hanging plate 711 for the user to observe;

[0046] Step 3: When performing maintenance, the user can pull out the partition 905. The partition 905 is connected to the T-block 903 through the mounting plate 904 fixed on one side, and the T-block 903 is connected to the T-slot 902 opened on the surface of the connecting plate 901, so that the partition 905 can be pulled out, thereby opening the inner groove 8 inside the heating device body 1 for maintenance;

[0047] Step 4: The entire heating device body 1 is moved by the handle 2 fixedly connected to the surface thereof, while the entire heating device body 1 is protected by a plurality of protective plates 10 fixedly connected to the surface of the partition 905 .

[0048] When in use, the user can place the shell 702 into different inspection slots, and perform inspections by opening the first inspection slot 3 and the second inspection slot 6 at different positions. The baffle 5 opens the inspection slot through the hinge 4, and the shell 702 is attached to the surface of the heating device body 1 through multiple magnetic blocks 701 detachably connected on the surface. At this time, the extended inspection head 710 is inserted into the interior of the heating device body 1 to inspect and repair the interior. The user drives the rotating shaft 705 to rotate by rotating the adjustment handle 703, so that the wire 709 wrapped around the surface of the rotating shaft 705 is extended or retracted, and the wire 709 is discharged through the guide roller 708 inside the through slot 707, and the inspection head 710 is delivered to different positions inside the heating device body 1. The wire 709 is fixed by the limit block 706 detachably connected to the surface of the rotating shaft 705. When the inspection is carried out, the picture is transmitted to the surface of the hanging plate 711 in real time. The disassembled connected display 712 allows users to observe, and then the high-frequency induction heating equipment has a high rapid detection of its entire interior when in use, which is conducive to rapid maintenance, and the maintenance is relatively simple, without the need for disassembly inspection, reducing maintenance time, and when performing maintenance, the user can pull out the partition 905, and the partition 905 is connected to the T-block 903 through the mounting plate 904 fixedly connected on one side, and the T-block 903 is connected to the T-slot 902 opened on the surface of the connecting plate 901, so that the partition 905 can be pulled out, thereby opening the inner groove 8 inside the heating equipment body 1 for maintenance, so that the interior of the heating equipment body 1 can be quickly opened, so that users can perform convenient maintenance, and then the high-frequency induction heating equipment has a high overall maintenance convenience when in use, and thus has a measure that can be quickly opened for maintenance.

[0049] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A convenient maintenance device for high-frequency induction heating equipment, characterized by: It comprises a heating device body (1), a maintenance and detection component arranged on one side of the surface of the heating device body (1), and a convenient maintenance component arranged inside the heating device body (1); A first maintenance groove (3) is provided on one side of the surface of the heating device body (1), and a second maintenance groove (6) is provided on the other side of the surface of the heating device body (1); The inspection and detection component comprises a shell (702) arranged on the surface of the heating device body (1), a rotating shaft (705) is arranged inside the shell (702), a wire (709) is wound around the surface of the rotating shaft (705), one end of the wire (709) is connected to an inspection head (710), a hanging plate (711) is detachably connected to one side of the outer surface of the shell (702), a display (712) is detachably connected to the surface of the hanging plate (711), and the inspection head (710) is movably connected to the inside of the first inspection slot (3) and the second inspection slot (6), and the inside of the heating device body (1) is inspected and repaired through the inspection head (710); Inner grooves (8) are provided on both sides of the heating device body (1); The convenient maintenance component includes partitions (905) arranged on both sides of the surface of the heating device body (1), the partitions (905) are connected to the surface of the inner groove (8), and the inner groove (8) is opened through the partitions (905) to perform maintenance on the interior of the heating device body (1); The maintenance and detection component further comprises an inner cavity (704) opened inside the housing (702), and limit blocks (706) are detachably connected to both sides of the surface of the rotating shaft (705); The surface of the shell (702) is detachably connected to a magnetic block (701), wherein the magnetic blocks (701) are multiple and magnetically connected to the surface of the heating device body (1); A through slot (707) is provided inside the housing (702), a guide wheel is connected to the inside of the through slot (707), and a wire (709) is movably connected to the surface of the guide wheel; The through groove (707) is in communication with the interior of the inner cavity (704); the shell (702) is movably connected to the surface of the heating device body (1); an adjustment handle (703) is cooperatively connected to the surface of the shell (702); and one end of the adjustment handle (703) is cooperatively connected to one end of the rotating shaft (705); The convenient maintenance component further comprises a connection plate (901) detachably connected to the surface of the heating device body (1), wherein the connection plates (901) are multiple; A T-shaped slot (902) is provided on the surface of the connecting plate (901), and a T-shaped block (903) is connected inside the T-shaped slot (902); One end of the T-shaped block (903) is fixedly connected to a mounting plate (904), and one side of the mounting plate (904) is fixedly connected to a partition plate (905); The surface of the partition (905) is cooperatively connected to a hinge (4), one end of the hinge (4) is cooperatively connected to a baffle (5), the baffle (5) is cooperatively connected to the surface of the first inspection slot (3), a handle (2) is fixedly connected to the top of the heating device body (1), and a protective plate (10) is fixedly connected to the surface of the partition (905); The method for using the convenient maintenance device for high-frequency induction heating equipment comprises the following steps: Step 1: When maintenance is required, the user can place the shell (702) into different maintenance slots, and perform maintenance by opening the first maintenance slot (3) and the second maintenance slot (6) at different positions. The baffle (5) opens the maintenance slot through the hinge (4), and the shell (702) is attached to the surface of the heating device body (1) through multiple magnetic blocks (701) that are detachably connected on the surface. At this time, the extended maintenance head (710) is inserted into the interior of the heating device body (1) to inspect and repair the interior; Step 2: During the inspection, the user rotates the adjustment handle (703) to drive the rotating shaft (705) to rotate, thereby extending or retracting the wire (709) wound on the surface of the rotating shaft (705). The wire (709) is discharged through the guide roller (708) inside the through groove (707), and the inspection head (710) is delivered to different positions inside the heating device body (1). The wire (709) is fixed by the limit block (706) detachably connected to the surface of the rotating shaft (705). During the inspection, the picture is transmitted in real time to the display (712) detachably connected to the surface of the hanging board (711) for the user to observe; Step 3: When performing maintenance, the user can pull out the partition (905), and the partition (905) is connected to the T-block (903) through the mounting plate (904) fixedly connected on one side, and the T-block (903) is connected to the T-slot (902) opened on the surface of the connecting plate (901), so that the partition (905) can be pulled out, thereby opening the inner groove (8) inside the heating device body (1) for maintenance; Step 4: The entire heating device body (1) is moved by a handle (2) fixedly connected to the surface thereof, while the entire heating device body is protected by a plurality of protective plates (10) fixedly connected to the surface of the partition (905).

Citation Information

Patent Citations

  • High frequency induction heating equipment

    CN103619085A

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