A production process and device for benefiting the heart and strengthening the spleen granules

Abstract

The present invention discloses a production process and device for benefiting the heart and strengthening the spleen granules, comprising a dosing mechanism, an extraction mechanism, a hydrolysis mechanism, a mixing mechanism, a concentration mechanism and a granulation mechanism; the dosing mechanism comprises a plurality of raw material troughs, which are respectively used to put in astragalus, ganoderma lucidum, spinach seed, poria, jujube and liquorice, and the plurality of raw material troughs are arranged in a row and respectively fixedly arranged on a mounting plate, and the mounting plate is fixedly arranged on a support frame; an extraction mechanism is provided on one side of the dosing mechanism, a guide groove is provided between the dosing mechanism and the extraction mechanism, and the guide groove is fixedly connected to the support frame. The present invention optimizes the traditional process, reduces the cumbersome steps of raw material ratio, optimizes and improves the extraction efficiency of the medicine; the present invention adopts a water extraction method to extract the active ingredients in the medicine, and during the extraction, the medicine is layered to increase the contact area between the medicine and water, improves the extraction effect, and thus reduces the extraction time.

Description

Technical Field

[0001] The invention belongs to the technical field of drug production, and particularly relates to a production process and device for Yixin Jianpi granules. Background Art

[0002] Yixin Jianpi Granules is a Chinese patent medicine. Its primary function is to nourish the heart and spleen. It treats symptoms such as poor appetite, loose stools, sallow complexion, fatigue, dizziness, frequent dreams, insomnia, forgetfulness, palpitations, and heart and spleen deficiency. It is taken with boiled water. Its main ingredients are pig blood, licorice, jujube, poria, jujube seeds, ganoderma, and astragalus.

[0003] The existing Yixin Jianpi Granule production equipment cannot control the weight of the raw materials in each production cycle according to the proportion of the raw materials. The raw materials need to be weighed multiple times in each production cycle. Due to the different effects of different batches of raw materials (traditional Chinese medicine) (origin, storage time, climate, etc.), weighing becomes more troublesome when the formula ratio changes, which greatly reduces production efficiency.

[0004] When extracting raw materials, there are too many types of raw materials, and it is impossible to control the uniformity of the shape and size of the raw materials. Large and small pieces of drugs are piled up, the gaps are reduced, and they cannot fully contact the extract. Especially for Astragalus, the slices are thin and the cut surface is flat, which is easy to stick together, affecting the extraction effect and taking a long time.

[0005] The size of the obtained particles is difficult to control and is uneven. Summary of the Invention

[0006] In order to solve the above problems existing in the prior art, the present invention aims to provide a production process and device for Yixin Jianpi granules.

[0007] The technical solution adopted in the present invention is:

[0008] A production process and device for benefiting the heart and strengthening the spleen granules, comprising a dosing mechanism, an extraction mechanism, a hydrolysis mechanism, a mixing mechanism, a concentration mechanism and a granulation mechanism; the dosing mechanism comprises a plurality of raw material troughs, respectively used for adding astragalus, ganoderma lucidum, spinach seed, poria, jujube and liquorice, the plurality of raw material troughs are arranged in a row and respectively fixed on a mounting plate, the mounting plate is fixed on a support frame; an extraction mechanism is provided on one side of the dosing mechanism, a guide groove is provided between the dosing mechanism and the extraction mechanism, the guide groove is fixedly connected to the support frame, the extraction mechanism comprises an extraction tank body, a telescopic rod is provided in the extraction tank body, a plurality of partition plates are detachably installed in the telescopic rod, the partition plates are provided with leakage holes, and the leakage holes of the plurality of partition plates have different sizes; one side of the extraction mechanism A hydrolysis mechanism is provided, which includes a hydrolysis box, which is fixedly connected to the support frame, a dosing port fixedly provided at one end of the hydrolysis box, an end cover provided on one side of the dosing port, and the end cover is detachably mounted on one end of the hydrolysis box; the mixing mechanism is provided on the side of the hydrolysis box away from the extraction mechanism, the mixing mechanism and the extraction mechanism are connected by a conveying pipe, and a lifting pump is provided on the conveying pipe; the concentrating mechanism is provided on the side of the mixing mechanism away from the dosing mechanism, the concentrating mechanism and the mixing mechanism are connected by a fine filter cover, an auger inclined tube is fixedly provided on one side of the concentrating mechanism, the auger inclined tube is connected to a discharge pipe port on the side away from the concentrating mechanism, and the granulating mechanism is located on one side of the discharge pipe port.

[0009] As a preferred embodiment of the present invention, a working space and a control space are provided in the extraction tank body, a partition is provided between the working space and the control space, the partition is fixedly connected to the extraction tank body, an extraction motor is fixedly provided on one inner wall of the control space, the extraction motor is driven by a transmission rod through a reduction gear set, the transmission rod is rotatably connected to one inner wall of the control space, a telescopic rod is provided at one end of the transmission rod, and the telescopic rod is spline-connected to the transmission rod; the telescopic rod passes through the partition, a sealing ring is provided at the connection between the telescopic rod and the partition, a threaded sleeve is fixedly provided on the inner wall of one side of the partition located in the control space, and a reciprocating thread is provided at one end of the telescopic rod located in the control space.

[0010] As a preferred embodiment of the present invention, a track is fixed on the inner wall of one side of the working space, and an iron core block is slidably provided in the track, and the sliding direction of the iron core block is parallel to the axis of the telescopic rod, and an inner retaining ring is fixed on the inner wall of one side of the working space, and the inner retaining ring is located on the side of the track close to the sealing ring, and a notch is provided on one side of each of the separating plates; the diameter of the telescopic rod is gradually changed at one end of the working space, and the diameter of the end of the telescopic rod away from the control space is the largest; a loading groove is provided on one side of the extraction tank body, and the loading groove passes through the external space and the working space, and an arc sealing plate is provided in the loading groove, and the arc sealing plate is hinged to the loading groove; a slide rail is fixed on one side of the extraction tank body, and the slide rail and the track are respectively located at the same position inside and outside the extraction tank body, and a control motor is slidably provided on one side of the slide rail, and the output shaft of the control motor controls a control gear, and a rack is provided on one side of the slide rail, and the rack is fixedly connected to the extraction tank body, and the control gear is meshed with the rack, and a magnetic block is fixed on one side of the control motor.

[0011] As a preferred embodiment of the present invention, openings are provided at both ends of the raw material trough, a guide funnel is fixedly provided in the raw material trough, a positioning port is fixedly provided at one end of the guide funnel close to the inside of the raw material trough, a quantitative cylinder is provided on the side of the positioning port away from the guide funnel, the cylinder barrel of the quantitative cylinder is fixedly connected to the inner wall of the raw material trough through a connecting rod, a conical plug is fixedly provided on the piston rod of the quantitative cylinder, and the conical plug is in the shape of a quadrangular pyramid at one end away from the quantitative cylinder; a quantitative screen is provided on the side of the raw material trough close to the guide groove, a control rod is fixedly provided on both sides of the raw material trough, the control rod is rotatably connected to the quantitative screen, a control cylinder is provided on one side of the quantitative screen, the cylinder barrel of the control cylinder is hinged to the quantitative screen, the piston rod of the control cylinder is hinged to the raw material trough, a rotating plate is rotatably provided at one end of the quantitative screen away from the control cylinder, and a weighing sensor is detachably installed in the quantitative screen.

[0012] As a preferred embodiment of the present invention, a guide plate is fixedly provided on the side of the guide groove close to the dosing mechanism, and a baffle and a transition guide port are fixedly provided at both ends of the guide plate, the baffle is located at the end of the guide groove away from the extraction mechanism, the transition guide port is fixedly connected to the extraction tank body, and a sealing valve is detachably installed on the side of the transition guide port close to the extraction tank body; the guide plate is in an inclined state, and the horizontal height of the guide plate close to the baffle end is higher than the horizontal height of the guide plate close to the transition guide port end.

[0013] As a preferred embodiment of the present invention, the mixing mechanism includes a mixing box, a mixing motor is detachably installed at one end of the mixing box close to the dosing mechanism, a mixing space is provided in the mixing box, the output shaft of the mixing motor passes through one end of the mixing box, a rotating rod is fixedly provided on the output shaft of the mixing motor, the rotating rod is located in the mixing space, a stirring blade and a lifting blade are fixed on the rotating rod, the stirring blade is located on the side of the rotating rod close to the mixing motor, and the lifting blade is located at the end of the rotating rod away from the mixing motor; the rotating rod is rotatably connected to the inner wall of one side of the mixing space through a mixing bearing.

[0014] As a preferred embodiment of the present invention, a transmission gear is fixed on the rotating rod, and the transmission gear is located on the side of the stirring blade away from the lifting blade. Three planetary gears are meshed on the circumference of the transmission gear, and the three planetary gears are respectively meshed with the inner side of the reduction gear ring. A plurality of bearing rods are provided on the circumference of the reduction gear ring, and the plurality of bearing rods are evenly distributed along the circumference of the reduction gear ring; an arc plate is fixed on the end of each bearing rod away from the reduction gear ring, a scraper is fixed on one side of the arc plate, and a scraper is provided between the scraper and the arc plate. There is a wave pressure plate, and the two sides of the wave pressure plate are fixedly connected to the arc plate and the scraper respectively; the plane where the scraper is located is parallel to the axis of the carrying rod, and there is an angle between the scraper and the wave pressure plate; flanges are provided on both sides of the reduction gear ring, and the planetary gears and the reduction gear ring do not undergo axial relative displacement, and the three planetary gears are rotatably set on the mounting strips respectively, and the first ends of the three mounting strips are fixedly connected in sequence, and a limiting rod is fixedly provided at the end of the mounting strip away from the lifting blade, and the limiting rod is fixedly connected to the inner wall of one side of the mixing space.

[0015] As a preferred embodiment of the present invention, the granulation mechanism includes a granulation box, the granulation box is hollow cylindrical and has an opening on one side, an extrusion roller is rotatably provided in the granulation box, a plurality of extrusion heads are provided on the circumference of the extrusion roller, a perforated plate is provided between the extrusion roller and the granulation box, a plurality of through holes adapted to the extrusion heads are provided on the perforated plate, the perforated plate is coaxial with the granulation box, an annular granulation groove is formed between the perforated plate and the granulation box, a straight scraper is provided in the granulation groove, the straight scraper is fixedly connected to the granulation box, the straight scraper is perpendicular to the bottom surface of the granulation box, a granulation outlet is fixedly provided on the granulation box, and the granulation outlet is located on one side of the straight scraper.

[0016] As a preferred embodiment of the present invention, one end of the granulation box is provided with an accommodation space, a granulation motor is fixedly provided on an inner wall of one side of the accommodation space, a driving gear is fixedly provided on the output shaft of the granulation motor, one side of the driving gear is meshed with a driving gear and a reversing gear, one side of the reversing gear is meshed with a driven gear, the driven gear is meshed with the inner side of the transmission gear ring, the driving gear, the reversing gear, the driven gear and the transmission gear ring are respectively rotatably connected to the inner wall of one side of the accommodation space, one end of the transmission gear ring is provided with a rotating disk, the perforated plate is rotatably connected to the rotating disk, the perforated plate is fixedly connected to the transmission gear ring, the extrusion roller is coaxially fixed with the driving gear through a shaft passing through the rotating disk; there are two extrusion rollers, a corrugated baffle is provided between the two extrusion rollers, and the corrugated baffle is fixedly connected to the rotating disk.

[0017] A production process of Yixin Jianpi granules comprises the following steps:

[0018] S1. Mixing ingredients according to ratio; using astragalus, ganoderma lucidum, spinach seed, poria, jujube and liquorice as raw materials, determining the weight information of each raw material in each production cycle according to the prescription ratio, setting the weight information as a set value, adding each raw material into a different raw material trough, and each raw material falls into a different quantitative screen through the conical plug. The weighing sensor feeds back its weight information to the control center, and determines whether the weight reaches the set value at this time. If the set value is not reached, the working state is not changed; if the set value is reached, the quantitative cylinder is started, the conical plug blocks the alignment port, and at the same time the control cylinder is started to control the quantitative screen to rotate to an inclined state relative to the raw material trough, and the raw material slides from the gap between the quantitative screen and the rotating plate into the guide groove;

[0019] S2, extraction; after all the raw materials enter the extraction tank from the guide groove through the transition guide port, the sealing valve on the transition guide port is closed, the working space is sealed, the extraction motor is started, and the multiple separation plates rotate and move up and down, and raw materials of different sizes fall onto different separation plates respectively; before the extraction motor is started, clean water is injected into the extraction tank and heated; after a certain period of extraction, the extraction is stopped, the valve on the delivery pipe is opened and the lifting pump is started to deliver the extract in the extraction tank to the mixing box. The extraction process is repeated three times, the first time for 1.5 hours, the second time for 1 hour, and the third time for 0.5 hours;

[0020] S3, pig blood hydrolysis; fresh pig blood and sulfuric acid solution are added to the hydrolysis box from the dosing port 22, hydrolyzed at 110 ° C for 2 hours, and then calcium hydroxide is added to the hydrolysis box to neutralize to pH 4.0-6.0. After filtering, activated carbon is added and filtered again. The filtrate enters the drying mechanism, and is concentrated, dried and hydrolyzed to obtain pig blood hydrolyzed dry powder;

[0021] S4, uniform mixing; starting the mixing motor to uniformly mix the three extracted medicinal solutions;

[0022] S5, impurity removal; open the valve at the fine filter cover, the mixed extract in step S4 seeps out from the bottom of the mixing box, and the impurity-free liquid enters the concentrating mechanism;

[0023] S6, concentration; heating the liquid medicine in the concentration mechanism to evaporate part of the water to obtain a clear paste;

[0024] S7, granulation; the clear paste is transported to the stirring mechanism by the auger inclined tube, and pig blood hydrolyzed dry powder, sucrose and dextrin are added to the stirring mechanism. After drying, the paste enters the granulation box from the discharge pipe port, and the granulation motor is started to obtain granules with uniform particle size and length.

[0025] The beneficial effects of the present invention are as follows: as a production process and device for benefiting the heart and strengthening the spleen granules, the present invention optimizes the traditional process, reduces the cumbersome steps of raw material ratio, and optimizes and improves the extraction efficiency of the drug; the present invention adopts a water extraction method to extract the active ingredients in the drug, and during the extraction, the drug is layered to increase the contact area between the drug and water, thereby improving the extraction effect and reducing the extraction time; and the particle size of the benefiting the heart and strengthening the spleen granules prepared by the present invention is controllable and has a beautiful appearance. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0027] Figure 1 It is a structural schematic diagram of the present invention;

[0028] Figure 2 This invention Figure 1 A side structural diagram of

[0029] Figure 3 This invention Figure 2 DD direction structural diagram;

[0030] Figure 4 This invention Figure 3 A schematic diagram of the enlarged structure at point A;

[0031] Figure 5 This invention Figure 3 A schematic diagram of the enlarged structure at point B;

[0032] Figure 6 This invention Figure 4 Schematic diagram of the enlarged structure at C;

[0033] Figure 7 This invention Figure 1 Schematic diagram of the dosing mechanism structure;

[0034] Figure 8 This invention Figure 5 Schematic diagram of the reduction gear ring structure;

[0035] Figure 9 This invention Figure 1 Schematic diagram of the extraction mechanism structure;

[0036] Figure 10 This invention Figure 9 A schematic diagram of a partial cross-sectional structure;

[0037] Figure 11 This invention Figure 1 A schematic diagram of a partial cross-sectional structure of a granulation mechanism;

[0038] Figure 12 This invention Figure 11 Schematic diagram of the (inverted) partial cross-sectional structure. DETAILED DESCRIPTION

[0039] In order to make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present invention and are not intended to limit the present invention. That is, the embodiments described herein are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and illustrated in the drawings herein may be arranged and designed in various different configurations.

[0040] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely intended to represent selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.

[0041] The following combination Figure 1-12The specific embodiment of the present invention is described, which is a production process and device for Yixin Jianpi granules, including a dosing mechanism 91, an extraction mechanism 92, a hydrolysis mechanism 93, a mixing mechanism 94, a concentration mechanism 95 and a granulation mechanism 96; the dosing mechanism 91 includes a plurality of raw material troughs 26, which are respectively used to put astragalus, ganoderma lucidum, spinach seed, poria, jujube and licorice, and the plurality of raw material troughs 26 are arranged in a row and respectively fixed on the mounting plate 34, and the mounting plate 34 is fixed on the support frame 11; an extraction mechanism 92 is provided on one side of the dosing mechanism 91, and the dosing mechanism 91 is provided with a plurality of raw material troughs 26. A guide groove 17 is provided between the extraction mechanism 92 and the extraction mechanism 92, and the guide groove 17 is fixedly connected to the support frame 11. The extraction mechanism 92 includes an extraction tank body 60, a telescopic rod 62 is provided in the extraction tank body 60, and a plurality of separation plates 68 are detachably installed in the telescopic rod 62. The separation plates 68 are provided with leak holes, and the leak holes of the plurality of separation plates 68 are of different sizes; the hydrolysis mechanism 93 is provided on one side of the extraction mechanism 92, and the hydrolysis mechanism 93 includes a hydrolysis box body 84, and the hydrolysis box body 84 is fixedly connected to the support frame 11. One side of the hydrolysis box body 84 is provided with a hydrolysis box body 84. The end of the hydrolysis tank 84 is fixedly provided with a dosing port 22, and an end cover 23 is provided on one side of the dosing port 22. The end cover 23 is detachably mounted on one end of the hydrolysis tank 84; the hydrolysis tank 84 is provided with a mixing mechanism 94 on a side away from the extraction mechanism 92, and the mixing mechanism 94 and the extraction mechanism 92 are connected by a delivery pipe 18, and a lift pump 16 is provided on the delivery pipe 18; the mixing mechanism 94 is provided with a concentrating mechanism 95 on a side away from the dosing mechanism 91, and the concentrating mechanism 95 and the mixing mechanism 94 are connected by a fine filter cover 15. A screw inclined tube 14 is fixedly provided on one side of the structure 95, and the side of the screw inclined tube 14 away from the concentrating mechanism 95 is connected to the discharge pipe port 13, and the granulating mechanism 96 is located on one side of the discharge pipe port 13; the separating disk 68 can effectively stratify the drugs, not to separate different types of drugs, but to separate multiple drugs mixed together, and their sizes are arranged in layers, and drugs of similar sizes are placed together with a larger spacing between them, which is more conducive to full contact with the solvent and improves the extraction efficiency; the extraction tank body 60 has its own interlayer, and a heating wire is provided in the interlayer, which can quickly heat the inside of the tank body after power is turned on.

[0042] Advantageously, a working space and a control space are provided in the extraction tank body 60, and a partition 24 is provided between the working space and the control space. The partition 24 is fixedly connected to the extraction tank body 60, and an extraction motor 64 is fixedly provided on an inner wall of one side of the control space. The extraction motor 64 transmits a transmission rod 63 through a reduction gear set 65, and the transmission rod 63 is rotatably connected to an inner wall of one side of the control space. A telescopic rod 62 is provided at one end of the transmission rod 63, and the telescopic rod 62 is spline-connected to the transmission rod 63; the telescopic rod 62 passes through the partition 24, and a sealing ring 61 is provided at the connection between the telescopic rod 62 and the partition 24. A threaded sleeve 66 is fixedly provided on the inner wall of one side of the control space of the partition 24, and a reciprocating thread is provided at one end of the telescopic rod 62 located in the control space, and the partition plate 68 will shake up and down while rotating to avoid accumulation and blocking the leaks on the partition plate 68.

[0043] Advantageously, a track 69 is fixed on the inner wall of one side of the working space, and an iron core block 70 is slidably provided in the track 69, and the sliding direction of the iron core block 70 is parallel to the axis of the telescopic rod 62. An inner retaining ring 67 is fixed on the inner wall of one side of the working space, and the inner retaining ring 67 is located on the side of the track 69 close to the sealing ring 61, and a notch is provided on one side of each of the separating plates 68; the diameter of the telescopic rod 62 at one end of the working space gradually changes, and the diameter of the end of the telescopic rod 62 away from the control space is the largest; a loading groove 59 is provided on one side of the extraction tank body 60, and the loading groove 59 passes through the external space and the working space, and an arc-shaped sealing plate 21 is provided in the loading groove 59, and the arc-shaped sealing plate 21 is connected to the loading groove The slot 59 is hinged; a slide rail 54 is fixedly provided on one side of the extraction tank body 60, and the slide rail 54 and the track 69 are respectively located at the same position inside and outside the extraction tank body 60. A control motor 56 is slidably provided on one side of the slide rail 54, and the output shaft of the control motor 56 controls a control gear 58. A rack 57 is provided on one side of the slide rail 54, and the rack 57 is fixedly connected to the extraction tank body 60. The control gear 58 is engaged with the rack 57. A magnetic block 55 is fixedly provided on one side of the control motor 56. The magnetic block 55 cooperates with the iron core block 70. Without changing the sealing effect of the side of the extraction tank body 60, the internal working state can be changed by external power. Even if the slag is placed in layers, the slag can be quickly taken out without affecting normal production.

[0044] Advantageously, the raw material trough 26 is provided with openings at both ends, a guide funnel 25 is fixedly provided in the raw material trough 26, a positioning port 35 is fixedly provided at one end of the guide funnel 25 close to the interior of the raw material trough 26, a quantitative cylinder 32 is provided on the side of the positioning port 35 away from the guide funnel 25, the cylinder barrel of the quantitative cylinder 32 is fixedly connected to the inner wall of the raw material trough 26 by a connecting rod 31, a tapered plug 33 is fixedly provided on the piston rod of the quantitative cylinder 32, and the end of the tapered plug 33 away from the quantitative cylinder 32 is in the shape of a quadrangular pyramid; a quantitative screen 28 is provided on the side of the raw material trough 26 close to the guide groove 17, and the raw material A control rod 48 is fixed on each side of the groove 26, and the control rod 48 is rotatably connected to the quantitative screen 28. A control cylinder 27 is provided on one side of the quantitative screen 28, and the cylinder barrel of the control cylinder 27 is hinged to the quantitative screen 28. The piston rod of the control cylinder 27 is hinged to the raw material groove 26. A rotating plate 30 is rotatably provided at one end of the quantitative screen 28 away from the control cylinder 27, and a weighing sensor 29 is detachably installed in the quantitative screen 28; by programming the weighing sensor 29, different raw materials are quantitatively weighed, mixed, and enter the extraction box 60 along the guide groove 17, which simplifies the complex process of configuring raw materials in the traditional process.

[0045] Advantageously, a guide plate 19 is fixedly provided on the side of the guide groove 17 close to the dosing mechanism 91, and a baffle 12 and a transition guide port 20 are fixedly provided at both ends of the guide plate 19, the baffle 12 is located at the end of the guide groove 17 away from the extraction mechanism 92, the transition guide port 20 is fixedly connected to the extraction tank body 60, and a sealing valve is detachably installed on the side of the transition guide port 20 close to the extraction tank body 60; the guide plate 19 is in an inclined state, and the horizontal height of the guide plate 19 close to the baffle 12 end is higher than the horizontal height of the guide plate 19 close to the transition guide port 20 end; a working platform is provided on the support frame 11 for use by operators.

[0046] Advantageously, the mixing mechanism 94 includes a mixing box 40, and a mixing motor 36 is detachably mounted on one end of the mixing box 40 close to the dosing mechanism 91. A mixing space is provided in the mixing box 40, and the output shaft of the mixing motor 36 passes through one end of the mixing box 40. A rotating rod 44 is fixedly provided on the output shaft of the mixing motor 36, and the rotating rod 44 is located in the mixing space. A stirring blade 42 and a lifting blade 43 are fixed on the rotating rod 44, and the stirring blade 42 is located on the side of the rotating rod 44 close to the mixing motor 36, and the lifting blade 43 is located on the end of the rotating rod 44 away from the mixing motor 36; the rotating rod 44 is rotatably connected to the inner wall of one side of the mixing space through a mixing bearing 37.

[0047] Advantageously, a transmission gear 53 is fixed on the rotating rod 44, and the transmission gear 53 is located on the side of the stirring blade 42 away from the lifting blade 43. Three planetary gears 49 are meshed on the circumference of the transmission gear 53, and the three planetary gears 49 are respectively meshed with the inner side of the reduction gear ring 41. A plurality of bearing rods 45 are provided on the circumference of the reduction gear ring 41, and the plurality of bearing rods 45 are evenly distributed along the circumference of the reduction gear ring 41; an arc-shaped plate 51 is fixed on the end of each bearing rod 45 away from the reduction gear ring 41, and a scraper 50 is fixed on one side of the arc-shaped plate 51, and a scraper 50 is provided between the scraper 50 and the arc-shaped plate 51. The wave pressure plate 52, the two sides of the wave pressure plate 52 are fixedly connected to the arc plate 51 and the scraper 50 respectively; the plane where the scraper 50 is located is parallel to the axis of the supporting rod 45, and there is an angle between the scraper 50 and the wave pressure plate 52; flanges are provided on both sides of the reduction gear ring 41, and the planetary gears 49 and the reduction gear ring 41 do not undergo axial relative displacement, and the three planetary gears 49 are respectively rotatably set on the mounting strip 39, and the first ends of the three mounting strips 39 are fixedly connected in sequence, and a limiting rod 38 is fixedly provided at one end of the mounting strip 39 away from the lifting blade 43, and the limiting rod 38 is fixedly connected to the inner wall of one side of the mixing space.

[0048] Advantageously, the granulation mechanism 96 includes a granulation box 46, which is hollow cylindrical and has an opening on one side. An extrusion roller 77 is rotatably provided in the granulation box 46, and a plurality of extrusion heads 76 are provided on the circumference of the extrusion roller 77. A perforated plate 79 is provided between the extrusion roller 77 and the granulation box 46, and the perforated plate 79 is provided with a plurality of through holes adapted to the extrusion heads 76. The perforated plate 79 is coaxial with the granulation box 46, and an annular granulation groove 74 is formed between the perforated plate 79 and the granulation box 46. A straight scraper 75 is provided in the granulation groove 74, and the straight scraper 75 is fixedly connected to the granulation box 46. The straight scraper 75 is perpendicular to the bottom surface of the granulation box 46, and a granulation outlet 73 is fixedly provided on the granulation box 46, and the granulation outlet 73 is located on one side of the straight scraper 75.

[0049] Advantageously, one end of the granulation box 46 is provided with an accommodation space, and a granulation motor 47 is fixedly provided on the inner wall of one side of the accommodation space. A driving gear 81 is fixedly provided on the output shaft of the granulation motor 47. A driving gear 80 and a reversing gear 82 are meshed on one side of the driving gear 81. A driven gear 83 is meshed on one side of the reversing gear 82. The driven gear 83 is meshed with the inner side of the transmission gear ring 72. The driving gear 80, the reversing gear 82, the driven gear 83 and the transmission gear ring 72 are meshed. The movable gear ring 72 is rotatably connected to the inner wall of one side of the accommodation space, a rotating disk 71 is provided at one end of the transmission gear ring 72, the perforated plate 79 is rotatably connected to the rotating disk 71, the perforated plate 79 is fixedly connected to the transmission gear ring 72, and the squeezing roller 77 is coaxially fixed to the driving gear 80 through an axis passing through the rotating disk 71; there are two squeezing rollers 77, and a corrugated baffle 78 is provided between the two squeezing rollers 77, and the corrugated baffle 78 is fixedly connected to the rotating disk 71.

[0050] Advantageously, a stirring mechanism 98 is provided between the granulating mechanism 96 and the concentrating mechanism 95, the side of the stirring mechanism 98 is connected to the auger inclined tube 14, and the bottom of the stirring mechanism 98 is fixedly connected to the discharge pipe 13; a drying mechanism 97 is provided on the side of the hydrolysis box 84 away from the dosing mechanism.

[0051] A production process of Yixin Jianpi granules comprises the following steps:

[0052] S1, according to the ratio of ingredients; Astragalus, Ganoderma lucidum, Ziziphus jujuba seeds, Poria cocos, jujube and licorice as raw materials, according to the prescription ratio to determine the weight information of each raw material in each production cycle, the weight information is set as the set value, the raw materials are added to the different raw material troughs 26, each raw material falls into the different quantitative screens 28 through the tapered plug 33, the weighing sensor 29 feeds back its weight information to the control center, and determines whether the weight reaches the set value at this time, if not reached The set value does not change the working state; if the set value is reached, the quantitative cylinder 32 is started, the tapered plug 33 blocks the alignment port 35, and at the same time the control cylinder 27 is started, the quantitative screen 28 is controlled to rotate to an inclined state relative to the raw material trough 26, and the raw material slides from the gap between the quantitative screen 28 and the rotating plate 30 into the guide groove 17;

[0053] S2, extraction; after all the raw materials enter the extraction tank 60 from the guide groove 17 through the transition guide port 20, the sealing valve on the transition guide port 20 is closed, the working space is sealed, the extraction motor 64 is started, and the multiple separation plates 68 rotate and move up and down, and raw materials of different sizes fall onto different separation plates 68; before the extraction motor 64 is started, clean water is injected into the extraction tank 60 and heated; after a certain period of extraction, the extraction is stopped, the valve on the delivery pipe 18 is opened and the lift pump 16 is started to deliver the extract in the extraction tank 60 to the mixing box 40. The extraction process is repeated three times, the first time for 1.5 hours, the second time for 1 hour, and the third time for 0.5 hours;

[0054] S3, pig blood hydrolysis; fresh pig blood and sulfuric acid solution are added to the hydrolysis box 84 from the dosing port 22, and hydrolyzed at 110 ° C for 20 hours, and then calcium hydroxide is added to the hydrolysis box 84 to neutralize to pH 4.0-6.0, and activated carbon is added after filtration and filtered again. The filtrate enters the drying mechanism 97, and is concentrated, dried and hydrolyzed to obtain pig blood hydrolyzed dry powder;

[0055] S4, uniform mixing; starting the mixing motor 36 to uniformly mix the three extracted liquids;

[0056] S5, impurity removal; open the valve at the fine filter cover 15, the mixed extract in step S4 seeps out from the bottom of the mixing box 40, and the impurity-free liquid enters the concentrating mechanism 95;

[0057] S6, concentration; heating the liquid medicine in the concentration mechanism 95 to evaporate part of the water to obtain a clear paste;

[0058] S7, granulation; the clear paste is transported to the stirring mechanism 98 by the auger inclined tube 14, and pig blood hydrolyzed dry powder, sucrose and dextrin are added to the stirring mechanism 98. After drying, it enters the granulation box 46 from the discharge pipe 13, and the granulation motor 47 is started to obtain granules with uniform particle size and length.

[0059] Working principle of the present invention:

[0060] Dosing mechanism 91: Relying on the elastic element on the weighing sensor 29, it records the weight of the medicine on it. When the medicine reaches the set value, the piston rod of the control cylinder 27 contracts, the quantitative screen 28 deflects, and the rotating plate 30 always remains in a vertical state under the action of gravity. The medicine will slide through the gap between the rotating plate 30 and the bottom of the quantitative screen 28. After the medicine slides down, the weighing sensor 29 can no longer sense the weight, and the control cylinder 27 resets;

[0061] Extraction mechanism 92: The upper separator 68 has the largest hole, and the hole decreases in descending order. The lowermost separator 68 has the smallest hole. The separator 68 is splined to the telescopic rod 62 (one-side key, on the opposite side of the notch of the separator 68). Different separators 68 have different center hole diameters. When installed on the telescopic rod 62, they will fall into the specified position; the reduction gear set 65 has a deceleration effect, which makes the separator 68 rotate slowly, and its edge will not accumulate medicine due to excessive rotation speed; when the extraction motor 64 stops, it will stop at a fixed position, so that the notch of the separator 68 is always at the farthest position of the loading slot 59, making it easy to remove the separator 68;

[0062] Removal of medicinal residue: open the arc-shaped sealing plate 21, start the control motor 56, the control motor 56 rises along the slide rail 54, and drives the magnetic block 55 to move together. The magnetic block 55 drives the iron core block 70, and lifts the multiple separators 68 to the loading slot 59 in turn, and takes out the multiple separators 68 in turn, keeping the separators 68 level; the medicinal residue is taken out along with the separators 68.

[0063] Hydrolysis mechanism 93: built-in heating element, liftable filter screen, rotating end cover 23 to remove solid filter residue.

[0064] Mixing mechanism 94: can be connected to an external heating element to transfer heat through the mixing box 40; stirring blade 42 rotates the liquid, lifting blade 43 makes the liquid roll up and down, scraper 50 and pressure plate 52 make the height of liquid hanging on the wall controllable; after the fine filter cover 15 is opened, the filter can be removed and replaced;

[0065] Concentrating mechanism 95: can be connected to an external heating element and a water vapor recovery pipeline, and can use the same heating source as the mixing mechanism 94;

[0066] Stirring mechanism 98: built-in hot air blower, stirring and drying at the same time.

[0067] Granulating mechanism 96: Two extrusion rollers 77 rotate in the same direction, and the perforated plate 79 rotates in the opposite direction. A cylindrical baffle is installed on the inner side of the granulating box 46 to change the thickness of the granulating groove 74 to control the length of the granules. The length of the granules is always equal to the thickness of the granulating groove 74, and the diameter of the granules is always equal to the diameter of the extrusion head 76.

[0068] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0069] The above content is merely an example and explanation of the structure of the present invention. Those skilled in the art may make various modifications or additions to the described specific embodiments or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the scope of protection of the present invention.

Claims

1. A production device for Yixin Jianpi granules, characterized by: It includes a dosing mechanism, an extraction mechanism, a hydrolysis mechanism, a mixing mechanism, a concentration mechanism and a granulation mechanism; the dosing mechanism includes a plurality of raw material troughs, which are respectively used to put astragalus, ganoderma lucidum, spinach seed, poria, jujube and liquorice, and the plurality of raw material troughs are arranged in a row and respectively fixed on the mounting plate, and the mounting plate is fixed on the support frame; an extraction mechanism is provided on one side of the dosing mechanism, a guide groove is provided between the dosing mechanism and the extraction mechanism, and the guide groove is fixedly connected to the support frame, the extraction mechanism includes an extraction tank body, a telescopic rod is provided in the extraction tank body, and a plurality of partition plates are detachably installed in the telescopic rod, the partition plates are provided with leakage holes, and the leakage holes of the plurality of partition plates are of different sizes; the hydrolysis mechanism is provided on one side of the extraction mechanism , the hydrolysis mechanism includes a hydrolysis box, the hydrolysis box is fixedly connected to the support frame, one end of the hydrolysis box is fixedly provided with a dosing port, one side of the dosing port is provided with an end cover, and the end cover is detachably mounted on one end of the hydrolysis box; the hydrolysis box is provided with the mixing mechanism on the side away from the extraction mechanism, the mixing mechanism and the extraction mechanism are connected through a delivery pipe, and a lift pump is provided on the delivery pipe; the mixing mechanism is provided with the concentrating mechanism on the side away from the dosing mechanism, the concentrating mechanism and the mixing mechanism are connected through a fine filter cover, an auger inclined tube is fixedly provided on one side of the concentrating mechanism, and the auger inclined tube is connected to a discharge pipe port on the side away from the concentrating mechanism, and the granulating mechanism is located on one side of the discharge pipe port; A working space and a control space are provided in the extraction tank body, a partition is provided between the working space and the control space, the partition is fixedly connected to the extraction tank body, an extraction motor is fixedly provided on an inner wall of one side of the control space, the extraction motor drives a transmission rod through a reduction gear set, the transmission rod is rotatably connected to an inner wall of one side of the control space, a telescopic rod is provided at one end of the transmission rod, and the telescopic rod is spline-connected to the transmission rod; the telescopic rod passes through the partition, a sealing ring is provided at the connection between the telescopic rod and the partition, a threaded sleeve is fixedly provided on an inner wall of one side of the partition located in the control space, and a reciprocating thread is provided at one end of the telescopic rod located in the control space; The cam is fixedly provided with a track on the inner wall of one side of the working space, and an iron core block is slidably provided in the track, and the sliding direction of the iron core block is parallel to the axis of the telescopic rod, and an inner retaining ring is fixedly provided on the inner wall of one side of the working space, and the inner retaining ring is located on the side of the track close to the sealing ring, and a notch is provided on one side of each of the separating plates; the diameter of the telescopic rod is gradually changed at one end of the working space, and the diameter of the end of the telescopic rod away from the control space is the largest; a loading slot is provided on one side of the extraction tank body, and the loading slot passes through the external space and the working space, and an arc sealing plate is provided in the loading slot, and the arc sealing plate is hinged to the loading slot; a slide rail is fixedly provided on one side of the extraction tank body, and the slide rail and the track are respectively located at the same position inside and outside the extraction tank body, and a control motor is slidably provided on one side of the slide rail, and the output shaft of the control motor controls a control gear, and a rack is provided on one side of the slide rail, and the rack is fixedly connected to the extraction tank body, and the control gear is meshed with the rack, and a magnetic block is fixedly provided on one side of the control motor.

2. The production device of the Yixin Jianpi granules according to claim 1, characterized in that: Openings are provided at both ends of the raw material trough, a guide funnel is fixedly provided in the raw material trough, a positioning port is fixedly provided at one end of the guide funnel close to the inside of the raw material trough, a quantitative cylinder is provided on the side of the positioning port away from the guide funnel, the cylinder barrel of the quantitative cylinder is fixedly connected to the inner wall of the raw material trough through a connecting rod, a conical plug is fixedly provided on the piston rod of the quantitative cylinder, and the conical plug is in the shape of a quadrangular pyramid at one end away from the quantitative cylinder; a quantitative screen is provided on the side of the raw material trough close to the guide groove, a control rod is fixedly provided on both sides of the raw material trough, the control rod is rotatably connected to the quantitative screen, a control cylinder is provided on one side of the quantitative screen, the cylinder barrel of the control cylinder is hinged to the quantitative screen, the piston rod of the control cylinder is hinged to the raw material trough, a rotating plate is rotatably provided at one end of the quantitative screen away from the control cylinder, and a weighing sensor is detachably installed in the quantitative screen.

3. The production device of the Yixin Jianpi granules according to claim 2, characterized in that: A guide plate is fixedly provided on the side of the guide groove close to the dosing mechanism, and a baffle and a transition guide port are fixedly provided at both ends of the guide plate. The baffle is located at the end of the guide groove away from the extraction mechanism, and the transition guide port is fixedly connected to the extraction tank body. A sealing valve is detachably installed on the side of the transition guide port close to the extraction tank body; the guide plate is in an inclined state, and the horizontal height of the guide plate close to the baffle end is higher than the horizontal height of the guide plate close to the transition guide port end.

4. The production device of the Yixin Jianpi granules according to claim 3, characterized in that: The mixing mechanism includes a mixing box, a mixing motor is detachably mounted on one end of the mixing box close to the dosing mechanism, a mixing space is provided in the mixing box, an output shaft of the mixing motor passes through one end of the mixing box, a rotating rod is fixedly provided on the output shaft of the mixing motor, the rotating rod is located in the mixing space, a stirring blade and a lifting blade are fixedly provided on the rotating rod, the stirring blade is located on a side of the rotating rod close to the mixing motor, and the lifting blade is located on an end of the rotating rod away from the mixing motor; the rotating rod is rotatably connected to an inner wall of one side of the mixing space through a mixing bearing.

5. The production device of the Yixin Jianpi granules according to claim 4, characterized in that: A transmission gear is fixedly provided on the rotating rod. The transmission gear is located on the side of the stirring blade away from the lifting blade. Three planetary gears are meshed around the transmission gear. The three planetary gears are respectively meshed with the inner side of the reduction gear ring. A plurality of bearing rods are provided around the reduction gear ring, and the plurality of bearing rods are evenly distributed along the circumference of the reduction gear ring. An arcuate plate is fixedly provided on one end of each bearing rod away from the reduction gear ring. A scraper is fixedly provided on one side of the arcuate plate. A pressure wave plate is provided between the scraper and the arcuate plate. Two sides of the pressure wave plate are respectively fixedly connected to the arcuate plate and the scraper. The plane on which the scraper is located is parallel to the axis of the bearing rod, and an angle is formed between the scraper and the pressure wave plate. Flanges are provided on both sides of the reduction gear ring. The planetary gears and the reduction gear ring do not undergo axial relative displacement. The three planetary gears are respectively rotatably mounted on mounting bars. The three mounting bars are fixedly connected in sequence. A limit rod is fixedly provided on the end of the mounting bar away from the lifting blade. The limit rod is fixedly connected to the inner wall of one side of the mixing space.

6. The production device of the Yixin Jianpi granules according to claim 5, characterized in that: The granulation mechanism includes a granulation box, which is hollow cylindrical and has an opening on one side. An extrusion roller is rotatably provided in the granulation box, and a plurality of extrusion heads are provided on the circumference of the extrusion roller. A perforated plate is provided between the extrusion roller and the granulation box, and a plurality of through holes adapted to the extrusion heads are provided on the perforated plate. The perforated plate is coaxial with the granulation box, and an annular granulation groove is formed between the perforated plate and the granulation box. A straight scraper is provided in the granulation groove, and the straight scraper is fixedly connected to the granulation box. The straight scraper is perpendicular to the bottom surface of the granulation box. A granulation outlet is fixedly provided on the granulation box, and the granulation outlet is located on one side of the straight scraper.

7. The production device of the Yixin Jianpi granules according to claim 6, characterized in that: One end of the granulation box is provided with an accommodation space, a granulation motor is fixedly provided on an inner wall of one side of the accommodation space, a driving gear is fixedly provided on the output shaft of the granulation motor, one side of the driving gear is meshed with a driving gear and a reversing gear, one side of the reversing gear is meshed with a driven gear, the driven gear is meshed with the inner side of the transmission gear ring, the driving gear, the reversing gear, the driven gear and the transmission gear ring are respectively rotatably connected to the inner wall of one side of the accommodation space, one end of the transmission gear ring is provided with a rotating disk, the perforated plate is rotatably connected to the rotating disk, the perforated plate is fixedly connected to the transmission gear ring, the extrusion roller is coaxially fixed with the driving gear through a shaft passing through the rotating disk; there are two extrusion rollers, a corrugated baffle is provided between the two extrusion rollers, and the corrugated baffle is fixedly connected to the rotating disk.

8. A production process of Yixin Jianpi Granules, using the Yixin Jianpi Granules production device according to claim 7, characterized in that: The following steps are involved: S1. Mixing ingredients according to ratio; using astragalus, ganoderma lucidum, spinach seed, poria, jujube and liquorice as raw materials, determining the weight information of each raw material in each production cycle according to the prescription ratio, setting the weight information as a set value, adding each raw material into a different raw material trough, and each raw material falls into a different quantitative screen through the conical plug. The weighing sensor feeds back its weight information to the control center, and determines whether the weight reaches the set value at this time. If the set value is not reached, the working state is not changed; if the set value is reached, the quantitative cylinder is started, the conical plug blocks the alignment port, and at the same time the control cylinder is started to control the quantitative screen to rotate to an inclined state relative to the raw material trough, and the raw material slides from the gap between the quantitative screen and the rotating plate into the guide groove; S2, extraction; after all the raw materials enter the extraction tank from the guide groove through the transition guide port, the sealing valve on the transition guide port is closed, the working space is sealed, the extraction motor is started, and the multiple separation plates rotate and move up and down, and raw materials of different sizes fall onto different separation plates respectively; before the extraction motor is started, clean water is injected into the extraction tank and heated; after a certain period of extraction, the extraction is stopped, the valve on the delivery pipe is opened and the lifting pump is started to deliver the extract in the extraction tank to the mixing box; the extraction process is repeated three times, the first time for 1.5 hours, the second time for 1 hour, and the third time for 0.5 hours; S3, pig blood hydrolysis; fresh pig blood and sulfuric acid solution are added to the hydrolysis box from the dosing port, hydrolyzed at 110 ° C for 2 hours, and then calcium hydroxide is added to the hydrolysis box to neutralize to pH 4.0-6.

0. After filtering, activated carbon is added and filtered again. The filtrate enters the drying mechanism, and is concentrated, dried and hydrolyzed to obtain pig blood hydrolyzed dry powder; S4, uniform mixing; Starting the mixing motor to evenly mix the medicinal liquids extracted three times; S5, impurity removal; open the valve at the fine filter cover, the mixed extract in step S4 seeps out from the bottom of the mixing box, and the impurity-free liquid enters the concentrating mechanism; S6, concentration; heating the liquid medicine in the concentration mechanism to evaporate part of the water to obtain a clear paste; S7, granulation; the clear paste is transported to the stirring mechanism by the auger inclined tube, and pig blood hydrolyzed dry powder, sucrose and dextrin are added to the stirring mechanism. After drying, the paste enters the granulation box from the discharge pipe port, and the granulation motor is started to obtain granules with uniform particle size and length.

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